metal casting complete ppt

Page 2

8/28/2011

Compiled by: S K Mondal Made Easy

Compiled by: S K Mondal Made Easy

Casting Terms

y Pattern: Pattern is a replica of the final object to be

y Flask: A moulding flask is one which holds the sand

mould intact. It is made up of wood for temporary applications pp or metal for long‐term g use.

made with some modifications. y Parting line: This is the dividing line between the two

moulding ld fl k that flasks h makes k up the h sand d mould. ld

y Drag: Lower moulding flask.

y Bottom board: This is a board normally made of wood,

y Cope: Upper moulding flask.

which is used at the start of the mould making.

y Cheek: Intermediate moulding flask used in three‐

piece moulding. Compiled by: S K Mondal Made Easy

Contd…

y Moulding sand: The freshly prepared refractory

material used for making the mould cavity. It is a mixture of silica, clay and moisture in appropriate proportions.

Compiled by: S K Mondal Made Easy

Contd…

y Pouring basin: A small funnel‐shaped cavity at the top

of the mould into which the molten metal is poured. y Sprue: The passage through which the molten metal

from the pouring basin reaches the mould cavity. cavity

y Backing sand: This is made up of used and burnt

sand.

y Runner: The passage ways in the parting plane through

which molten metal flow is regulated before they reach

y Core: Used for making hollow cavities in castings.

the mould cavity. y Gate: The actual entry point through which molten

Compiled by: S K Mondal Made Easy

metal enters the mould cavity in a controlled rate. Contd… Compiled by: S K Mondal Made Easy

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