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EXPERIENCE • DYNAMISM • PROFESSIONALISM • PROJECTION


Privileged natural surroundings, those of the Garrotxa region (Girona), lead us to understand and value the importance of looking after and conserving the Environment. This is a reflection of what we want for the future, in any part of the world, a future which demands that all of us who make up society raise our awareness when it comes to managing waste. Due to its nature and the high speed with which it develops, society needs people who are committed to responsibility, safety, resolve and quality of life, and integrate these into the economic cycle of our times. Here at Sant Joan Les Fonts, we share this mission with our team, shareholders, customers, partners, suppliers, friends and in short, everyone who, like us, works to break down the barriers which until the present have kept us away from global environmental awareness. The starting point of this awareness is, to a greater or lesser extent, in the waste we generate as a society. Masias Recycling’s duty, its reason for being and growing, is none other than to improve, based on responsibility, rationality, ethics and profitability, the quality of the waste treatment process, so that companies and administrations can successfully and profitably assume the final wellbeing of all, anywhere in the world.


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EXPERIENCE ORIGIN

During our first years of activity, Spain was contemplating waste management for the first time, and companies and administrations were forced to assume the responsibility of this new framework. From the outset, we at Masias Recycling have been part of the evolution of this new area, as pioneers in the development of the necessary solutions of plants, equipment and services which had to respond to this new but potential industry.

During the 1990s the first laws were passed for regulating urban waste.

1993

1993

1998

CONSTITUTION OF THE MINISTRY OF THE ENVIRONMENT

FOUNDING OF THE AGĂˆNCIA DE RESIDUS DE CATALUNYA (ARC)

WASTE ACT 10/1998


ORIGIN

However, in the first steps towards a solid legal framework with regard to the Environment, the peninsula was kept away from the growing European consciousness and commitment to the treatment and management of urban waste as an essential part of the economic cycle.

Masias Recycling operated as a driving force and guide at the same time, by leading the first large waste management projects in Spain, with Catalonia as the epicentre of its first operations.

In 1993, the Agencia de Residus de Catalunya (ARC) was also created and the Ministry of the Environment was constituted.

1998

2000

2008

PACKAGING AND URBAN WASTE ACT 10/1998

NATIONAL URBAN WASTE PLAN (PNRU)

NATIONAL INTEGRATED WASTE PLAN (PNIR)

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EXPERIENCE


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EXPERIENCE

MISSION, VISION AND VALUES

Mission Vision To offer our customers high-quality products and services which create brand loyalty through a skilled workforce and satisfaction in our shareholders, and to seek to maintain the organisation’s sustainable growth.

The result of experience and work aimed at establishing the highest standards of quality and waste management, for more than two decades Masias Recycling has forged a way of doing things which sets it apart and which is founded on specific values. This is the knowhow which has defined the nature of our work, built on a base of thoroughness and professionalism, teamwork, differ-

To be a benchmark international company in the design, manufacture and supply of facilities and equipment for solid waste treatment plants, as well as in the provision of services for these in industrial installation and maintenance operations in general, and to be the customers’ best option due to the quality of our services.

entiation and innovation, customer orientation and anticipation. At the same time, our values are the standards upon which we establish our improvement objectives. They are a driving force to continue growing without forgetting what we have achieved by being the way we are.


Thoroughness and professionalism

Teamwork

Differentiation and innovation

Values

Customer orientation

Anticipation

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EXPERIENCE

MISSION, VISION AND VALUES


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EXPERIENCE FIGURES

MORE THAN

20YEARS


FIGURES

Masias Recycling has been part of the birth and growth of a sector as highly complex, and until then unexplored, as is the Environment industry. Our long experience has brought us to the sum of each of the steps, large and small, which have been established, to the point where we have succeeded in becoming one of the national and international benchmarks in engineering, design and manufacture for waste management and treatment.

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EXPERIENCE


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DYNAMISM INFRASTRUCTURES

Masias Recycling is a multinational leader in the design, engineering, manufacture, installation and maintenance of waste treatment equipment. Our command and extensive knowhow of these five areas, which encompass the key phases of the value chain in waste management, have made us a completely comprehensive supplier, with an international presence.

Our knowledge of the various markets we are present in, along with our headquarters and centres, is key to informing about and designing the best solutions in waste treatment. In this, maximum quality works as the principal differentiating factor with the competition and as our best ambassador in all the countries where we operate.

Our capability for self-sufficiency when taking on all types of project, from any initial phase of the waste treatment cycle, sets us apart as a trusted supplier with the help of an extensive network of partners on the five continents.

GLOBALIZATION

DESIGN

ENGINEERING

MANUFACTURING

SALES TEAM CLOSE TO OUR CUSTOMERS. LOCAL TREATMENT WITH INTERNATIONAL PRESENCE.

THE BEST SOLUTION FOR EVERY NEED.

