Page 1

ections : - Automatic regrouping switch. - Allows you to join two monorail lines into one.

15 3000

A - TheBdrawer C of theD switchE is moved F by G H befor the trolley roll on35 it. 88 it starts 70 to60 15 12.5 32 16.5

60620

3000

to set up and lock into position 128 This 70allows 60the drawer 35 15 12.5 32 16.5

3000

150- This 70operation 60 is35 15 12.5 32 not 16.5 fully automatic and does

4000

88 require 70 manual 60 intervention. 35 15 12.5

32

16.5

128

70

60

35

15

12.5

32

16.5

4000

150

70

60

35

15

12.5

32

16.5

5000

88

70

60

35

16

16.5

40

21

128

70

60

35

16

16.5

40

21

5000

150

70

60

35

16

16.5

40

21

6000

118

80

70

40

25

20

33

21

178

80

70

40

25

20

33

21

61120

4000

5000

62120/61620

62085

6000 7000

62720 132 130 80 65 40 21 57 comodor.nl

31

nd curves making an storage area

Cat.821.1

Redson brochure.indd 1

09-05-12 13:35


Inhoud Monorails

- Rails ............................................................................... - Curves ............................................................................ - 2 ways sliding switches .................................................. - Auto regrouping sliding switches ................................... - 3 ways sliding switches .................................................. - 2 ways tongue switches ................................................. - Y tongue switches ......................................................... - T tongue switches ......................................................... - Turntables ...................................................................... - Expansion units ............................................................. - Rail breakings ................................................................ - Drop sections ................................................................. - Brackets ......................................................................... - Jointings ......................................................................... - Roof hangers ................................................................ - Stoppers ........................................................................ - Trolleys .......................................................................... - High temperature trolleys .............................................. - Hooks and rings ............................................................. - Load bars and accessories ............................................ - Lateral transfer ..............................................................

09 10 12 14 16 18 22 25 28 29 30 31 32 36 40 47 48 56 59 62 64

Stainless steel

- Rails and curves ........................................................... - Jointing and brackets .................................................... - Stoppers ........................................................................ - Trolleys ..........................................................................

68 69 70 71

3


Y tongue switch

Load bar on two parallel lines

Load bar in storage place and P4 turntables in exit.

4


Oven exit and P4 turntables

Drop section

Crane with three lines

5


Fixed lockings at oven entry

crane locked at an oven entry

Two cranes with three lines.

6


Switches and curves making an storage area

monorail

Tongue switch

7


Monorail example page 47

page 16 page 36

page 12

page 30

page 32

page 9

page 29

page 30 page 18

page 18

page 10

page 28

page 10

8

page 31


Rails and loads diagrams 7000 6000 5000 4000

B

C

A

D

3000

Reference

A

B

C

D

1000

60025

28

30

1.8

10

3000

60525

35

40

2.5

12

4000

61025

3

15

5000

61525

60

65

3.5

18

6000

62025

75

80

4.5

22

7000

62660

110

90

6

25

43.5 48.5

1000

Galvanised steel rail standard length = 6 m

Load between 2 points :

7000

00

30

40

00

6000

5000

800

900

1000

F(daN)

Load uniformly distribued : L(m.) 6

L

5

f

4

f

f

f

f

f

f

F 3

2

00 030 il 93 Ra

1

Ra il 9 4004 000

Rail 95

0050

Rail 9 600600

Rail 97000 070

F(daN/m.)

0

100

200

300

400

500

600

700

800

900

1000

1100

1200

1300

1400

1500

dia-rail

9


Curves Horizontal curves at 90° B

B

A

R A

Bocht BR

A

B

R

60530 61030

430

1050

600

426

1050

600

61530 62030

350

982

600

350

1190

800

62663

300

1345

1000

Top view

Horizontal curves at 45°

A R

A

R

350

600

350

600

350

600

350

800

A Top view

Horizontal sectors at 20° R 600

R

600 600

20°

800

Top view

Vertical sectors at 20°

A A

R

20°

10

20° B B

R

Bocht RO

A

B

R

Bocht RN

A

B

R

60535 61035

205

205

600

205

205

600

220

220

600

60540 61040

220

220

600

61535 62035

225

225

600

225

225

600

255

365

800

61540 62040

365

255

800


Switches Determination of the direction of the switch LEFT switch

RIGHT switch

To determine the direction of a switch, look the concerned element seen of the top. place itself in front of the component before the junction, if the curve leaves on the left, it is a left switch, if the curve leaves on the right, it is a right switch.

11


2 ways sliding switches 2 ways sliding switches at 90째

B E

C

H R

A

D

H

WISB

Left

Right

4000

61043

61044

5000

61543 62043

61544 62044

6000

I

G

F A

B

C

D

E

F

G

H

I

R

580

700

100

770

190

123

193

83

27

600

580

700

100

770

190

139

192

83

27

600

735

700

100

827

92

150

213

110

50

600

810

910

110 1027 217

166

248

115

56

800

2 ways sliding switches at 45째

B E

C

H R

A

D

H F WIS

Left 60550

Right 60560

5000

61050 61550

6000

62050

3000 4000

12

I

G

A

B

C

D

E

F

G

H

I

R

580

246

100

665

85

123

193

83

27

600

61060 61560

580

246

100

665

85

139

192

83

27

600

735

246

100

722

13

150

213

110

50

600

62060

810

312

110

870

60

166

248

115

56

800


Pneumatic switch control

Reference

Pneumatic jack assembly is possible on the right or on the left Connections on double-acting jack = 1/8F Pneumatic valve not provided.

dual chain kit for manual operating Two chains with balls maneuver for sliding switches . This kit includes 2 chains of 4 m. with balls.

Reference

Manual switch control

Srew hand drive pipes on switch. Chain not provided.

Reference

Single chain kit for manual operating Chain with a ball for 3 ways sliding switches and lockings. This kit includes a chain of 4 m. with ball

Reference

Manual sliding switch.

