NexFlow Panel Cooler by Richard Medina

NEX FLOWTM

FRIGID-X™ PANEL COOLER SMART N CLEVER

FRIGID-XTM PANEL COOLER

MORE THAN INTELLIGENT

Prevent downtime due to overheating electric and electronic control panels and cabinets. FRIGID-XTM Panel Coolers maintain NEMA Type 12 (IP 52), NEMA Type 3R (IP 14) and NEMA Type 4-4X (IP 56) integrity and are ULC Listed. WHAT ARE THEY - REASONS TO USE Frigid-X™ Panel Cooler and Cabinet Enclosure Cooler for electronic control panels provide a low cost method of both purging and cooling electrical and electronic control panels by using a stainless steel vortex tube to create cold air from ordinary compressed air. Unlike many competitors - all of our coolers are stainless steel, not just the vortex tube, for longer life and flexible use. Frigid-X™ Panel Coolers are compact and can be installed in minutes through a standard electrical knockout. There are virtually no moving parts. Cabinet Enclosure Cooler - Frigid-X™ series are ideal for all NEMA Type 12 (IP 52), NEMA Type 3R(IP 14 ) and NEMA Type 4-4X (IP 56) rated panels.

FRIGID-X™ PANEL COOLER

FRIGID-X™ PANEL COOLER ADVANTAGES :

L 1

No moving parts. Quiet Eliminate fans and blowers and filters Low in cost compared to most others Superior design and performance Maintenance free operation Made of durable stainless steel and metal arts -no cheap plastic parts

Cooling capacities to 2800 BTU/Hr per unit. Maintain NEMA 12, NEMA 3R and NEMA 4-4X integrity (IP 52, IP 14 and IP 56)

Control and stabilize the temperature and humidity Inside the enclosure

No CFC’s or HCFC’s Mount in a standard electrical knockout Eliminate circuit drift, nuisance tripping and dirt Contamination

Provide wash down protection ( NEMA 4-4X (IP 56) )

WHY THE FRIGID-X™ PANEL COOLER OVER OTHERS : All Metal Parts, Stainless Steel Body, Quiet, Tests Show FrigidX™ Panel Cooler Constantly Quieter Than Competition! Our Standard units are good in ambient temperatures up to 1500 F (670 C). High temperatures units are available to 2000 F (930 C) and higher. Non Hazardous purge units are also available where constant flow is required to purge a control panel but maintain on-off operation to conserve energy. Contact Nex FlowTM or your local representative for details. FRIGID-X™ PANEL COOLER APPLICATIONS :

Programmable controllers System Control Cabinets CCTV Cameras Motor Control Centers Relay Panels CNC Machine controls Computer Panels Laser Housing enclosure cooling Electronic scale cooling Modular Control Centers Food Service Equipment Controls

Nex Flow™ Air Products Corp. 10520 Yonge Street, Unit 35B-220 Richmond Hill, ON, Canada, L4C 3C7 Tel: +1-416-410-1313 Fax: +1-416-410-180 or +1-716-626-3001

NEX FLOWTM

FRIGID-X™ PANEL COOLER

FRIGID-X™ PANEL COOLER SYSTEM - HOW IT WORKS Compressed air enters at point (A) into the vortex tube component of the panel cooler. The vortex tube splits the compressed air into a hot (B) and cold (C) stream of air. The hot air from the vortex tube is vented to the atmosphere at point (D) after being muffled to reduce noise. Hot air displaced from inside the control panel or cabinet is exhausted through point (E). Cold air enters into the panel (F) via the cold distribution hose (G). Holes (H) are punched into the hose kit to deliver the cold air inside the panel where required. A muffler (I) further reduces the noise level of the exhausting air. Leaving a control panel door open to let a fan blow dirty hot air on to the control is hazardous and even illegal in many jurisdictions.

D B C A E H F G

When you find control panel doors open it is a sure sign that you need Frigid-X™ Panel Cooler. Open doors are not only dangerous but also creates dirt buildup on electronics shortening their life.

