Vol. 2, No. 2 April/May 2012
Pacific Northwest Edition (WA, OR, and N. CA)
Laser Cutting Services, Mazak, & SigmaNEST, A Team focused on Success!
WELCOME IN THE SWISSTYPE REVOLUTION!
M U LT I S W I S S 6 X 1 4 • Completely numerically controlled • Easy set-up and changeover • 14 linear axes, 7 C axes • Up to 18 tools (3 tools per position) • Exceptional rigidity through guide separation • Unsurpassed shock absorption with hydrostatic
bearings • Thermal regulation of the entire machine • Completely integrated peripheral units • Reduced floor space
Tornos • East 1 Parklawn Dr. Bethel, CT 06801 203.775.4319
Tornos • Midwest 840 Parkview Blvd. Lombard, IL 60148 630.812.2040
Tornos • West 1400 Pioneer St. Brea, CA 92821 630.812.2040
THINK PARTS THINK TORNOS Machining centers
Samuel Aerospace is one of North America’s top ten processors and distributors of metals, operating more than 40 facilities which are strategically located throughout Canada and the United States. Additional facilities maintained in the United Kingdom, Australia, Mexico and China extend our reach globally. Our strategically placed processing and service centers allow us to offer on time and JIT delivery services.
Samuel Aerospace alloys are available in a complete range of shapes and sizes to meet the diverse requirements of the commercial and defense aerospace markets. We stock one of the most extensive aluminum inventories in the industry. Our available aerospace aluminum offering includes:
• Sheet & Coil • Plate • Rod & Bar • Tube & Pipe
A variety of AS, ISO and TS standards ensures conformance to customer’s requirements. Primary aerospace service centers are ISO 9000 and AS9100/9120 certified. Samuel Aerospace offers value-added quality processing services including:
• Water-Jet Cutting
• Bar and Extrusion Sawing • Aluminum Plate Sawing • First Stage Processing
Our pre-production processing services are all performed to stringent quality standards to your specifications, saving you time and money while ensuring the quality of your end product. We go to great heights to deliver the right product to the correct quality standards, on time, every time. Plus, we offer Stock and Release and Vendor Managed Inventory programs. These programs can help your company eliminate costly inventories and improve cash flow.
To learn more contact your Samuel Aerospace Metals representative or call (877) 565-7050. Everything you need in a metals supplier…quality, reliability and availability.
Editors Corner “Economic depression cannot be cured by legislative action or executive pronouncement. Economic wounds must be healed by the action of the cells of the economic body - the producers and consumers themselves.” Herbert Hoover We are the producers and we are the consumers.We must produce products and consume our products. When we make something we are strong, and when we can take that dollar from the left pocket and put it in the right we create a viable economic solution. Our great nation is still great! The United States of America is still united, vibrant, and a global force that manufactures a major portion of the worlds products. The economy of the United States is the world’s largest national economy. Its nominal GDP was estimated to be over $15 trillion in 2011, approximately a quarter of nominal global GDP. The European Union has a larger collective economy, but is not a single nation. The U.S. economy also maintains a very high level of output. In 2011, it was estimated to have a per capita GDP (PPP, purchasing power parity) of $48,147, the 7th highest in the world, thus making the U.S. one of the world’s wealthiest nations. The U.S. is the largest trading nation in the world. As of 2012, the country remains the world’s largest manufacturer, representing a fifth of the global manufacturing output. Of the world’s 500 largest companies, 133 are headquartered in the United States. This is twice the total of any other country. About 60% of the global currency reserves have been invested in the United States dollar, while 24% have been invested in the euro.The USA is one of the world’s largest and most influential financial markets. Foreign investments made in the United States total almost $2.4 trillion, which is more than twice that of any other country. American investments in foreign countries total over $3.3 trillion, which is almost twice that of any other country. The labor market in the United States has attracted immigrants from all over the world and its net migration rate is among the highest in the world. The United States is one of the top-performing economies in studies such as the Ease of Doing Business Index, the Global Competitiveness Report, and others. Today, the United States is home to 29.6 million small businesses, 30% of the world’s millionaires, 40% of the world’s billionaires, as well as 133 of the world’s 500 largest companies. The United States has encouraged science and innovation. As a result, the United States has been the birthplace of 161 of Britannica’s 321 Great Inventions, including items such as the airplane, Internet, microchip, laser, cellphone, refrigerator, email, microwave, LCD and LED technology, air conditioning, assembly line, supermarket, bar code, electric motor, and ATM. In closing, I encourage you to buy USA products and services where you can. I also encourage you to keep the dream alive of “Life, Liberty and the pursuit of Happiness.” If we can help your business in any way, please call!
Kim Carpenter www.facebook.com/a2zmetalworker 4 • April/May 2012
A2Z METALWORKER NW •
Laser Cutting Services This Month’s Cover & Shop Profile. Overlanders Announcements/Releases.....................6,7,8 Shop Profile.......................................1,16-17 Feature Articles..................................... 14,20 Buyers Guide Equipment......................38-41 Buyers Guide Processes........................42-46 Card Gallery..........................................38-46 Index Of Advertisers..................................46 Editorial.................................... Throughout
Published by: A2Z Metalworker NW PUBLISHERS/EDITORS Kim Carpenter/Linda Daly Kim@AZMetalworker.com Mail Address: PO Box 93295 Phoenix, AZ 85070 Telephone: (480) 773-3239 Website: www.A2ZMetalworker.com www.facebook.com/A2ZMetalworker E-mail:Kim@AZMetalworker.com
CONTRIBUTORS Linda Daly Gene Wirth Chris Seay Published bi-monthly to keep precision manufacturers abreast of news and to supply a viable supplier source for the industry. Circulation: The A2Z Metalworker NW maintains a master list of over 9000 decision makers consisting of fortune 1000 companies, small manufacturing companies, engineering firms, DOD & Scientific Lab facilities, machine shops, fab-shops, and secondary sources businesses. It has an estimated pass on readership of more than 24,000 people. The majority of our readers are based in the Pacific NW! Advertising Rates have remained the same since 1999, deadlines and mechanical requirements furnished on our webite at: www.a2zMetalworker.com. All photos and copy become the property of A2Z Metalworker NW. The Publisher assumes no responsibility for the contents of any advertisement, and all representations are those of the advertiser and not that of the publisher. The Publisher is not liable to any advertiser for any misprints or errors not the fault of the publisher, and in such event, the limit of the publisher's liability shall only be the amount of the publishers charge for such advertising.
THE SMART CHOICE I AM manufactured in Florence, Kentucky. I EASILY move from heavy-duty to high-speed machining applications, making me ideal for job shops and specialty manufacturers alike. I PROVIDE a 12,000-rpm, 25-hp 40-taper spindle with a maximum torque of 70.2 ft/lbs. I AM bi-lingual thanks to my MAZATROL SMART control, which allows me to use both EIA/ISO programs and conversational programming languages. I RIDE on the Mazak MX Hybrid Roller Guide System to deliver unmatched levels of rigidity, durability and reliability that result in long-term accuracy. I AM smart with Intelligent Machine functions that boost my accuracy, reliability and productivity. I INCORPORATE an environmentally friendly and ergonomic design that provides an easily accessible workspace and simplifies maintenance. I AM your highly rewarding, easy-to-use, go-to guy, ready to tackle whatever work you give me.
I AM THE MAZAK VERTICAL CENTER SMART 430A, AND THE RESULTS I PROVIDE WILL HAVE YOUR COMPETITION WISHING THEY’D BEEN SMART ENOUGH TO BRING ME IN.
WWW.MAZAKUSA.COM Tel: 859-342-1700 Florence, Kentucky
MAGNUM PRECISION MACHINES, INC. Representing the best in metal working solutions since 1984.
MAGNUM PRECISION MACHINES, INC. 8448 Washington Place N.E. Albuquerque, N.M. 87113 Tel: (505) 345-8389 Email: email@example.com
Oregon Tech Center Washington Tech Center MAGNUM INC. MAGNUM PRECISION MACHINES, INC. 27350 SWPRECISION 95th AveMACHINES, 1008 Industry Drive 12025 Rojas Drive, Suite ‘A’ 3614 E. Southern Avenue #1 Wilsonville, OR 97070 Tukwila, WA 98188 El Paso, TX 79936 Phoenix, AZ 85040 Office - 503-682-9030 Office - 206-575-3390 Tel: (915) 856-7900 Tel: (602) 431-8300 Email:- firstname.lastname@example.org Email: email@example.com Fax 503-682-9040 Fax - 206-575-3397 www.magnumprecisionmachines.com A2Z METALWORKER
• 17 • Jan/Feb 2012
Announcements & Releases Machine Toolworks Continues Mission To Support Customers Incor porated and established in 1996, Mac h i n e To o l works, Inc. is a family owned Machine Tool distributor with its Corporate Headquarters located in Seattle, WA. Its owner, Gary Anderegg, has been involved the machine tool industry for over 35 years. Machine Toolworks represents some of the best CNC machine tool manufacturers from around the world including lines of equipment by Mazak, Star, Studer, Blohm, Walter Grinder, Tanaka, Nagel, and OMAX. In 1998, Machine Toolworks became an international distributor and expanded its Northwest Territory of Oregon, Washington and NW Idaho to include the Western Canadian provinces of British Columbia, Alberta, Manitoba and Saskatchewan. We have service and support centers in Wilsonville, OR, Tukwila, WA and Edmonton, AB. Machine Toolworks’ mission is to assist customers to reach their production goals through providing them with the post productive and profitable equipment specifically chosen for their application. Machine Toolworks creates strong customer relationships through a support system focused on navigating customers through the maze of production needs and requirements, proper machine selection, machine purchase and installation. Machine Toolworks employs a team of factory authorized service and applications technicians working in tandem with our manufacturers to ensure that customers are taken care of at all levels. For more infpormation on Machine Toolworks and how they can help your business Call: Gary Anderegg 206-947-7489, GAnderegg@machinetoolworks.com.
Coastal Metals Paces Local Demand Coastal Metals recently expanded their Southwest inventory, emphasizing their dedication to improved delivery lead times to customers in western states. “Nobody likes to wait,” explained Coastal Metals owner, Jerry Brooks. “These days most of our customers’ customers are requiring faster deliveries. Gone is the extended backlog and the luxury of waiting extra days or even weeks for a raw material delivery,” he claimed. “Over the last 12 years we’ve been steadily increasing our inventory to stay in synch with our customers’ needs.” Earlier this year Coastal Metals added Aircraft Quality Alloy Round Bar (4140 and 4340) to its complete inventory of Commercial QualA2Z METALWORKER NW •
6 • April/May 2012
ity Alloy, up to 26” diameter. Stock material includes 1018(CF and HR), 1045, 8620, TG&P Shafting, and Bronze. In addition, Coastal Metals veteran sales staff offers extensive resource knowledge, so that “no bid” is rarely found in the company’s vocabulary. For more information, see the Coastal Metals ad in this edition, or visit their website at coastalmetals.com. Call: 1-800-811-7466, or email: firstname.lastname@example.org.
California Cold Saw Introduces Autotooth To Speed Blade Selection Previously, there has been no
method for online buyers to correctly choose a cold saw blade for his/her exact application. Selecting a blade from three or four off-the-shelf choices with generic grinds often produces less than satisfactory results. Now, with CaliforniaColdSaw.com’s New Blade Selector, online purchasers can simply enter their material type, shape and size, and AutoTooth will automatically calculate the correct number of teeth and grind for them. For customers that already know what tooth configuration they want, they can choose the ‘I Want to Select the Number of Teeth Myself’ button and enter what they are currently using. After using either method, the buyer can choose standard vapor treated black oxide, bright, or titanium carbon nitride (TiCN) coated blades. One other very helpful use for the New Blade Selector should be noted. An owner, foreman or machine operator can visit this site and use the AutoTooth feature as a handy reference tool to choose the best blade to use from the ones they already own. California Cold Saw was recently formed as a division of Bay Area Carbide, Inc., and specializes in cold saw blades. The company offers new high speed steel cold saw blades in a variety of coatings, as well as carbide tipped saw blades, segmental blades, coolants, and sharpening services for each of these blade types. New solid high speed steel cold saw blades ship for free in 24 hours or less, and re-sharpened blades in 1-2 days. CaliforniaColdSaw.com also features an extensive array of conversion calculators pertaining to cold saw use. If you’d like more information about this topic, artwork, or to schedule an interview with Doug McAdoo, please call Leslie Wood at 877-7007610 or e-mail Doug at email@example.com.
CAL Precision, Inc. Attains AS9100 Rev C Certification CAL Precision, Inc. is proud to announce we have achieved compliance with AS9100 Rev C. quality system requirements for the
Aviation, Space, and Defense markets. The new revision includes but is not limited to in detail, risk management, supplier management controls, product conformity, and on time delivery. CAL Precision, Inc. has been in practice with AS9100 for five years and will continue to be on an upward growth. We would like to thank Tiffany Jordan our QA Representative, along with the entire staff at CAL Precision, Inc. for all their hard work and dedication in making this happen. For more information on CAL Precision Call: Donna Loper at (951) 273-9901 or visit their website; www.CALprecision.com
DW Machinery in Synergy with Baykal Machinery Baykal, of Bursa, Turkey, recently hosted a visit of nine machine tool sales companies and one manufacture, from the United States, for a tour of their manufacturing facility and to see their production process and capabilities.
Baykal, imported by Fab-Line Machinery of St. Charles, IL, is a premier manufacture of precision CNC press brakes, shears, turret punches, lasers and plasma cutting systems. Established in 1950, Baykal has installations worldwide. Machines seen during the tour were destined for the countries that we normally think of, Germany, Spain, France, Italy, England, Australia, Canada and the United States, and many countries that we often hear of, but don’t think much about in regards to manufacturing, such as, Turkey, Russia, Iraq, and Saudi Arabia, to name a few. Baykal has the capabilities to manufacture over two hundred machines a month, utilizing the latest CNC machining technology and a lean manufacturing philosophy.
Tracking their production with a keen eye on quality and attention to the details of design, they produce a world-class product. Their commitment to engineering and R&D, allows them to not only offer a competitive standard product line, but they can design and produce special automated systems and are established as the number one builder, in the world, of large press brakes. (machines
over 660 tons, which they can produce at a rate of two a month and which they have a number of, installed in the U.S.) During this visit, the people who made the trip, saw a company and capabilities, that equal and exceed, many manufactures in the U.S. A truly impressive manufacture, committed to quality and service, and whose success is evident in the shipping department. Baykal and Fab-line Machinery have established a strong customer base in the U.S., and it is evident that in the not too distant future, the Baykal machines will be well recognized by fabricators in the United States, as a world-class machine tool builder. For more information on the Baykal products, call: Bob Herling, DW Machinery Sales (425) 827-6931 or e-mail: dwmachinery@ dwmachinerysales.com
SigmaTEK Expands Reach with Additions to Northwest Region Team SigmaTEK Systems, LLC, the world’s leading CAD/CAM nesting solutions provider, announces additions to the company’s Northwest Region team.
Joining the company is industry veteran Scott Lindley who assumes the role of Regional Sales Representative. Having served as an Applications Engineer for SigmaTEK Systems, Mr. Lindley is no stranger to the fabrication industry or SigmaNEST® software. Scott will put his experience to work helping manufacturers to identify, quantify, and implement fabrication time, material, and cost-saving solutions, tools, and best practices. Scott’s background includes technical instruction, support, and project management experience. A graduate of Whatcom Community College and Western Washington University (Bellingham, WA), Mr. Lindley also served in the United States Navy. SigmaTEK Northwestern Region Sales Manager, Brian Blair comments: “Manufacturers throughout the Pacific Northwest continue to see a tremendous surge in demand and production. At the same time companies are scrutinizing tools, technologies, and processes in an attempt to maximize cutting tool investments, boost productivity, and eliminate waste. SigmaTEK strives to anticipate the needs of both current and future customers. Scott’s experience and expertise significantly strengthens both our presence and responsiveness. Announcements Continued Page 8 A2Z METALWORKER NW •
7 • April/May 2012
Bob.firstname.lastname@example.org SigmaNEST is registered trademarks of SigmaTEK Systems, LLC
GANESH Machinery Announces New Western Regional Manager Ganesh Machinery of Chatsworth, CA continues their dramatic growth path with the announcement of Derek Stanton as the new Western Regional Manager for Western Canada, and the 10-Western American states, including: OR, WA, NM, UT, ID, MT, NV, CO, AZ; other than California.
Announcements Continued About SigmaTEK SigmaTEK Systems, LLC develops and sells SigmaNEST®, a comprehensive software solution for nesting, NC programming and cutting of steel sheet, plate and tube materials, and wood. SigmaNEST is the leading CAD/CAM nesting system for plasma, laser, punch, oxyfuel, waterjet, router, knife, tube/pipe and combination cutting machines. SigmaNEST ensures superior material utilization, machine motion optimization, and maximum part quality balanced with cutting speed, work flow integration, material handling, accurate estimates and information management. Founded in 1993, SigmaTEK Systems is headquartered in Cincinnati, OH and has an extensive global support network with branches in North and South America, Europe, Asia, Australia and Africa. For more information on the SigmaTEK line of products or to schedule a live demonstration, please visit www.sigmanest.com or call 513.674.0005 or follow us @SigmaNEST on Twitter! For more information on SigmaTEK and SigmaNEST Contact: Robert Farrell SigmaTEK Systems, 513-595-2022 A2Z METALWORKER NW •
Derek served his apprenticeship at Dunlop Machine Tool in Birmingham, England during his formative years. He was also an applications engineer in the U.S. for many years and then worked in sales and even had his own machine tool dealership selling Ganesh machine tools. Derek developed a wealth of knowledge over the years and will put it to good use in his new management capacity working out of the Seattle, WA office. Ganesh markets a full line of innovative manual and CNC lathes and milling machine including the exciting Cyclone line of multi-axis CNC lathes for complete done-inone operation machining. High production lathes are offered with up to 3” bar capacity and up to 11-axis with up to 48-tools. These machines are super efficient at machining complex workpieces to tight tolerances, and then gently removing the finished parts from the work area. Massive 14” bore heavy-duty CNC and manual lathes are also part of the Ganesh product line, as well as manual and CNC milling machines, including 5-axis milling capability. Learn more at www.ganeshmachinery.com.
Contracts Lockheed Martin Corp., Lockheed Martin Aeronautics Co., Fort
Worth, Texas, is being awarded a $258,800,000 not-to-exceed undefinitized modification to the previously awarded F-35 Lightning II Joint Strike Fighter low rate initial production Lot 5 contract (N00019-10-C-0002), including one additional conventional takeoff and landing aircraft for the Air Force, and one additional carrier variant aircraft for the Navy. The modification includes undefinitized line items, which will be definitized as fixed-price-incentive-firm. Work will be performed in Fort Worth, Texas (35 percent); El Segundo, Calif. (25 percent); Warton, United Kingdom (20 percent); Orlando, Fla. (10 percent); Nashua, N.H. (5 percent); and Baltimore, Md. (5 percent). Work is expected to be completed in February 2014.The Naval Air Systems Command, Patuxent River, Md., is the contracting activity. Lockheed Martin Integrated Systems, Bethesda, Md., is being awarded a $21,910,155 modification to previously awarded contract (N00024-06-C-6272) for systems engineering and integration in support of Combat System Warfare Federated Tactical Systems. SWFTS is comprised of all submarine combat system subsystems, mainly Consultation, Command, Control, Communications, Computers, and Intelligence. This effort provides for the overall architecture integration of the subsystems to achieve a single total combat system for naval battlegroup interconnectivity.Work is expected to be completed by September 2012. Contract funds will not expire at the end of the current fiscal year. The Naval Sea Systems Command, Washington, D.C., is the contracting activity.
Production Metal Stamping
Raytheon Systems, Sudbury, Mass., is being awarded $7,700,000 for firm-fixed-price delivery order 0017 under a previously awarded performance based logistics contract (N00104-07D-ZD51) for AEGIS ballistic missile defense pack-up kit items. Work will be performed at Sudbury, Mass., and is expected to be completed by July 2014. The applicable Navy Working Capital Funds will not expire by the end of the current fiscal year. The NAVSUP Weapon Systems Support, Mechanicsburg, Pa., is the contracting activity. Lockheed Martin Mission Systems and Sensors is being awarded a $7,440,473 cost-plus-incentive-fee modification to previously awarded contract (N00024-10-C-5124) for technical engineering and related operation and maintenance of Navy AEGIS sites in New Jersey in support of AEGIS Foreign Military Sales cases JA-P-FNC (Japan) and SP-P-LGB (Spain), and U.S. Navy AEGIS support efforts. This contract modification will provide continuing technical engineering, logistics, configuration management, quality assurance, operation and maintenance for AEGIS program support sites located in New Jersey. These facilities incorporate highly integrated, classified, real-time networks that connect numerous contractor and United States government facilities required to build, integrate and deliver computer code for U.S. Navy and Foreign Military Sales requirements. Work will be performed in Moorestown, N.J., and is expected to be completed by September 2012. Contract funds will not expire at the end of the current fiscal year. The Naval Sea Systems Command, Washington, D.C., is the contracting activity.