OVER 20 YEARS’ EXPERIENCE CARRYING OUT ENGINEERING PROJECTS.

OWN PRODUCTION WITH GUARANTEED QUALITY.


INFRASTRUCTURES

It is Masias Recycling quality which, together with the research and dissemination work carried out in our headquarters, production centres, workshops and agencies, has become our most potent hallmark.

MOUNTING

MAINTENANCE

TRAINING

THOROUGHNESS AND PROFESSIONALISM OF OUR TEAM OF ASSEMBLY TECHNICIANS

CUSTOMISED TECHNICAL SERVICE, WITH INTERNATIONAL SCOPE AND IMMEDIATE RESPONSE.

CONSISTENT, BOTH INTERNALLY AND EXTERNALLY. OPEN TO EVERYONE AND FOR EVERYONE.

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DYNAMISM


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DYNAMISM REFERENCES

Masias Recycling’s presence and active participation in the birth, evolution and development of the waste treatment industry has enabled us to play a part in the achievement of the great milestones in the field of the Environment, both nationally and internationally.

Customised solution anywhere in the world. Selling solutions in an export market.

From uncontrolled dumping to minimum waste, over 10 years of constant progress and proven experience.

The evolution of the treatments. The obvious proof that they can be done differently and better.

Size does matter.

ZUNYI

VALNOR

RESITEJO

BIODRUMS

China

Portugal

Portugal

France


REFERENCES

We have been able to chart our own course when formulating each project, to carry out each work and to identify the services which the market demands. The three units of Masias Recycling (Plant Engineering, Key Machines and Services) combine some of the great advances in the industry which have made each step a success, enabling us to continue advancing as pioneers.

Mechanical precision in waste separation.

SEPARABALLISTIC SEPARATORS Great Britain / Bulgaria

International recognition. Adaptation to extreme climatic conditions.

Large works / Equipment (Biodrums-Dryers) with maximum precision (+- 10 mm).

TRONHEIM EQUIPMENT

RESITEJO

Norway

Portugal

Production of customised services with guarantees of use.

Optimisation of spaces: large assemblies in small spaces.

RECYDIA MAINTENANCE

LPW ECO2 ASSEMBLY

Turkey

Spain

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DYNAMISM


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DYNAMISM

GREAT CHALLENGES

Experience and innovation have been the keys to achieving the great challenges taken on by Masias Recycling since 1993. The search for new and better solutions for improving products and services has been instrumental in our achievement of:

PRODUCTION CAPACITY With solid and constant growth, Masias Recycling has opened itself up to the world with a production logic based on closeness, dedication to service and collaboration. Our production capacity has grown alongside our efforts to adapt quickly to the needs and changes of the market.

BIODRUMS Masias Recycling Biodrums represent another of the company’s milestones in the improvement of the waste treatment cycle. A simple, robust and reliable technology which achieves a reduction percentage of the humidity of the waste of up to 10%, thus improving the separation and recovery of the different fractions of the treated material.

MAXIMISING THE CUSTOMER’S PROFITABILITY With activity governed by the ‘waste to cash’ principle, Masias Recycling studies and assumes every project with one aim: the profitability and sustainability of each investment in each of the works undertaken for its customers in the short, medium and long term. Safety and profitability are the parameters which govern every project, establishing the customer’s success as the rationale of our work.


GREEN SRF One of the most ambitious challenges Masias Recycling has taken on from its R&D Department has been the development of green RDFs: the example of our concern to perfect the waste treatment cycle, minimising the impact it creates on the Environment as far as possible. They have enabled us to close the circle of waste management as part of the chain of a business with great potential, with plants and facilities as self-sufficient as they are profitable.

INTERNATIONALISATION With the help of prestigious partners and also through direct implementation, sustained and unstoppable growth has led us to establish ourselves and work internationally. The key to rapid but consolidated expansion has arisen from deep knowledge and study of the needs of each market. Masias Recycling works in developing rapid and flexible solutions which provide real responses and are prepared for competing and being profitable in the legal and social framework required by each country.

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DYNAMISM

GREAT CHALLENGES


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PROFESSIONALISM BUSINESS UNITS

BU1 The road towards the design, manufacture and turnkey installation of plants for the treatment of solid waste which Masias Recycling set out on over 20 years ago has led us to conceive all types of complete solution in different parts of the world. Our Engineering Department, which includes qualified planners and specialised technicians, closely collaborates with our customers in order offer the best solution in each case, whether for new installations or to modernise plants already existing, always with the most up-to-date contributions of our R&D Department.

BU2 The machines, along with carefully designed engineering, are the key to our plants. We design, manufacture and distribute a wide variety of systems, devised to achieve high performance and adapted to every material and need. Our range includes trommels, ballistic separators, aspiration systems, bag openers, conveyor belts, as well as mobile machinery.