13


Automatic regrouping Automatic regrouping 2 ways sliding switches at 90째

B E

C

H R

A

D

H

Left

Right

I

G

F

A

B

C

D

E

F

G

H

I

R

3000

580

700

100

770

190

123

193

83

27

600

4000

580

700

100

770

190

139

192

83

27

600

5000

735

700

100

827

92

150

213

110

50

600

6000

810

910

110 1027 217

166

248

115

56

800

Automatic regrouping 2 ways sliding switches at 45째

B E

C

H R

A

D

H F

Left

14

Right

I

G

A

B

C

D

E

F

G

H

I

R

3000

580

246

100

665

85

123

193

83

27

600

4000

580

246

100

665

85

139

192

83

27

600

5000

735

246

100

722

13

150

213

110

50

600

6000

810

312

110

870

60

166

248

115

56

800


2 ways sliding switches Working directions : - Automatic regrouping switch. - Allows you to join two monorail lines into one. - The drawer of the switch is moved by the trolley before it starts to roll on it. This allows the drawer to set up and lock into position. - This operation is fully automatic and does not require manual intervention.

Sliding switches

15


3 ways sliding switches Manual 3 ways sliding switches at 90째 B

B E C

H R

D A

H F Reference

G

A

B

C

D

E

F

G

3000

644

700

100

802

158

223

4000

624

700

100

792

168

239

5000

735

700

100

827

92

6000

860

910

110 1052 192

I H

I

R

223

115

27

600

239

105

27

600

275

275

115

50

600

331

331

140

56

800

Screw hand driven pipes on switch. Chain not provided but available on page 13.

Manual 3 ways sliding switches at 45째 B

B

E

45째

H

C

R

D A H

Reference

A

B

C

D

E

F

G

H

I

R

3000

644

246

100

697

53

223

4000

624

246

100

687

63

239

223

115

27

600

239

105

27

600

5000

735

246

100

722

13

275

275

115

50

600

6000

860

312

110

895

35

331

331

140

56

800

Screw hand driven pipes on switch. Chain not provided but available on page 13.

16

I

G

F


Pneumatic 3 ways sliding switches at 90째 B

B E C

H R

D A

H F Reference

G

I

A

B

C

D

E

F

G

H

I

R

3000

644

700

100

802

158

223

223

115

27

600

4000

624

700

100

792

168

239

239

105

27

600

5000

735

700

100

827

92

275

275

115

50

600

6000

860

910

110 1052 192

331

331

140

56

800

Pneumatic jack assembly possible on the right or on the left. Connections on double-acting jacks = 1/8F Pneumatic valve not provided.

Pneumatic 3 ways sliding switches at 45째 B

B 45째

E H

C R

D A

H F Reference

I

G

A

B

C

D

E

F

G

H

I

R

3000

644

246

100

697

53

223

4000

624

246

100

687

63

239

223

115

27

600

239

105

27

600

5000

735

246

100

722

13

275

275

115

50

600

6000

860

312

110

895

35

331

331

140

56

800

Pneumatic jack assembly possible on the right or on the left. Connections on double-acting jacks = 1/8F Pneumatic valve not provided.

17


Tongue switches Manual tongue switches at 90째

F E D

A

R

90째

B G

H

Left

Right

A

B

R

D

E

F

G

H

4000

61041

61042

710

120

600

120

10

720

43.5

32

5000

61541 62041

61542 62042

750

120

600

120

30

720

60

50

850

120

800

120

70

920

75

51

6000

Screw hand driven pipes on switch. Chain not provided but available on page 26.

Manual tongue switches at 45째

D A R 45째 B G

Left

Right

A

B

R

D

4000

710

120

600

5000

750

120

6000

850

120

E

G

H

120

43.5

32

600

120

60

50

800

120

75

51

Screw hand driven pipes on switch. Chain not provided but available on page 26.

18

F

H


With tongue Switches (all versions) Use only trolleys with lateral guidance.

Pneumatic tongue switches at 90째

F E D

A

R 90째 B G

Left

Right

H

A

B

R

D

E

F

G

H

3000

710

120

600

120

10

720

43.5

32

5000

750

120

600

120

30

720

60

50

6000

850

120

800

120

70

920

75

51

Connections on double-acting jack = 1/8 F. Pneumatic valve not provided.

Pneumatic tongue switches at 45째

D A

R 45째 B G

Left

Right

A

B

R

D

4000

710

120

600

5000

750

120

600

6000

850

120

800

E

F

H

G

H

120

43.5

32

120

60

50

120

75

51

Connections on double-acting jack = 1/8 F. Pneumatic valve not provided.

19


Tongue switches Automatic regrouping tongue switch at 90째

F E D

A

R

90째

B G Left

Right

A

B

R

D

E

F

G

H

4000

710

120

600

120

10

720

43.5

32

5000

750

120

600

120

30

720

60

50

6000

850

120

800

120

70

920

75

51

This switch gathers two lines of monorail in only one, this operation is entirely automatic and does not require any manual intervention

Automatic regrouping tongue switch at 45째

D A

R 45째 B G

Left

Right

A

B

R

D

4000

710

120

600

5000

750

120

6000

850

120

E

F

H G

H

120

43.5

32

600

120

60

50

800

120

75

51

This switch gathers two lines of monorail in only one, this operation is entirely automatic and does not require any manual intervention

20

H


With tongue Switches (all versions) Use only trolleys with lateral guidance.

Automatic tongue switch at 90째 for load bars 2

1 F E

D

R

A

90째 B G

Left

Right

H

A

B

R

D

E

F

G

H

4000

710

120

600

120

10

720

43.5

32

5000

750

120

600

120

30

720

60

50

6000

850

120

800

120

70

920

75

51

curve.The tongue comes back in initial position automatically .

Automatic tongue switch at 45째 for load bars 2

1

D A

R 45째 B G

Left

Right

A

B

R

D

4000

710

120

600

5000

750

120

600

6000

850

120

800

E

F

H G

H

120

43.5

32

120

60

50

120

75

51

curve.The tongue comes back in initial position automatically .

21


Tongue switches Manual Y tongue switches at 90째 E D

C A

90째

H

B Reference

A

B

C

4000

720

120

600

5000

720

120

6000

920

120

D

E

F

G

H

120 1440

43.5

32

600

120 1440

60

50

800

120 1840

75

51

G

Screw hand driven pipes on switch. Chain not provided but available on page 26.