NEX FLOW

FRIGID-X™ PANEL COOLER SYSTEMS VERSES OTHER OPTIONS

FRIGID-X™ PANEL COOLER SELECTION Nex Flow™ Frigid-X™ Panel Coolers are available with thermostat control (on-off units) or continuous operation. Continuous systems are best when constant cooling and/or a positive purge of the panel is required. On-off control saves air by activating the unit when the internal temperature approaches a critical level. The adjustable thermostat is factory set at 95 degrees F (35 degrees C). They are best used in applications where heat may fluctuate as in variable speed drives and where a continuous purge is not required. ALL OF OUR UNITS ARE STAINLESS STEEL for long life and flexible environments. If a constant positive pressure is required with on-off control (Non-hazardous Purge Units) a special solenoid valve can be supplied to allow a small amount if air flow into the control panel when in the closed position. High temperature units for ambient in excess of 1500 F (670 C) to 2000 F (930 C) and higher are available.

below ambient limiting cooling effect. Filters require Monitoring and change to prevent failure. Water cooled heat Exchangers use water which is not compatible with electrics. In addition scale buildup can cause reduced effectiveness over time and downtime for descaling. Refrigerant CFC or HCFC Heat Exchangers are more costly with higher installation cost and lower life expectancy Installation requires a floor drain for condensate. Machine vibration can cause loss of refrigerant and component failure. Average replacement cost of a compressor can be High. Filters require monitoring and change to prevent failure. Frigid-X™ Panel Cooler is low cost, with NEMA Type 12 (IP 52), NEMA Type 3R(IP 14 ) and NEMA Type 4-4X (IP 56) Models available. They are compact, easy and fast to install. Thermostatic control minimizes air use to only when needed

Frigid-XTM Panel Coolers are approved by Underwriters Laboratory (ULC Component Recognized) to meet USA and Canadian Standards, and meet CE Regulations and necessary international standards.

E-mail:- sales@nexflow.com sales@nexflowair.com sales@nex-flow.com Web:- www.nexflow.com www.nexflowair.com www.nex-flow.com

FRIGID-X™ PANEL COOLER

Heat Pipes and air to air heat Exchangers cannot cool

L 2

NEX FLOWTM

FRIGID-X™ PANEL COOLER

FRIGID-X PANEL COOLER SYSTEMS SPECIFICATIONS

TYPE

MODEL

CAPACITY BTU/hr (Watts)*

NEMA TYPE 12 (IP 52)

61004A

290 (85)

Not included

NEMA TYPE 12 (IP 52)

61008A 580 (170) Not included 61015A 1100 (322) Not included 61025A 1800 (527) Not included 61030A 2100 (615) Not included

61040A 2900 (849) Not included 63004A 290 (85) Included 580(170) 63008A Included 63015A 1100 (322) Included

Included

NEMA TYPE 12 (IP 52)

63025A 1800 (527) 63030A 2100 (615)

Included

NEMA TYPE 12 (IP 52)

63040A 2900 (849)

Included

NEMA TYPE 3R (IP 14)

61004R

Not included

NEMA TYPE 3R (IP 14)

61008R

580(170) Not included 61015R 1100 (322) Not included 61025R 1800 (527) Not included 61030R 2100 (615) Not included

61040R 2900 (849) Not included 63004R 290 (85) Included 63008R 580(170) Included

63015R 1100 (322) 63025R 1800 (527)

Included

63030R 2100 (615) 63040R 2900 (849)

Included

290 (85)

Not included

580(170)

Not included

Not included Not included

Not included

Included

580(170) NEMA TYPE 4-4X (IP 56) 63115X 1100 (322) NEMA TYPE 4-4X (IP 56) 63125X 1800 (527) NEMA TYPE 4-4X (IP 56) 63130X 2100 (615)

Included

NEMA TYPE 4-4X (IP 56) 63140X 2900 (849)

NEMA TYPE 12 (IP 52) NEMA TYPE 12 (IP 52) NEMA TYPE 12 (IP 52) NEMA TYPE 12 (IP 52) NEMA TYPE 12 (IP 52)

NEMA TYPE 3R (IP 14) NEMA TYPE 3R (IP 14) NEMA TYPE 3R (IP 14) NEMA TYPE 3R (IP 14) NEMA TYPE 3R (IP 14) NEMA TYPE 3R (IP 14) NEMA TYPE 3R (IP 14) NEMA TYPE 3R (IP 14) NEMA TYPE 3R (IP 14) NEMA TYPE 3R (IP 14)