METAL STAMPINGS In house tool- design with Turnkey Stamping Proto & Long Run complete tool Expert shop,Design 0-300& Tool tonMaking capabilities In-house Progressive Dies - 300 Ton Capacity EDM In-house Machine Shop Hydraulic Wire Forming A Name Built on Precision Call: Jed Brown, 541-664-6743 Jed@JPTool.com, www.JPTool.com
For the Highest Quality Metal Stampings Call: 541-664-6743 www.JPTool.com
A2Z METALWORKER NW â€˘
full page fab tech ad
ROLLERCOASTERS. THE ONE EVENT TO SEE THE MOST SPECTACULAR METAL FABRICATION TECHNOLOGY. FABTECH 2012. Experience the ultimate thrill of FABTECH 2012—a place where you can see and compare cutting-edge equipment and technology in action. Check out all the new products, network with industry pros and find solutions to work smarter and be more competitive. There’s nothing else like it!
North America’s Largest Metal Forming, Fabricating, Welding and Finishing Event
Scan this code to watch an exciting preview of FABTECH.
November 12-14, 2012 | Las Vegas Convention Center REGISTER NOW at fabtechexpo.com
15235 NE 92nd • Redmond, WA 98052 Telephone: 425.882.1970 •TOLL FREE:1-877-784-1966 EMAIL: email@example.com
High-quality precision tooling, components, and fixtures for aerospace and commercial industrial applications since 1966 PTI is a full-service manufacturing facility. Our commitment to quality and on-time delivery is reflected in our investment in advanced manufacturing and inspection equipment and the capabilities required to deliver the precision products demanded by the commercial aviation industry.
As your full-service resource, PTI has: • The Technical Background to help you develop new products • Experience to assist in design for manufacturing • Size to support your production needs Fast Responsive Customer Support • ISO/AS9100 Certification to provide traceability and reduce your WIP inventory PTI supports integrators of large aircraft subsystems. We manufacture complete subcomponents allowing integrators to focus on their core competencies of larger assemblies. We are your tool for solving problems!
Drones to Increase 45% in Pentagon 30-Year Aviation Plan The Pentagon plans to increase its fleet of armed and long-haul surveillance drones by at least 45 percent over the next 10 years. The U.S. military’s inventory of unmanned aerial vehicles, will grow to 645 aircraft in fiscal 2022 from about 445 in fiscal 2013, including versions of Northrop Grumman Corp. (NOC) (NOC)’s RQ-4 Global Hawk and General Atomics’ MQ-9 Reaper and MQ-1 Predators, the Defense Department said in a report required by Congress on its aviation blueprint for the next 30 years. In addition, the U.S. Army wants to buy 164 Gray Eagle drones from closely held General Atomics of San Diego from 2013 to 2022 “in direct support of ground forces,” the Pentagon said in the report obtained today. Drones are playing an increasing role as the Pentagon seeks a force that will be “smaller and leaner” and more technologically advanced, as Defense Secretary Leon Panetta put it when he introduced a revamped national security strategy in January. Even as the A2Z METALWORKER NW •
12 • April/May 2012
inventory of drones grows, the U.S. military is buying fewer than originally planned because of reduced budgets, a defense official told lawmakers. “The military departments adjusted their plans to comply with a constrained top line by procuring fewer aircraft than desired,” Deputy Defense Secretary Ashton Carter wrote in a letter to the leaders of the U.S. House Armed Services Committee on April 4. The Defense Department plans to spend $770 billion on aviation assets from 2013 to 2022. This includes fighter jets, attack helicopters, airlift and cargo aircraft, combat search and rescue aircraft, air refueling planes, bombers, anti-ship and submarine aircraft, drones, training platforms and other aircraft used by Special Operations forces. Annual funding levels will peak at $80 billion in 2022, according to the Pentagon. The Air Force “plans to continue aggressive funding” for a new long-range bomber with nuclear capabilities, according to the aviation report.The bomber would reach its initial capability in the mid-2020s, according to the Pentagon. The Defense Department plans to “hold down” the unit cost to “ensure sufficient production” of 80 to 100 bombers, according to the report.
Long Products – a sampling of what we offer Carbon Steel Bar
Stainless Steel Tube
• • • • • •
• 304 SQUARE TUBE – 1/2"SQ X .065W THRU 12"SQ X .500W • 304 RECTANGLE TUBE – 1/2" X 1" X .065W THRU 12"SQ X 8" X .500W • 304 ROUND TUBE – 1/2"OD X .065W THRU 6.0"D X .375W • AVAILABLE IN MILL FINISH AND 180 GRIT POLISHED
CF1018 ROUNDS – 3/16" THRU 6" CF1018 SQUARES – 1/4" THRU 6" CF1018 FLATS – 1/8" X 1/2" THRU 3-1/2" X 6" CF1045 ROUNDS – 3/4" THRU 6" CF1144 STRESSPROOF ROUNDS – 1/2" THRU 4-1/2" CF12L14 ROUNDS – 1/2" THRU 6"
Alloy Steel Bar • • • •
CF4140ANN ROUNDS – 3/4" THRU 4-1/2" CF8620ANN ROUNDS – 1-1/8" THRU 4-3/4" CF4140HT ROUNDS – 3/4" THRU 3-1/2" HR4140ANN ROUNDS – 1-1/2" THRU 24"
Carbon Steel Tube • ERW STEEL TUBE – 1/2"OD X .049W THRU 6"0D X .188W • ORN STEEL TUBE – 1/2"SQ X .065W THRU 4"SQ X .120W • STRUCT STEEL TUBE – 1-1/2"SQ THRU 6"SQ X .250W (INCLUDING RECTANGLES)
Stainless Steel Bar • • • • •
303, 304L, 316L, 17-4 ROUNDS – 1/8" THRU 12" 304L, 316L PLATE CUT FLATS – 1/8" X 1/2" THRU 1/2" X 8" 303, 304L, 316L ROLLED BAR – 1/4" X 3/4" THRU 1-1/2" X 2" 304L, 316L ANGLES – 3/4" X 3/4" X 1/8" THRU 4" X 4" X 1/2" 304L, 316L CHANNELS – 2" X 1" X 1/8" THRU 6" X 4" X 3/8"
• 6061 EXTR & CF ROUNDS – 3/16" THRU 12" • 6061 EXTR SQUARES – 1/4" THRU 6" • 6061 EXTR RECTANGLES – 1/8" X 1/2" THRU 4" X 8" • 6061, 6063 EXTR ANGLES, CHANNELS, BEAMS • 2024 CF ROUNDS – 3/8" THRU 4"
Tube & Pipe • 6061, 6063 EXTR SQUARE TUBE – 3/4"SQ X .065W THRU 8"SQ X .500W • 6061, 6063 EXTR RECTANGLE TUBE – 3/4" X 1-1/2" THRU 2" X 8" X .250W • 6061 EXTR ROUND TUBE – 1/2" X .125W THRU 8"OD X .250W • 6061 EXTR PIPE – 1/2" SCH40 THRU 8" SCH80
Carbon & Alloy Plate We routinely stock: • Carbon from general purpose to structural, PVQ and improved machining grades. • Alloy in construction, case hardening, PVQ, aircraft quality and abrasion resisting grades. Plate processing: Oxy-fuel Cutting Plasma Cutting Shearing
Ryerson simpliﬁes customer manufacturing and procurement. From one-of-a-kind components to parts in production quantities, our one-stop shopping reduces overall costs and streamlines operations. Lower Production Costs Trim outsourcing handling costs and inspection points. Eliminate scrap handling costs and inspection points. Minimize capital expenditures. Our ready-to-assemble parts reduce customer work-in-process inventory.
Aluminum Plate We routinely stock: • Heat treatable, cast tooling and cast mold plate • Standard thicknesses to 16” • Widths to 60.5” • Standard lengths of 96”, 120”, 144”, 240” and 288” • Diamond Tread plate
Consolidate Supplier Base Save transportation and administrative costs. We’re responsible for all work
Plate processing: Sawing Band Saw Cutting Shearing Cutting to Length
Plate processing: Plasma Cutting Sawing Shearing Cutting to Length Precision Leveling
Increase Flexibility Test new designs and prototypes without tying up machines or employees. We know fabrication and materials and recommend the best for customer applications. Meet Demand Fluctuations Eliminate bottlenecks. Avoid capacity overloads. Eliminate capital tied up in underutilized equipment. We help customers focus on core competencies and meet processing requirements.
Stainless Plate We routinely stock: • All standard grades • Plate up to 4” thick • Coiled plate inventory: 36, 48, 60, 72” wide • Stainless ﬂoor plate in 1/8, 3/16 and 1/4” thickness
performed, even for services of our extended fabrication network. We screen and audit all of our sources.
Seattle: 600 SW 10th Street, Renton, WA 98057 206-624-2300 Local | 800-562-9067 Toll Free
Portland: 6330 Basin Avenue, Portland, OR 97217 503-247-2300 Local | 800-452-9935 Toll Free
Boise: 6759 S. Supplyway, Boise, ID 83716 800-452-9935 Toll Free
Spokane: 207 N. Freya Street, Spokane, WA 99202 509-535-1582 Local | 800-541-6365 Toll Free
A2Z METALWORKER NW •
13 • April/May 2012
The Promise of Today’s Factory Jobs To hear Mike Bink, one might believe American manufacturing is about to recapture its lost glory. Master Lock, which has made locks in Milwaukee since 1921, has brought 100 jobs back from China over the last year and a half. And Mr. Bink, who has worked at the plant for 33 years and heads the United Auto Workers local, is sure more will follow. “They are making a lot of capital investment; buying a lot of new equipment,” he said. “That will create more jobs.” Master Lock’s story dovetails nicely with the budding upturn in manufacturing employment, which has rekindled hope across a Rust Belt pummeled by 30 years of job loss. Nationwide, factories have added 400,000 jobs in the last two years, the first sustained bout of growth since the 1990s, replacing about a fifth of the positions lost during the recession. Other companies, from Otis to General Electric, are bringing home jobs once thought lost for good. Mr. Bink’s enthusiasm has echoed from the factory floor all the way to Washington. During his State of the Union Message, President Obama wove Master Lock’s tale of repatriated jobs into a narrative of recovery that could serve him well
in November. “We have a huge opportunity, at this moment, to bring manufacturing back,” the president said. “But we have to seize it.” To do so, his administration has proposed a piñata of tax breaks and incentives intended to transform the incipient movement into a new golden age for factory jobs. Things have not looked this promising for manufacturing jobs in a long while. Rising costs in China — where the government is letting the currency gain against the dollar and wages are rising at a double-digit pace — are making it more attractive for American companies to produce at home. Expensive oil adds to the cost by pushing up the price of freight. Yet a revolution in manufacturing employment seems far-fetched. Most of the factory jobs lost over the last three decades in this country are gone for good. In truth, they are not even very good jobs. As much as the administration needs a jobs strategy, one narrowly focused on manufacturing is unlikely to deliver. Much of the anxiety about factory jobs is based on the misconception that job losses have been due to a sclerotic manufacturing sector, unable to compete against cheap imports. Until the Great Recession clobbered the world economy, manufacturing production was actually holding its own. Real value added in manufacturing, the most precise measure of its contribution to the economy, has grown by more than two thirds since its heyday in 1979, when manufacturing employed almost 20 million Americans — eight million more than today. American companies make a smaller share of the world’s stuff, of course. But what else could one expect? Thirty years ago China made very little of anything. Today its factory output is almost 20 percent of world production and about 15 percent of manufacturing value added. What’s surprising is how little the United States lost in that time. American manufacturers contribute more than a fifth to global value added. Manufacturers are shedding jobs around the industrial world. Germany lost more than a fifth of its factory jobs from 1991 to 2007, according to the United Nations Industrial Development Organization, about the same share as the United States. Japan — the manufacturing behemoth of the 1980s — lost a third. This was partly because of China’s arrival on the world scene after it joined the World Trade Organization in 2001. Since then, China has gained nearly 40 million factory jobs. But something else happened too: companies across the developed world invested in labor-saving technology. Consider Master Lock. Its Milwaukee plant is operating at capacity for the first time in 15 years, before it started sending work overseas. It is producing much more stuff than it did back then. But it is doing so with 412 workers — about 750 fewer than it had 15 years ago. “They used to throw bodies at something to get the job done,” said Ron McInroy, the U.A.W.’s head for the region encompassing Milwaukee. “Now they look at the best utilization of manpower and the best utilization of machines.” So it is across the economy. In his forthcoming book, “The New Geography of Jobs,” the University of California, Berkeley, economist Enrico Moretti points out that the average American factory worker makes $180,000 worth of goods a year, more than three times what he produced in 1978, in today’s dollars. It may not matter to factory workers who lost their jobs. Whether forced out because an employer moved production to China or because a fancy new machine makes it easier to compete against a rival in China, the job is gone. Still, the distinction is important.Without an understanding of the forces at work, policy makers’ attempts to bolster manufacturing could backfire. One thing is clear. Most of the jobs lost to China and other poor countries cannot “come back.” They don’t pay anywhere near enough.
A2Z METALWORKER NW •
14 • April/May 2012
And they don’t exist here anymore anyway. The factory jobs we really want will be fewer and will require more education. But they will pay more. Remember agriculture? In the 1960s, plant scientists at the University of California, Davis, developed an oblong tomato that ripened uniformly, and its engineers developed a machine to harvest it with one pass through the fields. By the 1970s the number of workers hired for the tomato harvest in California had fallen by 90 percent.
Since 1979 3305 Edison Way, Fremont, CA 94538
Ph: 510-249-1000 Fax: 510-249-9265
Largest Inventory in Northern California and Nevada New - Used - Service - Training - Financing - Applications
In the book “Promise Unfulfilled,” Philip Martin, an economist at the university, says that in 1979 the worker advocacy group California Rural Legal Assistance sued the university for using public money on research that helped agribusiness at the expense of farm workers. And in 1980, Jimmy Carter’s agriculture secretary, Bob Bergland, declared that the government wouldn’t finance any more projects aimed at replacing “an adequate and willing work force with machines.” It’s hard to say that workers won this battle, however. After Mr. Bergland pulled the plug, research on agricultural mechanization came to a near-halt. Yet farm work today remains probably the worst paid, most grueling job in the United States. A tricky thing to understand is that most jobs in the United States are created in areas of the economy not exposed to global competition. They are nannies and doctors, lawyers and roofers.
The Ultimate machining Power
SHOWROOM OPEN M-F 8:30-5PM CALL BOB OR ROB KROHA TODAY!
In a recent study, the Nobel laureate Mike Spence and Sandile Hlatshwayo of New York University found that the part of the economy that does not have foreign competitors added 27.3 million jobs from 1990 to 2008. The sector that competes in global markets added virtually none. This doesn’t mean the administration should ignore manufacturing. We need world-class, innovative industries that compete in global markets. They won’t add a ton of jobs precisely because they must stay lean to compete. But they will pay for those jobs. The 33,000 Apple workers in Cupertino, Calif., sustain 171,000 additional jobs in the metropolitan area, Mr. Moretti estimates. This pattern suggests, however, that a jobs strategy should take care not to blunt the edge of our most competitive firms. If outsourcing sharpens their edge on world markets, punishing then for doing so could destroy American jobs.
More important, perhaps, manufacturing is not the nation’s only cutting-edge industry. Many of the most innovative firms are not manufacturers but service companies. Apple is very competitive. But so are the companies that design applications running on its iPhones and iPads. Hollywood studios and marketing companies are big exporters.These firms need highly trained workers and pay high wages. Mr. Moretti says each job in an “innovation” industry, broadly understood, creates five other local jobs, about three times the number for an average job in manufacturing. Two of them are highly paid professional positions and three are low-paid jobs as waiters or clerks. Innovation — not manufacturing —has always propelled this country’s progress. A strategy to reward manufacturers who increase their payroll in the United States may not be as effective as one to support the firms whose creations — whether physical stuff or immaterial services — can conquer world markets and pay for the jobs of the rest of us. A2Z METALWORKER NW •
15 • April/May 2012
Laser Cutting Services, Inc. – Utilizing Cutting Edge Technology, Putting Employees And Customers First, And The Rest Just Falls Into Place.
By Kim Carpenter
In 1998 a dynamic husband and wife team utilized what they had learned from years of working at one of the U.S. metal industry’s largest distributors. Ron and Bobbi Duffy launched their own business and worked very hard to please their customers.They built their business focusing on one thing; supplying metal cut to perfection, Fast! In Tualatin, Oregon, south of Portland, you will find one of the most progressive metal distributors Laser Cutting Services, Inc. (LCSI). LCSI utilizes the latest in Mazak precision laser cutting machines and Mazak robotics, combined with the best in programing software, SigmaNEST for nesting. An epiphany came when Ron saw he could distribute metal in a very unique, value added fashion; cut to perfection, and finished to specified size. This unique twist to supplying metal, laser cut to size was a hard sell at first. Nobody did this, and the methodology used at the time was to make the over size parts and grind the parts to size while deburring. With LCSI’s precise method, many prints had to be changed as the laser cut parts were too perfect, rendering the grinding and deburring operations unnecessary. It took 3 years of what Ron calls “the missionary work of introducing the idea of value added cut metal”. But LCSI had some very loyal customers that trusted Ron and Bobbi.The benefits to the customer kept adding up to the point that word got out and the good name of LCSI spread. The word was, when you need metal cut to size, fast (1-3 days), call LCSI! The LCSI customer base grew and before long Ron and the LCSI team were tested with hard to cut profiles that no one else wanted to touch. The unusual geometries challenged Ron’s team, but the highly trained operators, programmers, and the sales engineering staff worked together as they do today to tackle these “BreakThrough Opportunities”, and with their “never say no” way of doing business, supported their customers. This can do/will do mentality still lives on today. Though Ron’s wife and long time partner Bobbi has passed on, Ron and the LCSI Team continue in the ways the dynamic duo taught their team. And Ron credits LCSI’s success to 3 things; the long time Valued Employees (10 years average tenure), loyal customers, and A2Z METALWORKER NW •
their focus on one thing, distribute precision laser cut metal to size, fast! Fast-forward 15 years; Ron purchased 2 Mazak lasers, Mazak’s Hyper Turbo-X-510 equipped with automatic optics and nozzle changers and a complete automation center by Mazak with robotics in the past 18 months (during the U.S. economic down turn). Dion Hardy joined the LCSI Team as Sales Manager in February 2012. Dion worked for Mazak in various capacities for over 14 years and worked closely with Ron on his Mazak acquisitions. Dion was instrumental in hiring Bob Herling at DW Machinery Sales over 3 years ago to run the Pacific NW distribution of the Mazak line of laser cutting machines. Dion describes Bob Herling as knowledgeable, disciplined, and diligent in marketing of the Mazak line. “Bob Herling is also part of our team here at LCSI”, Dion says, “and he continues to support LCSI through his company DW Machinery and Mazak.” I asked Ron why 2 new machines and why now? Ron said, “These 2 new Mazak Laser Systems replaced 2 older units and with the new automation system and sophisticated Mazak technology, I have quadrupled my capacity! Things that took hours of labor and set up time now take minutes and are performed by the sophisticated machines themselves to optimize the cutting head, the flow of gas, and the placement of material. These machines can basically run lights out.” Ron Continued, “When the down turn hit us we were faced with some hard decisions, cut back, automate, change? We made a firm decision to keep our employees. Our employees are like our family and they are highly trained. We consider our employees our most valued asset and they receive bonuses every year, sometimes 2 times in a good year.We made a big investment when most people were pulling back, we purchased Mazak automation and became much more efficient. We decided to continue putting our customers first by getting the best machine tools available, then to go after the business to support them. These Mazak machines are so technologically sophisticated that the run times and pierce times are much faster and this equals savings and faster delivery times to our customers.We put the employees and customers first and we believed everything else would follow! Ron says, “We never say no. Our culture here is one of a “pit crew mentality”.We all have a can do attitude and we all enjoy serving our customers. We work as a unified sales team serving our customers
in every way we can.We employ the best highly trained team, with the best Mazak machine tools, the best SigmaNest software, with LCSI perfected IT processes, and we have fun doing it.We love serving our Customers.” Here’s what some of LCSI’s Customer’s have to say: “They always do the impossible and they never say no! I have the highest praise for LCSI, they always pull through, and we can depend on them every time! LCSI understands important things that others don’t seem to get, time lines & deadlines. Kudos to Greg at LCSI, he really keeps us happy. All of my project engineers use him and he comes through for us every time.” From a Project Manager in an OR Business. “We have a great company relationship with LCSI and we have been utilizing them for over 10 years now. Their product is great and keeps getting better. Their delivery is timely, and their prices can’t be beat, we have checked.We don’t get a lot of time from our customers and LCSI usually exceeds our expectations. Ron Duffy always invests into his company and he uses the best and latest in Mazak equipment & SigmaNEST software in order to take care of his customers.” A Manufacturing business owner in Oregon. “We have been doing business with LCSI for over 14 years and we receive excellence every time with every on time delivery. LCSI is customer service at it’s finest! LCSI always gets back to the basics by taking care of their customers, with the latest in technology at their fingertips, fast. I highly recommend LCSI to anyone that is looking for a perfect metal distributor.” Doug Metz Owner of Specialty Metal Fabricators LLC, in Oregon. About Mazak: Machine tools are known as “Mother Mac hines” since they are used to make other machines that produce virtually everything we use in our daily life. Accordingly, machine tools have a very important role to support the basis of manufacturing industries all over the world. As a machine tool manufacturer, Yamazaki Mazak’s mission is to enrich our daily life by developing machine tools that can produce high precision components with reduced in-process time. Yamazaki Mazak supports manufacturing industries all over the world with corporate philosophies of “Advanced products,” “Total Solutions,” and “Global Support” by providing machine tools that can meet a wide variety of production requirements.