BU3 To the manufacture of equipment and the supply of turnkey plants for the treatment of solid waste must be added the services which Masias Recycling offers to its customers. We seek to make quality a habit and a benchmark, aiming to anticipate our customers’ needs and ease the use and operation of the equipment for them. Our pledge to respond to our customers’ requests quickly has led us to include a wide range of services in our catalogue, such as maintenance programmes, engineering services, control and automation systems, supply of spare parts and technical assistance.


BUSINESS UNITS

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PROFESSIONALISM


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PROFESSIONALISM BU1: PLANT ENGINEERING MSW

MUNICIPAL MSW WASTE Masias Recycling

SPECIALISTS IN THE DESIGN OF URBAN WASTE MECHANICAL PRETREATMENT FACILITIES

Municipal Solid Waste (MSW) is waste generated by domestic and commercial activity in cities and towns. The composition of this urban waste varies greatly according to the location, climate and degree of industrialisation of each country. In all cases, it is normally made up of a combination of miscellaneous materials of which approximately half consist of non-fermentable (inorganic) materials, most of which are recyclable. The rest of the materials are organic waste, which must also be recovered to be stabilised, or to produce compost or energy-recoverable biogas. The aim of every urban waste treatment plant is to recover the greatest quantity of recyclable

CTR VALLÉS Vallés Occidental Waste Treatment Plant Location

Vacarisses (Barcelona, Spain)

Customer

UTE CTR Vallés

Start-up year

2010

Waste to process

MSW

Treatment capacity

3 x 30 t/h

Supply range

Design, supply, assembly and start-up of pre-treatment plant and compost refining line.

materials, treat the organic fraction and reduce the amount of retained fraction sent to landfills. The so-called MBT plants are facilities devoted to the complete treatment of urban waste, which includes mechanical and biological treatments for their recovery. Masias Recycling offers a wide range of solutions for the treatment of urban waste: mechanical pre-treatments, biological treatments of the organic fraction (aerobic or anaerobic) and compost refining lines.


BU1: PLANT ENGINEERING MSW

All urban waste treatment plants incorporate mechanical pre-treatment to separate the organic material and, to a greater or lesser degree, the recovery of recyclable materials such as paper, cardboard, plastics (PET, HDPE, etc.), metals, etc. Masias Recycling supplies turnkey mechanical pre-treatments with a variety of degrees of automation depending on the customer’s needs and requirements.

• • • •

Recyclable materials. Organic material for biological treatment RDF. Retained fraction.

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PROFESSIONALISM


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PROFESSIONALISM BU1: PLANT ENGINEERING BIO

BIOLOGICAL BIO TREATMENT Masias Recycling

SOLUTIONS FOR RECOVERY AND/OR STABILISATION OF THE ORGANIC FRACTION FROM URBAN WASTE

The organic fraction present in municipal waste represents a high percentage of the total of domestic waste. The biological treatments (aerobic or anaerobic) are those which enable greater optimisation of the organic fraction, thus achieving considerable reduction of volumes, and recoverable materials (biogas or compost) can also be produced. Masias Recycling offers a wide range of options for the treatment of the organic fraction separated in the mechanical pre-treatment of urban waste, aerobic (composting, stabilisation or biodrying) or anaerobic treatments (methanisation). The stabilisation of organic material, production of high-quality compost, biological drying of the

VALNOR “DA� Location

Alter do Chao (Portugal)

Customer

Valnor

Start-up year

2011

Waste to process

MSW

Treatment capacity

25,000 t/year

Supply range

8 methanisation tunnels for the anaerobic digestion of the organic fraction separated in the pre-treatment plant.

material or production of biogas in methanisation tunnels are possibilities which we offer to our customers. The aerobic processes are biological processes where air (oxygen) and humidity are delivered to the organic fraction. During the process, the bacteria decompose the organic fraction into a stabilised material. The type of process selected affects its duration. When the delivery of air is slow (turned piles), the decomposition time is very long, while in systems with forced aeration, the duration of the process is significantly reduced. These closed systems are technologically more sophisticated, more effective and emit less smells.


BU1: PLANT ENGINEERING BIO

Anaerobic digestion, composting, stabilisation or biodrying are the normal biological treatment processes which all urban waste management plants must incorporate in order to complete their treatment. Methanisation tunnels, composting tunnels or biodrying and composting processes in tarpaulins (Masias Covertech) are the alternative technologies we at Masias Recycling offer our customers.

