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CASE STUDY

Unmanaged Power Over Ethernet Switches

Antaira releases two new hardened series of unmanaged PoE switches and integrates persistent PoE technology into managed switches to ensure consistent data collection during reboots or power outages.

The Antaira LNP-0800G series of unmanaged switches support eight Gigabit Ethernet connections with 30W per port PoE+.

The Antaira LMP1204G-SFP-bt managed switch with persistent PoE technology.

Industrial companies are increasingly using unmanaged switches to connect edge devices for Industrial Internet of Things (IIoT) applications. These switches enable Ethernet devices, such as surveillance cameras or sensors, to reliably stream data.

When evaluating unmanaged switches, it’s important to ensure switches planned for use on the plant floor are hardened to withstand extreme temperatures, humidity, vibrations, dust, chemical substances, and electromagnetic interference.

Antaira, a manufacturer of industrial networking and communication products, has released its latest unmanaged switch models featuring Power over Ethernet (PoE)—the LNP-0800G and LNP-0800G-24 series. Housed in rigid, IP30-rated DIN-rail metal cases, these fanless switches deliver long-term reliability in harsh industrial settings, including extreme applications where temperatures range from -10°C to 65°C (LNP-0800G) or -40°C to 75°C (LNP0800G-24). Both support eight Gigabit Ethernet connections with 30W per port PoE+ (802.3af/at) power for remote devices. Both switches also support 9.6Kbytes Jumbo Frame to improve network performance by making data transmissions more efficient. Store-and-forward transmission ensures minimal collisions and frame errors, while high EFT and ESD protection prevents interference in automation, ITS, solar or other high electromagnetic environments.

The key difference between LNP-0800G and LNP-0800G-24 switches is that the LNP0800G-24 supports dual 9-55V DC power inputs for power redundancy, while the LNP0800G has a range of 48-55V DC for basic power requirements.

In other Ethernet switch-related product news, Antaira has now integrated persistent PoE technology into its 802.3bt PoE managed switches. This technology ensures power is continuously carried to powered devices during firmware upgrades so that data collection is not terminated. It also prevents connected devices from rebooting once power is restored.

Antaira products featuring the persistent PoE include the LMP-1204G-SFP-bt, LMP0702G-SFP-bt and LMP-C602G-SFP-bt series managed switches. These switches feature a mix of 6 to 12 Ethernet and SFP fiber ports combined with 802.3bt PoE++ to deliver up to 90W per port.

Servo Drive

Advanced Motion Controls, www.a-m-c.com

The new 60A continuous FlexPro servo drive, model FM060-60C-CM, adds CANopen communication to the previously released EtherCAT version. The CAN interface follows the CiA DS301 communications profile and the CiA DS402 device profile. It can operate at the 60A peak rating continuously with no need for current foldback, while staying at the same size of the micro sized FlexPro models. The size, and operating voltage of 10-55V DC allow use in battery powered applications that require high power in a compact form. Other features include: BiSS C and incremental encoder feedback; torque, velocity, and position operating modes; configuration and full loop tuning; and safe torque off.

Intelligent CAD Plug-in

Bosch Rexroth, boschrexroth.com

The FramePro plug-in allows for direct transfer of CAD files for Bosch Rexroth’s modular aluminum profile system elements into Autodesk Inventor and Solidworks CAD environments. By integrating a library of models and data kept up to date by Bosch Rexroth, CAD data no longer need to be transferred from external sources manually. Profile configuration processes are set to automatically match connector types, and intelligent macros streamline incorporation of panel elements and doors. If the dimensions in the 3D sketch are changed, FramePro adjusts the length of the placed profiles accordingly. This plug-in also automatically transfers all components used including profile machining processes to a parts list which can be used to request a quote or place an order.

Photoelectric Sensors

Contrinex via AutomationDirect, automationdirect.com

AutomationDirect now offers Contrinex C23 standard and clear object detection sensors. These mini rectangular sensors are designed for detecting transparent objects, such as those made with plastic or glass. They are available in diffuse, diffuse with adjustable background suppression, retroreflective, and through-beam models. Select models are IO-Link compatible, providing continuous diagnostic information and remote sensor mode selection along with accurate object detection data. All sensor outputs are complementary, allowing them to be used as a light-on or dark-on sensor. Additionally, all sensor housings have an IP67 enclosure rating and are EcoLab-approved for use in hygienic areas. Contrinex sensors come with a two-year warranty, are UL listed, CE marked, and RoHs compliant.