Manual Y tongue switches at 45째

D

A C

45째 H

B G Reference

A

B

C

D

4000

629

120

600

5000

629

120

6000

770

120

E

G

H

120

43.5

32

600

120

60

50

800

120

75

51

Screw hand driven pipes on switch. Chain not provided but available on page 26.

22

F


With tongue Switches (all versions) Use only trolleys with lateral guidance.

Pneumatic Y tongue switches at 90째 E D

C A

90째

H

B G A

B

C

4000

720

120

600

5000

720

120

6000

920

120

D

E

F

G

H

120 1440

43.5

32

600

120 1440

60

50

800

120 1840

75

51

Connections on double-acting jack = 1/8F. Pneumatic valve not provided.

Pneumatic Y tongue switches at 45째

D

A

C

45째

B

H G

A

B

C

D

4000

629

120

600

5000

629

120

6000

770

120

E

F

G

H

120

43.5

32

600

120

60

50

800

120

75

51

Connections on double-acting jack = 1/8F. Pneumatic valve not provided.

23


Tongue switches Automatic regrouping Y tongue switch at 90째 E

D

D

G H Rayon = C A

90째

90째

C

B

Reference

A

B

C

4000

720

120

600

5000

720

120

8000

920

120

D

B

E

F

G

H

120 1440

43.5

32

600

120 1440

60

50

800

120 1840

75

51

This switch gathers two lines of monorail in only one, this operation is entirely automatic and does not require any manual intervention

Automatic regrouping Y tongue switch at 45째 D

A

H

C

G

B Reference

A

B

C

D

4000

629

120

600

5000

629

120

6000

770

120

E

F

G

H

120

43.5

32

600

120

60

50

800

120

75

51

This switch gathers two lines of monorail in only one, this operation is entirely automatic and does not require any manual intervention

24


With tongue Switches (all versions) Use only trolleys with lateral guidance.

Pneumatic T tongue switches at 90째

E

D

A

C B A

B

C

4000

720

120

600

5000

720

120

6000

920

120

D

E

F

G

H

120 1440

43.5

32

600

120 1440

60

50

800

120 1840

75

51

H

G

Screw hand driven pipes on switch. Chain not provided but available on page 26.

Pneumatic T tongue switches at 45째 E

D

C

A

B A

B

C

D

4000

629

120

600

5000

629

120

6000

770

120

H E

F

G

H

120

43.5

32

600

120

60

50

800

120

75

51

G

Connections on double-acting jack = 1/8F. Pneumatic valve not provided.

25


Tongue switches dual Cable kit for manual operating Two cable with balls maneuver for sliding switches . This kit includes 2 cable of 4 m. with balls.

RĂŠfĂŠrence

26


27


Switches and turntables Automatic switches A

B

C

D

E G

F

H K

J I 10째

K L M WIS A 1000

A

B

C

D

E

F

G

H

I

J

K

L

M

60045

70

365

45

55

28

16

230

370

62

30

125

10

10

3000

60545

70

365

45

55

35

16

230

370

62

40

125

10

10

4000

61045

70

365

45

55

43.5

16

230

370

62

48.5

125

10

10

5000

61545

70

495

60

60

60

18

300

500

100

65

165

10

10

6000

62045

70

495

60

60

75

18

300

500

100

80

165

10

10

Turntables C B

A Dia A DT 3000

A

B

C

D

E

Dia

60561

662

162

54

35

31

280

4000

61061

662

162

65

43.5

31

280

5000

61561

750

114

90

60

37

280

6000

62061

750

114

110

75

37

280

D

Connections on double-acting jack = 1/8F. Pneumatic valve not provided.

28

E


Turning switches

A B C

E 1183. 1111

D

F DW

A

B

C

D

E

F

3000

60562

1400 1240 144 1000 196

258

4000

61062

1600 1440 159 1150 212

273

5000

61562

1885 1495 188 1150 240

302

6000

62062

2200 1780 205 1350 259

390

Expansion units

F C

D

B

Vis

A

50 max 1000

EX

E

1000

A

B

C

D

E

F

Vis

4000

43.5

34

M12

145

260

IPE 80 à 300

M8

5000

60

56

M12

180

260

IPE 80 à 300

M8

6000

75

60

M16

205

260

IPE 80 à 300

M10

7000

110

90

M16

220

260

IPE 80 à 300

M12

3000

29


Rail breakings Rail breakings G

H

A

C

B

F

D

E P

RO

A

B

C

D

E

F

G

H

P

4000

800

450

30

215

554

670

34

43.5

356

5000

815

435

30

300

646

710

56

60

332

6000

830

420

30

330

655

725

60

75

304

3000

Connections on double-acting jack = 1/8 F. Pneumatic valve not provided.

SECURITY INSTRUCTIONS : Before opening or closing the rail, check that there is no load in the vicinity of the security of the rail breaking. Never launch a load on the security Never open the rail if a load is laid out on the mobile rail, major risk of falling parts, Important risk to destroy completely the unit. W of the opening and closing of the mobile rail.

30


Drop sections Standard drop sections A B

F

C

H

J I

K M

D

L G

E

DS

A

B

C

D

E

F

G

H

I

J

K

L

M

Load

950

4000

61063

1950 1500 225

660

200

240

200

250

224

150

43.5

60

150 daN

5000

61563

2000 1500 250

658 1027 242

237

200

250

227

150

60

60

250 daN

6000

62063

2000 1500 250

658 1000 237

236

200

250

227

150

75

60

500 daN

Our drop sections are equipped with a 380 V push button box, indoor use only. For complementary dimensions and information, please consult us.

Long drop sections

A B

C

C

499.9995

49.9995

F

H

J K

DS S

A

B

C

D

E

F

I

L

M

D E

50.0000

G

G

H

I

J

K

L

M

Load

4000

2450 2000 225 1160 1450 180

237

200

250

227

150

43.5

60

150 daN

5000

2500 2000 250 1158 1527 242

237

200

250

227

150

60

60

250 daN

6000

2500 2000 250 1156 1500 237

236

200

250

227

150

75

60

500 daN

Our drop sections are equipped with a 380 V push button box, indoor use only. For complementary dimensions and information, please consult us.