NEMA TYPE 4-4X (IP 56) 61104X NEMA TYPE 4-4X (IP 56) 61108X

290 (85)

NEMA TYPE 4-4X (IP 56) 61115X 1100 (322) NEMA TYPE 4-4X (IP 56) 61125X 1800 (527) NEMA TYPE 4-4X (IP 56) 61130X 2100 (615) NEMA TYPE 4-4X (IP 56) 61140X 2900 (849) NEMA TYPE 4-4X (IP 56) 63104X NEMA TYPE 4-4X (IP 56) 63108X

290 (85)

72 73 74

NEMA TYPE 12 (IP 52) Frigid-X™ Panel Cooler is dust tight and oil tight and used in general industrial environments. NEMA TYPE 4-4X (IP 56) Frigid-X™ Panel Cooler is dust, oil-tight,spray resistant and used in environments where there are liquids and for food service and corrosive environments. NEMA TYPE 3R (IP 14) Frigid-X™ Panel Cooler is used in outdoor service. Ø0.75"(Ø19.00mm)

64 66 72

72 73

1/8" NPT THRD.

6.50” (165.60mm)

NEMA TYPE 12 (IP 52)

Sound Level dBA

Ø1.10" (Ø28.5mm) 1.10" (28.5mm) A/F (HEX.) LOCK NUT ½”NPS THREAD

Ø0.30" (Ø8.0mm)

MINI PANEL COOLER Models 60004 to 63008X

64 66

Ø1.12" (28.44mm)

5.75" (146.0mm)

NEMA TYPE 12 (IP 52)

Thermostat Control

MUFFLER

10" (254.0mm) 8.12" (206.3mm)

NEMA TYPE 12 (IP 52)

FRIGID-X™ PANEL COOLER

RATINGS EXPLANATION

1/4" NPT THREAD Ø1.5"

(38.10mm) COLD END ASSEMBLY CABINET WALL LOCK NUT 3/4"-14 NPS FOR STD KNOCKOUT OPENING 1-1/8"(Ø28.6mm)

1.38"A/F

Included

(35.05mm)

Included

COLD AIR OUTLET Ø1/2” (12.5mm)

FRIGID-XTM PANEL COOLER Models 60015 to 63115X

* A) The BTU/hr (wattage) is calculated with air at 100 PSIG (6.9 Bar) and 700F (210C) B) For temperatures of compressed air between 900F (320C) to 1000F (380C) de-rate the cooling effect by 20% at 1000F (380C) & above de-rate by 30%

L 3

Nex Flow™ Air Products Corp. 10520 Yonge Street, Unit 35B-220 Richmond Hill, ON, Canada, L4C 3C7 Tel: +1-416-410-1313 Fax: +1-416-410-180 or +1-716-626-3001

NEX FLOWTM SILENT X-STREAM™ FRIGID-X™ PANEL COOLER FRIGID-XTM HOT AND COLD MUFFLING KITS TM

Achieve additional noise level reduction utilizing the Frigid-X Hot end and Cold End Muffling Kits Combined dbA of up to 8 Decibels COLD END MUFFLING KIT

HOT END MUFFLING KIT & HEAT GUARD

The Cold End Muffling Kit consists of a silencer and all necessary fittings to connect to the Panel Cooler at the cold air outlet inside the electrical control panel. Depending on the capacity of the specific Panel Cooler, the dBA reduction offered by the Cold End Muffling Kit is 5 to 6 dBA. Easy to install. Can be installed with the silencer vertical or horizontal depending on the space.

The Hot End Muffling Kit consists of an ABS Plastic sleeve with silencing material fitted over the hot end of the Panel Cooler, outside of the control panel. The dBA reduction offered by the Hot End Muffling Kit is 2 dBA. Easy to install just fit over the top of the Panel Cooler. In addition to noise reduction it offers additional protection from the hot end of the Panel Cooler.