• Methanisation tunnels. • Composting tunnels. • Systems of composting in piles. • Biodrying processes. • Composting in tarpaulins. • Compost • Stabilised organic material • RDF • Biogas

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PROFESSIONALISM


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PROFESSIONALISM BU1: PLANT ENGINEERING MRF - PACKAGING

LIGHT MRF PACKAGES Masias Recycling

AUTOMATIC FACILITIES FOR SELECTING AND CLASSIFYING LIGHT PACKAGING FROM SELECTIVE URBAN WASTE COLLECTION SYSTEMS

VIC PACKAGING SELECTION AND CLASSIFICATION PLANT Location

Vic (Barcelona, España)

Customer

Urbaser

Start-up year

2006

Waste to process

Light packaging

Treatment capacity

15,000 t/year

The main objective of light packaging selection and classification plants is to recover recyclable materials and reduce the retained fraction sent to landfills. As with the urban waste pre-treatment plants, these facilities can be totally automatic, semi-automatic or manual. The degree of automation of the facility is again governed by different parameters, principally the plant’s treatment capacity (annual tonnes to be processed, considering the low densities of the material to be treated) and local labour costs.

Masias Recycling designs and manufactures the principal equipment for these facilities (bag openers, ballistic separators or pneumatic material conveying systems) and integrates the best available technological improvements (optical separation systems for selecting materials or crushing machines for producing waste derived fuels), thus ensuring optimum efficiency of the process.


BU1: PLANT ENGINEERING MRF - PACKAGING

The light packaging treatment facilities integrate automatic separation and classification systems (ballistic separators, film aspiration systems, optical separators, metal separators, etc.) and manual systems for recovering recyclable materials with high commercial value.

• • • • • •

Paper and cardboard. Plastics: PET, HDPE, Film, etc. Cartons. Ferrous and non-ferrous metals. RDF. Retained fraction. +INFO:

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PROFESSIONALISM


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PROFESSIONALISM BU1: PLANT ENGINEERING MRF - COMMINGLED

MRF COMMINGLED Masias Recycling

FACILITIES FOR RECOVERING URBAN WASTE FROM “COMMINGLED” TYPE (DRY RECYCLABLE MATERIALS) SELECTIVE COLLECTION SYSTEMS

WATERBEACH Location

Waterbeach (United Kingdom)

Customer

Amey Cespa

Start-up year

2012

Waste to process

Commingled

Treatment capacity

14 t/h

Supply range

Turnkey delivery of mixed packaging (commingled) treatment plant, which includes bag opening system, glass breaker, paper separation screens, ballistic separator, optical separators and pressing equipment.

The main objective of “dry recyclable material” (commingled) selection and classification plants is to recover recyclable materials and reduce the retained fraction sent to landfills. As with the mechanical urban waste pre-treatment plants or packaging classification and selection plants, these facilities can be totally automatic, semi-automatic or manual. The degree of automation of the facility is again governed by different parameters, principally the plant’s treatment capacity (annual tonnes to be processed) and local labour costs.

The main characteristic of these types of installation is the large presence of glass and the paper and cardboard present in the waste to be processed. In the case of the first material, it is vital to separate it efficiently, not only to ensure the sale of a sub-product with commercial value, but also to avoid high wear on the installed machines. As is a rule in facilities designed by Masias Recycling, it is a case of achieving an efficient process in the separation of fractions, while maintaining the lowest possible operating costs.


BU1: PLANT ENGINEERING MRF - COMMINGLED

Masias Recycling designs highly efficient processes for treating commingled material, ensuring optimum separation and recovery of the glass, paper and cardboard, plastic materials, etc. The integration of the best available technologies in the mechanical treatment process guarantees its efficiency and optimum performance in these types of facility.

• • • • • • • •

Paper. Cardboard. Plastics: PET, HDPE, Film, etc. Cartons. Ferrous and non-ferrous metals. Glass. RDF. Retained fraction.

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PROFESSIONALISM


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PROFESSIONALISM BU1: PLANT ENGINEERING IND

INDUSTRIAL IND WASTE Masias Recycling

FACILITIES FOR THE RECOVERY OF NON-HAZARDOUS INDUSTRIAL WASTE, SEPARATION OF RECYCLABLE MATERIALS AND PRODUCTION OF REFUSE DERIVED FUELS

Modern industrialised societies generate not only a great quantity of urban-domestic waste, but also a type of waste, named industrial waste, with characteristics which force specific facilities to be designed to treat and recover it. Industrial waste can vary greatly depending on the type of industry generating it. Therefore, it requires treatment typologies adapted to each type. As a general rule, it has a low density and humidity level. Masias Recycling designs facilities for the treatment of non-hazardous solid industrial waste, with the aim of using all the resources present in the

TRONDHEIM Location

Trondheim (Norway)

Customer

Steco

Start-up year

2013

Waste to process

IND

Treatment capacity

25 t/h

Supply range

Engineering, assembly and start-up of the facility, supply of process equipment (screening trommel, inerts separator, conveyor belts, etc.)

waste, whether by recovering recyclable materials or producing refuse derived fuels. Non-hazardous industrial waste normally contains a large quantity of materials with high calorific value, so that the production of refuse derived fuels in treatment plants is especially interesting if the customer has consumer potential which can exploit the energy of this product.