Mazak has developed unique products that realize unsurpassed productivity and established 79 Technology and Technical Centers all over the world to provide total solutions and optimum service support close to customers. The Hyper Turbo-X-510 Mazak Laser provides exceptional ease of operation and unsurpassed accessibility to the machine table for the processing of a variety of work pieces in small size lots. Unsurpassed productivity can be realized thanks to linear motors on all axes and a variety of automatic functions. Also, considerable reduction of non-cutting can be realized thanks to a variety of automatic set-up functions such as the automatic torch and nozzle changer. More on SigmaNEST: SigmaNEST is the leading CAD/CAM nesting system for laser, plasma, punch, oxyfuel, waterjet, router, knife, tube/pipe and combination cutting machines. SigmaNEST ensures superior material utilization, machine motion optimization, and maximum part quality balanced with cutting speed, workflow integration, material handling, accurate estimates and information management. Key benefits include: • Cutting technology management functions like automatic pulsing, power ramping, feed rate control, focal height, assist gas and pressure adjustment • Pre-piercing, pierce “on-the-fly” and pierce reduction, as well as options for fine, fast and normal piercing • Material and time savings with bridge cutting, common-line cutting and chain cutting •Various levels of cut quality using Appropriate Quality Cutting (AQC) technology • Repositioning and automatic cut pick up for cutting on plates that extend beyond the cutting area • Selective vaporizing at low wattage to cut protective layer Corner ramping precision For more information on Mazak Laser Machine Tools contact Bob Herling with DW Machinery Sales at: RBHerling@DWMachinerySales. com, 425-827-6931, www.DWMachinerySales.com. For more information on SigmaNEST please contact: Robert Farrell Bob.firstname.lastname@example.org, 513-595-2022, www.sigmanest.com For more information on Laser Cutting Services, Inc. please contact Dion Hardy Dion@lasercuttingservices.com, (503) 612-8311, www. LaserCuttingServices.com. A2Z METALWORKER NW •
17 • April/May 2012
A Leading Provider of Self-Clinching Fasteners 801-746-2689 www.selfclinchdirect.com • email@example.com Self-Clinch Direct is a Master Distributor of TR Fastenings. TR Fastenings products adhere to the same standards as other competing brands. With the same Form, Fit and Function as our competitors, there are no design changes required. See our website for complete pricing, specifications and performance data.
Stocking these top quality Self Clinch Fasteners
Self Clinch Studs
Self Clinch Flush Nuts
Self Clinch Pins
Self Clinch Broaching Standoffs
Self Clinch Self Clinch Low Hi Strength Displacement Studs Flush Head Studs
Self Clinch Broaching Nuts
Self Clinch Blind Nuts
Self Clinch Self Clinch Blind Through Standoffs Standoffs
Self Clinch Floating Fasteners Locking
20+ Million parts in Stock
LM Receives $1.05 Bn, 5-year US Navy Contract The U.S. Navy awarded Lockheed Martin (NYSE: LMT) a $1.05 billion, five-year contract to provide more than 200 digital cockpits and integrated mission systems and sensors for the Navy MH-60R “Romeo” and MH-60S “Sierra” helicopters. “U.S. Navy crews operating the 300-plus MH-60 Romeo and Sierra helicopters already in the fleet understand just how critical these aircraft are to protecting our ships from surface and undersea threats,” said Rear Adm. Paul Grosklags, U.S. Naval Air Systems vice commander. “This contract represents the Navy’s commitment to build and field the most technologically advanced maritime helicopter fleet in the world.” Specifically, the new multi-year contract includes 162 cockpits, integrated missions systems and sensors for MH-60R “Romeo,” an anti-surface and anti-submarine warfare helicopter. It also funds 62 digital cockpits to complete the Navy’s program of record for Sierra aircraft, used for ship-toship cargo resupply, search and rescue, and close-in defense of Navy ships. A multi-year procurement contract such as this one must meet rigorous criteria before being approved by Congress, including being able to demonstrate double-digit cost savings. “This contract award ensures uninterrupted, on-time deliveries of the MH60R and MH-60S helicopter to the U.S. Navy fleet,” said Dan Spoor, vice president of aviation systems for Lockheed Martin’s Mission Systems & Sensors business. “Plus the multi-year structure, versus an annual contract, A2Z METALWORKER NW • A2Z METALWORKER •
18 • April/May 2012 18 • March/Apr 2012
Self Clinch Floating Fasteners Non-locking
Self Clinch Screw Lock Threaded Standoffs
Self Clinch Slide Lock Standoffs
Self Clinch Panel Fasteners
Self Clinch Recess Panel Fasteners
Self Clinch Clip-on Standoffs
Self Clinch Nuts
Self Clinch Low Profile Panel Fasteners
Haeger Insertion Press
No minimums allows us to provide our customer with more than 10 percent savings annually, surpassing Pentagon cost predictions.” Lockheed Martin provides the digital cockpit common to the MH-60R and MH-60S, and integrates the mission systems and sensors aboard the MH-60R helicopter in Owego, N.Y.
AAI UASWins USSOCOM MEUAS II AwardValued at Nearly $600 M AAI Unmanned Aircraft Systems, an operating unit of Textron Systems, a Textron Inc. (NYSE:TXT) company, announced today that it has won the competitive Mid-Endurance Unmanned Aircraft Systems (MEUAS) II award from the U.S. Special Operations Command (USSOCOM). The three-year award, valued at just under $600 million, includes support operations using AAI’s Aerosonde® Small Unmanned Aircraft System (SUAS). Total initial funding for these activities is $20 million. “The team is galvanized and working closely with our new USSOCOM customer on this critical new activity,” says Senior Vice President and General Manager Steven Reid of AAI Unmanned Aircraft Systems. “Our hallmark is a full-service orientation - understanding the mission, equipment, logistics and other factors behind customer requirements in order to create and execute a total solution. Such is our goal for the MEUAS II program.” The Aerosonde SUAS is a high-performance system that incorporates
a heavy-fuel engine for superior endurance. The Aerosonde aircraft’s single electro-optic/infrared payload delivers day-and-night, persistent intelligence, surveillance and reconnaissance, while its large payload size, weight and power can accommodate another payload of choice for multi-mission flexibility. It utilizes AAI’s one-piece Launch and RecoveryTrailer and the Expeditionary Ground Control Station for expeditionary land- and sea-based operations. “Features like payload flexibility and efficient, expeditionary operations are important when considering the special operations mission,” says Vice President, SUAS Stephen Flach of AAI Unmanned Aircraft Systems. “Our team focused on those unique requirements to ensure that the Aerosonde system can provide the required performance regardless of operational and environmental constraints.”
FellowTextron Systems operating unit AAI Logistics & Technical Services will provide worldwide operations and maintenance support for the MEUAS II program. The company’s experienced UAS operators and field service representatives have been deployed successfully around the globe in support of customer requirements.
TCI Machine-Ready Blanks Can Help. Increase throughput by 25% or more with TCI Machine-Ready Blanks. With one P.O., eliminate grinding / squaring operations and outside processing. Use the time you save for more productive use of your CNC equipment – adding to your bottom line. • Ready to load directly into your CNC machining centers • Guaranteed tolerances as close as +/-.0005” dimensionally and as close as .0002” ﬂatness, squareness and parallelism – deburred and cleaned • Aluminum, stainless, alloy steels and more • ISO 9001 and AS9100 registered Call today, or visit us on the Web to Request a quote Good Parts. On Time. Period. and sign up for a FREE Webinar, How to Increase Throughput and Profits, hosted by Modern Machine Shop.
“There is no better way to understand the mission than working alongside the customer in the field, and we take great pride in those relationships,” says Senior Vice President and General Manager Diane Giuliani of AAI Logistics & Technical Services. “Our operators and maintainers stand ready to employ their expertise on behalf of our new USSOCOM customer.”
SAIC Awarded $36 M Task Order Science Applications International Corporation (SAIC) (NYSE: SAI) today announced it was awarded a task order by the Space and Naval Warfare Systems Center (SSC) Atlantic for a full range of command, control, communications, computers, intelligence, surveillance, and reconnaissance (C4ISR) engineering and integration services associated with tactical vehicles for any U.S. Department of Defense or other agency customer. The task order has a value of approximately $36 million and was issued under the single-award, indefinitedelivery/indefinite-quantity (IDIQ) C4I Vehicle Integration contract. SSC Atlantic provides knowledge superiority to join warfighters and
Value Added Materials Distributor
(800) 234-5613 • www.tciprecision.com Authorized Distributor MEMBER
ISO 9001 & AS 9100
© 2012 TCI Precision Metals. All rights reserved.
peacekeepers through development, acquisition, and life-cycle support of effectively integrated command, control, communications, computers, combat systems, intelligence, surveillance, and reconnaissance, information technology and space capabilities. Under this task order, SAIC will provide C4ISR capabilities integration services and support to the U.S. Marine Corps, U.S. Navy, U.S. Army, U.S. Air Force, and the Joint Program Office (JPO) for mine-resistant, ambush-protected (MRAP) vehicles, including coalition forces on the JPO/Space and Naval Warfare Systems Command directive. This effort is intended to support MRAP, the MRAP-all terrain vehicle (M-ATV), other tactical wheeled vehicles, and the 401st Army Field Support Brigade’s combined M-ATV underbody improvement kit missions. SAIC will also provide post-fielding life-cycle support designed to keep C4ISR systems components operational and ensure training for military units in the operation of these systems and upgrades. A2Z METALWORKER NW •
Boeing bears down on 737 fuel-savings target
TVT DIE CASTING Precision aluminum and zinc die casting, machining and finishing. Quality, Reliability and Service
Boeing Co recently put some finishing touches on a make-over of its popular 737 aircraft as the U.S. planemaker battles with European arch-rival Airbus (EAD.PA) to deliver fuel savings to airlines hammered by near-record oil prices. The company unveiled several design choices meant to lower weight and wind-resistance for its upcoming 737 MAX. The planemaker said it had decided on an 8-inch nose gear extension to give ground clearance for a larger engine fan. The world’s largest plane makers are revamping their workhorse models with bigger engines to offer double-digit percentage fuel savings in one of the most competitive market battles of the last two decades, affecting a vital source of cash generation at both companies.
We are a full service job shop, providing as much or as little project involvement as required – from tool and die design to finishing and assembly.
tvtdiecast.com ITAR Registered
800 280 2278
ISO 9001:2008 Certified
Need we say more?
“My feeling about it is what they’re saying is plausible. And I’ll just wait until we see the results,” said Hans Weber, president of technology management consultancy Tecop International. More decisions about the design are expected, and Boeing said on Wednesday that it would have a firm configuration for the plane next year. Last year, Boeing unveiled plans to put new engines in its existing 737 design, providing fuel savings of up to 12 percent over the current 737. Boeing named the aircraft the MAX and said it would enter service in 2017. Weber said the announcements shed light on the MAX program and gave clarity to the design. He said he did not expect the decisions to add to the undisclosed cost of the MAX program. In its 40-year history, the Boeing 737 has become the world’s most-sold aircraft and the backbone of airline fleets worldwide. But Boeing has taken several months to finalize the design of the upgraded 737 MAX while juggling engineering considerations, market opportunities and costs. The airplane will compete with the Airbus A320neo, which also will feature new engines and offer fuel savings of 15 percent over the current A320. UPDATING A BEST SELLER
Part Number: G12146D221M
Learn more at 5axisfixtures.com firstname.lastname@example.org 1(858)-505-0432 A Z METALWORKER NW • 20 • April/May 2012 2
Boeing said it would improve the aircraft’s aerodynamics by extending the tail cone, update its flight controls and strengthen landing gear, wings and the fuselage to accommodate the weight of the larger engines. Boeing said the decisions were within the scope of the original design goals. Wednesday’s announcement, which had been eagerly awaited by investors and the industry, came after months of deliberations over engine improvements and aircraft design.
Engineering experts said Boeing’s response had been hampered by the fact that there was comparatively little space to place the industry’s bigger and more efficient engines under the wing of the 737, which was initially designed low to the ground to speed up baggage loading and aircraft turnaround times.
To fit inside the available space, the current engines already have a squashed appearance underneath to give the engine housing adequate ground clearance. “Based on design work and preliminary testing results, we have even more confidence in our ability to give our customers the fuel savings they need while minimizing the development risk on this program,” said MichaelTeal, chief project engineer and deputy program manager of the 737 MAX program. The MAX will be powered by engines made by CFM International, a joint venture between General Electric Co (GE.N) and Safran (SAF.PA In 2011, Boeing had 36 percent of new plane sales, while Airbus stacked up record sales of its revamped A320neo.
Corp’s (AAMRQ.PK) American Airlines last year. Southwest Airlines (LUV.N) will be the first operator of the plane. Boeing has reported firm contracts for 451 of the 737 MAX 15 customers. The company said that when provisional orders were factored in, the total exceeded 1,000. Airbus has reached definitive agreements to sell 1,289 A320neos, making what it describes as the fastest-selling new aircraft in history, and reported provisional deals for an additional 266. Boeing is working to get performance guarantees in place for its MAX customers as it attempts to convert hundreds of provisional orders for the MAX to firm this year. It is also spotlighting performance of its current 737 as a key selling point. The company illustrates 737 reliability with data showing the 737 family of planes has a higher rate of reliability than the A320. Boeing’s internal data show that 99.68 percent of the current generation of 737 flights are ready to depart within 15 minutes of schedule. That compares to the A320’s reliability of 99.35 percent, according to Boeing.
Now Boeing, based in Chicago, is hitting back with strong sales of its own redesigned narrowbody and is aiming to win the order race in 2012.
Based on these figures, the company said a fleet of 100 737 MAX airplanes flying five flights a day would have 590 fewer delays and avoid disrupting an estimated 66,600 fewer passengers.
Boeing has taken more than 1,000 orders and provisional orders for the MAX since winning its first provisional order for the plane from AMR
“The reliability of the 737 has always been higher than the competitor,” said Beverly Wyse, general manager of the 737 program. A2Z METALWORKER NW •
21 • April/May 2012
Boeing, Brazil’s Embraer sign collaboration pact
INTRODUCING...“NEW” PRODUCTS FROM THE NAME YOU CAN TRUST...
Embraer’s 195 jet, the largest in the e-series with up to 124 seats, fits neatly up against the bottom range of Boeing’s 737 series.
IC R O OO
super carbide tools CO EFFE ST C TOOLITIVE NG
HIGH QUALITY...ULTRA PRECISION...
QUICK-CHANGE TOOLING SYSTEM
NEW BORE GROOVE FACE GROOVE PROFILE THREAD
Boeing and Brazilian aircraft maker Embraer S.A. signed a collaboration agreement Monday that codifies what has become a de facto market split between the two.
QUALITY...Through Manufacturing Excellence!
i cr o QuIk
QUICK CHANGE TOOLING
Unique “3 POINT” Locking/Locating Tooling System Engineered for Maximum Tool Rigidity and Centerline Repeatability within +.0005” from Tool to Tool! Reduce Machine...Setup, Downtime, Tooling Costs, Tooling Inventories while Boosting Productivity! Tools Manufactured with the... Exclusive... MICRO 100 Proprietary Process! PROUDLY MADE IN THE
MICRO 100 TOOL CORPORATION 1410 E. Pine Avenue Meridian, ID. 83642
Contact your local Authorized Micro 100 Distributor or Sales Representative today for more details!
Max Steinbach Micro 100 Tool Corporation Northwest Sales Manager
Phone: Fax: Email:
800-421-8065 208-888-2106 msteinbach@micro 100.com
In the agreement, the two companies committed to collaborate on “aircraft efficiency and safety, productivity and research,” in an identical release both sent out. The agreement was signed in Washington, D.C. Interestingly, the Boeing-Embraer pact comes just a month after aircraft builder Bombardier (which is Canadian) and Comac (which is Chinese) signed another collaboration agreement. What’s different about the two agreements is that Bombardier and Comac are collaborating on building similar-sized aircraft, on the bottom end of the commercial aircraft hierarchy, while the Boeing-Embraer pact seems to accept the size division between them. Currently, Embraer’s largest aircraft is the E-195 series, which tops out at about 124 seats, while Boeing’s smallest aircraft is the 737-700, (and its successor, the 737 Max-7), at about 126 seats in a two-class configuration. But nearly all Boeing 737 sales have been for aircraft larger than the 700 series, while Embraer has, at least in the near term, abandoned trying to be able to break into Boeing’s category. “That’s when Embraer and Bombardier are coming in on the low end of that spectrum, saying, ‘Our planes are lighter, more efficient, smaller, and you can make money with them,’” said Scott Hamilton, analyst and president of Leeham Co. LLC, an aerospace consultancy. And what might the new Brazilian-Boeing pact mean in the future?
A2Z METALWORKER NW •
22 • April/May 2012
“It appears neither Boeing nor Airbus will do a new small airplane until sometime around 2030,” Hamilton said, “What you may see is Boeing tying up with Embraer, possibly for an eventual development of larger Embraer aircraft that would supplant the 700 and 7 Max.”
Angeles Composites workers join Machinists union Angeles Composite Technologies Inc. in Port Angeles is the latest aerospace company to be organized by the machinists union. Labor harmony between The Boeing Co . and Seattle-based Machinists District Lodge 751 may be encouraging other aerospace workers to unionize or take action. This week, Machinists District W24 in Portland announced that the “overwhelming majority” of workers at Angeles Composite Technologies Inc., a Port Angeles-based aerospace supplier, had voted to unionize their company. That will add Angeles Composites to a growing list of Washington aerospace suppliers that are unionized, including Hytek Finishes in Kent, which is negotiating a contract, as well as BAE, Triumph Composites in Spokane and Pexco in Union Gap. “I think a lot of people took a look at our contract negotiations with Boeing, and saw our members have job guarantees, good health benefits, pensions ... That’s things most people want. A way you get this is forming a union,” said Bryan Corliss, spokesman for the International Association of Machinists and Aerospace Workers, District Lodge 751. “We’re happy to have the Angeles Composites people join us, congratulations to colleagues in Portland.”
World Class Manufactures! LASERS CUTTING MACHINES
“New” Optiplex & Optiplex Fiber
• Precision CNC Brakes • Shears • CNC Plasma
World Class Products!
P.O. Box 1603, Bellevue, WA 98009 Call: (425) 827-6931 Toll Free: (800) 254-0415 Fax: (425) 827-6938 www.dwmachinerysales.com
The Fabrication Machine Authority for the Paciﬁc Northwest Product Offerings:
• 2 & 3D Laser Machines • Press Brakes • CNC Plasma • Turret Punches • Saws • Ironworkers • Bending Machines • Shears • Finishing & Deburring Machines
That company had decided to stay in WashFurther away, and in some ways far less likely, machinists are taking action in North Carolina, a right-to-work state generally unfriendly to unions. Members of Machinists Local 2296 in Havelock, N.C., struck against Boeing with a unanimous vote on April 10, following proposals by The Boeing Co. to reduce benefits, according to a union release. The workers maintain F-15 flight simulators at Seymour Johnson Air Force Base in Goldsboro, N.C. The day before, workers at a SpiritAerosystems plant in Kinston, N.C., voted to join the machinists union with a two-to-one majority. ington in 2010, after what CEO Michael Rauch then called “very aggressive” recruiting. He did not return a call at press time about the union vote.