PART NO

DESCRIPTION

PART NO

DESCRIPTION

69501

Cold End Muffler Kit for 60015A to 63140X

69502

Hot End Muffler Kit for 60015A to 63140X

69503

Cold End Muffler Kit for 60004A to 63108X

69504

Cold End Muffler Kit for 60004A to 63108X

Cold End Muffler kits for Models for Models 60015A to 63140X (Large Size) and 60004A to 63108X Panel Coolers (Small size)

Hot End Muffler kits for Models for Models 60015A to 63140X (Large Size) and 60004A to 63108X Panel Coolers (Small size) Dimensional Drawing

Dimensional Drawing

( 1.350”)

1.750”

(Ø2.800”)

(6.000”)

(Ø2.375”)

(1.350”)

(Ø2.250”)

(4.000”)

(5.250)

(5.750”)

1.750”

(Ø1.900”)

PART NO

DESCRIPTION

69505

Cold End and Hot End Combination Muffler Kit for 60015A to 63140X

69506

Cold End and Hot End Combination Muffler Kit for 60004A to 63108X

SMART N CLEVER

FRIGID-X™ PANEL COOLER

1.750”

(6.500”)

(7.000”)

MORE THAN INTELLIGENT

E-mail:- sales@nexflow.com sales@nexflowair.com sales@nex-flow.com Web:- www.nexflow.com www.nexflowair.com www.nex-flow.com

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NEX FLOWTM SILENT X-STREAM™ FRIGID-X™ PANEL COOLER TM

SMART N CLEVER

SILENT X-STREAM FRIGID-X PANEL COOLER

MORE THAN INTELLIGENT

Prevent Downtime due to overheating electric and electronic control panels and cabinets with Frigid-XTM Panel Coolers combined with the Hot and Cold End Muffling Kits for Quiet Operation Maintain NEMA Type 12 (IP 52), NEMA Type 3R (IP 14) and NEMA Type 4-4x (IP 56) Integrity - ULC Listed WHAT ARE THEY - REASONS TO USE COMBINED WITH THE HOT AND COLD END MUFFLING KITS, THE SILENT X-STREAM™ PANEL COOLER CAN REDUCE NOISE LEVELS TO 64 dBA OR MORE. Frigid-X™ Panel Cooler and Cabinet Enclosure Cooler for electronic control panels provide a low cost method of both purging and cooling electrical and electronic control panels by using a stainless steel vortex tube to create cold air from ordinary compressed air. Unlike many competitors - all of our coolers are stainless steel, not just the vortex tube, for longer life and flexible use. Frigid-X™ Panel Coolers are compact and can be installed in minutes through a standard electrical knockout. There are virtually no moving parts. Cabinet Enclosure Cooler - Frigid-X™ series are ideal for all NEMA Type 12 (IP 52), NEMA Type 3R(IP 14 ) and NEMA Type 4-4X (IP 56) rated panels.

FRIGID-X™ PANEL COOLER

SILENT X-STREAM™ FRIGID-X™ PANEL COOLER ADVANTAGES :

No moving parts. Put Extra Quiet Eliminate fans and blowers and filters Low in cost compared to most others Superior design and performance Maintenance free operation Made of durable stainless steel and metal arts -no cheap plastic parts

Cooling capacities to 2800 BTU/Hr per unit. Maintain NEMA 12, NEMA 3R and NEMA 4-4X integrity Control and stabilize the temperature and humidity Inside the enclosure

No CFC’s or HCFC’s Mount in a standard electrical knockout Eliminate circuit drift, nuisance tripping and dirt

The Panel Cooler itself is All Metal Parts, Stainless Steel Body, Extra Silenced using the Hot End Muffling Kt of ABS Plastic and Silencing material and a Cold End Silencer inside the Electrical Panel. Our Silent X-Stream units are good in ambient temperatures to 150 degrees F (67 degrees C.) Non-Hazardous purge units are also available where constant flow is required to purge a control panel but maintain on-off operation to conserve energy. Contact Nex FlowTM or your local representative for details.