31


Brackets Weld on brackets

L

A

E B C

D 01

A

B

C

D

E

L

1000

60064

37

36

12.5

M6

2.5

40

3000

60564

48

42.5

17

M6

3

54

4000

61064

58

52.5

21

M8

3.5

63

5000

61564

77

79

25

M8

4.5

75

6000

62064

96

96

25

M10

7

110

114

134

30

M12

10

110

7000 Not galvanised

L

L O

J

B

E

M F

H

N

A

10

32

C D

A

B

C

D

E

F

H

J

L

M

N

O

1000

60110

40

36

13

37

3

25

61

11

20

M6x12

13

9

3000

60610

54

41.5

17

48

4

28.5

71

12

27

M6x16

14

11

4000

61110

63

50

21

58

5

40

92.5

17

32.5

M8x16

13.5

13

5000

61610

75

70

25

77

5

50

129

22

45

M8x25

14

14

6000

62110

110

90

25

96

7

60

156

25

50

M10x25

20

21

7000

62710

110

100

30

114

10

70

204

30

55

M12x40

20

21


E H

C

M G

F

D

B J A 12

A

B

C

D

E

F

G

H

J

M

100

40

13

37

3

8

11

39

9

M6x12

3000

60115 60615

115

54

17

48

4

8

13

46.5

11

M6x16

4000

61115

130

65

21

58

6

8

14

58.5

13

M8x16

5000

61615

170

85

25

77

7

11

17

86

17

M8x16

6000

62115

210

100

25

96

10

10

26

106

21

M10x25

7000

62715

225

100

30

114

12

10

26

146

21

M12x30

1000

Adjustable brackets (long/short)