Energy Monitoring Modules

Dataforth, dataforth.com

Dataforth Corporation’s new instrument class PWRM10-01 and PWRM20-01 energy monitoring modules are self-powered, DIN-rail mounted IoT (Internet of Things) electrical energy measurement devices that interface to three-phase and single-phase systems. Designed for harsh environments, and possessing a high level of noise immunity, these modules provide a range of power and energy measurements from temperatures -40°C to +85°C. The PWRM10-01 module interfaces to phase voltages of 85-265V AC, 50/60Hz, while the PWRM20-01 interfaces to phase voltages of 85-525V AC, 50/60Hz. Phase current inputs have an industry-standard range of 0-0.333V AC. The modules are configurable for use with an external shunt, current transformer, Rogowski Coil to measure phase currents directly, or non-contact. Real-time data from the module is accessible via an Ethernet TCP/IP port. Both modules are heavy industrial CE compliant.

IO-Link Converter

EGE, ege-elektronik.com

EGE has released a new, compact multifunctional IO-Link converter, the IOLKONV-UIS-01, which allows for noise-free digital signal transmission from conventional sensors via IO-Link. The converter registers up to two analog values or switching signals from the connected sensor and converts them into digital signals for transmission. There is also an analog output for programmable current or switching signals. It is compatible with all conventional sensors, regardless of operating principles and measured values. Additional monitoring functions include power consumption error warnings, temperature monitoring, short-circuit detection, and an adjustable shutdown function in case of overload.

Programmable Automation Controllers

Emerson, emerson.com

A new family of programmable automation controllers from Emerson, the PACSystems RSTi-EP CPE 200, helps original equipment manufacturers meet customer requirements by minimizing the need for software engineering talent. In a small, cost-effective, IIoT (industrial Internet of Things)-ready form factor, CPE 200 controllers offer open programming and open communications through native, pre-licensed support for OPC UA Secure and other common industrial protocols for flexible connectivity over highspeed Gigabit Ethernet. The controllers can be programmed with IEC 61131 programming languages and C. The CPE 200 series’ security-by-design, open programming, and built-in open communications simplify connectivity to external analytics software platforms.

Rotating Torque Sensor

HBK, hbkworld.com

The new T210 torque sensor from HBK is a shaft-style transducer that measures torque, rotational speed, and angle of rotation. It can be connected to devices under test or integrated in test benches with its standard dimensions and known mounting hole pattern; it is also suited for retrofitting. This compact, strain-gauge based torque transducer features a measuring system with non-contacting energy and measurement signal transmission. Torque output signals are transmitted via a voltage and frequency output. T210 torque sensors are available in nine capacities, ranging from 0.5 Nm to 200 Nm.

Linear Potentiometer

HGSI, hgsind.com

The LPPS-22 series of linear potentiometers add resistive technology to HGSI’s portfolio of linear position sensors. These sensors range in size from 1 to 12 inches and feature self-aligning swivel rod eyes on both ends, the ability to operate between temperatures -40 to 95o C, linearity better than 0.10%, and are environmentally sealed to IEC IP-61. The 22 mm OD anodized aluminum housing with a 1m three-conductor cable keeps out dust and allows these models to withstand high shocks and vibration. LPPS-22 series potentiometers are powered with a maximum input of between 12 and 36V DC at 12 mA or less, and their maximum output resistance varies between 1 and 5 kilohms.

Industrial Cellular Router

Korenix, korenix.com

The new JetWave 2512 from Korenix offers an industrial 5G gateway supporting 5G NR and 4G LTE DL speeds of up to 1 Gbps. The device also supports multi-band connectivity including LTE FDD/TDD and WCDMA. The router can be configured to use wired Ethernet or Wi-Fi as primary internet connections with failover to 4G/5G in the event of an outage. IPSec, OpenVPN, and GRE protocols can be used for connections to core networks. It also offers dual SIM standby in the event the primary SIM connection fails and supports VPN use.

Microcontrollers

NXP, nxp.com

NXP has released a new portfolio of four microcontrollers: MCX N, A, W, and L. The microcontrollers are built on a common platform and supported by NXP’s development tools and software, allowing for flexible software reuse. Based on Arm Cortex-M cores, MCX devices feature up to 4 MB of on-chip flash memory, low power cache and memory management controllers, and up to 1MB of on-chip SRAM. The portfolio also features NXP’s specialized neural processing unit (NPU) for accelerating inference at the edge, delivering up to 30x faster machine learning throughput compared to a CPU core alone. Machine learning and run-time inference are supported by NXP’s eIQ ML software development environment.