(IP 52, IP 14 and IP 56)

SILENT X-STREAM FRIGID-X PANEL COOLER APPLICATIONS:

Computer Rooms Environments where Cooler Panels are in close proximity to Personnel

When General Noise Reduction ir Desired or

Contamination

Provide wash down protection ( NEMA 4-4X (IP 56) )

L 5

WHY THE SILENT X-STREAM FRIGID-X PANEL COOLER OVER OTHERS:

Necessary

E-mail:- sales@nexflow.com sales@nexflowair.com sales@nex-flow.com Web:- www.nexflow.com www.nexflowair.com www.nex-flow.com

NEX FLOWTM SILENT X-STREAM™ FRIGID-X™ PANEL COOLER SILENT X-STREAM™ FRIGID-X™ PANEL COOLER SYSTEM - HOW IT WORKS Compressed air enters at point (A) into the vortex tube component of the Panel Cooler. The vortex tube splits the compressed air into a hot (B) and cold (C) stream of air. The hot air from the vortex tube is vented out of the metal sleeve and down the hot end muffler and out at (D) after additional muffling. Hot air displaced from the inside of the control panel is exhausted through point (E). Cold Air enters into the panel (F) via the Cold End Muffler and hose distribution kit (G). Holes (H) are punched are punched into the hose kit to deliver the cold air inside the panel where required. A muffler (I) further reduces the noise level of the exhausting air.

Leaving a control panel door open to let a fan blow dirty hot air on to the control is hazardous and even illegal in many jurisdictions.

NEX FLOW

When you find control panel doors open it is a sure sign that you need Frigid-X™ Panel Cooler. Open doors are not only dangerous but also creates dirt buildup on electronics shortening their life. SILENT X-STREAM™ FRIGID-X™ PANEL COOLER

SILENT X-STREAM™ FRIGID-X™ PANEL COOLER Nex Flow™ Frigid-X™ Panel Coolers are available with thermostat control (on-off units) or continuous operation. Continuous systems are best when constant cooling and/or a positive purge of the panel is required. On-off control saves air by activating the unit when the internal temperature approaches a critical level. The adjustable thermostat is factory set at 95 degrees F (35 degrees C). They are best used in applications where heat may fluctuate as in variable speed drives and where a continuous purge is not required. ALL OF OUR UNITS ARE STAINLESS STEEL for long life and flexible environments. If a constant positive pressure is required with on-off control (Non-hazardous Purge Units) a special solenoid valve can be supplied to allow a small amount if air flow into the control panel when in the closed position. High temperature units for ambient in excess of 1500 F (670 C) to 2000 F (930 C) and higher are available.

Frigid-XTM Panel Coolers are approved by Underwriters Laboratory (ULC Component Recognized) to meet USA and Canadian Standards, and meet CE Regulations and necessary international standards.

E-mail:- sales@nexflow.com sales@nexflowair.com sales@nex-flow.com Web:- www.nexflow.com www.nexflowair.com www.nex-flow.com

FRIGID-X™ PANEL COOLER

Heat Pipes and air to air heat Exchangers cannot cool

L 6

NEX FLOWTM SILENT X-STREAM™ FRIGID-X™ PANEL COOLER SILENT X-STREAM™ FRIGID-X™ PANEL COOLER SYSTEMS SPECIFICATIONS TYPE

MODEL

CAPACITY BTU/hr (Watts)*

NEMA TYPE 12 (IP 52)

61004A-X

290 (85)

Not included

NEMA TYPE 12 (IP 52)

61008A-X

580 (170)

Not included

NEMA TYPE 12 (IP 52)

61015A-X 1100 (322) Not included 61025A-X 1800 (527) Not included 61030A-X 2100 (615) Not included 61040A-X 2900 (849) Not included

NEMA TYPE 12 (IP 52)

63004A-X

290 (85)

Included

NEMA TYPE 12 (IP 52)

63008A-X

580(170)

Included

NEMA TYPE 12 (IP 52)

63015A-X 1100 (322) 63025A-X 1800 (527)

Included

NEMA TYPE 12 (IP 52)

63030A-X 2100 (615) 63040A-X 2900 (849)

Included

NEMA TYPE 3R (IP 14)

61004R-X

Not included

NEMA TYPE 3R (IP 14)

61008R-X

580(170) Not included 61015R-X 1100 (322) Not included 61025R-X 1800 (527) Not included 61030R-X 2100 (615) Not included

61040R-X 2900 (849) Not included 63004R-X 290 (85) Included 63008R-X 580(170) Included

63015R-X 1100 (322) 63025R-X 1800 (527)