D

H H1 E

B C

L

A 02 1000

A

B

37

36

3000

48

43

17

M14

4000

58

53

21

5000

77

79

6000

96

7000

114

C

D

E

L

H

2.5

40

131

54

155

60065 60565

81

3

M14

3.5

63

162

61065

107

25

M20

4.5

75

200

61565

140

96

25

M20

7

110

222

62065

155

134

30

M30

10

110

320

62665

12.5 M10

H1 99

33


Brackets Clamping brackets

J

D K

B

C N

A

17

H

M

I

E

N

L

A

B

C

D

E

L

H

I

J

K

M

N

1000

60140

36

35

10

M10

3

40

64

52

6

3000

60640

48

44

14

M12

4

54

77

63

8

4000

61130

58

55

19

M12

5

65

95

75

8

10

20

10

5000

76

73

22

M16

6

90

117

95

10

12

26

12

6000

61630 62130

93

90

25

M16

7

110

140

112

10

14

30

15

7000

62730

110

134

26

M16

10

110

181

152

10

16

55

55

Clamping brackets with bolt D

H

J

I

E

C

B

A 16 1000

A

B

C

D

E

L

H

I

J

3000

48

44

14

M14

4

54

187

63

8

4000

61125

58

55

19

M14

5

65

198

75

8

5000

61625

76

73

22

M20

6

90

250

95

10

6000

62125 62725

93

90

25

M20

7

110

265

111

10

110

134

26

M30

10

110

392

152

10

7000

34

L


I beam brackets D C

A

B

E 19 3000

4000

5000 61650

6000 7000

F

A

B

C

D

E

F

IPN

IPE

34

35

25

M8

48

54

80

34

35

25

M8

48

54

100

80

34

35

25

M8

48

54

120

100

34

35

25

M8

48

54

140

120

34

43.5

25

M8

57

65

80

34

43.5

25

M8

57

65

100

80

34

43.5

25

M8

57

65

120

100

34

43.5

25

M8

57

65

140

120

34

43.5

25

M8

57

65

160

140

56

60

43

M16

77

90

100

80

56

60

43

M16

77

90

120

100

56

60

43

M16

77

90

140

120

56

60

43

M16

77

90

160

140

56

60

43

M16

77

90

180

160

60

75

45

M16

94

110

140

120

60

75

45

M16

94

110

160

140

60

75

45

M16

94

110

180

160

60

75

45

M16

94

110

200

180

90

110

68

M16

110

110

200

180

35


Brackets and jointing brackets Brackets G

B E maxi

I

F

D

C A

18 3000

A

B

C

D

E

F

I

G

48

200

14

M12

125

123

63

54

4000

58

200

19

M12

125

130

75

65

76

200

22

M16

125

168

90

90

6000

93

220

24

M16

125

204

111

110

7000

109

220

25

M16

125

242

152

110

5000

61640

Jointing brackets L

A

B E C D

36

03

A

B

C

D

E

L

1000

37

36

12

M6

2.5

90

M6

3

115

21

M8

3.5

135

3000

60070 60570

4000

61070

5000

61570

77

79

27

M8

4.5

160

6000

62070

98

96

25

M10

7

205

7000

62670

114

134

30

M12

10

220

48

42.5 16.5

58.5 52.5


Jointing brackets

D

A

B

03 S

A

3000

48

4000

B

C

42.5 16.5

58.5 52.5

21

D

E

L

M6

3

115

M8

3.5

135

5000

77

79

27

M8

4.5

160

6000

98

96

25

M10

7

205

7000

114

134

30

M12

10

220

E

C

L

Jointing brackets with bolt (long/short) M

F F1

E

D

C

A

B 03 B

A

3000

B

C

D

E

F

M

F1

115

48

16.5

3

51.3

100

M14

4000

61069

135

58.5

21

3.5

61

100

M14

48.5

5000

61571

160

77

27

4.5

92

110

M20

50

6000

62071

205

96.5

25

7

109

110

M20

50

7000

37


Brackets and jointing brackets Perpendicular jointing brackets

F E C B A D

Vis

Reference

A

B

C

D

E

F

Vis

3000

35

34

M12

115

260

IPE 80 à 300

M6

4000

43.5

34

M12

135

260

IPE 80 à 300

M8

5000

60

56

M12

160

260

IPE 80 à 300

M8

6000

75

60

M16

205

260

IPE 80 à 300

M10

7000

110

90

M16

220

260

IPE 80 à 300

M12

In line jointing brackets F E C

C

B

A Vis

Reference

D

A

B

C

D

E

F

Vis

5000

60

56

M12

160

260

IPE 80 à 300

M8

6000

75

60

M16

205

260

IPE 80 à 300

M10

7000

110

90

M16

220

260

IPE 80 à 300

M12

3000 4000

38


Under I beam clamps D C E F

A

B

08

A

B

C

D

E

F

IPE

IPN

1000

60100

160

50

10

48 à 88

35

M10

80 à 160 100 à 180

3000/4000

60600/61100

160

50

10

48 à 88

35

M14

80 à 160 100 à 180

5000/6000

61600/62100

160

50

10

51 à 91

40

M20

80 à 180 100 à 200

Under large I beam clamps A

E

C H

F B G

D

3000 4000 5000 6000

A

B

C

D

E

F

G

H

fers

260

21

75

172

55

35

52

4

IPE 100 à 300

260

25

75

172

55

40

54

5

IPE 100 à 300

7000 Under IPE / IPN hangers, used with threaded rod hangers page 33. threaded rod sleeves and page 37.

39


Roof hangers

40


Threaded rod L

B

Reference

B

L

Diameter

B

500

M12

500

1000

M12

300

1500

M12

300

2000

M12

300

2500

M12

300

3000

M12

300

M

B

D

E

Nut hanger

A Reference

C A

B

C

D

E

M

3000

48

43

54

66.5

28

M12

4000

58

53

63

66.5

28

M12

5000

77

79

75

58.5

28

M12

6000

96

96

110

58.5

28

M12

I

C

I

Articulated hanger J

B

E

Turning

A Reference

F A

B

C

E

F

3000

48

43

4000

58

53

5000

77

6000

96

I

J

29

111

54

27.5 12.5

29

120

63

27.5 12.5

79

29

140

75

27.5 12.5

96

29

155

110

27.5

12.5

41


Roof hangers Roof ball hanger

55

260

26

37

35

75 min

M12

172 max Reference

designation

3000 to 5000

Roof ball hanger

6000

Reinforced roof ball hanger

Articulated roof hanger

55

260

39

35

75 min

172 max Reference

27.5

27.5 designation

3000 to 5000

Articulated roof hanger

6000

Reinforced articulated roof hanger

Nude roof hanger

55

260

35

75 min

172 max Reference

42

designation

3000 to 5000

Nude roof hanger

6000

Reinforced nude roof hanger


Long nude roof hanger 55

45

420

170 min 320 max Reference

designation

3000 to 5000

Long nude roof hanger

6000

Reinforced nude roof hanger

62

Rod clevis 14

39

45

M12

24

24

Reference 3000 to 6000

designation Rod clevis

142

Rod eye

6

15

M12 gauche

120

Reference 3000 to 6000

designation Rod eye

43


Roof hangers Coupling

M12

15 19

36 Reference 3000 to 6000

designation Coupling

M12 Left

M12 Right

Tensioner

140

Reference 3000 to 6000

designation Tensioner

Nut ball

50

M12

Reference 3000 to 6000

44

designation Nut ball


articulated bracket

15

43

M14

27.5

29

dia

12 .5

27.5

Reference 3000 to 6000

designation Articulated bracket

Drilling template 32

16.5

dia 3.2

100

32

M12 Reference 3000 to 6000

designation Drilling template

Use this drilling template to drill the ends of the M12 rods for implementation of safety pins .