BU1: PLANT ENGINEERING IND

Masias Recycling offers its clients customised solutions for the recovery of industrial waste from a variety of sources. Depending on the material to be processed and the sub-products desired to be recovered, the mechanical treatment process can include various degrees of automation. The production of refuse derived fuels is normally one more part of these types of facility, and complements the recovery of recyclable materials with high commercial value.

• Recyclable materials. • RDF.

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PROFESSIONALISM


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PROFESSIONALISM BU1: PLANT ENGINEERING RDF

ALTERNATIVE RDF FUELS Masias Recycling

SOLUTIONS FOR THE PRODUCTION OF ALTERNATIVE FUELS FROM WASTE FROM A VARIETY OF SOURCES

The management of waste (urban or industrial) is increasingly associated with the production of alternative, energy-recoverable fuels in different facilities: waste energy recovery plants, cement plants, thermal power plants, etc. Both urban and industrial waste facilities can incorporate “treatment modules” for producing alternative fuels. It is a case of recovering the waste to the maximum, reducing the quantity of waste sent to landfills and producing fuels for different thermal processes. Masias Recycling combines the best technologies available to offer its customers the most efficient solutions in the production of recovered solid fuels or refuse derived fuels.

VALNOR Location

Alter do Chao (Portugal)

Customer

Valnor

Start-up year

2011

Waste to process

Combustibles sólidos de residuos.

Treatment capacity

20 tn/h.

Supply range

1 line of RDF treatments


BU1: PLANT ENGINEERING RDF

Masias Recycling designs facilities comprehensively devoted to the production of alternative fuels using waste from a variety of sources, or mixed facilities for recovering recyclable materials and producing RDF. The incorporation of the best technologies available in the field of crushing completes the range of Masias Recycling’s own products. This allows us to supply optimum solutions in terms of both production and operating costs.

• RDF.

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PROFESSIONALISM


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PROFESSIONALISM BU1: PLANT ENGINEERING C&D

CONSTRUCTION C&D & DEMOLITION Masias Recycling

FACILITIES FOR THE MECHANICAL TREATMENT OF CONSTRUCTION AND DEMOLITION WASTE

Construction and demolition waste (CDW) is waste from building demolition, refuse from dwelling refurbishment works and any public works in general. Due to its characteristics with regard to composition and typology, this waste is normally managed separately and requires mechanical treatment lines specifically designed to treat it. As is the norm in all types of waste, the characteristics of CDW vary considerably in every country, according to the materials used for building dwellings. As an example of this variety, wood may have a majority or marginal presence in this flow of waste.

VITORIA Location

Vitoria (Spain)

Customer

UTE Gardelegui

Start-up year

2006

Waste to process

C&D

Treatment capacity

75 tn/h.

Supply range

Turnkey delivery of construction and demolition waste mechanical treatment plant for obtaining recyclable aggregates.

Masias Recycling has wide experience in the treatment of this type of waste and supplies facilities for recovering recyclable materials and producing marketable secondary products. Masias Recycling’s supply range includes everything from complete treatment plants for producing clean aggregates of different gradings to simple manual treatment lines for recovering recyclable materials (plastics, wood, metals, etc.).


BU1: PLANT ENGINEERING C&D

Construction and demolition waste varies significantly in its composition according to the country. Masias Recycling offers modular solutions which enable the recyclable materials present in this type of waste to be separated and also to obtain clean inert materials in a variety of gradings depending on the customer’s needs and on the applications this product may have in the market.

• • • • •

Aggregates. Wood. Plastics. Metals. RDF. +INFO:

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PROFESSIONALISM


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PROFESSIONALISM BU1: PLANT ENGINEERING BMS

BMS BIOMASS

Masias Recycling

COMPLETE FACILITIES FOR THE TREATMENT OF FOREST AND AGRICULTURAL BIOMASS

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Biomass is the use of organic material as an energy source. Due to its broad definition, biomass encompasses an extensive group of organic materials which are characterised by their diversity of both origin and nature, and it includes the waste from agricultural, livestock and forestry activities, as well as the sub-products of the agrifood and wood transformation industries. Biomass must be mechanically prepared so that its energy can then be recovered in heat process-

es. The solutions offered by Masias Recycling include all the elements required in order to obtain a fuel that is uniform in grading and composition from a variety of input materials. Elimination of unsuitable elements and crushing to the sizes required by our customers are the two basic stages of all biomass mechanical pre-treatment facilities.


BU1: PLANT ENGINEERING METALS

MET METALS

Masias Recycling

The recycling of metals, both ferrous and non-ferrous, enables energy to be saved as their extraction and processing at source is reduced. The metals recovered in treatment plants basically come from cars, household appliances, furniture, packaging (cans), etc. Separation of metals by typology and composition and obtaining clean final fractions considerably increases the commercial value of the sub-products obtained, thus increasing the profitability of the facilities devoted to treating them. Masias Recycling offers solutions for the mechanical treatment of metals and their separation into clean fractions with high commercial value. We integrate the best technologies available for purifying the fractions of metals and obtaining raw materials of great purity.