The plant builds fuselage sections for the Airbus A350, competitor to the Boeing 787. A Z METALWORKER NW • 23 • April/May 2012 2
SGL Automotive Carbon Fibers expanding Washington State facility SGL Automotive Carbon Fibers, which is providing 50k carbon fiber for the BMW i3 and i8, is adding a 1,500-ton carbon fiber line to its facility in Moses Lake, Wash., USA. SGL Automotive Carbon Fibers, the joint venture of SGL Group (Wiesbaden, Germany) and BMW Group (Munich, Germany), reported at JEC Europe 2012 on March 26 that it has begun expansion of its carbon fiber manufacturing facility in Moses Lake, Wash., USA. Expected to be complete by summer 2013, the additional carbon fiber line will add 1,500 tons of capacity to the plant, bringing total capacity to 3,000 tons. The 50k tow standard modulus carbon fiber produced at the facility is captive to production of structural composite parts for the forthcoming all-electric BMW i3 (2013) and hybridelectric BMW i8 (2014). Carbon fiber from the plant is sent to Germany for weaving, preforming and resin transfer molding (RTM) of passenger cell structures for the vehicles.
EDM Network: ExclusiveDistributor of CHMER EDM 1974 Bucktail Lane, Sugar Grove, IL 80554 1-888-289-3367 * www.EDMNetwork.com CA: 951-306-4017 * Info@EDMNetwork.com
The cars, when introduced, will represent the first use of carbonfiber composites in chassis components in a production automotive application. SGL officials noted that the Moses Lake site includes 60 acres of land and that further expansion is possible.
Animal Fat-To-Biofuel Plant Proposed In California A 65,000-gallon-per-day plant that converts animal fat into biofuel has been proposed along the California coast. Railcars would bring tallow from aWashington rendering plant and it would be processed in a 20,000-square-foot building behind a A2Z METALWORKER NW â€˘
24 â€˘ April/May 2012
Watsonville cold storage warehouse. Most biofuels are currently made with vegetable oils. Fuels made from animal waste are harder to produce. But North Star Biofuels, a joint venture of R. Power Fuels of Emeryville and Agri Beef of Boise, Idaho, says its new process could lead the industry into the next decade. The Santa Cruz Sentinel says Watsonville planners will review the proposal next month. North Star anticipates running three shifts, seven days a week to produce up to 65,000 gallons of high-quality biodiesel and bio jet fuel each day. Some fuel would be sold on site.
Largest E.D.M. Facility in the West 24
-Wire E.D.M. -Sinker/Plunge E.D.M. -CNC Lathe and Milling -Molded Rubber Products -Diaphram Assemblies -Precision Laser & Water Jet Cutting -Laser Marking 2905 South Potter Drive Tempe, AZ 85282-3138
One Voice Participating in Program to Place National Guard Members into Skilled Manufacturing Jobs The National Guard, Center for America (CFA), Corporate America SupportsYou (CASY) and Military Spouse Corporate Career Network (MSCCN) have launched a new national campaign to encourage companies to post open skilled jobs on the National Guard national job bank for its 60,000+ currently unemployed members. The campaign objective is to enroll smaller and mid-size companies to post skilled job openings—at no charge—so trained and skilled National Guard members, veterans and spouses can apply. According to recent studies, there are more than 600,000 open skilled manufacturing jobs in the United States, most of which are at smaller and mid-size companies that are limited with resources to hunt for qualified applicants. As tens of thousands of National Guard members and military veterans are returning from deployment in 2012, the need is real and growing. NTMA and PMA are pleased to be part of this effort. NTMA President Dave Tilstone said, “Our members are enthusiastic about this campaign because it augments NTMA’s ongoing workplace training programs. Placing unemployed
PH 602-437-8995 FAX 602-431-9480
National Guard members into good jobs helps our companies deal with the growing skills shortage and brings trained and responsible National Guard members into our companies for good jobs and careers.” PMA President Bill Gaskin commented, “Job seekers with military training, experience and skills can be a tremendous resource for our industry. Employers in our industry can and should step forward to take advantage of this system and connect with this valued workforce. For PMA, the opportunity to work with MSCCN and CASY helps expand the reach of our ongoing recruitment and training programs. ” Companies wanting to post open jobs can do so at www.centerforamerica.org/register.html. The aircraft repair skills you’ll learn in the Aviation career field will help prepare you for a future with aircraft manufacturers, commercial airlines and government agencies or other organizations that might have fleets of airplanes or helicopters. Civilian Flight Operations Specialists often work for commercial and private airlines, air transport companies and airports. And Air Traffic Control Operators will be developing the skills to work at airports, at air route traffic control centers, with private air traffic control companies and for the U.S. Department of Defense. A2Z METALWORKER NW •
Gambling on Jobs That Make Things Call: 877-885-1059 Email: Marzee@Marzee.com From small to large water jet cutting, Marzee is your value added Supplier for fast efficient water jet machining.
Chalk one up for continental Europe’s economic architects. For the past several decades, the Anglo-Saxon consensus was that state interference in the private-sector economy was a mistake. Government bureaucrats were in no position to pick economic winners and losers — and if standing aside meant letting the forces of creative destruction sweep away entire industries, so be it. The continental Europeans, most successfully the Germans, demurred. They were unconvinced that the shift from manufacturing to services was either good or inevitable, and they used the full might of the state to try to hang on to their industrial base. The financial crisis may have briefly felt like a vindication of this model — but the near collapse and continued frailty of the euro brought a quick end to that moment of schadenfraude.
Marzee is one of the largest water jet facilities west of the Mississippi. No matter what industry you’re in, we can help! MarZee I nc. 2345 N. 34th Dr.
Phoenix, AZ 85009 Home of 5 Omax Waterjets 80” x 240” Cutting Envelope Virtually Zero Taper Available Fast Quoting & Turn Arounds Prototype to Production
602-269-5801 602-269-5810 1-877-885-1059 FAX
When it comes to manufacturing, though, the European approach is being embraced in the White House. In a speech this week, Gene B. Sperling, director of the National Economic Council and assistant to the president for economic policy, carefully laid out the economic rationale for the U.S. shift. When I spoke to him afterward, Mr. Sperling was at great pains to point out that the new approach did not amount to industrial policy, or an attempt by the government to pick winners and losers. But the White House has come to believe, Mr. Sperling said, that manufacturers more broadly should be first among equals. Giving manufacturers slightly lower taxes and more support for their research and development is a good idea, Mr. Sperling argues, for two reasons. First, because manufacturing has a particularly powerful spillover effect on the rest of the economy. The benign effect of manufacturing Mr. Sperling is most enthusiastic about is the connection with innovation. That link, he argues, has been drawn out in research by the Massachusetts Institute of Technology’s “Production in the Innovation Economy” initiative. Its premise, which Mr. Sperling embraces, is that in most new technologies, innovation happens most quickly and effectively when the inventors work close to the builders. Apple is today the most beloved — and financially successful — U.S. manufacturer of physical stuff. But Mr. Sperling’s argument amounts to an assertion that the Apple approach — with designers and engineers in California and factories in China — works for the IT business, but not for much else. In most industries, Mr. Sperling contends, those who outsource manufacturing will soon find that they have outsourced their innovative edge, too. The second pillar of the White House approach is to insist that the decline of U.S. manufacturing, and, by extension, manufacturing in the rich Western economies, is not inevitable. Manufacturing, Mr. Sperling argues, is not the agriculture of the 21st century, a sector fated to provide fewer and fewer jobs over time. Instead, Mr. Sperling believes that the United States has a chance to bring jobs back home. This is clearly one of the administration’s talking points this season Vice President Joseph R. Biden Jr. trumpeted the rise of “in-sourcing” in a campaign-flavored speech in Iowa. This White House’s view that the government can — and must — support manufacturing relative to other
A2Z METALWORKER NW •
26 • April/May 2012
Down Today - Up Tomorrow
Find Us On Facebook & Twitter! MOTORS SPINDLES
email@example.com • 208-855-9426 BALLSCREWS
businesses is a profound shift in the conventional wisdom of the Englishspeaking world. Since the days of Margaret Thatcher and Ronald Reagan, the received trans-Atlantic wisdom has been that state intervention is an inevitable failure, that the decline of manufacturing is inevitable, too, and that service-sector jobs can be just as good anyway. The shiny towers of the City of London and the canyons of Wall Street are evidence of that last conviction and, at least for a while, seemed to be a vindication of it as well. Mr. Sperling is an earnest technocrat, and his speech this week was a determined effort to document the intellectual foundations of the White House’s pro-manufacturing tilt. “ Let me begin by acknowledging upfront that this is an area where otherwise like-minded economists disagree,” Mr. Sperling said at the start of his remarks. His goal is not so much to persuade his listeners that he is right as it is to assure them that his approach is intellectually respectable. But for all its nerdy leanings, the White House is not the Harvard faculty club, and an election is coming up. Unless you have a doctorate in economics, your intuition probably accords with Mr. Sperling’s point that building things is essential to a country’s economic well-being. Mr. Romney, who opposed the bailout of the Detroit carmakers, often finds himself on the other side of that argument. Inside the United States, the big political story this week is the Supreme Court’s deliberations on the legality of Mr. Obama’s health care overhaul. Elsewhere, that is a barely comprehensible local story — all other rich countries provide some version of universal coverage and spend less money and achieve better outcomes than the United
1582 E. Bramble Ln • Meridian ID 83642 WWW.FADALCNC.COM States. But from Berlin to Beijing, the debate about manufacturing and whether governments have a duty to support it is a live issue.That is one more reason this U.S. election campaign matters so much to the rest of the world. Push to lure talent to manufacturing The American automobile industry is grappling with a very different sort of problem: Automakers and their suppliers are finding it harder to find people with skills and training necessary to keep their factories running. More than 104,000 manufacturing jobs have been added in the United States in the automotive sector alone since the summer of 2009 — including nearly 30,000 in Michigan — according to the Center for Automotive Research. And that trend is expected to continue. “We’re forecasting quite a jump in manufacturing, especially in Michigan, through 2015,” said economist Sean McAlinden, CAR’s vice president in charge of research. That is why a group of industry leaders is launching a new push to educate young people about career opportunities in manufacturing. It hopes to persuade more of them to consider jobs in manufacturing engineering, skilled trades and even factory work. Building America’s Tomorrow grew out of the industry’s efforts during the recent economic crisis to educate Washington about the economic importance of the auto sector. “It’s really an outgrowth of all the chaos in the auto industry,” said David Cole, chairman emeritus of CAR and one of the founders of the organization. “Everyone was worried about whether we would survive. We did, but now we’re not sure where we’re going find the talent we need to stay in business.” A2Z METALWORKER NW •
27 • April/May 2012
800.811.7466 909.887.6610 TG&P
Rolling Classroom Starts Mission To Train Aerospace Workers Program specialist Terry Hegel shows Franklin High School students, Giovanni Iriarte-Young, right, and Levi Ragsdale, a coordinate measuring machine onboard the Advanced Inspection and Manufacturing Mobile Training Unit mobile classroom. The classroom was built in a semi truck trailer. “If it’s square, it’s going to be weak,” Hegel explained. “And planes flex.” As it happens, the students were designing keychain fobs. But they were learning skills and principles that translate directly into building aircraft. And they were learning them in a highly specialized semi trailer. The rolling classroom is Washington’s latest weapon in the battle to hold onto its valuable aerospace jobs by ensuring there are enough skilled workers to fill them. “We know that a trained workforce is our competitive advantage here in the state of A2Z METALWORKER NW •
28 • April/May 2012
Washington,” Larry Brown, legislative and political director for the International Association of Machinists and Aerospace Workers District Lodge 751, said at a Thursday ceremony to launch the “Advanced Inspection and Manufacturing Mobile Training Unit.” “We’re just in time, just in time, to train a new generation of skilled aerospace workers,” he added. “But we have to do it now, because within the next decade, nearly half of our aerospace workers will be eligible for retirement.” Tim Copes, vice president of manufacturing and quality for Boeing Commercial Airplanes, called the mobile training unit “one small piece of what we all need to have a bright future here in the state of Washington.” Boeing alone is ramping up production of its new 787 Dreamliner to 10 a month, boosted 777 production from five to seven a month last year, with a planned move to 8.3 in 2013, and raised the rate of its mainstay 737 from 31.5 to 35 a month last year, on the way to a goal of 38 in 2013 and 42 in 2014. The trailer is intended to help interest young people in aerospace, support apprenticeship programs for new workers and provide training for people already in the industry, said Laura Hopkins, executive director of Washington’s non-profit Aerospace Joint Apprenticeship Committee, which has been fitting the unit over the past year.
WHEN IT COMES TO SPEED AND PERFORMANCE, EDDIE TROTTA AND THUNDER CYCLE DESIGNS RULE THE ROAD. For Eddie, the results speak
for themselves. “Our customers expect only the highest quality, most intricately designed parts on our custom bikes. Trusty-Cook liners allow us to machine these complex parts to meet my standards at speeds that keep up with part demand.”
When you need speed and performance in the shop,remember Trusty-Cook Urethane CNC Spindle Liners.
TRUSTY COOK’S PATENTED URETHANE CNC SPINDLE LINERS
Full length round, hex, square, or other irregular shaped inner diameter bores are available for maximum
MAXIMIzE MACHINING CONTROL OUT PERFORMS METAL, NYLON, DELRIN AND OTHER SPINDLE LINER MATERIALS COMMONLY USED • Increase control • Increase machining speeds by as much as 30% or more • Increase profits
• Protect bar stock from marring and scratching • Minimize machine vibration • Custom made to fit ANY CNC lathe
For more information on any of our products, or to place an order call or e-mail Jeff. 1.877.240.2462 www.trustycook.com End user and dealer distributor inquiry welcome. 10530 E. 59th Street Indianapolis, IN 46236 Ph-317.823.6821 fax-317.823.6822 A2Z METALWORKER NW •
29 • April/May 2012
www.teamindustrialservices.com (602) 269-7868 • (888) 700-7868 2514 N 33rd Ave • Phoenix, AZ 85009 ISO 9001:2000 Certified AS9100 Certified
NDT and Inspection Services
• Radiographic Inspection (XRAY) • Liquid Penetrant • Pressure Test (Hydrostatic) • Mag Particle
H i g h Pe r fo rm a n c e , N o n - M e t a l l i c S t ra p p i n g Sy s te m s
Specialized Heat Treat Services
• Stress Relieving • Less expensive than steel • Maximum impact resistance • Annealing • Minimal lash-back when cut Safe and Superior • High joint strength Alternative • Induction • Maintains tension over time to Steel Banding • • • • • •
Will not rust or damage goods Soft on hands and your load Easy to handle and dispose Low tool cost and maintenance 1/4 the weight of steel UV Resistant
In-House or Onsite Inspection & 1.866.455.1345 Heat Treating Services. www.redbackindustries.com Typical Turnaround 24 Hours or Less!
ISO 9001:2008 Certified Pacific Metal Stampings specializes in producing components for aerospace, automotive, electronic, industrial, and medical technology customers all over the world. • Quantities from 250 to 300,000. • Operating 27 punch presses ranging in size from 22 to 165 tons, which produce simple and complex shapes from dies designed and developed in our own tool and die department. • Saving our customers up to 80% of Conventional Tooling Cost • ISO 9001:2008 Certified, DFARS & ROHS Compliant, and Lean Manufacturing Award Winner. Ph: (888) 506-7624 www.pacificmetalstampings.com • 72 • Jan/Feb 2012 30 • April/May 2012
2 2Z METALWORKER AA Z METALWORKER NW •
AirDepartment receives itsReleases secondNew 737-900ER USSomon Commerce Report with the Boeing Sky Interior Showing Intellectual Property-Intensive Industries Contribute $5 Trillion, 40(extended Millionrange) Jobsreached to US100 Boeing’s Next-Generation 737-900ER Economy deliveries with a delivery this week to Tajikistan-based Somon Air. The Commerce Department released enToU.S. date, the 737-900ER has logged 414a comprehensive orders from 16report, customers. titled Property737 andfamily the U.S. Focus,” The“Intellectual Next-Generation (allEconomy: models)Industries has won in orders for which finds that intellectual property (IP)-intensive industries support more than 6,000 airplanes and Boeing has delivered more than 3,800. at least 40 million jobs and contribute more than $5 trillion dollars to, or“Airlines 34.8 percent of,the U.S.world grossare domestic product around recognizing the(GDP) superior performance . and operating economics of the Next-Generation 737-900ER,” said “This first of its kind shows that intensive industries have the a Beverly Wyse, 737report vice president andIPgeneral manager. “It offers direct significant impact on our nation’s economy the creation of bestand seat-mile cost of any single-aisle airplane and which is especially American jobs,” saidtoday’s Commerce Secretary important with high fuel prices.”John Bryson. “When Americans know that their ideas will be protected, they have greater incentive to The pursue advances and technologies help keep us competitive, and Next-Generation 737-900ERthat is a short-to-medium range twinjet ourthat businesses have the confidence they need to hire more workers. That increases the capability of the Next-Generation 737 family. The is why this Administration’s efforts to protectofintellectual property, and higher-capacity, longer-range derivative the 737-900 was launched modernize the with patentanand trademark system are crucial to Lion a 21stAir in July 2005 order for 30 airplanes fromsoIndonesia’s century economy that is built to last.” and introduced into service in April 2007. While is used in virtually every segment of the economy, the The IP Next-Generation 737-900ER replaces theU.S. larger, single-aisle report identifies the 75ceased industries that use patent, or trade-is Boeing 757, which production in 2004.copyright, The 737-900ER mark protections most extensively. These “IP-intensive industries” are capable of operating more than 90 percent of the 757 twin-engine’s theroutes sourceyet – directly or indirectly – of 40 million jobs. That’s more than at a much lower operating cost. a quarter of all the jobs in this country. Some of the most IP-intensive industries include: Computer and737, peripheral equipment, audiopassengers and video in The 737-900ER is the longest typically carrying 180 equipment manufacturing, newspaper and book publishers, Pharmaceua two-class layout with an exit limit certified for up to 220 passengers tical and medicines, Semiconductor and other electronic components, in a single-class configuration. and the Medical equipment space.
Somon Air, based in Dushanbe,Tajikistan, is the country’s first private “Strong intellectual property our businesses to full-service carrier. This is protections the airline’sencourage second 737-900ER delivered pursue the next great idea, which is vital to maintaining America’s comwith the Boeing Sky Interior. petitive edge and driving our overall prosperity,” said Deputy Commerce Secretary Rebecca Blank. “The report released today shows that wages forGoodrich jobs in IP-intensiveWins industriesContract are higher than average continue for and Landing to increase, meaning that these jobs aren’t just important for businesses System Services andGear entrepreneurs – theyOverhaul are important for working families. The IP protections we put in place today are helping support economic security by Boeing to provide landing forGoodrich America’sCorporation middle classhas nowbeen andselected in the years to come.” gear system maintenance services in support of the United States Air Force fleet Boeingimportant C-17 Globemaster III aircraft. Included as part The report hasofseveral findings, including: of the agreement, Goodrich will provide training to Hill Air Force Base (HAFB) in Ogden, Utah to$5.06 perform overhaul C-17 landing IP-intensive industries contributed trillion to the of U.S. economy Goodrich supplier. or gear 34.8systems percent as of aGDP in 2010. Watson, site director forofGoodrich’s Landing Gear business in 40Greg million jobs, or 27.7 percent all jobs, were directly or indirectly Burlington, Ontario, Canada stated, “We look forward to using this attributable to the most IP-intensive industries in 2010. partnership with HAFB as an opportunity to share best practices between the U.S. Government and private industry which can help Between 2010 and 2011, the economic recovery led to a 1.6 percent to identify key process improvements and continue to add value to increase in direct employment in IP-intensive industries, faster than the 1.0performance.” percent growth in non-IP-intensive industries. Goodrich is the original equipment manufacturer (OEM) of the Merchandise exports of IP-intensive industries totaled $775 billion in Globemaster III landing gear system. It is also one of the largest landing 2010, accounting for 60.7 percent of total U.S. merchandise exports. gear overhaul maintenance suppliers in the industry.