Motor Control Centers

Rockwell Automation, rockwellautomation.com

The new Centerline 2100 motor control centers, configured with a new PowerFlex 755TS variable frequency drive, provide real-time predictive analytics, automated commissioning, adaptive control, and motor control. These control centers offer power and process control in one package. Remote monitoring and control features of the Centerline 2100 motor control centers offer enhanced safety features to help protect personnel and equipment.

Industrial Ethernet Switches

Perle, perle.com

With a chassis designed to fit into any space, the new Perle IDS-710 managed industrial Ethernet switches are fanless switches with the capability to operate in temperatures from -40 to 70° C. Designed for configuration, monitoring, and management of industrial LANs, the switches feature: Profinet and Modbus TCP protocol support for monitoring and device management; Ring Protocol MRP (IEC 62439-2) for less than 10ms recovery time; STP/RSTP/MSTP for network redundancy; security and IT management including TACACS+, RADIUS, 802.1x, SSH, SNMPv3, and HTTPS; IEEE 1588 V1 and V2 PTP for microsecond accuracy; 8 x 10/100/1000Mbps RJ45 Ethernet ports; and two SFP slots supporting 1G/2.5G fiber or 10/100/1000Base-T.

Portable Oscilloscope

Saelig, saelig.com

The Micsig STO1004 four-channel battery-powered portable oscilloscope from Saelig offers 100MHz bandwidth, 70Mpts memory, 1GSa/s sampling (single channel), 130,000wfm/s refresh rate, a 7.5Ah Li battery, and an intelligent bidirectional universal probe interface. A smartphone app is also available for remote instrument control. The new oscilloscope combines an 8-in. TFT LCD touch screen with traditional operation. Other features include a built-in HDMI output and an auto-calibration function. The STO1004 is equipped with a digital trigger system and supports serial bus triggering and decoding. It comes with a digital filter module, 256-level intensity grading and color temperature display functions. This model also has 32Gb of internal data storage and can make 31 types of automatic measurements, which can all be displayed on the screen simultaneously. It also features a bumper-protected case with a built-in prop stand.

4K Video Display

Tru-Vu Monitors, tru-vumonitors.com

The new SXN-75 high-brightness, water-resistant 75-in. 4k LCD monitor features a maintenance-free (no need to clean or replace vents, fans, or filters), corrosion-resistant aluminum enclosure and is rated IP54 to withstand dripping, splashing or sprayed water, and other liquids. The SXN-75 has an operating temperature range of -22° F to 122° F (-30° C to 50° C). At two times the brightness of a standard TV monitor, the SXN-75 produces images that are visible at a distance and from wide viewing angles (178° x 178°). It also features internal speakers and a waterproof tilting wall-mount bracket. The display can be used to provide safety information, scheduling, goals, yields, production data, and other relevant information to personnel anywhere in the plant.

Miniature Circuit Breakers

Weidmuller, weidmuller.com

Weidmuller has added the HB-series circuit breaker to its line of hydraulic magnetic circuit breakers. The HB-series features a visual operational indicator: Green/Off indicates physical contacts are open allowing work on the downstream circuit to be carried out safely; Red/On indicates the circuit is live, conforming to IEC/ EN 60947-2 for industrial isolation. The HB-series also feature finger safe terminals, which are touch safe with captive screws; a rising conductor cage clamp for retention of ferrules, solid or stranded wire; and a multi-stage arc extinguishing chamber.

Extended Reach Robot

Yaskawa, motoman.com

The GP70L robot has six axes, a 2,732mm horizontal reach, 4,715mm vertical reach, 0.05mm repeatability, and a 70kg payload. With high moment of inertia ratings and acceleration capabilities, this robot can handle heavy payloads and reduce cycle times. A reduced interference design allows access to parts in tight spots and facilitates close proximity placement of robots in high-density work cells. A single cable connects the manipulator to the controller, and a cable installation tube facilitates fieldbus routing through the S-axis. The GP70L can be floor-mounted and has an IP67rated wrist and an IP54 body standard. It is controlled by the YRC1000 controller and does not require a transformer for input voltages ranging from 380V AC to 480V AC.

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