MECHANICAL TREATMENT FACILITIES FOR THE SEPARATION AND RECOVERY OF METALS

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PROFESSIONALISM


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PROFESSIONALISM BU1: PLANT ENGINEERING +RE

+RE RE-ENGINEERING Masias Recycling

AUTOMATION AND IMPROVEMENT OF EXISTING FACILITIES. OPTIMISATION OF PROCESSES

Over time, some facilities lose the modernity they once had. Many of these facilities continue to meet the requirements for which they were conceived and designed. While they may become obsolete as regards the technology used, perhaps they have to be adapted to the variations in the waste they are processing or perhaps they need to seek more automatic processes to increase their profitability and improve their operating accounts. The constant updating of a facility to make the process more efficient, both technically and economically, is a need of which we at Masias Recycling are highly aware. The wide experience which backs us up allows us to study the existing facilities in detail and offer the best alternatives for their improvement.

MARSELLA Ubicación

Fos-sur-Mer (Marsella)

Cliente

Évere (Urbaser)

Año de modificación

2011

Residuo a procesar

MSW

Capacidad de tratamiento

470.000 t/año

Descripción

Instalación de una línea adicional de 40 t/h de tratamiento para aumentar el rendimiento de la planta.


BU1: PLANT ENGINEERING +RE

The re-engineering of existing facilities is therefore one of the basic fields in which Masias Recycling operates and for which it has a specific technical department that offers a wide range of services: • Automation of manual plants. • Improvements in the quality of material separation. • Increase in production yields and improvements to processes. • Optimisation of energy consumptions of equipment. • Technical advice in general. Any type of facility (MSW, MRF, IND, CSR, etc.) can be studied in order to incorporate a process improvement and increase its performance and productivity.

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PROFESSIONALISM


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PROFESSIONALISM BU2: KEY MACHINES BS

SB

BALLISTIC SEPARATOR

Masias Recycling

Acknowledged for their reliability and efficiency, ballistic separators are used in MSW, LP and RDF plants. Our wide range enables us to offer the best-suited and most economic solution. It is possible to adjust various parameters in order to adapt to the type of material, from the speed of the fans to the inclination of the machine, all automated. The equipment is especially designed to ease cleaning and maintenance and is supplied equipped with different devices which make access to the interior of the ballistic separator as ergonomic and convenient as possible.

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MODELS

m3/h.

SB40

70

SB60

100

SB80

130

SB100

170

SB120

200


BU2: KEY MACHINES TR

Equipment designed based on the knowhow acquired in our facilities, especially devised for good maintenance and cleaning.

RUBBLE TROMMEL

TR

SIEVE DRUM

Masias Recycling

A machine characterised by its robustness and resistance to wear in demolition plants. Working with this type of waste is no easy task. For this reason, Masias Recycling has designed very robust machines capable of withstanding the wear and abrasion of these types of material.

REFINING TROMMEL Obtains high-quality compost thanks to its careful design. A vital machine in compost refining facilities, as it is the first step in separating the compost from the structurant and impurities in order to achieve a high-quality product.

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MODELS

m3/h.

TR2,1/5/7

55

TR2,1/7/9

70

TR2,5/6/8

85

TR2,5/8/10

110

TR2,5/10/12

130

TR2,5/12/14

155

TR 3/8/10

150

TR 3/10/12

175

TR 3/12/14

210

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PROFESSIONALISM BU2: KEY MACHINES FS

FS

It implementation is s synonym of success for achieving the correct separation and cleaning of plastic film.

FILM SUCTION SYSTEM

Our experience and knowhow have led us to develop a standard system for recovering this material, based on:

Masias Recycling

• Automatic suction positioned on a conveyor belt. • Honeycomb valve for decanting the suctioned plastic film. • Sleeve filter for cleaning the suctioned air of dust. • Suction fan. • System of transport through pipes (max. 40 metres). We also offer individualised solutions for each project aimed at maximising the separation of plastic film and minimising the investment.

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MODELS

m3/h.

FS7,5

7.500

FS15

15.000

FS24

24.000


BU2: KEY MACHINES OC

The Masias Recycling OC bag opener offers a high percentage of bag opening with a low investment and low operating costs.

OC

It is a highly effective system which increases the efficiency of any selection and recovery process of recoverable materials, at the same time as avoiding being aggressive with the material. Its main features are its slow rotation (adjustable speed) and monorotor. The machine’s aggressivity can be adjusted by regulating the cutting distance between the rotor and the counter blade.

OPEN CRASH

Masias Recycling

The machine’s control system ensures maximum output in the presence of unsuitable materials and the safety systems make access to the interior convenient and ergonomic in order to ease cleaning and maintenance tasks.

