Tribological Condition Monitoring of Grease Lubricated Rolling Element Bearings

Page 75

rotating graphite disc electrode to draw up, or alternatively the sample cup will be picked up during rotation. Thus, an alternative protocol will be required to allow for elemental analysis of the grease, such as those listed in Figure 4-1. The intention of this study is to perform a repeatability study, in order to determine the correlation between the grease elemental analyses results obtained from the four RDE-AES protocols, across the most common categories of lubricant grease found in rolling element bearing applications with the comparison of data encompassing repeatability or variation, recovery and additional protocol criteria of concern as given in Section 4.4.1. These parameters will illustrate the potential advantages and limitations between the protocols investigated. The ultimate goal is for simultaneous multi-elemental analysis of grease through RDE-AES for condition monitoring that can permit the detection of elements likely to be encountered in typical applications, including wear metals, lubricant additives, thickeners and contaminants. In order to be conducted precisely, and because the composition of lubricant greases are so varied as shown in Chapter 2, the study encompassed four greases. The selection was based on the most common grease type by thickener classification, encompassing the two main classes of grease; soap and non-soap grease. The grease selection used in the study can be seen in Table 4-1. Table 4-1: Grease Selection for RDE-AES Appraisal

Lithium

G4

Bentonite Clay

Highly refined mineral oil

Mineral Oil

59

2

Soap

2

0/00

NonSoap

Mallueas

G3

Soap

Rockman

oil

Starplex

Complex

Renolit

Highly refined mineral

2

Product

Lithium- Calcium

Soap

OHG

oil

Grade

MP2

G2

Highly refined mineral

NGLI

EP 2

Lithium-Complex

Class

LX EP 2

G1

Base Oil

Name

Thickener

Red

ID


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