“Every job in some way, produces, supplies, consumes, or relies on innovation, creativity, and commercial distinctiveness,” said Under Secretary of Commerce for Intellectual Property and USPTO Director David Kappos. “America needs to continue investing in a high quality and appropriately balanced intellectual property system that will promote innovative, open, and competitive markets while helping to ensure that the U.S. private sector remains America’s innovation engine.” The report is a joint product of the U.S. Commerce Department’s Economics and Statistics Administration (ESA) and the U.S. Patent and Trademark Office (USPTO). Secretary Bryson was joined today by Deputy Secretary Rebecca Blank, Under Secretary for Intellectual Property and USPTO Director David Kappos, U.S. Chamber of Commerce President and CEO Tom Donohue, and American Federation of Labor-Congress of Industrial Organizations (AFL-CIO) President Richard Trumka at a White House event, to unveil the report. The Department of Commerce and USPTO are unleashing new innovations and new industries by advancing a robust framework of intellectual property protections for a global economy. The USPTO has already implemented eight provisions of the recently passed America Invents Act, which are enhancing the speed and quality of patent processing, connecting businesses with the tools they need to develop their technologies, and speeding up patent applications.
We’ve been passionate about Waterjet for years. At Flow, in 1979, Dr. Mohamed Hashish invented the abrasive waterjet...
...though his passion started well before then.
Today he continues to develop breakthrough waterjet solutions with an equally passionate team of experts at Flow.
Our passion for waterjets, years of experience, and dedication to our customers drives us. FlowWaterjet.com firstname.lastname@example.org 800.446.3569
Waterjet is our life. Driven by passion. Inspired by you.
The backlog has been reduced by nearly 15%, from about 750,000 to just under 641,000 today. That reduction has come despite the acceleration of American ingenuity, and patent filings in the U.S. grew 5% in FY 2011. By re-engineering the IP system from the ground up, the USPTO is creating a 21st century innovation architecture that’s built to last and will help America remain a global leader going forward. Patents, trademarks, and copyrights are the principal means for establishing ownership rights to inventions and ideas, and provide a legal foundation by which intangible ideas and creations generate tangible benefits to businesses and employees. IP protection affects commerce throughout the economy, including by: providing incentives to invent and create; protecting innovators from unauthorized copying; facilitating vertical specialization in technology markets; creating a
platform for financial investments in innovation; supporting startup liquidity and growth through mergers, acquisitions, and IPOs; making licensing-based technology business models possible; and, enabling a more efficient market for technology transfer and trading in technology and ideas.
ISM Report On Business Economic activity in the manufacturing sector expanded in March for the 32nd consecutive month, and the overall economy grew for the 34th consecutive month, say the nation’s supply executives in the latest Manufacturing ISM Report On Business. The report was issued today by Bradley J. Holcomb, CPSM, CPSD, chair of the Institute for Supply Management™ Manufacturing Business Survey Committee. “The PMI registered 53.4 percent, an increase A2Z METALWORKER NW •
31 • April/May 2012
ming eam, Fully
If You Own A Hole Popper, New or Old, This is The EDM Guide Tool You Must Have!
• “Our customers are reporting a potential 10 percent to13 percent increase in purchases for 2012. Actual orders continue to be slow to appear, but expectations continue to be high.” (Machinery) • “Business conditions [are] very strong and so is outlook.” (Fabricated Metal Products)
electric ommon, olution gh “the 2012 it overall present ndustry
“We used to have more than 40 different guides of different sizes. Today, the Universal Guide Unit replaces them all, and lasts much longer. Accuracy is also greatly improved.” Paul Moosbrugger, Tech Mold
many a Kelly mented, arket is pressed The Volt and the mpatible 10,000 d range.”
Saves Time, Money Increases Accuracy, and Quality.
• “We have been experiencing 6 percent annual growth and expect that to continue in the near term.” (Food, Beverage & Tobacco Products) The Small Universal Guide Unit for Hole Poppers was designed and patented by Bill Kushmaul, Paul Moosbrugger, and the Team at Tech Mold (Patent # 6624376). Designed by Journeyman Machinists for Machinists. The complete Small Universal Guide Unit with fine adjustment and EZ Load Adaptor (drill diameter of 0.003 - 0.300 in.) is available for $2425 (shipping included).
Takes any Hole Popper and Makes It Better Than New!
ins Call Today To Order Your Small Universal Guide Unit -97 Tech Mold, Inc. • 480-968-8691 g h t of 1 percentage point from February’s reading of 52.4 percent, indicatAssociation awarded Sikorsky and teammates from millions of operational flight hours portation Equipment) rationing expansion in the manufacturing sector for the 32nd consecutive that included Goodrich the 2010 Robert J. on platforms worldwide. Along with
• “Business continues to be brisk — if not robust — [this] month and looking forward.” (Miscellaneous Manufacturing) • “Business remains essentially stable, with some concerns regarding continued slowdown in China.” (Computer & Electronic Products) • “Business remains strong.” (Primary Metals) • “Business improved year over year for the first quarter.” (Plastics & Rubber Products) • “Generally increasing sales/demand [is] driving higher capacity utilization.” (Trans-
month. weight The Production increased percentage points from Collier Trophy for the achievement, and for savings,Index the new LED 3lighting • “Sales appeartechnology. to be picking up over last year at this time, but still have February’s reading of 55.3 percent to 58.3 percent, and the Employits potential as a future rotorcraft system delivers reduced life cycle costs a ways to go.” (Wood Products) ment Index increased 2.9 percentage points to 56.1 percent. Of the 18 For more information about the S-97 and significantly less power usage than cipate as a industries included in the survey, 15 are experiencing overall growth.program, please visit http://www. RAIDER incandescent lights. rporation’s Comments from the panel remain positive, with several respondents sikorsky.com/. March 2012 Manufacturing Index Summaries plier team citing increased sales and demand for the next few months.” “Goodrich’s selection was based on its helicopter PMI (Purchasing Managers Index) capabilities to contribute high performance, ry in 2014. Performance By Industry Boeing About To Start reliable, low weight technologies that are r the S-97 Manufacturing continued its growth in March as the PMI registered easily integrated into the new rotorcraft eed flexible Testing On South Korean Of the 18 manufacturing industries, 15 are reporting growth in the 53.4 percent, an increase of 1 percentage point when compared to design,” said Steve Croke, VP Goodrich propulser F-15 Silent Eagle order: Apparel, Leather & Allied Products; Nonmetallic February’s reading of 52.4 percent. A reading above 50 percent indiPower Transmission Systems. “Goodrich ™ air datafollowing Primary of Metals; Petroleum & Coal Products; Paper cates that the manufacturing economy is generally expanding; below at the forefront rotorcraft technology cient LEDMineral isProducts; Products; Machinery; Miscellaneous Manufacturing; Wood Products; 50 percent indicates around the world. Our advanced systems developed Flight International reported, “Boeingthat is it is generally contracting. Furniture & Related Products; Transportation Equipment; Plastics have the maturity required to meet the s in Rome, poised to launch a new series of ground, Products; Food, Beverage & Tobacco Products; Printing & team’s goal to achieve first flight in 2014,” dsmar, Fla.& Rubber A PMI of 42.6 windtunnel and flight testsinonexcess several key percent, over a period of time, generally Related he Support added.Activities; Fabricated Metal Products; and Electrical indicates an expansion features of the F-15 Silent Eagle proposed forof the overall economy. Therefore, the PMI reportant weightEquipment, Appliances & Components. The two industries indicates for the 34th consecutive month in the overall South Korea’s competitive F-Xgrowth III contract.” March are: Computer & Electronic The S-97inRAIDER aircraft program follows Products; and ve systems,ing contraction economy, as well as expansion in the manufacturing sector for the The wind tunnel tests should begin in March Products.successful X2 TECHNOLOGY™ Sikorsky’s ability andChemical 32nd consecutive month. or April with flight tests toward the end of Holcomb stated, “The past relationship demonstrator aircraft, which flew at more operation theatPMI and the overall economy indicates that the average the year. These tests between “are aimed preparing than 250 knots speed, or twice the Areflight Saying martProbeWhat Respondents PMI for January through the Silent Eagle to be ready to enter service March (53.3 percent) corresponds to a 3.6 average cruise speed of a conventional ht savings, percent increase in real gross domestic product (GDP). In addition, in 2016 for South Korea.” helicopter. The by National maturity •“Business is robust, driven a healthyAeronautic demand for exports and relaif the PMI for March (53.4 percent) is annualized, it corresponds to tively stable raw materials [pricing].” (Chemical Products) a 3.7 percent increase in real GDP annually.” A Z METALWORKER • 69 • March/Apr 2012 A Z METALWORKER NW • 32 • April/May 2012 2
Advanced Manufacturing Advanced manufacturing is a matter of fundamental importance to the economic strength and national security of the United States. Advanced manufacturing capabilities are essential for turning research discoveries, inventions, and new ideas into better or novel products—our nation’s ability to innovate. Innovation, in turn, drives U.S. economic growth and growth of U.S. productivity. There are many interrelated elements of an innovation ecosystem—entrepreneurs, workers, tax policies, to name a few—but without manufacturing, the economic power and dynamism of innovation fade. The manufacturing sector continues to be a mainstay of our economic productivity, generating nearly $1.6 trillion in GDP in 2009 (11.2% of total U.S. GDP). U.S. manufacturing firms lead the Nation in exports: The $1.1 trillion of manufactured goods shipped abroad constituted 86% of all U.S. goods exported in 2010. The manufacturing sector employed 11.5 million workers in 2010, or 9% of total employment, and supported additional non-manufacturing jobs up and down the supply chain as well as in financial services.
Phone: 510-475-3640 800-822-8152 Al Duenas
The Machinery & Tooling Specialists in Metal Fabrication PPS Press Brake 55-220 Ton
5% Credit on
Shear blades or Service
The U.S. manufacturing sector now faces We SELL and SERVICE New and Used Machinery enormous challenges, and American leadership and competitiveness in manufacturing is at risk. After ranking as the 12512 Beverly Park Rd. B3, Lynnwood, WA 98087 world’s largest manufacturer for more www.sansonmachinery.com than a century, the United States has lost the use and coordination of information, automation, computation, ground to China in terms of share of global software, sensing, and networking, and/or (b) make use of cuttingmanufacturing output. It also has slipped below Germany, South edge materials and emerging capabilities enabled by the physical and Korea, and Japan in rankings of manufacturing intensity, a critical biological sciences, for example nanotechnology, chemistry, and biolindicator of future job-creating innovation. ogy. This involves both new ways to manufacture existing products, and especially the manufacture of new products emerging from new The U.S. remains the largest producer of advanced technology prodadvanced technologies. ucts, but this competition also ramped up over the last decade. In 2010, the U.S. ran an $81 billion deficit in trade of advanced technology Advanced manufacturing provides the path forward to revitalizing products. Since 2000, the U.S. has lost 687,000 high-technology U.S. leadership in manufacturing, and will best support economic manufacturing jobs—a 28 percent decrease. But U.S. manufacturing productivity and ongoing knowledge production and innovation in has begun to rebound from the “great recession.” Since December the Nation. 2009, manufacturers have increased their payrolls by about 400,000 workers. Some of these jobs were the result of onshoring—the return of positions and operations that had been transplanted to lower-wage The Nation’s long-term ability to innovate and compete in the global nations. Shifting global conditions and promising technologies could economy greatly benefits from co-location of manufacturing and add momentum to these nascent trends. manufacturing-related R&D activities in the United States. The loss of these activities will undermine our capacity to invent, innovate, and compete in global markets. Advanced manufacturing is a family of activities that (a) depend on A2Z METALWORKER NW •
33 • April/May 2012
Overlanders Manufacturing Operates at 110% Efficiency With Advanced Muratec Equipment By Kim Carpenter Overlanders Manufacturing L.P. is a progressive sheet metal fabrication company dedicated to customer service and providing a complete manufacturing solution for their customers. If you are looking for a partner that has the latest in automation, top level value added assembly, and lean processes with ISO certification, Overlanders is the company to call. I talked with Randy Lowry, General Manager and 23 year veteran of the company about their progressive company and the tried and true methodology that continues to work for their valued customers. “Invest into your assets; Employees, Machine Tools and Automation Systems, incorporating Quality Processes to maintain the highest quality product to support our valued Customers!”, Randy said. “It’s what we’ve been doing and what we continue to do to build the business. We train all new employees through our veteran staff. With an average tenure of over ten years, we make sure the new blood gets trained the Overlanders way! We also continue to use strategic partnerships and all of our suppliers are qualified.We are ISO9001: 2000 certified and we qualify all of our suppliers through our ISO system.” Overlanders subscribes to the teachings of lean manufacturing and is currently at an unheard of 110% efficiency across the entire manufacturing facility. “Years ago we looked at how we laid out assemblies and the piles of parts we fabricated were staged everywhere”, Randy said. “We knew we could do much better, so we sent some key employees to Lean Technology classes and what we have now is a very skinny facility”, Randy jokes. “We might not be a perfect lean company, but we are very skinny and our efficiency rating speaks to this truth!” Overlanders runs bar coding for all operations within the shop and
By Kim Carpenter
every operation of the job traveler is scanned in real time. This allows them to carefully keep a vigil on run times, scrap, on time delivery, & overall job performance. This way of doing business has allowed Overlanders to evolve to their current status as a leading and cutting edge, high tech fabricator of tubular and precision sheet metal assemblies.
Randy said from early on they used Wiedemann products because of the great high quality of the machines and the accuracy. The attentive sales engineer (Ron McConnell), servicemen and service technicians (like Steve Fullerton) were and are, a key factor to the continued business with Murata/Wiedemann, which is now all under one company, called Muratec. Randy said, “Our company remains loyal and continues to buy the Muratec Automation Systems because they help us to stay very competitive and you need every advantage in this very competitive industry. Great equipment and great people are vital to success!” “If we have a problem or a challenge”, Randy says, “a service technician walks us through the situation on the phone right away and we are up and running, 99% of the time”. He continued, “If we have a major problem (which is rare) it is resolved within 17 hours or less. This is huge to our business and down time is so minimal we continue to have faith in the Muratec Automation Systems. When we have a new machine requirement we call Muratec and their Sales Engineer Ron McConnell helps us find the system that fits our requirements and gives us the advice we need for a complete manufacturing solution.” Randy elaborated, “When we purchase a new Muratec system, the service team is resident in our facility and trains our staff to run the automation system to its highest efficiency. This type of partnership allows us to stay at the leading edge and ahead of our competition.” He continued, “2010 was our best year ever for sales and profitability. It was the perfect time to acquire an automation system and machine that would bolster our productivity and ensure we can further our
40 • March/Apr 34 • April/May 2012 2012 A Z METALWORKER • 54 • May/June 2012
AA22Z METALWORKER Z METALWORKER NW •• 2
CO UT April.indd 40
3/30/12 10:47 AM
success.We purchased the Muratec Motorum 2548, and we are now able to run our programmed system, Lights Out!”
construction of large-scale flexible manufacturing systems.(Wiedemann still exists today as Murata Machinery USA.)
About Overlanders Manufacturing
Sheet-metal-processed products realize value by going through many subsequent processes of not only punching, bending and other machining, but also welding and assembly. Efficient creation of this value requires a manufacturing perspective with all processes taken into consideration.Muratec’s Murata Machinery division develops processing machines and systems based on such a perspective, and also offer recommendations for total optimization of machining processes, including reviews of processes and methods, while sharing customer concerns. Through the pursuit of total optimization, they continue to contribute to customers’ value creation.
Overlanders Manufacturing was founded by a husband and wife team in 1978 as a small sheet metal manufacturing company. Over time, the company grew into a leading edge high tech fabricator of precision sheet metal and tubular products serving companies in the Pacific Northwest, U.S., and British Columbia. Their customers span such diverse industries as Agricultural, Mining, Forestry, and Home Heating Products, to name a few. The company was dedicated to customer service and this created a stable viable company that caught the interest of the current ownership, Exchange Income Corporation (EIC). In 2006 EIC purchased Overlanders Manufacturing and retained the management team to continue building the business. EIC was created to invest in profitable, well-established companies with strong cash flows operating in niche markets in Canada and the US, and to distribute stable monthly cash dividends to its shareholders. EIC invests into viable companies for long-term results and works with them to grow the business. Current subsidiaries reside in two niche business segments, aviation and specialty manufacturing. About Muratec In an era dominated by constant technological and economic change, it is rare to find a technologically based company that has been around for over 75 years, much less one that has been a leader in innovation the entire time. But Murata Machinery USA, Inc., located in Charlotte, NC, has been a world leader in forming machinery technology, specializing in sheet metal fabrication applications, service and sales of turret punch presses and material handling equipment. The roots of the sheet metal machinery department can be traced back to 1970, when the company joined up with the Wiedemann Division of The Warner & Swasey Company; which was established in Philadelphia, USA in 1916, and released the world’s first CNC turret punch press. After that, the company pursued product development and released new products one after another, including plasma arc combined machines and laser combined machines, and also
In 1994, Murata Machinery changed the evolution of the turret punch with the introduction of the first electric award winning servo punch drive — the Motorum 2000 series — which has since become a standard in the industry. Murata also launched revolutionary changes in productivity with the introduction of the first turret punch featuring a turret changer, the NPS-01, and the Motorum 2558 Hybrid, which combines electric turret punch capabilities with laser contour cutting. Today, Murata Machinery USA remains committed to the traditional values of craftsmanship with engineered products for the future.The company’s sheet metal forming division produces and markets a wide range of machines, with punching capacities ranging from 22 to 45 U.S. tons. The machine configurations range from new servo electric drive to the hydro-mechanical press with contouring options of plasma and laser, as well as a full line of stockers, loaders, and part sorting equipment. Murata Machinery USA’s Motorum line also offers the latest in sheet metal fabrication technology and reliability, with automation options that take unmanned productivity to new heights with exceptional returns on investment. Murata Machinery USA, a division of Muratec, offers the latest in technology and reliability in the sheet metal forming industry with their Motorum line.Their experience is built into every machine with the mantra - “Reliability By Design”. For more information, contact: Ron McConnell at 949-466-8255, RMcConnell@Muratec-usa.com, or visit the company website at www.Muratec-usa.com For more information on Overlanders Manufacturing L.P. and their World Class Manufacturing business please call: Paulo DeGianni Operations Manager at 604-309-9291, PauloD@Overlanders.com 35 •• April/May 41 March/Apr2012 2012 55 • May/June 2012
2 Z METALWORKER NW A2ZAMETALWORKER •• A2Z METALWORKER •
CO UT April.indd 41
3/30/12 10:48 AM
WATER-JET CUTTING Providing...Tighter Tolerances / Minimal Machining Table Capacity of 120” Wide x 360” Long Up to 6” Thick Cutting Capacity
HIGH DEFINITION PLASMA BURNING
CONVENTIONAL PLASMA BURNING
Up to 5/8” thk Stainless & 1 1/4” thk Carbon Table Capacity of 120” Wide x 390” Long
Up to 6” Thickness Table Capacity of 132” Wide x 564” Long
STAINLESS: 304H, 304L, 316L, 317L, 321, 347, 904L, 2205, 2507, 254-SMO, LDX 2101 CARBON: A35, W44, 514, 516-70, 572-50, 588, API-2H-G50 ALUMINUM: 5086, 5454, 6061, 7075, 7050, 2024
Range of Sizes... THK: 3/16” to 6” WIDTH: 48” to 120” LENGTHS: 96” to 528”
Value Added Services...
LASER CUTTING, POLISHING, GRINDING, HEAT TREATING, SAW CUTTING, FORMING, ROLLING, SHEARING, BEVELING
1-888-726-6385 A Z METALWORKER NW • 2
36 • April/May 2012
WGS satellite passes builder’s post-launch tests Three months after rocketing into space atop a Delta 4 booster, maneuvering into geosynchronous orbit 22,300 miles high and passing a thorough checkout, the U.S. Air Force’s newest communications craft has been delivered into the hands of military controllers from builder Boeing. The Wideband Global SATCOM 4 satellite was transferred from Boeing control to Air Force operators on Wednesday.The initial flying of the bird was conducted from the aerospace firm’s facilities in El Segundo, California, where the spacecraft was manufactured.
ABS Quality Evaluations (ABS QE) certifies businesses of all types and sizes around the globe to a variety of standards:
“This fourth WGS satellite adds substantial capacity and resiliency to the WGS constellation,” said Craig Cooning, vice president and general manager, Boeing Space & Intelligence Systems. “The team worked around the clock to ensure that all testing was completed successfully, and that the satellite was healthy and ready for customer handover. We remain committed to the Air Force, the WGS mission, and to continuing to support the delivery of this critical enhancement of warfighter communications.” Boeing said in a statement that on-orbit testing had demonstrated the functionality of WGS 4’s communications payload features by passing test signals through each of the satellite’s 19 antenna beams. The tests also verified the craft’s beam-steering functions.
•ISO 9001 •AS 9100
•ISO 22000 •ISO 14001
The expertise of our auditors, the professionalism of our audit processes, the knowledge of what drives value in each industry can help you get the most from your management systems.