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MODELS

m3/h.

OC180/40

80

OC180/75

110

OC250/75

140

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PROFESSIONALISM BU2: KEY MACHINES BP

BP

BOTTLE PIERCER

Masias Recycling

An essential system in packaging plants, which has been designed to adapt to the variations in the type of input material. Easily exchangeable blades with four cutting zones before being changed. Depending on the input material, the distance between shafts can be modified by up to 70 mm.

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MODELS

m3/h.

BP440

7

BP785

10


BU2: KEY MACHINES BD

The Masias Recycling Biodrums system is a simple, robust and reliable technology which achieves a reduction of the humidity of the waste, thus improving the separation and recovery of the different fractions of the treated material. Its field of application includes selection, incineration, composting, anaerobic digestion or depositing in landfills.

BD

BIODRUM Masias Recycling

The waste is homogenised, disaggregated and partially degraded in the interior of the Biodrum. The output material can be subsequently treated to obtain a fraction of fine materials which mostly contains organics, paper, celluloses and a residual product of high calorific value (Refuse Derived Fuels or RDFs).

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MODELS

t /dĂ­a

BD2.5/25

23

BD3,0/30

40

BD3.6/32

60

BD3,9/35

70

BD4,2/50

130

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PROFESSIONALISM BU2: KEY MACHINES CB

CB

CONVEYOR BELT Masias Recycling

Recognised for their robustness, safety and versatility, these belts provide a solution to every need and adapt specifically to every occasion. The experience we have gained in this field has led us to develop various models of conveyors based on the materials to be transported, the location the selection process and the types of machine to be fed. • Models developed based on acquired knowhow. • Top brand purchased components. • Optimisation of the investment depending on the process. • Compliance with all current quality and safety regulations. Apart from the standard machines, we have a technical department able to produce special solutions to any need which may arise.

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MODELS PA PAE PB PK PLS PSM TL UP UPG


BU2: KEY MACHINES MW

Implementation of the Windsifter MW guarantees high yield in the separation of unsuitable materials. Its versatility allows greater flexibility and efficiency than in mechanical separation systems.

MW WINDSIFTER Masias Recycling

Its design is based on air separation according to the density of the material combined with the speed and position of the accelerator belts. The blowing system also has a dust filter and air recirculation, thus preventing dust emissions to the outside. • Very efficient due to the optimised flow design. • Various parameters can be adjusted to provide maximum yield with different materials. • They increase the life of the secondary crusher as they eliminate the unsuitable materials. • Minimum maintenance and operating costs.

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MODELS

m3/h.

MW100

100

MW160

160

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PROFESSIONALISM BU2: KEY MACHINES SF

SF

SCREW FEEDER

Masias Recycling

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MODELS

m3/h.

SF91/3

40

SF91/5,5

80

The SF is synonymous with good regulation in compost feeding. This machine is composed of two worm drive conveyor belts and a large feed hopper which permit excellent material dosing to be achieved.


BU3: SERVICES CT

Masias Recycling prepares and implements solutions of acknowledged value and spirit of partnership, with the aim of guaranteeing an increase in the performance and productivity of our customers’ facilities. Our aim is to achieve excellence based on a strong commitment to developing our customers’ human resources and on the growing quality of the service offered.

CT

TRAINING Masias Recycling

Our team are specialists in a wide range of services, focussed on: • Technical Consultation and Advice (Operation and Maintenance). • Organisational advice. • Diagnostic studies of facilities. • Specialised training.

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PROFESSIONALISM BU3: SERVICES MA

MA

MAINTENANCE Masias Recycling

Masias Recycling establishes a long-term relationship with its customers, regardless of the hours our team works. We offer a complete system of reliable and rapid after-sales services which will help to maintain the equipment in perfect condition so that the processes never cease working. Contracting a maintenance plan for your equipment is the best way to guarantee:

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• The safety of the workers and equipment. • Greater longevity for your equipment. • The constant availability of your equipment. • A high level of productivity.

Masias Recycling offers a variety of maintenance plans which adapt particularly to each type of work of each of your systems or classification plants and the number of working hours. Get to know our plans in detail: • M1 – Periodic Preventive Visits • M2 – Periodic Preventive Visits • Quick Service - QS1 Basic (Preventive + Corrective) • Quick Service - QS1 Plus (Preventive + Corrective) • Quick Service - QS2 (Preventive + Corrective)


BU3: SERVICES TA

For Masias Recycling, customising, offering and complying with the after-sales services creates a long-lasting relationship with its customers, based on respect and trust.

TA

TECHNICAL ASSISTANCE SAT Masias Recycling

Our technical experts in the Customer Service team are available to offer the most rapid and efficient response for a technical assistance need.

Incidental repairs A faster service makes the difference.

Some of the services we offer are:

What do I do if there is a fault?