Maximum allowable loads Maximum load per hanger 3000

40 daN

4000

150 daN

5000

250 daN

6000

500 daN

45


Brackets and Stoppers Adjustable brackets

B

A

D

E

C F G

H 15 3000

A

B

C

D

E

F

G

H

88

70

60

35

15

12.5

32

16.5

128

70

60

35

15

12.5

32

16.5

3000

150

70

60

35

15

12.5

32

16.5

4000

88

70

60

35

15

12.5

32

16.5

128

70

60

35

15

12.5

32

16.5

4000

150

70

60

35

15

12.5

32

16.5

5000

88

70

60

35

16

16.5

40

21

128

70

60

35

16

16.5

40

21

5000

150

70

60

35

16

16.5

40

21

6000

118

80

70

40

25

20

33

21

3000

4000

5000

60620

61120

62120/61620

6000

62085

178

80

70

40

25

20

33

21

7000

62720

132

130

80

65

40

21

57

31

Example of steel crane

46


Short stoppers B

C

A

7R

A

B

C

1000

60097

24

25

17.5

3000

60597

28

33

24

4000

61097

35

39.5

28

5000

61598

50

55

35

Long stoppers A

C

B

D Bout 7R

A

B

C

D

Bout

6000

62097

104

60

50

40

M12

7000

62697

104

60

50

40

M12

Bout

47


Trolleys Trolleys C

A

D B

G F

25 NL

E

A

B

C

D

E

F

G

Loads

roller

1000

60245

25

27

20.5

23

5

6.5

5.8

5 Kg

d

l

1000

60260

25

27

20.5

23

5

6.5

5.8

8 Kg

d

b

Nylon body

axle

d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing

Trolleys C

A

D F

B

G

I

E

H

26 NK

A

B

C

D

E

F

G

H

I

Loads

roller

axle

1000

60

27

20.5

23

5

44

22

7

6.8

10 Kg

d

l

60

27

20.5

23

5

44

22

7

6.8

15 Kg

d

b

1000

Nylon body

48

H

G

60290

d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing


Trolleys

A

B C

D

E G

F

25S 1000 3000 Steel body

H

A

B

C

D

E

F

G

H

Loads

roller

axle

60265

30

21

23

45

29

10

7

5

5 Kg

a

bz

60765

30

25

28

42.5

29

10

7

6

20 Kg

a

bz

d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing

Trolleys

A

B

C D

F

E G H

25

A

B

C

D

E

F

G

H

Loads

roller

axle

1000

60255

36

21

23

42

14

8

10

R 10

5 Kg

d

l

1000

36

21

23

42

14

8

10

R 10

10 Kg

a

b

3000

60235 60755

50.6

25

28

49

16

8.2

10

R 10

10 Kg

d

l

3000

60735

50.6

25

28

49

16

8.2

10

R 10

20 Kg

a

b

50.6

25

28

49

16

8.2

10

R 10

13 Kg

bn

b

3000 4000

61255

65

32

34

65

20

10.2

14

R 20

20 Kg

d

l

4000

61235

67

32

34

65

20

10.2

14

R 20

35 Kg

a

b

67

32

34

65

20

10.2

14

R 20

50 Kg

a

bp

67

32

34

65

20

10.2

14

R 20

25 Kg

bn

b

4000 4000 Steel body

d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing

49


Trolleys Trolleys E

F

A C

dia

D

G

B Reference

A

B

C

D

E

F

G

Loads

roller

axle

1000

40

25

19

6

20

22

3

10 Kg

a

bp

3000

59

30

30

10

27

28

6

20 Kg

a

bp

4000

75

40

38

14

32

34

8

35 Kg

a

bp

5000

87

50

43

18

43

48

10

100 Kg

a

bp

6000

108

70

53.5

22

52

60

12

200 Kg

a

bp

7000 Steel body

d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing

D

Trolleys

E

A C

B Reference

F

A

B

C

D

E

F

Loads

roller

axle

1000

34

25

23

20

22

3

10 Kg

a

bp

3000

41

30

27

27

28

6

20 Kg

a

bp

4000

55

40

38

32

34

8

35 Kg

a

bp

5000

59

50

35

43

48

10

100 Kg

a

bp

6000

80

70

50

52

60

12

200 Kg

a

bp

7000 Steel body

50

d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing


Trolleys B

F

G

A C

dia E

H

D Reference

A

B

C

D

E

F

G

H

Loads

roller

axle

1000

50

60

21

10

8

20

22

5

20 Kg

a

bp

3000

70

80

33

13

10

27

28

6

40 Kg

a

bp

4000

90

100

43

15

14

32

34

8

70 Kg

a

bp

5000

110

120

46

20

18

43

48

10

200 Kg

a

bp

6000

130

145

50

25

20

52

60

12

400 Kg

a

bp

79.5

35

25

60

90

12

800 Kg

a

bp

7000

184.5 210

Steel body

d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing

Trolleys

B E

F A C

Reference

D

G

A

B

C

D

E

F

G

Loads

roller

axle

1000

44

60

25

19

20

22

5

20 Kg

a

bp

3000

52

80

28

30

27

28

6

40 Kg

a

bp

4000

70

100

38

35

32

34

8

70 Kg

a

bp

5000

80

120

36

45

43

48

10

200 Kg

a

bp

6000

105

145

50

55

52

60

12

400 Kg

a

bp

79.5

72

56

90

12

800 Kg

a

bp

7000 Steel body

149.5 210

d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing

51


Trolleys Trolleys C

A B

D H E

G F K

I

J

26 1000

A

B

C

D

E

F

G

H

I

J

K

Loads

roller

axle

60285

90

49

19

22

53

12

21.5

8

8.5

25

3

10 Kg

d

l

1000

60275

90

49

19

22

53

12

21.5

8

8.5

25

3

20 Kg

a

b

3000

60785

89

53

25

28

49

13

21.5

8

8.5

25

4

20 Kg

d

bz

3000

60775

89

53

25

28

49

13

21.5

8

8.5

25

4

40 Kg

a

b

3000

89

53

25

28

49

13

21.5

8

8.5

25

4

25 Kg

bn

bp

4000

61285 61275

118

72

30

34

61

15

17

10

14

35

5

35 Kg

d

l

118

72

32

34

61

15

17

10

14

35

5

70 Kg

a

b

4000

118

72

32

34

61

15

17

10

14

35

5

100 Kg

a

bp

4000

118

72

32

34

61

15

17

10

14

35

5

50 Kg

bn

bp l

4000

5000

61785

156

76

41

48

57

15

17

10

14

35

5

80 Kg

d

5000

61775

156

76

41

48

57

15

17

10

14

35

5

160 Kg

a

b

61775

156

76

41

48

57

15

17

10

14

35

5

200 Kg

a

bp

156

76

41

48

57

15

17

10

14

35

5

100 Kg

bn

bp

62285

156

76

54

60

51

15

17

10

14

35

7

160 Kg

d

l

62275

156

76

54

60

51

15

17

10

14

35

7

400 Kg

a

bp

5000 5000 6000 6000 Steel body

d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing

Max load on trolleys:

In the tables of the trolleys, the maximum load is indicated. To calculate the real load F, the load must be divided by the alpha parameter. F = load / alpha Type

Monorail with load bars in buffer

52

alpha

normal use without shocks (manual hand drive, 5 h per day)

1

normal use with light shocks (manual hand drive, 10 h per day)

1.2

frequent use with light shocks (manual hand drive, 16 h per day)