The military ground control team will finish some additional testing on the satellite and reposition it over the Middle East to enter service this summer. Valued at $464 million, the satellite joins three other WGS satellites that form the Pentagon’s worldwide communications backbone across all branches of the military.
WGS 4 is the first craft, however, with an internal reconfiguration to improve communications bandwidth to the military’s remote-controlled drones known for their stealthy and undercover operations in global hotspots for surveillance, intelligence-gathering and offensive operations. The ever-growing WGS constellation now has four craft in space and five more in production. Teaming with five allied nations, Canada, Denmark, Luxembourg, the Netherlands and New Zealand, the Air Force ordered WGS 9 under the broadening fleet earlier this year. All of these spacecraft provide high-data-rate, large-volume communications services from geosynchronous orbit.The provide 10 times the capacity over the heritage Defense Satellite Communications System birds they gradually replace in space. “We don’t see any reduction in wideband capability needed for the warfighter. It’s just the opposite -- it’s going exponential,” Dave Madden, director of the Military Satellite Communications Systems Directorate at the Air Force’s Space and Missile Systems Center, said on the eve of the WGS 4 launch in January. “The Canadian Forces’ recent efforts in Libya and Afghanistan have highlighted the critical importance of rapid communications between headquarters and deployed forces,” Peter MacKay, minister of national defence, said in signing the WGS 9 deal. “This agreement with our allies will meet the requirement for secure data and voice transmissions, which are essential to the success of modern military operations.
NewS, ReviewS aNd aRticleS aBout BaNd Saw BladeS aNd PaRtS At Bandsawblog.com, we want to provide our readers with information, advice and news about band saw blades. What’s the right part for your band saw, which band saw machine is the right choice for you and where do you find the best prices for it? Having this information at hand when deciding to make a purchase or just scoping the market is key to your satisfaction.
BaNd Saw BladeS aRe ouR SPecialty Our team is constantly researching and writing articles that are aimed at bringing you one step closer to knowing your band saw machine. We are looking to grow into a community that leaves its mark on the band saw industry, and for that we invite you, our readers to contribute actively for the development BandSawBlog.com. Comment! Write! Develop! Critique! Be critiqued! We offer you the opportunity to leave your own mark on the band saw blades industry.
www.BandSawBlog.com A2Z METALWORKER NW •
37 • April/May 2012
4/4/12 8:47 PM
Buyer’s Guide & Card Gallery Equipment and Services “Work with passion, sell with conviction, support with dedication.” • Brass & copper tubes
• Zinc coated wire
• Dielectric fluid
• Brass wire
• Spare & wear parts
• EDM hole driller
• Omax parts
At EPA, one call does it all. Call 1-800-EDM-2-WIN
(800) 426-2052 (206) 683-4255 (206) 575-3397 ,.I
1400 Pioneer St. Brea, CA 92821 562•694•5990 562•694•6228: fax
1008 Industry Drive Tukwila. WA 98188 8uslness www.machinetoolworks.com CE!II email@example.com Fax
, '" •~" .' 1 : \ 1 c':'\.1~
MIKE ELDRIDGE CORPORATE OFFICE
Ian M. Ouarders Sales Manager
~ "':\ ~
r:..., ~ l~'• , .••••.•
S a l e s M a n a g e r, N o r t h W e s t
1•800•336•2946 1•510•701•0738: c e l l email: firstname.lastname@example.org www.edmperformance.com Offices:
California (So. & No.) • Florida • Ohio
Western Machine Center, Inc. 19630 Hicks Road Los Gatos, California 95032 Office 408.955.1000 Cell 408.858.5791 Fax 408.955.1001 email@example.com www.westernmachinecenter.com
New Cold Saw Blades • CNC Blade Sharpening • Cold Sawing Coolants
Try our Online ‘New Blade Selector’ with AutoTooth
The Machinery & Taoling Specialists in Metal Fabrication www.sansonmachinery.com
12512 Beverly Park Rd. #B-3, Lynnwood, WA 98087 PO Box 263 I, Kirkland, WA 98083 Phone: Mobile:
800-822-8152 206-669-4006 425-513-8264
ACCESSORIES Abrasive Systems KMT Waterjet Systems_ ______ 800-826-9274 S.L. Fusco San Leandro_______ 510-895-9000 S.L. Fusco R. Dominguez_ _____ 310-868-1010 S.L. Fusco National City_______ 619-477-7733 Aqueous Degreasers Petroferm Inc.____________ 317-371-8899 Auto-Bar Feed Systems Western Machine Center_____ 408-955-1000 Ballscrews Fadal CNC______________ 208-855-9426 Band Saws/Saw Blades California Cold Saw_________ 877-700-7610 S.L. Fusco San Leandro_______ 510-895-9000 S.L. Fusco R. Dominguez_ _____ 310-868-1010 S.L. Fusco National City_______ 619-477-7733 SawBlade.com____________800--240-2932 Bar Feeders Edge Technologies_ ________ 562-243-4659 Bar Feeder Accessories Trusty-Cook_ ____________ 877-240-2462 Bar Feeder Repair Edge Technologies_ ________ 562-243-4659 Boring Bars/Tools Micro 100______________ 208-888-7310 Seco Tools Inc.____________ 503-267-4805 Bridgeport Parts & Accs. Hallidie Machine Tool________ 253-939-9020 Carbide Tools Micro 100______________ 208-888-7310 S.L. Fusco San Leandro_______ 510-895-9000 S.L. Fusco R. Dominguez_ _____ 310-868-1010 A2Z METALWORKER NW •
38 • April/May 2012
Tornos US 840 Parkview Boulevard Lombard, IL 60148 Phone 630 812 2040 Fax 630 812 2039
ROBERT SERRANO Regional Sales Manager West California Office Phone 951 695 0342 951 695 0346 Fax Mobile 951 240 0818 E-Mail firstname.lastname@example.org
S.L. Fusco National City_______ 619-477-7733 Chemicals: Ultrasonic Petroferm Inc.____________ 317-371-8899 Chucks Seco Tools Inc.____________ 503-267-4805 CNC Lathe Accessories Trusty-Cook_ ____________ 877-240-2462 CNC Sharpening California Cold Saw_________ 877-700-7610 CNC Spindle Liners Trusty-Cook_ ____________ 877-240-2462 Coolant Systems Ebbco Inc_ _____________ 800-809-3901 DCM Tech ______________ 800-533-5339 Cutting Fluids & Oils California Cold Saw_________ 877-700-7610 Castrol________________ 800-894-7773 S.L. Fusco San Leandro_______ 510-895-9000 S.L. Fusco R. Dominguez_ _____ 310-868-1010 S.L. Fusco National City_______ 619-477-7733 Cutting Tools Innovative Tool Sales________ 714-780-0730 S.L. Fusco San Leandro_______ 510-895-9000 S.L. Fusco R. Dominguez_ _____ 310-868-1010 S.L. Fusco National City_______ 619-477-7733 Sandvik_ ______________ 503-381-8740 Seco Tools Inc.____________ 503-267-4805 Cutting Tool Holders Innovative Tool Sales________ 714-780-0730 Seco Tools Inc.____________ 503-267-4805 Cutting Tool Systems Innovative Tool Sales________ 714-780-0730 Seco Tools Inc.____________ 503-267-4805
JEFFREY F. NAWROT
VP BUSINESS DEVELOPMENT 10530 E. 59th Street Indianapolis, IN 46236 ph317.823.6821 / 877.240.2462 cell317.946.1235 / home317.823.8615 fax317.823.6822 www.trusty-cook.com email@example.com
S.L. Fusco San Leandro_______ 510-895-9000 S.L. Fusco R. Dominguez_ _____ 310-868-1010 S.L. Fusco National City_______ 619-477-7733 Magnetic Drills/Cutters Innovative Tool Sales________ 714-780-0730 Micro 100______________ 208-888-7310 Sandvik_ ______________ 503-381-8740 Seco Tools Inc.____________ 503-267-4805 S.L. Fusco San Leandro_______ 510-895-9000 S.L. Fusco R. Dominguez_ _____ 310-868-1010 S.L. Fusco National City_______ 619-477-7733 Drills/Reamers Sandvik_ ______________ 503-381-8740 Seco Tools Inc.____________ 503-267-4805 S.L. Fusco San Leandro_______ 510-895-9000 S.L. Fusco R. Dominguez_ _____ 310-868-1010 S.L. Fusco National City________ 619-477-773 Dust Collectors, Filtration Equip. DCM Tech ______________ 800-533-5339 EDM Materials & Supplies Desert EDM Sales _________ 480-816-6300 EDM Network____________ 480-836-1782 EDM Performance__________ 800-336-2946 Global EDM Supply_________ 480-836-8330 EDM: Dielectric Systems /Filtration Ebbco Inc_ _____________ 800-809-3901 Electronics Fadal CNC______________ 208-855-9426 End Mills Elrod Machine____________ 928-526-9032 Micro 100______________ 208-888-7310 Sandvik_ ______________ 503-381-8740
S.L. Fusco San Leandro_______ 510-895-9000 S.L. Fusco R. Dominguez_ _____ 310-868-1010 S.L. Fusco National City_______ 619-477-7733 Fixturing/Fixtures 5th Axis Fixtures __________ 858-505-0432 Inserts Sandvik_ ______________ 503-381-8740 Seco Tools Inc.____________ 503-267-4805 Jaws Desert EDM Sales _________ 480-816-6300 EDM Network____________ 480-836-1782 Lubricants / Systems California Cold Saw_________ 877-700-7610 DCM Tech ______________ 800-533-5339 S.L. Fusco San Leandro_______ 510-895-9000 S.L. Fusco R. Dominguez_ _____ 310-868-1010 S.L. Fusco National City_______ 619-477-7733 Machine Tool Cool. Filtration DCM Tech ______________ 800-533-5339 S.L. Fusco San Leandro_______ 510-895-9000 S.L. Fusco R. Dominguez_ _____ 310-868-1010 S.L. Fusco National City_______ 619-477-7733 Motors Fadal CNC______________ 208-855-9426 Parts Washing Equipment Ebbco Inc_ _____________ 800-809-3901 DCM Tech ______________ 800-533-5339 Resolvers Fadal CNC______________ 208-855-9426 Rotary Tables Hogue Precision _ ________ 209-892-5649
“Work with passion, sell with conviction, support with dedication.” • Brass & copper tubes
• Zinc coated wire
• Dielectric fluid
• Brass wire
• Spare & wear parts
• EDM hole driller
• Omax parts
At EPA, one call does it all. Call 1-800-EDM-2-WIN
MIKE ELDRIDGE S a l e s M a n a g e r, N o r t h W e s t
1400 Pioneer St. Brea, CA 92821 562•694•5990 562•694•6228: fax
1•800•336•2946 1•510•701•0738: c e l l
email: firstname.lastname@example.org www.edmperformance.com
California (So. & No.) • Florida • Ohio
Hans Barnes President
4114 B Place NW Unit 105 Auburn, WA 98001 www.roscoprecisionmachinery.com
(253) 333-2439 fax (253) 804-3160 cell (206) 818-6813
Metal Cutting Forming DW Metal
Innovative solutions for all 3, 4, and 5 axis machines.
P.O. Box 1603 Bellevue, WA 98009-1603
phone: (425) 827-6931 (800) 254-0415 fax: (425) 827-6938
Director of Sales and Marketing
Bob Herling Certified Machine Tool Sales Engineer
7140 Engineer Rd. San Diego, CA 92111 www.5axisfixtures.com email@example.com
Saw Blades & Replacement Parts California Cold Saw_________ 877-700-7610 Rocky Mountain Saw Blades______ 303--761-3000 SawBlade.com____________800--240-2932 Solvents & Degreasing Agents DCM Tech ______________ 800-533-5339 Petroferm Inc.____________ 317-371-8899 Solvents: Vapor degreasing Petroferm Inc.____________ 317-371-8899 Solvents:Hand Wipe Petroferm Inc.____________ 317-371-8899 Solvents: Mil PRF 680 Petroferm Inc.____________ 317-371-8899 Spindles Fadal CNC______________ 208-855-9426 Setco-Pope Spindles_________ 866-362-0699 Thread Mills Micro 100______________ 208-888-7310 Sandvik_ ______________ 503-381-8740 Tooling Systems Hogue Precision_ ________ 209-892-5649 Micro 100______________ 208-888-7310 Sandvik_ ______________ 503-381-8740 S.L. Fusco San Leandro_______ 510-895-9000 S.L. Fusco R. Dominguez_ _____ 310-868-1010 S.L. Fusco National City_______ 619-477-7733 Vises & Vise Jaws 5th Axis Fixtures __________ 858-505-0432 Waterjet Accessories KMT Waterjet Systems_ ______ 800-826-9274 Waycovers Fadal CNC______________ 208-855-9426 Workholding 5th Axis Fixtures __________ 858-505-0432 Innovative Tool Sales________ 714-780-0730 DOOR SYSTEMS Automatic Door opening Systems Midaco Corporation__________847-593-8420
FIRE SUPPRESSION Fire Suppression Systems Firetrace______________ 480-544-4450 GRINDING Grinding Filtration S.L. Fusco San Leandro_______ 510-895-9000 S.L. Fusco R. Dominguez_ _____ 310-868-1010 S.L. Fusco National City_______ 619-477-7733 Grinding Machines Chevalier USA____________562-903-1929 Clark Machinery_ _________206-219-2528 CNC Machine Services_ _____ 425-788-4500 Hallidie Machine Tool_ _____ 253-939-9020 Hogue Precision_ ________ 209-892-5649 Machine Toolworks________ 800-426-2052 North-South Machinery______ 253-333-2439 North Western Machinery______ 206-583-2333 Performance Machine Tools______ 510-249-1000 Guard & Vacuum Pedestals For Grinders
North Western Machinery______ 206-583-2333 Performance Machine Tools______ 510-249-1000 Rocky Mountain Saw Blades_ ____303-761-3000 Western Machine Center_____ 408-955-1000 Saw Replacement Parts Rocky Mountain Saw Blades_ ____ 303-761-3000 SawBlade.com_____________ 800-240-2932 Punch & Die DCM Tech _____________ 800-533-5339 INSPECTION EQUIP OGP _ ______________ 480-889-9056 Rosco Precision Machinery_ ____ 253-333-2439 S.L. Fusco San Leandro_______ 510-895-9000 S.L. Fusco R. Dominguez_ _____ 310-868-1010 S.L. Fusco National City_______ 619-477-7733 CMM Probes OGP _______________ 480-889-9056 Coordinate Measuring Mach. OGP _______________ 480-889-9056 Gauging Equipment Midaco Corporation__________ 847-593-8420 Total Quality Systems Inc.______ 480-377-6422 Aircraft brake rotor Laser Trackers DCM Tech _____________ 800-533-5339 Metrology Instruments Grinders, Rotary CNC Machine Services_ _____ 425-788-4500 OGP _ ______________ 480-889-9056 Silicon & Quartz Optical Comparators DCM Tech _____________ 800-533-5339 OGP _______________ 480-889-9056 Particle Inspection Mach Manual Lathes & Mills Clark Machinery_ _________206-219-2528 DCM Tech _____________ 800-533-5339 Ganesh Machinery_ ________888-542-6374 MATERIAL Hallidie Machine Tool_ _____ 253-939-9020 Aluminum Hogue Precision_ ________ 209-892-5649 Fry Steel________________ 800-423-6651 Machine Toolworks________ 800-426-2052 Laser Cutting Services, Inc_ _____ 503-612-8311 North Western Machinery_ ___ 206-583-2333 Samuel Son & Co___________800-648-8000 Western Machine Center_____ 408-955-1000 TCI Precision Metals__________800-234-5613 Sawing Machines Aluminum Extrusions Hallidie Machine Tool Sales_ ______253-939-9020 Samuel Son & Co__________ 800-631-9765
Armor:Commercial Temtco Steel______________480-389-2883 Armor: Military Grade Temtco Steel______________480-389-2883 Brass Fry Steel________________ 800-423-6651 Coastal Metals_____________ 800-811-7466 Sequoia Brass & Copper_ ______ 800-362-5255 Bronze Coastal Metals_____________ 800-811-7466 Samuel Son & Co___________800-648-8000 Sequoia Brass & Copper_ ______ 800-362-5255 Carbon Steel Coastal Metals_____________ 800-811-7466 Fry Steel________________ 800-423-6651 Laser Cutting Services, Inc_ _____ 503-612-8311 Samuel Son & Co___________800-648-8000 Ceramics Samuel Son & Co___________800-648-8000 Copper Sequoia Brass & Copper_ ______ 800-362-5255 Electrical Steels Fry Steel________________ 800-423-6651 Hastelloy Tube & Pipe Haynes International_________ 425-422-6496 High Temperature Alloys Haynes International_________ 425-422-6496 Laser Cut Material Laser Cutting Services, Inc_ _____ 503-612-8311 Material Sales Haynes International_________ 425-422-6496 Coastal Metals_____________ 800-811-7466 Fry Steel________________ 800-423-6651 Laser Cutting Services, Inc_ _____ 503-612-8311 Samuel Son & Co___________800-648-8000 Temtco Steel_____________ 480-389-2883
A2Z METALWORKER NW •
39 • April/May 2012
Carlos R. Lugo Sales Manager
NORTH WESTERN - MAC H I ~_ E R Y ,-
(206) 583-2333 Fax (206) 583-0698 Cell (206) 898-6900 firstname.lastname@example.org
1222 S. Weller St. Seattle, WA 98144 www.nwmachinery.org
Machine Tools Northwest, LLC
970 Industry Drive Tukwila, WA 98188
Toll Free: 1-866-437-7315 Cell: (206) 300-3945 Fax: (780) 437-7328 email@example.com
Phone: 206-650-8999 Fax: 360-651-2488 E-mail: firstname.lastname@example.org
Metals: Bar & Plate Fry Steel________________ 800-423-6651 Samuel Son & Co___________ 800-648-8000 Sequoia Brass & Copper_ ______ 800-362-5255 Nickel Alloys Fry Steel________________ 800-423-6651 Haynes International_________ 425-422-6496 Marzee Inc.____________ 602-269-5801 Plate: Wear and Structural Temtco Steel_____________ 480-389-2883 Stainless Steel Fry Steel________________ 800-423-6651 Laser Cutting Services, Inc_ _____ 503-612-8311 Samuel Son & Co___________ 800-648-8000 TCI Precision Metals__________ 800-234-5613 Temtco Steel______________ 480-389-2883 Titanium Tube & Pipe Haynes International_________ 425-422-6496 Tool Steel Samuel Son & Co___________ 800-648-8000 TCI Precision Metals__________ 800-234-5613 Temtco Steel______________ 480-389-2883 METAL DISTRIBUTORS Fry Steel________________ 800-423-6651 Haynes International_________ 425-422-6496 Laser Cutting Services, Inc_ _____ 503-612-8311 Samuel Son & Co___________ 800-648-8000 Sequoia Brass & Copper_ ______ 800-362-5255 TCI Precision Metals__________ 800-234-5613 Temtco Steel_____________ 480-389-2883 NEW MACHINERY CHIP CUTTING Boring CNC Machine Services_ _____ 425-788-4500 North Western Machinery_______ 206-583-2333 CNC Drilling/Tapping CNC Machine Services_ _____ 425-788-4500 A2Z METALWORKER NW •
Machine Toolworks________ 800-426-2052 North Western Machinery_______ 206-583-2333 CNC Mills 5-Axis Hogue Precision_ ________ 209-892-5649 Performance Machine Tools_______ 510-249-1000 Western Machine Center_____ 408-955-1000 Machine Toolworks________ 800-426-2052 CNC Mills Chevalier USA____________562-903-1929 CNC Machine Services_ _____ 425-788-4500 Clark Machinery_ _________206-219-2528 Elrod Machine___________ 928-526-9032 Ganesh Machinery_ ________888-542-6374 Hallidie Machine Tool _ _____ 253-939-9020 Hogue Precision_ ________ 209-892-5649
Automatic Barfeeds of all Types
CNC Solutions___________ 408-586-8236 Ellis Machinery WA________ 253-838-3443 Ellis Machinery OR________ 503-258-0526 Ganesh Machinery_ ________888-542-6374 LMI Machinery Inc.____ ____866-437-7315 Machine Toolworks________ 800-426-2052 Machine Tools Northwest_______ 206-650-8999 North-South Machinery______ 253-333-2439 LMI Machinery Inc.____ ____866-437-7315 North Western Machinery_ ___ 206-583-2333 Machine Toolworks________ 800-426-2052 Performance Machine Tools______ 510-249-1000 Machine Tools Northwest_______ 206-650-8999 Rosco Precision Mach._ ____ _253-333-2439 North Western Mach’y_ _____ 206-583-2333 Tornos USA._____________951-240-0818 Custom Design/Build Machines Performance Machine Tools______ 510-249-1000 Elrod Machine___________ 928-526-9032 Tornos USA._____________951-240-0818 Lambie Engineering_ _______509-868-3100 Western Machine Center_____ 408-955-1000 Double Column Vertical Milling Machines CNC Lathes Chevalier USA____________562-903-1929 Chevalier USA____________562-903-1929 EDM Filtration Clark Machinery_ _________206-219-2528 CNC Machine Services_ _____ 425-788-4500 Desert EDM Sales _________ 480-816-6300 Elrod Machine___________ 928-526-9032 EDM Network___________ 480-836-1782 EDM Machines Ganesh Machinery_ ________888-542-6374 Hallidie Machine Tool_ _____ 253-939-9020 Hogue Precision_ ________ 209-892-5649 Machine Toolworks________ 800-426-2052 Machine Tools Northwest_______ 206-650-8999 North Western Machinery_ ____ 206-583-2333 Performance Machine Tools______ 510-249-1000 Rosco Precision Machinery__ ___ 253-333-2439 Western Machine Center_ _____ 408-955-1000 CNC Routing Machines Western Machine Center_____ 408-955-1000 Sanson Machinery_ ________425-513-8263 CNC Swiss Turn Machines Clark Machinery_ _________206-219-2528 CNC Machine Services_ _____ 425-788-4500