• Telephone helpdesk • Personal technical assistance • Preventive maintenance • Personalised start-up • Supervision of systems in real time • Sale of genuine Masias Recycling parts

In case of emergency, just contact Masias Recycling. We will do the rest.

We guarantee that your equipment will be available 365 days of the year and fully operational so that your production is uninterrupted.

Masias Recycling has a highly-specialised team of experts distributed throughout the Iberian Peninsula. Masias Recycling also has a fleet of vehicle/workshops, with a basic stock of genuine parts, adapted to the vehicle fleet in your operating area.

What benefits does the Masias Recycling Technical Assistance Service (TAS) provide? • Friendly, professional treatment. • Explanation of the damage and its causes. • Repair estimate. • Information on the condition of the equipment. • Advice on the corrective and preventive assistance plans

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PROFESSIONALISM BU3: SERVICES AS

AS

ASSEMBLIES

Masias Recycling

Masias Recycling offers a wide range of activities: planning, execution, start-up and turnkey delivery. Our main mission is the satisfaction and success of our customers. That is why we carry out systematic supervision of your projects and we establish relationships of collaboration and trust with all of them.

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BU3: SERVICES SP

SP

SPARE PARTS

Masias Recycling

To maintain your equipment in perfect condition and with the same characteristics as the first day, Masias Recycling offers an extensive range of genuine parts, totally trustable, exhaustively tested and with a unique advantage: the total guarantee of superior quality. The company is committed to providing spare parts as quickly as possible so that our customer’s systems do not remain shut down.

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PROJECTION

INTERNATIONALISATION

We understand our customers’ needs, the legal framework of their countries, the level of awareness of the society in which the project will be ongoing and above all, the nature of the waste it generates.

Based on these parameters, Masias Recycling establishes a direct link with the customer, whether through partners or with their own offices, adapts to the specific needs of an individual context and accompanies the customer in all the phases of the project. Masias Recycling’s presence in the world has been based on the values which have defined each of the steps it has taken in the environmental context since its beginnings in Sant Joan Les Fonts: respect for the environment, caring for the world which enfolds us and the firm conviction that waste management must play a part in the value chain of companies and administrations as a key to their profitability, safety and sustainability.


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PROJECTION

INTERNATIONALISATION


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PROJECTION ENGINEERING

Time is uniform and is measured under the same standards: seconds, minutes, hours, days. Society has created different ways to measure it, according to its resources and needs. The clock is a universal instrument whose technology has evolved alongside the history of the humanity which has made it possible: sand, sun, electronic, mechanical, pocket, lounge, nuclear, etc.

We at Masias Recycling understand that society now has a new “time� to deal with, which concerns us all: the health of the Environment and within it, waste. Around this new need, we have been able to create a broad spectrum of instruments capable of assuming their function successfully. We know that it is as important to measure time as to choose the right tool at each moment and in each scenario. Because it makes no sense to use a sand clock to time an Olympic race or a nuclear clock to chime bells, at Masias Recycling we evaluate the type of waste, the human and economic means, the legal requirements and in short, all the defining factors which go along with each customer when they are confronting a waste treatment project.

Because every need requires a specific response, Masias Recycling envisages all types of engineering - simpler, easier, more complex, more robust.

In all of these, the most demanding standards of quality and profitability, combined with speed and flexibility convert every great production into a customised project.

TIME


ENGINEERING

Systematics Evolution Optimisation Precision Profitability Speed

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PROJECTION PRODUCTION

We carry out projects of great scope, in which we apply maximum precision, in the same way that we establish the care and definition of all the details as priorities. Only thus is the quality of the “Masias Recycling” value comprehensively present in each of our works, and in all the elements which participate in the waste treatment chain.

GREAT MAGNITUDE


PRODUCTION

The distinct nature of Masias Recycling lies in the search for perfection on any scale. We are able to work with large volumes and tonnages of iron and steel, but also to establish the millimetric precision necessary in order to calibrate the machines in a plant or assume the level of detail necessary to configure the electrical panels.

PRECISION

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PROJECTION


We are clear about everything and we coincide in thinking how we would like the world we live in to be, and that in it we should prioritise quality of life, cleanliness, safety, thoughtfulness and in short, caring for Nature. After more than 20 years of experience, if there is something we are clear about, it is that we cannot change it alone: we are neither politicians nor magicians. But we do like to think that with our daily work and dedication we can do our bit to help to improve it. Based on anticipation, one of our essential values for growing and improving day by day, we always seek the best solution to every need in order to provide value and profitability in each and every one of the projects we work on in order to make this possible. Jordi Sala Llad贸 Managing Director, CEO


masiasrecycling.com Advanced Recycling Technologies Masias Recycling Š T. +34 902 104 266 recycling@masias.com

Masias Recycling 2013  
Masias Recycling 2013  

Catálogo corporativo para Masias Recycling.

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