Included

63030R-X 2100 (615) 63040R-X 2900 (849)

Included

290 (85)

Not included

580(170)

Not included

Not included Not included

Not included

290 (85)

Included

580(170)

Included

NEMA TYPE 4-4X (IP 56) 61104X-X NEMA TYPE 4-4X (IP 56) 61108X-X

290 (85)

NEMA TYPE 4-4X (IP 56) 61115X-X 1100 (322) NEMA TYPE 4-4X (IP 56) 61125X-X 1800 (527) NEMA TYPE 4-4X (IP 56) 61130X-X 2100 (615) NEMA TYPE 4-4X (IP 56) 61140X-X 2900 (849) NEMA TYPE 4-4X (IP 56) 63104X-X NEMA TYPE 4-4X (IP 56) 63108X-X

NEMA TYPE 4-4X (IP 56) 63115X-X 1100 (322) NEMA TYPE 4-4X (IP 56) 63125X-X 1800 (527) NEMA TYPE 4-4X (IP 56) 63130X-X 2100 (615) NEMA TYPE 4-4X (IP 56) 63140X-X 2900 (849)

73 74 76

7.750”

2.800”

12.750”

NEMA TYPE 12 (IP 52)

72 73 74

PUSH TO CONNECT BRASS COLD AIR OUTLET, BUT DO NOT BLOCK THE COOLER PANEL AIR VENT

SILENT X-STREAM™ PANEL COOLERS MODELS 61015A-X TO 63140X-X

7.000” 2.250”

2.250”

9.500”

NEMA TYPE 12 (IP 52)

Sound Level dBA

16.000”

NEMA TYPE 12 (IP 52)

Thermostat Control

12.500”

NEMA TYPE 12 (IP 52)

FRIGID-X™ PANEL COOLER

RATINGS EXPLANATION

PUSH TO CONNECT BRASS COLD AIR OUTLET, BUT DO NOT BLOCK THE COOLER PANEL AIR VENT

SILENT X-STREAM™ PANEL COOLERS MODELS 61004A-X TO 63108X-X 0

* A) The BTU/hr (wattage) is calculated with air at 100 PSIG (6.9 Bar) and 70 F (210C) B) For temperatures of compressed air between 900F (320C) to 1000F (380C) de-rate the cooling effect by 20% at 1000F (380C) & above de-rate by 30%

L 7

Nex Flow™ Air Products Corp. 10520 Yonge Street, Unit 35B-220 Richmond Hill, ON, Canada, L4C 3C7 Tel: +1-416-410-1313 Fax: +1-416-410-180 or +1-716-626-3001

NEX FLOWTM

FRIGID-X™ PANEL COOLER

THE NEW ELC ELECTRONIC CONTROL DIGITAL THERMOSTAT The ELC (Electronic Control Digital Thermostat) is a way for precise control of one or two New FlowTM Frigid-X Panel Coolers. Far more accurate and elegant than using a standard thermostat and with flexible use. SPECIFICATIONS:

Supply voltage : AC 120-240V Sampling rate : 4/ sec (almost double that of our nearest competitor) Accuracy : 0.2% of full scale (under 10% of a degree) 3 Outputs : 2 Relay outputs and one with PID, 1 SSR output with PID to control external SSR -500C to + 1500C measuring range It has two Alarm settings for the two output relays so you can set two different temperatures to control two separate solenoids for two separate coolers (and can be used to control anything else electrical)

Auto tune mode for quick set ups NEMA Type 4-4X Enclosure (ABS/PC), ULC approved- it is accepted anywhere in the world Lexan door: U94-V-0 Standard unit comes with one solenoid valve, but it can operate two units and also complete additional tasks. Fahrenheit or Centigrade and easily switchable back and forth It can be used in conjunction with the new PLCFC Optimization system for special applications such as cooling parts on a conveyor or in a tunnel, to control cooling and to index movement of the parts being conveyed (See Section A).