Desert EDM Sales _________ 480-816-6300 EDM Network___________ 480-836-1782 North-South Machinery_ ______ 253-333-2439 EDM Service
Desert EDM Sales _________ 480-816-6300 EDM Network___________ 480-836-1782 EDM Tooling Systems Desert EDM Sales _________ 480-816-6300 EDM Network___________ 480-836-1782 Global EDM Supply_ ______ 480-836-8330 CNC Horizontal Boring & Milling Machines Chevalier USA____________562-903-1929 Slant Bed Lathes Chevalier USA____________562-903-1929
Sub Spindle Lathes Chevalier USA____________562-903-1929 Used Wire EDM Machines
Desert EDM Sales _________ 480-816-6300 EDM Network___________ 480-836-1782 PALLET SYSTEMS Manual & Automatic Pallet Systems Midaco Corporation__________847-593-8420 Manual Lift Off Pallet Systems Midaco Corporation__________847-593-8420 Manual Rotory Pallet Systems Midaco Corporation__________847-593-8420 ROBOTICS Robotic Part Loading Systems Midaco Corporation__________847-593-8420 NEW MACHINERY FABRICATION Band & Cut Off Saws DW Machinery Sales_ _______425-827-6931 Innovative Tool Sales________ 714-780-0730 Jorgenson Machine Tools______801-214-7309 North Western Machinery_ ___ 206-583-2333 Sanson Machinery_ ________425-513-8263 CNC Turret Punches DW Machinery Sales_ _______425-827-6931 Sanson Machinery_ ________425-513-8263 Cold Saws DW Machinery Sales_ _______425-827-6931 North Western Machinery_ ___ 206-583-2333 Hardware Insertion Sanson Machinery_ ________425-513-8263 Iron Workers Hallidie Machine Tool _ _____ 253-939-9020 Jorgensen Machine Tools_____ 800-952-0151
H P D S
D H J
9 3 3
MANAGER MANAGER NORTHWEST NORTHWEST REGION REGION SECO TOOLS INC., 8215 SW TUALATIN-SHERWOOD ROAD, SUITE 200
SECO TOOLS INC.,
TUALATIN, OR 97062
8215 SW TUALATIN-SHERWOOD ROAD, SUITE 200 CELL: 503-267-4805 OFFICE: 248-528-5990 503-404-2440 CELL: FAX: 503-267-4805 E-MAIL: email@example.com OFFICE: 248-528-5990 FAX: 503-404-2440 www.secotools.com E-MAIL: firstname.lastname@example.org
TUALATIN, OR 97062
"One stop shopping for manufacturing success"
Dwayne Elrod Task Master CNC Knee Mills and CNC Retrofit Kits
www.elrodmachine.com E mail email@example.com 3880 E. Hwy 66 Ste. 6 Flagstaff, AZ 86004
Ph. (928) 526-9032 F: (928) 526-2301
Laser Cutting DW Machinery Sales_ _______425-827-6931 Sanson Machinery_ ________425-513-8263 Laser Marking CNC Machine Services_ _____ 425-788-4500 Magnetic Drills/Cutters Innovative Tool Sales________ 714-780-0730 Pipe & Tube BendersNotchers Hallidie Machine Tool _ _____ 253-939-9020 Plasma/Gas Cutting Tools/Systems DW Machinery Sales_ _______425-827-6931 Sanson Machinery_ ________425-513-8263 Magnetic Drills/Cutters Innovative Tool Sales________ 714-780-0730 Muratec_____________ 949-466-8255 Plate Rolls Jorgensen Machine Tools_____ 800-952-0151 Sanson Machinery_ ________425-513-8263 Presses DW Machinery Sales_ _______425-827-6931 Sanson Machinery_ ________425-513-8263 Press Brakes DW Machinery Sales_ _______425-827-6931 Hallidie Machine Tool _ _____ 253-939-9020 Jorgensen Machine Tools______ 800-952-0151 Sanders/Finishing DW Machinery Sales_ ________ 425-827-6931 Sanson Machinery_ ________425-513-8263 Shearing Machines Jorgensen Machine Tools____ _800-952-0151 Sanson Machinery_ ________425-513-8263 Tube Bending DW Machinery Sales_ ________ 425-827-6931 Hallidie Machine Tool Sales______ 253-939-9020 A2Z METALWORKER NW •
41 • April/May 2012
Turret Press Muratec_____________ 949-466-8255 Welding Equipment Rocky Mountain Saw Blades_ _____ 303-761-3000 Sanson Machinery_ ________425-513-8263 OTHER ACCESSORIES Tooling Systems USA EDM Supply_ _________ 480-836-8330 PROG. SYSTEMS Factory Automation/Logistics Muratec_____________ 949-466-8255 CAD/CAMSoftware, CAD Delcam_ ______________877-DELCAM1 Shop Floor______________877-611-5825 Software, Solid Modeling Delcam_ ______________877-DELCAM1 Shop Floor_ ____________877-611-5825 REPAIR PARTS Belts All World Machinery_ _______815-943-9111 Bearings(Precision) All World Machinery_ _______815-943-9111 Metric O -Rings All World Machinery_ _______815-943-9111 Switches (Proximity, Limit) All World Machinery_ _______815-943-9111 Valves (Hydraulic, Pneumatic) All World Machinery_ _______815-943-9111 RETROFITS Elrod Machine_____________ 928-526-9032 ROBOTICS LMI Machinery Inc.____ ____866-437-7315
Setco _______________ 714-222-6523
Spindle Sales New AS9100 Registration ABS Quality Evaluations_______ 702-371-7591 Fadal CNC______________ 208-855-9426 Great Western Registrar_______ 623-580-1881 GMN USA_____________ 800-686-1679 Gap Analysis Training ABS Quality Evaluations_______ 702-371-7591 Setco _______________ 714-222-6523 USED MACHINERY ISO Registration ABS Quality Evaluations_______ 702-371-7591 Fadal CNC______________ 208-855-9426 Great Western Registrar________623-580-1881 Clark Machinery_ _________ 206-219-2528 Lean Consulting CNC Machine Services________ 425-788-4500 ABS Quality Evaluations_______ 702-371-7591 Clark Machinery_ _________ 206-219-2528 Lambie Engineering_ _______509-868-3100 EDM Network____________ 480-836-1782 Lean Training Ganesh Machinery_ ________ 888-542-6347 ABS Quality Evaluations_______ 702-371-7591 Jorgensen Machine Tools_____ 800-952-0151 Lambie Engineering_ _______509-868-3100 KD Capital_____________ 480-922-1674 Liquid Penetrant Machine Tools NW_ _______ 206-650-8999 Team Industrial Services________801-397-2202 WATERJET CUTTING Team Industrial Services_______ 602-269-7868 FLOW Intl._______________909-620-5707 MAG Particle Jorgensen Machine Tools_______ 800-952-0151 Team Industrial Services________801-397-2202 Machine Toolworks_________ 800-426-2052 Team Industrial Services_______ 602-269-7868 Omax Corp_ ____________ 800-838-0343 Sanson Machinery_____ ___ 425-513-8263 X-Ray Team Industrial Services________801-397-2202 Waterjet Abrasives Team Industrial Services_______ 602-269-7868 KMT Waterjet Systems_ ______ 800-826-9274 ISO9000 / AS9100 Cert. Waterjet Replacement Parts ABS Quality Evaluations_______ 702-371-7591 EDM Performance_ _________ 800-336-2946 BMSC __________________ 602-445-9400 KMT Waterjet Systems_ ______ 800-826-9274 Machine Tool Rebuilding WaterJet: Filtration/Chillers EDM Network___________ 480-836-1782 Management Systems Training KMT Waterjet Systems_ ______ 800-826-9274 ABS Quality Evaluations_______ 702-371-7591 Waterjet Nozzels Supply Chain Assessments KMT Waterjet Systems_ ______ 800-826-9274 ABS Quality Evaluations_______ 702-371-7591 Waterjet Pumps KMT Waterjet Systems_ ______ 800-826-9274 SPINDLES & SLIDES Spindle Rebuilding/Repair Waterjet Robot Kits GMN USA_____________ 800-686-1679 KMT Waterjet Systems_ ______ 800-826-9274 A2Z METALWORKER NW •
Buyer’s Guide & Card Gallery Processes
MarZee I nc. 2345 N. 34th Dr.
Phoenix, AZ 85009 Home of 5 Omax Waterjets 80” x 240” Cutting Envelope Virtually Zero Taper Available Fast Quoting & Turn Arounds Prototype to Production
602-269-5801 602-269-5810 1-877-885-1059 FAX
BRAZING Precision Casting Repair_ ________801-972-2345 BROACHING Ponderosa Ind_______ ________303-298-1801 Specialty Steel Services__________801-539-8252 Turning: Automatic Matrix Machine______________480-966-4451 Castings: Repair Precision Casting Repair_ ________801-972-2345
Innol/ative Tool !!iales Manufacturers Representatives
Randall J. Wilson Industrial Products 755 East Debra Lane Anaheim. CA 92805
ITS Office, (714) 780-0730 Weld Shop: [7 I 4) 533- 1690
(714) 51 2-73 I 4
ASSEMBLIES Acu Spec, Inc_ ______________408-748-8600 Diamond Tool & Die, Inc._________510-534-7050 Matrix Machine______________480-966-4451 Prescott’s MFG _ _____________719-659-0262 Seastrom_ ________________800-634-2356 BENDING Mandrel BK Machine Inc. _ ___________ 801-253-1929 Howell Precision______________ 623-582-4776 Solid Form Fabrication_ _________503-435-1400 BONDING Diffusion Matrix Machine______________480-966-4451 A2Z METALWORKER NW • 42 • April/May 2012
CHEMICAL ETCHING Acu-Line__________________ 206-634-1618 CLEANING Wasatch Metal Finishing_______ 801-779-2020 COATING Accuwright Industries_________ 480-892-9595 Coating Technologies___________623-581-2648 METCO Metal Finishing__________ 602-276-4120 Coating: Black Oxide Coating Technologies___________623-581-2648 METCO Metal Finishing_________ 602-276-41203 Coating: Dry Film Lube Coating Technologies___________623-581-2648 Coating: Nickel/ Teflon/Chrome Coating Technologies___________623-581-2648 Coating:Zinc & Mag.Phos. Coating Technologies___________623-581-2648
COLD SPRAY Accuwright Industries_________ 480-892-9595
DIE CASTING Hilton Tool_______ __________503-657-9312 TVT Die Casting______________800-280-2278
Nuclear Filter Tech____________303-384-9785 Pacific Tool, Inc. _____________425-882-1970
DIES Hilton Tool_______ __________503-657-9312 Micropulse West Inc._ __________480-966-2300 Micro-Tronics, Inc._____________602-437-8995 EDM EDM: Dialectric Systems /Filtration Ebbco Inc_ _________________ 586-716-5151 EDM: Drilling Small Hole Micropulse West, Inc.____________480-966-2300 Micro-Tronics, Inc.______________ 602-437-8995 EDM: Ram-Type (Sinking) Micropulse West, Inc.____________480-966-2300 Micro-Tronics, Inc.______________ 602-437-8995 Petersen Inc._ _______________ 800-410-6789 EDM: Wire Central Valley Machine____________435-752-0934 Diamond Tool & Die, Inc.___________510-534-7050 Micropulse West, Inc.____________480-966-2300 Micro-Tronics, Inc.______________ 602-437-8995 Jet Processing______________623-869-6749x117 Pacific Tool, Inc. ______________425-882-1970
Graphite Services Micro-Tronics, Inc._____________602-437-8995 FABRICATION Fabrication: Sheet Metal Aero Tech MFG_ ____________ 801-891-2740 Central Valley Machine__________435-752-0934 Cygnet Stamping & Fab__________ 818-240-7574 Diamond Tool & Die, Inc._________510-534-7050 Howell Precision______________ 623-582-4776 Mountain View Machine_ ________435-755-0500 Solid Form Fabrication_ _________503-435-1400 Valley Machine Shop, Inc._________ 425-207-5951 Fabrication: Custom Metal Cygnet Stamping & Fab__________ 818-240-7574 Group Mfg Serv______________480-966-3952 Howell Precision______________ 623-582-4776 Petersen Inc________________ 800-410-6789 Solid Form Fabrication_ _________503-435-1400 VACCO Industries____________626-443-7121 Valley Machine Shop, Inc._________ 425-207-5951 Weiser/Mile High Precision________303-280-2778 Wrico_ __________________480-892-7800 Wright Prototype_ ____________ 541-924-1203 A2Z METALWORKER NW
• 42 • AprilMay 2012
Patrick McGrath firstname.lastname@example.org T: 425-455-9200 F: 425.455.1750 Redback Industries 1400 112th Ave. SE Bellevue, WA 98004 www.redbackindustries.com
www.SpringWorksUtah.com Fred Budde III President
"A HlgherLevelin Precision Machining"
990 Richard Ave, Suite 103 Santa Clara, CA 95050 408 748-8600 Office 408748-8605 Fax email@example.com
JOURNEYMAN PRECISION TOOL, INC.
“QUALITY METAL STAMPINGS” JED BROWN 155 Schulz Road Central Point, OR 97502 firstname.lastname@example.org
40 34 74 50 76 00 00 51
74 52 76 89 00 21 51 78 00 03
Fabrication: Medium & Large BK Machine Inc. _ ___________ 801-253-1929 Group Mfg Serv______________480-966-3952 Howell Precision______________ 623-582-4776 Solid Form Fabrication_ _________503-435-1400 Weiser/Mile High Precision_________303-280-2778 FASTENERS/HARDWARE
541-664-6743 Fax 541-664-6769 www.jptool.com
MPI International_____________ 956-631-6880 Passivation Coating Technologies___________623-581-2648 Jet Processing____________ 623-869-6749x117 METCO Metal Finishing__________ 602-276-4120 Powder Coating Aero Tech MFG_ ____________ 801-891-2740
Sandblasting Self Clinch__________________801-746-2689 Byington Steel Treating, Inc._ ______408-727-6630 Silk Screening FINISHING Arizona Finishing_____________602-438-4443 Arizona Finishing_____________602-438-4443 Coating Technologies___________623-581-2648 IndustrialEX_____________ 303-456-6847 Potting/Encapsulation METCO Metal Finishing___________ 602-276-4120 IndustrialEX_____________ 303-456-6847 Galvanizing: Hot Dip TMM Precision _ ______________800-448-9448 GALVANIZING Petersen Inc________________ 800-410-6789 Glass Bead Clean GLASS/OPTICAL Byington Steel Treating, Inc._ ______408-727-6630 Prescott’s MFG ______________719-659-0262 Coating Technologies___________623-581-2648 Liquid Painting Aero Tech MFG_ ____________ 801-891-2740 IndustrialEX_____________ 303-456-6847
GRINDING ChemResearch_ ____________ 602-253-4175 Get An Edge_______________425-355-9593
Mountain View Machine_ ________435-755-0500 Pacific Tool, Inc. _____________425-882-1970 Precision Tech_______________801-285-7288 Ron Grob Co________________970-667-5320 Superior Grinding_____________801-487-9700 TCI Precision Metals____________ 800-234-5613 Grinding, Blanchard Diversified Metal Services_________801-972-6093 Superior Grinding_____________801-487-9700 TCI Precision Metals____________ 800-234-5613 Grinding, Centerless Ron Grob Co________________970-667-5320 Grinding, Double Disc TCI Precision Metals____________ 800-234-5613 Grinding: OD Micro-Tronics, Inc_ ____________602-437-8995 Pacific Tool, Inc. _____________425-882-1970 Precision Tech_______________801-285-7288 Ron Grob Co________________970-667-5320 Superior Grinding_____________801-487-9700 Grinding: Surface ChemResearch_ _____________ 602-253-4175 Quality Mold_ ______________480-892-5480
Superior Grinding_____________801-487-9700 TCI Precision Metals____________ 800-234-5613 Westwood Precision____________ 425-742-7011 Grinding: Tool & Cutter Get An Edge________________ 425-355-9593 Superior Grinding______________888-487-9701 HEAT TREATING Byington Steel Treating, Inc._ ______408-727-6630 Phoenix Heat Treating_ _________602-258-7751 Cryogenics Phoenix Heat Treating_ _________602-258-7751 Heat Treating/ISO/AS9100 Byington Steel Treating, Inc._ ______408-727-6630 Heat Treating/Aerospace Byington Steel Treating, Inc._ ______408-727-6630 Large Capacity Drop Bottom Oven/ Aluminum Byington Steel Treating, Inc._ ______408-727-6630 HONING Valley Machine Shop, Inc._________ 425-207-5951 A2Z METALWORKER NW • 43 • AprilMay 2012
Shawn Carlin email@example.com
Marjorie Langton President
J&M Machine, LLC 1703 NE 43rd Street Renton, WA 98056 Phone: 425-204-0848 Fax: 425-204-0850 Email: Marj@jm-machine.net
DIAMOND TOOL & DIE, INC. CNC Machining and Manufacturing Since 1968
510 534-7050 Ext 215 Fax 510 534-0454 firstname.lastname@example.org www.dtdjobshop.com
508 29th Avenue Oakland, CA 94601 USA
AEROSPACE MILITARY COMMERCIAL www.powerhausprecision.com
Westwood Precision____________ 425-742-7011 INJECTION MOLDS Hilton Tool_________________ 503-657-9312 INJECTION MOLDING Prescott’s MFG ______________719-659-0262 Inspection Services IRON STITCHING Precision Casting Repair_________801-972-2345 LASER CUTTING Laser Cutting Howell Precision______________ 623-582-4776 Wrico_ __________________480-892-7800 Laser Cutting: Micro Howell Precision______________ 623-582-4776 VACCO Industries____________626-443-7121 Laser Cutting: 3D Howell Precision______________ 623-582-4776 E-Coat MPI International_____________ 956-631-6880 EMI/RFI Shielding IndustrialEX_____________ 303-456-6847 Laser Engraving PMA Photometals_____________480-773-3239 VACCO Industries____________626-443-7121 Laser Marking PMA Photometals_____________480-773-3239 VACCO Industries____________626-443-7121 Precision Etched Parts PMA Photometals_____________480-773-3239 VACCO Industries____________626-443-7121 A2Z METALWORKER NW • 44 • April/May 2012
MACHINING Acu Spec, Inc_ ______________408-748-8600 Advanced Mfg Services__________ 310-320-2897 3rd Gen Machine_____________435-794-4980 BK Machine Inc. _ ___________ 801-253-1929 Bar-S Machine, Inc. ___________ 928-636-2115 Britz Machine & Design__________509-457-2800 Central Valley Machine__________435-752-0934 Diamond Tool & Die, Inc._________510-534-7050 Faustson__________________303-420-7422 Matrix Machine______________480-966-4451 Nuclear Filter Tech_ _________ 303-384-9785 Pacific Tool, Inc.______________425-882-1970 Powerhaus Precision_ __________480-225-8845 Premier Precision_____________ 623-466-3156 Ron Grob Co________________970-667-5320 Seastrom___________________800-634-2356 St. Vrain_________________ 303-702-1529 Solid Form Fabrication_ _________503-435-1400 TVT Die Casting______________800-280-2278 Valley Machine Shop, Inc._________ 425-207-5951 Westwood Precision____________ 425-742-7011 Wright Prototype_ ____________ 541-924-1203 Machining: 5-Axis St. Vrain_________________ 303-702-1529 Machining: Aerospace Bar-S Machine, Inc. ___________ 928-636-2115 St. Vrain_________________ 303-702-1529 Teton Machine _ ____________ 208-642-9344
Machining: Proto-R & D Acu Spec, Inc_ ______________408-748-8600 Advanced Mfg Services__________ 310-320-2897 BK Machine Inc. _ ___________ 801-253-1929 Bar-S Machine, Inc. ___________ 928-636-2115 Britz Machine & Design__________509-457-2800 Central Valley Machine__________435-752-0934 Innovative Precision ___________801-334-6317 Matrix Machine______________480-966-4451 Micro-Tronics, Inc____________ 602-437-8995 Petersen Inc________________ 800-410-6789 Pacific Tool, Inc.______________425-882-1970 Powerhaus Precision_ __________480-225-8845 Prescott’s MFG ______________719-659-0262 Ron Grob Co________________970-667-5320 TVT Die Casting______________ 800-280-2278 Westwood Precision____________ 425-742-7011 Wright Prototype_ ____________ 541-924-1203 Machining: Chemical Acu-Line__________________ 206-634-1618 Machining: CNC Acu Spec, Inc_ ______________408-748-8600 Advanced Mfg Services__________ 310-320-2897 3rd Gen Machine_____________435-794-4980 Bar-S Machine, Inc. ___________ 928-636-2115 BK Machine Inc. _ ___________ 801-253-1929 Britz Machine & Design__________509-457-2800 Central Valley Machine__________435-752-0934 Faustson__________________303-420-7422 Innovative Precision ___________801-334-6317