1.3

intensive use with shocks or automatic installation. 16 h per day

2


Trolleys A B

C D

E

H

J

F I

G

G A

B

C

D

E

F

G

H

I

J

Loads

roller

axle

4000

120

60

32

34

68

20

38

10

20

14

100 Kg

a

bp

5000

120

60

43

48

68

20

38

10

20

14

200 Kg

a

bp

6000

145

76

52

60

83

18

38

10

22

16

400 Kg

a

bp

1000 3000

7000 Steel body

d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing

Trolleys

A C

B

D

H

E

F

26 RS

I

G

A

B

C

D

E

F

G

H

I

Loads

roller

axle

61306

98

49

32

34

48

15

65

61806 62306

128

62

43

48

66

20

90

14

8

100 Kg

a

bp

18

10

200 Kg

a

bp

157

76

52

60

75

25

100

20

12

400 Kg

a

bp

1000 3000 4000 5000 6000 7000 Steel body

d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing

53


Trolleys Trolleys with ball

E A

G D

C

B F 43 KS 1/2

A

B

C

D

E

F

G

Loads

roller

axle

70

35

60

28

27

M12

6

20 Kg

a

b

4000

80

40

70

34

32

M16

8

35 Kg

a

bp

5000

100

50

90

48

43

M20

10

100 Kg

a

bp

120

65

105

60

52

M24

12

200 Kg

a

bp

1000 3000

6000 Steel body

d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing

Trolleys with ball

E

H I

G D

C

S

B A 43 KS

F

A

B

C

D

E

F

G

H

I

Loads

roller

axle

70

35

60

28

27

M12

6

70

38

40 Kg

a

b

1000 3000 4000 5000 6000 Steel body

54

61482 61982

80

40

70

34

32

M16

8

90

49

70 Kg

a

bp

100

50

90

48

43

M20

10

110

53

200 Kg

a

bp

62482

120

65

105

60

52

M24

12

140

76

400 Kg

a

bp

d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing


Trolleys

G

A B

C D

E

F H I

R41 1000

A

B

C

D

E

F

G

H

I

Loads

roller

axle

90

49

19

22

32

12

10

36

48

10 Kg

d

l

90

49

21

22

32

12

10

36

48

20 Kg

a

b

89

53

25

28

39

15

12

40

55

20 Kg

d

l

89

53

25

28

39

15

12

40

55

40 Kg

a

b

3000

89

53

25

28

39

15

12

40

55

25 Kg

bn

bp

4000

118

72

30

34

44

18

15

45

65

35 Kg

d

l

1000

60368 60366

3000 3000

60867

4000

61364

118

72

32

34

44

18

15

45

65

70 Kg

a

b

4000

61368

118

72

32

34

44

18

15

45

65

100 Kg

a

bp

118

72

32

34

44

18

15

45

65

50 Kg

bn

bp

4000 5000

61868

156

76

41

48

62

24

17

55

77

80 Kg

d

l

5000

61868 61869

156

76

43

48

62

24

17

55

77

160 Kg

a

b

5000

156

76

43

48

62

24

17

55

77

200 Kg

a

bp

5000

156

76

43

48

62

24

17

55

77

100 Kg

bn

b

6000

156

76

54

60

56

24

17

55

77

160 Kg

d

l

156

76

52

60

56

24

19

55

77

400 Kg

a

bp

6000 Steel body

62370

d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing

Load bar before curve Straight lines

55


Trolleys Trolleys

I

A B

C

D E

F G H

42 MASS

A

B

C

D

E

F

G

H

I

Loads

roller

axle

3000 4000

61480

98

49

32

34

70

8

18

65

14

150 Kg

a

bp

5000

61980

128

62

43

48

87

10

18

90

16

250 Kg

a

bp

6000

62480

158

76

52

60

105

12

24

100

21

500 Kg

a

bp

7000

62780

223

100

56

90

125

12

30

150

31

1000 Kg

a

bp

Steel body

d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing

high temperature Trolleys

I

A B

C

D E

F G H

42 MASS HT

A

B

C

D

E

F

G

H

I

Loads

Loads

temp.

4000

98

49

32

34

70

8

18

65

14

105 Kg

150 Kg

250째

5000

98

49

32

34

70

8

18

65

14

175 Kg

250 Kg

250째

6000

158

76

52

60

105

12

24

100

21

350 Kg

500 Kg

250째

3000

7000 Steel body

56

Second half of 2012


GL Trolleys C

B F

D

A E

G

H J

I 42E MASS

A

B

C

D

E

F

G

H

I

J

Loads

3000 4000

61481

95

90

32

34

8

35

93

18

65

14.5

150 Kg

5000

61981

120

107

43

48

10

49

76

18

75

16.5

250 Kg

145

130

52

60

12

62

90

24

96

20.5

500 Kg

6000 7000 Steel body

High temperature GL Trolleys

C

B F

D

A E

G

H J

I 42E MASS HT

A

B

C

D

E

F

G

H

I

J

temp.

Loads

Loads

4000

95

90

32

34

8

35

93

18

65

14.5

250째

105 Kg

150 Kg

5000

120 107

43

48

10

49

76

18

75

16.5

250째

175 Kg

250 Kg

6000

145 130

52

60

12

62

90

24

96

20.5

250째

350 Kg

500 Kg

3000

7000 Steel body

Second half of 2012

57


Trolleys A B

J K

GLR Trolleys

F

C

G D

H

I

43 EKS

A

B

C

D

F

G

H

I

J

K

Loads

3000 4000

90

35

79.5

40

95

M16

4

65

32

8

70 Kg

5000

107

49

96

44

120

M20

5

75

43

10

200 Kg

6000

130

62

105

65

145

M24

6

120

52

12

400 Kg

7000 Steel body A B

High temperature GLR trolleys

J K

F

C

G D

H

I

A

B

C

D

F

G

H

I

J

K

temp.