Matrix Machine______________480-966-4451 Micropulse West______________480-966-2300 Micro-Tronics, Inc___________ 602-437-8995 Pacific Tool, Inc.______________425-882-1970 Seastrom_ ________________800-634-2356 Teton Machine _ ____________ 208-642-9344 Valley Machine Shop, Inc._________ 425-207-5951 Westwood Precision____________ 425-742-7011 Wright Prototype_ ____________ 541-924-1203 Machining: Large Valley Machine Shop, Inc._________ 425-207-5951 Machining: Laser Innovative Precision _ __________ 801-334-6317 Machining: Medical Prescott’s MFG_______________719-659-0262 Teton Machine _ ____________ 208-642-9344 Machining: Production Innovative Precision___________ _801-334-6317 Prescott’s MFG _ _____________719-659-0262 Teton Machine _ ____________ 208-642-9344 Machining: Swiss Bar-S Machine, Inc. ___________ 928-636-2115 Teton Machine _ ____________ 208-642-9344 Machining: Turning Acu Spec, Inc_ ______________408-748-8600 Advanced Mfg Services__________ 310-320-2897 3rd Gen Machine_ ____________435-794-4980 Bar-S Machine, Inc. ___________ 928-636-2115
Molds Steel Arizona Finishing___________ 602-438-4443 Jet Processing___________ 623-869-6749x117 Mil Spec Painting IndustrialEX_____________ 303-456-6847 NAME PLATES Acu-Line__________________ 206-634-1618 PVD (Physical Vapor Deposition) Aluminum Advanced Coating___________562-402-0005 Chromium Advanced Coating___________562-402-0005 BK Machine Inc. _ ___________ 801-253-1929 Britz Machine & Design__________509-457-2800 Central Valley Machine__________435-752-0934 Faustson_ _______________303-420-7422 Pacific Tool, Inc.______________425-882-1970 Powerhaus Precision_ __________480-225-8845 Teton Machine _ ____________ 208-642-9344 Valley Machine Shop, Inc._________ 425-207-5951 Westwood Precision____________ 425-742-7011 Machining: Turning Large Valley Machine Shop, Inc._________ 425-207-5951 Machining: Proto & Quick Turn Wright Prototype_____________ 541-924-1203 MANUFACTURING Acu Spec, Inc_ ______________408-748-8600 Advanced Mfg Services__________ 310-320-2897 BK Machine Inc. _ ___________ 801-253-1929 Central Valley Machine__________435-752-0934 Diamond Tool & Die, Inc._________510-534-7050 Group Mfg Serv____________ 480-966-3952 Howell Precision______________ 623-582-4776 Pacific Tool, Inc.______________425-882-1970 Premier Precision_____________ 623-466-3156 Teton Machine _ ____________ 208-642-9344 TVT Die Casting______________ 800-280-2278 Westwood Precision____________ 425-742-7011 Turnkey Product Services Aero Tech MFG_ ____________ 801-891-2740 METALIZING Accuwright Industries_ ________480-892-9595 METCO Metal Finishing__________ 602-276-4120 MOLDS STEEL Aero Tech MFG_ ____________ 801-891-2740 MOLDING: RUBBER Micro-Tronics, Inc____________ 602-437-8995 Molds: Plastic Injection Micro-Tronics, Inc____________ 602-437-8995
DLC (Diamond) Advanced Coating___________562-402-0005 Molybdenum Advanced Coating___________562-402-0005 Titanium Advanced Coating___________562-402-0005 Zirconium Advanced Coating___________562-402-0005 PACKAGING Banding Material Systems Redback________________ 425-455-9200 Non-Metalic Banding Systems Redback________________ 425-455-9200 PLATING ChemResearch_ ____________ 602-253-4175 EPSI___________________ 714-519-9423 Gold Tech ________________480-968-1930 METCO Metal Finishing__________ 602-276-4120
EPSI___________________ 714-519-9423 Pacific Metal Stampings_________ 661-257-7656 Gold Tech ________________480-968-1930 Seastrom_ ________________800-634-2356 Silver Plating SpringWorks Utah_____________801-298-0113 EPSI___________________ 714-519-9423 Stamping: Production/Precision Gold Tech ________________480-968-1930 Precision Die & Stamping________ 480-967-2038 Stamping: Short Run PRECISION FORMING Cygnet Stamping & Fab__________ 818-240-7574 JP Tool__________________ 541-664-6743 Pacific Tool, Inc_ _____________425-882-1970 Pacific Metal Stampings_________ 661-257-7656 SpringWorks Utah_____________ 801-298-0113 SWISS SCREW MCHG. Wrico_ __________________480-892-7800 Acu Spec, Inc_ _____________ 408-748-8600 3rd Gen Machine_ ___________ 435-794-4980 PROCESSING: METAL Howard PMP _ ______________ 801-808-4106 Acid Pickle Lewis Aerospace_ __________ 877-254-2024 MPI International_____________ 956-631-6880 Ron Grob Co_______________ 970-667-5320 Chemical Seastrom_ ________________800-634-2356 LA Specialties_______________ 602-269-7612 Westwood Precision____________425-742-7011 TESTING MPI International_____________ 956-631-6880 Testing: Non-Destructive Seattle Polishing & Plating_ _______ 253-804-0160 Plating Alodine Blanchard Metals Proc._________ 801-972-5590 MPI International_____________ 956-631-6880 Jet Processing____________ 623-869-6749x117 Phosphate Pilkington Metal Finishing_______ 801-972-2146 MPI International_____________ 956-631-6880 Premier Precision____________ 623-466-3156 THERMAL SPRAY Polishing Accuwright Industries__________ 480-892-9595 Seattle Polishing & Plating_ _______ 253-804-0160 TOOL & DIE PUNCHING Wrico_ _________________ 480-892-7800 Group Manufacturing Serv________480-966-3952 TOOL Cutting & Grinding Pacific Tool, Inc_ _____________425-882-1970 Powerhaus Precision_ _________ 480-225-8845 Cygnet Stamping & Fab__________ 818-240-7574 SANDBLASTING TOOLING Byington Steel Treating, Inc._ ______408-727-6630 Central Valley Machine_________ 435-752-0934 SIGNS Diamond Tool & Die, Inc.________ 510-534-7050 Acu-Line__________________ 206-634-1618 JP Tool__________________ 541-664-6743 Solid Form Fabrication_ _________503-435-1400 Lambie Engineering_ _________ 509-868-3100 SPLINES Specialty Steel Services_________ 801-539-8252 Mountain View Machine_ _______ 435-755-0500 SPRAY:METAL,PLASMA Accuwright Industries___________480-892-9595 SPRINGS SpringWorks Utah_____________ 801-298-0113 STAMPING PRECISION Cygnet Stamping & Fab__________ 818-240-7574 Central Valley Machine__________435-752-0934 JP Tool___________________ 541-664-6743 Pacific Metal Stampings__________ 661-257-7656 Precision Die & Stamping_________480-967-2038
Seastrom_ ________________800-634-2356 MPI International_____________ 956-631-6880 SpringWorks Utah_____________ 801-298-0113 Anodizing Weiser/Mile High Prec.__ ____ 303-280-2778 ChemResearch_ ____________ 602-253-4175 Stamping: Aerospace METCO Metal Finishing__________ 602-276-4120 JP Tool___________________ 541-664-6743 Premier Precision____________ 623-466-3156 Pacific Metal Stampings__________ 661-257-7656 Pilkington Metal Finishing_______ 801-972-2146 Stamping: Bending Chrome/Nickel/Palladium JP Tool___________________ 541-664-6743 EPSI___________________ 714-519-9423 Pacific Metal Stampings__________ 661-257-7656 Gold Tech ________________480-968-1930 Stamping:Design Seattle Polishing & Plating________ 253-804-0160 JP Tool___________________ 541-664-6743 Embrittlement Relief Pacific Metal Stampings__________ 661-257-7656 EPSI___________________ 714-519-9423 SpringWorks Utah_____________ 801-298-0113 Gold Weiser/Mile High Prec._ ______303280-2778 EPSI___________________ 714-519-9423 Stamping:Flat Forming Gold Tech ________________480-968-1930 JP Tool___________________ 541-664-6743 Seattle Polishing & Plating________ 253-804-0160 SpringWorks Utah_____________801-298-0113 GTin / Zinc Plate Stamping: Light METCO Metal Finishing__________ 602-276-4120 JP Tool__________________ 541-664-6743
TUBE BENDING CUTTING FAB Cygnet Stamping & Fab__________818-240-7574 Howell Precision_____________ 623-582-4776 WATERJET CUTTING Britz Machine & Design_________ 509-457-2800 Central Valley Machine_________ 435-752-0934 Marzee Inc._____________ 602-269-5801 Petersen Inc_______________ 800-410-6789 Solid Form Fabrication_ ________ 503-435-1400 WELDING Britz Machine & Design_________ 509-457-2800 Central Valley Machine_________ 435-752-0934 Cygnet Stamping & Fab__________818-240-7574 Howell Precision_____________ 623-582-4776 Petersen Inc_______________ 800-410-6789 Mountain View Machine_ _______ 435-755-0500 Solid Form Fabrication_ ________ 503-435-1400 Weiser/Mile High Prec._ _____ 303280-2778 Welding: Aluminum Medium & Large Petersen Inc_______________ 800-410-6789 Welding: Precision Howell Precision_____________ 623-582-4776 Petersen Inc_______________ 800-410-6789 Weiser/Mile High Prec._ _____ 303280-2778 Welding: MIG-TIG Howell Precision_____________ 623-582-4776 Petersen Inc_______________ 800-410-6789 A2Z METALWORKER NW
• 45 • AprilMay 2012
ISO/AS1900 Virtually Simplified! BMSC LLC, A Woman Owned Business!
Contact Bretta Kelly Today! 602-445-9400-www.BusinessMSC.com Prepare for ISO 9001/AS9100 Certification Virtually! Over the phone and through the computer, Virtually? WOW! Friendly, Fast, Fit to your Business, & Virtually Painless!
HELP WANTED HELP WANTED
First based Vision Engineering, a leader in creative, ergonomic optical/video based totale Vision Engineering, a leader in creative, ergonomic optical/video based inspection and dimensional measurement tools, is recruiting for inspection and dimensional measurement tools, is recruiting for a key person to fill a critical position in the Western US – located preferably in Southern California (some alternative locations acceptable). person to fill a critical position in the Western US – located preferably in
Southern California (some alternative locations acceptable). TECHNICAL SALES SUPPORT SPECIALIST
TECHNICAL SALES SUPPORT SPECIALIST
Position technically supports our customers and sales staff. Duties to
Candidates must possess dimensional measurement knowledge and
experience, good communication skills, excellent computer skills, ability Current quality assurance professionals are encouraged to apply.
“When Bretta told me ISO wasn’t rocket science and proved it, I started listening.” G. Crouch, Advotech Co. “Amazing & Grateful describe Landmarks experience through ISO/AS9100 C certification. Precise, simple, and easy to follow.” C.Walski, Landmark Mfg.
email@example.com Current quality assurance professionals are encouraged to apply. (860) 355 ‐0712
“We updated and simplified our system from Rev. B to AS9100 Rev C in less than a month! Bretta’s templates allow a company to write a system around how they already do business.” L. Krolik & J. Buchanan, Powill Mfg.
Send resumes to: firstname.lastname@example.org (860) 355 -3776
Index of Advertisers Fabtech...11 Fadal CNC ...27,39 Faustson...43 Firetrace...40 Flow International...31,38 Fry Steel...41 Ganesh Machinery...38 Get An Edge...41 Global EDM Supply...39 GMN USA LLC...40 Gold Tech...444 Great Western Registrar...41 Group Manufacturing...43 Hallidie ...40 Haynes...39 Helical...41 Hilton Tool...42 Hogue Precision...40 Howard PMP...43 Howell Precision...45 IndustrialEX...42 Innovative Precision...45 Innovative Tool Sales...42 Intech Funding...9 J&M Machine...44 JP Tool...10,43 Jorgenson Machine Tools...40 KD Capital...39 KMT Waterjet...38 Lambie Engineering...41 LCSI...1,16-17,41 LMI Machinery...40 Machine Toolworks, Inc...5,38 Machine Tools Northwest...40 Marzee Inc...26,42
46 • April/May 2012
include – measurement application assistance, light diagnostics and repair lists, Candidates must possess dimensional measurement knowledge and experience, good communication skills, excellent computer skills, ab of systems, product installations and trainings, and field calibrations. travel 60%, and physical ability to lift 60 lbs. Some electro‐mechanical repair skills helpful as well as QA experience with SPC/SQC. Biling com (English/Spanish) preferred. to travel 60%, and physical ability to lift 60 lbs. Some electro-mechanical repair skills helpful as well as QA experience with SPC/SQC. Bilingual Send resumes to: (English/Spanish) preferred.
A2Z METALWORKER NW •
The d const
Position technically supports our customers and sales staff. Duties to include – measurement application assistance, light diagnostics an of systems, product installations and trainings, and field calibrations.
Hear What Customers Say About Bretta:
5th Axis Fixtures...20,39 ABS Quality Evaluations...37,40 Acu-Line...42 Acu Spec, Inc....43 Accuwright...42 Advanced Coating Tech...42 Advanced Mfg Services...42 Aerotech...43 All World Machinery..8,38 Arizona Finishing...44 BMSC...46 BK Machine...44 Bar-S...43 Britz Machine & Design...42 Byington Steel Treating...43 California Cold Saw...38 Castrol...47 Central Valley Machine...42 ChemResearch...43 Chevalier USA...39 Clark Machinery...40 CNC Solutions...17 Coastal Metals...28,41 Coating Technologies...43 Cutting Tool Control...38 Cygnet Stamping...44 DCM Tech...14,38 Desert EDM Sales...40 Diamond Tool & Die, Inc...44 DW Machinery...1,16-17,23,39 EDM Network...24,39 EDM Performance..38,39 Edge Technologies...40 Elrod...41 EPSI...45
The P the D durin
Matrix Machine...43,44 Sanson Machinery...33,38 Mazak...1,5,16,17 Samuel Son & Co...3,36,40,41-44 Metal Spining Solutions...44 Saw Blade.com...37,41,48 Metco Metal Finishing...43 Seastrom...44 Micro 100...22,39 Seco...41 Micropulse West...44 Self Clinch...18, 44 Micro-Tronics...25,42 Selway Machine Tool Co...38 Midaco Corporation...26,40 Sequoia Brass & Copper...41 Mountain View Machining...42 Setco Spindles & Slides...39 Muratec...34,35,39 SigmaNEST...1,16-17 North-South Machinery...39 Solid Form Fab...43 Northwestern Machinery...40 Specialty Steel...43 NFT...43 Spring Works Utah...43 OGP...41 St. Vrain...43 Omax..38 Steel Services Grinding...42 Overlanders Manufacturing LP...34-35 Superior Grinding...43 Pacific Metal Stampings...30,44 Team Industrial Sales...38,39 Performance Machine Tools...15 TCI Precision Metals...19,41 Petersen Inc...42 Tech Mold...32 Petroferm...38 Temtco Steel...40 Phoenix Heat Treat...44 Teton...45 Pinnacle Precision...44 Tipco...41 Powerhaus Precision...44 Tornos...2,38 Precision Die & Stamping...43 Trusty Cook...29,38 Premier Precision...42 TVT Die Casting...20,42 Prescott’s MFG...45 Ulbrich..21,39 PTI...12,42 Universal Laser Systems...22 Redback...30,43 Vision Engineering...46 Valley Machine Shop...44 Rocky Mountain Saw Blades...41 Weiser/Mile High...44 Roentgen USA...39 Western Machine Center...38 Ron Grob...43 2821 West Willetta Street • Phoenix, AZ 85009 Western Sintering...44 Rosco...39 (P) 602-353-8088 (F) 602-353-8035 Westwood Precision...44 Ryerson...13 Wrico Stamping...42 SME, Composites Expo...29www.bluestreakgrinding.com S.L. Fusco...47 Wright Prototype...45
AN AS:9100 COMPANY
CNC • Profiles • OD, ID, Centerless • Threads • Exotic Materials • Aerospace Tolerances
52 • May/June 2012
More an in Roun
The C surve 69 pe most half-y
The s capita in the
L-3 C partn the M of M Labor Comp in tec comp
Both techn poten addit
“These a thou presid HCIL which challe
maximize productivity and reduce costs with the power of castroL high performance products It’s what’s on the InsIde that counts … Inside every Castrol drum is cutting edge technology that is proven to impact process efficiency and operating costs. Offering a wide range of products to meet your application needs, we provide the maximum performance benefits you seek, accompanied by world-class service and technical expertise. Castrol’s line is broad enough to cross all applications, yet refined enough to fulfill the intricate needs of the specialty markets we serve.
the technoLogy inside
the RIght LIne of PRoducts • Cutting & Grinding • High Performance Lubricants • Greases • Deformation • Cleaners • Corrosion Preventatives • Chain Oils
discover why only castrol Industrial has the technoLogy InsIde.
Castrol Industrial North America Inc. l 150 West Warrenville Rd. 603-1E l Naperville, IL 60563 l email@example.com l castrol.com/industrial
S.L. Fusco’s three locations: 2102 Adams Avenue San Leandro, CA 94577 1 510 895 9000 Serving Northern California & Northern Nevada
1966 Via Arado Rancho Dominguez, CA 90220 1 310 868 1010 Serving Southern California
2530 Southport Way, Ste. D National City, CA 91950 1 619 477 7733 Serving Southern California
slfusco.com A2Z METALWORKER NW •
47 • April/May 2012
A2Z Metalworker P. O. Box 93295 Phoenix, AZ 85070
Just 3 clicks and we ship!
Visit BandSawParts.com and save up to 40% every day!
Times have been tough lately, but you already knew that. Something you might not know is that you don't have to sacrifice quality to keep your margins. BandSawParts.com www.sawblade.com offers savings of up to 40% every day on our Run lean
complete inventory, stocked with the highestquality replacement parts you’ll find anywhere.
We’re not moving, but we have a new address. D
and courteous service, unequalled expertise,
Our strong value proposition, built on prompt
and attention to detail are just some of the HE T EW O R L D. A R O U N D reasons you’ll get even more for your money. Over 50,000 ready-to-ship parts for brand-name machines like
Hydmech, Marvel, DoAll, Amada, Jet, and Wellsaw, along with parts for every other major band saw manufacturer ensures if
orderbandsawblades.com has now become sawblade.com
you order it today, it ships today. Call, or visit our web site, and join the growing list of satisfied customers who are cutting Same great quality and value, same great service, costs, keeping the quality, and staying strong. just a shorter name. Easier to remember, easier to type, easier to get in, get out, and get on with your business. As always, get direct from the manufacturer prices – order online or call toll-free and save up to 40%. German engineered. American made by HaltbarSägen. Shipped in 2 days with a 100% quality guarantee.
www.bandsawparts.com • 800.240.2932
877.501.7297 Back Cover 8.5x11 D-Band Saw Parts Full Page Ad.indd 1
#1 Sawblade-com Back Cover 8.5x11 Full Page Ad.indd 1
11/16/11 3:33 PM
3/17/12 4:54 PM