Loads

Loads

4000

90

35

79.5

40

95

M16

4

65

32

8

250째

70 Kg

70 Kg

5000

107

49

96

44

120 M20

5

75

43

10

250째

175 Kg

200 Kg

6000

130

62

105

65

145 M24

6

96

52

12

250째

350 Kg

400 Kg

43 EKS HT 3000

7000 Steel body

58


Rings and hooks Rings

D

A

B OOG

A

B

D

Loads

1000

60440

67

15

10

20 Kg

3000

60940

70

18

12

40 Kg

4000

61440

85

22

14

150 Kg

5000/6000

61940

92

24

16

250 Kg

6000

62420

120

30

20

500 Kg

7000

62970

152

45

30

1000 Kg

Hooks

D B A

HAAK

A

B

D

Loads

1000

60445

61

13

10

20 Kg

y

3000

60945

72

18

12

40 Kg

y

4000

61445

84

18

14

150 Kg

5000/6000

95

23

16

250 Kg

6000

61945 62425

138

26

20

500 Kg

7000

62975

117

25

30

1000 Kg

y = Hook without pawl

59


Trolleys Double trolleys with hook A

B Y

R52 H

A

B

Y

loads roller

axle

4000

-

288

211

page 59

140 Kg

a

b

4000

-

288

211

page 59

200 Kg

a

bp

5000

-

326

208

page 59

320 Kg

a

b

5000

61899

326

208

page 59

400 Kg

a

bp

6000

62399

326

202

page 59

500 Kg

a

bp

Steel body

d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing

Double trolleys with ring A

B Y

R52 O

A

B

4000

288

194

page 59

140 Kg

a

b

4000

288

194

page 59

200 Kg

a

bp

5000

326

190

page 59

320 Kg

a

b

5000

326

190

page 59

400 Kg

a

bp

6000

326

184

page 59

500 Kg

a

bp

Steel body

60

Y

loads roller

axle

d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing


Trolley with index 4 x 90° A

C

B

D E

F G

I

H 43 4x90

A

B

C

D

E

F

G

H

I

loads

roller

axle

4000

158

50

32

34

53

45

15

25

12

100 Kg

a

bp

5000

158

65

43

48

67

45

20

25

14

200 Kg

a

bp

3000

6000 7000 d = delrin a = steel bn = ball bearing + nylon ring bz = bronze l = smooth axle b = Ball bearing bp = precision ball bearing

Steel body

Working method

position 180°

position 90°

position 270°

position 0°

61


Load bars Load bars with hook A B M

C Y

Reference 3000

A

B

C

M

Y

292

180

158

M12

8622

Loads with 2 rollers Loads with 4 rollers 40 Kg

80 Kg

4000

443

300

191

M16

8822

70 Kg

140 Kg

5000

598

420

245

M20

8822S

200 Kg

400 Kg

6000

700

500

226

M24

8922

400 Kg

800 Kg

7000

Load bars with ring

A B M

C Y

Reference

A

B

C

M

Y

3000

292

180

158

M12

8621

40 Kg

80 Kg

4000

443

300

189

M16

8821

70 Kg

140 Kg

5000

598

420

227

M20

8821S

200 Kg

400 Kg

6000

700

500

281

M24

8921

400 Kg

800 Kg

7000

62

Loads with 2 rollers Loads with 4 rollers


Accessories Entrance / exit unit

A C

B

03 INV

A

B

C

D

3000

93

115

42.5

50

4000

103

135

52.5 58.5

5000

140

160

79

77

6000

156

205

96

96

D

7000

Equipped load bar and ready to use

The trolleys in red are to be ordered separately. Use only ball trolleys on pages 54 and 58. Double beam cranes with manipulators

63


Lateral transfer

Comodor installations can be equipped with our lateral transfer system. This system allows to move forward a load in a automatic way on a determined distance. It allows to move forward a load bar or a trolley in a painting cabin or in an oven for example. The lateral transfer Comodor is adaptable on all Comodor range, from 3000 until 7000 track. A drive unit equiped with a torcq limiteur pull a chain equipped with pusher dogs and a tension unit close the system. These pusher dogs allows to drive trolleys disposed in Comodor profiles.

Lateral transfer

64


Drive unit

17

459

205 75

60

78

90

300

420

43

Reference

Designation

3000 to 7000

Right drive unit

3000 to 7000

Left drive unit

Transfer track

r

60

2000

91.6

1000

Reference

ge,

d

Designation

3000 to 7000

Standard transfer track

3000 to 7000

high temperature transfer track

r External curves

R

B

A B

Reference

A

B

R

3000 to 5000

45째

245

725

6000

45째

245

925

65


R

Internal curves B

A B

A

B

R

3000 to 5000

45째

245

475

6000

45째

245

675

63

Reference

Tension unit

330

50

44

course = 100

20

250

10

Reference 3000 to 7000

10 Designation Tension unit

Transfer hanger 290 62 min - 172 max

205

28

70

Reference 3000 to 7000

66

125

Designation Transfer hanger


Drive chain

Reference

Designation

3000 à 7000

Drive chain L = 5000

Pusher dog 19.25

45

209.55

12

93

Reference

26

Designation

3000 à 7000

Pusher dog

Trolleys bar A

C

B

Trolley

Reference

A

B

C

4000

72

35

14 à 20

4000

72

35

14 à 20

5000

72

35

14 à 20

5000

75

37

18

6000

80

27

18

6000

96

30

24

67


Stainless steel Rails

References

Horizontal curves at 90째

304L steel

316L steel

1000

60450

64150

3000

60950

64350

61450 4000 Characteristics in page 9

64450

Horizontal sectors at 20째

316L steel

Bocht BR SEC

3000

60955

3000

4000

61453

Bocht BR

304L steel

304L steel

316L steel

304L steel

316L steel

Vertical sectors at 20째

304L steel 3000

68

316L steel 3000


Stainless steel brackets

10

304L steel

316L steel

1000

60456

64156

3000

60965

64365

4000 61461 Characteristics in page 32

12

64461

304L steel

316L steel

1000

60457

64157

3000

60970

64370

61462 4000 Characteristics in page 33

64462

Jointing brackets

03

304L steel

316L steel

1000

60453

64153

3000

60960

64360

4000 61459 Characteristics in page 36

64459

Weld on brackets

01

304L steel

316L steel

1000

60458

64158

3000

60957

64357

4000 61457 Characteristics in page 32

64457

69


Stainless steel Adjustable brackets

02

304L steel

316L steel

1000

60452

64152

3000

60958

64358

61458 4000 Characteristics in page 33

64458

Short stoppers

7R 1000

304L steel 60455

316L steel 64155

Characteristics in page 47

Long stoppers

7R 3000

304L steel

316L steel

60963

64363

61460 4000 Characteristics in page 47

70

64460


Stainless steel trolleys Trolleys

25

316L steel

1000

304L steel 60459

3000

60975

64375

Load

10 Kg

4000 Characteristics in page 49

Trolleys

26 3000

304L steel

316L steel

60976

64376

3000

Load 20 Kg 50 Kg

4000 61465 Characteristics in page 52

64465

100 Kg

Trolleys

41 3000

304L steel

316L steel

60977

64377

3000 61466 4000 Characteristics in page 55

Load 20 Kg 50 Kg

64466

100 Kg

71


Redson brochure.indd 1

09-05-12 13:35

Comodor Handling 821  

Catalogus met Comodor railsystemen

Comodor Handling 821  

Catalogus met Comodor railsystemen

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