ELC Electronic Control Digital Thermostat

5.0" (127.0mm) 4.50" (114.3mm)

SMART N CLEVER

MORE THAN INTELLIGENT

POWER SOLENOID VALVE

ELC

FRIGID-X™ PANEL COOLER

1.1/2"

(38.1mm)

(3 1 .7 5 m m )

1.1/8"

SWITCH

FOR PANEL COOLER

E-mail:- sales@nexflow.com sales@nexflowair.com sales@nex-flow.com Web:- www.nexflow.com www.nexflowair.com www.nex-flow.com

L 8

NEX FLOWTM

FRIGID-X™ PANEL COOLER

CALCULATING HEAT LOAD IN YOUR ELECTRICAL/ELECTRONIC PANEL ENCLOSURE: Useful terms and conversions :

1 BTU/hr = 0.293 watts 1 BTU/hr - 0.000393 horsepower 1 Watt = 3.415 BTU/hr

1 horsepower = 2544 BTU/hr 1 Square Foot = 0.0929 square meters 1 Watt = 0.00134 horsepower 1 Square Meter = 10.76 square foot

Typical fan capacity :

4" fan: 100 CFM (2832 LPM) 6" fan: 220 CFM (6230 LPM)

8" fan: 340 CFM (9628 LPM) 10" fan: 550 CFM (15574 LPM)

Total heat load consists of the heat transfer from outside your panel and from the heat dissipated inside the control unit. BTU/hr cooling effect from fan 1.08 x (temp. inside panel in 0F - temp. outside panel in degrees F) x CFM Watts cooling effect from fan: 0.16 x (temp. inside panel in 0C - temp. outside panel in degrees C) x LPM CALCULATING BTU/hr OR Watts: 1. Determine the heat generated inside the enclosure. Approximations may be necessary. For example, if you know the power generated inside the unit, assume 10% of the energy is dissipated as heat. 2. For heat transfer from the outside, calculate the area exposed to the atmosphere except for the bottom of the control panel. 3. Choose the internal temperature you wish to have, and choose the temperature difference between it and the maximum external temperature expected. 4. From the conversion table that follows, determine the BTU/hr per square foot (or watts per square meter) for the temperature difference. 5. Multiply the panel surface area times the BTU/hr per square foot (or watts per square meter) to get the external heat transfer in BTU/hr or in watts.

FRIGID-X™ PANEL COOLER

6. Sum the internal and external heat loads calculated.

L 9

7. If you do not know the power used in the enclosure but you can measure temperatures, then measure the temperature difference between the outside at current temperature, and the present internal cabinet temperature. 8. Note size and number of any external fans. Provide this information to Nex Flow™ to assist in sizing the appropriate cooling system. Temperature Difference In 0F

BTU/hr/sq. Ft.

Temperature Difference In 0C

Watts/sq.meter

1.5

5.2

3.3

11.3

5.1

17.6

7.1

24.4

9.1

31.4

11.3

39.5

13.8

47.7

16.2

55.6

Nex Flow™ Air Products Corp. 10520 Yonge Street, Unit 35B-220 Richmond Hill, ON, Canada, L4C 3C7 Tel: +1-416-410-1313 Fax: +1-416-410-180 or +1-716-626-3001

NEX FLOWTM

FRIGID-X™ PANEL COOLER

Example : The control panel has two frequency drives totaling 10 horsepower and one module rated at 100 watts. The maximum outside temperature expected is 1050F or 40.50C. The area of the control panel exposed sides, except for the top is 42 square feet or 3.9 square meters. We want the internal temperature to be 950F or 350C. Total internal power is 10 hp x 746 watts/hp - 7460 plus 100 watts = 7560 watts. Assume 10% forms heat = an internal heat load of 756 watts Total internal power is 10 hp x 2544 BTU/hp = 25440 BTU/hr plus 100 watts x 3.415 BTU/hr/Watt = 25782 BTU/hr Assume 10% forms heat = an internal heat load of 2578 BTU/hr External heat load: The temperature difference between the desired temperature and the outside is 100F or 5.50C. Using the conversions (and interpolating where necessary) we multiply the area by the conversion factor: 42 sq. ft x 3.3 - 139 BTU/hr or 3.9 sq. m x 10.3 = 40 Watts Total Heat Load: 756 + 40 - 796 watts or 2578 + 139 - 2717 BTU/hr You would use a Model 61040 for constant operation or a Model 63040 for one-off control. (Rated at 2900 BTU/hr or 849 Watts).

Copy and FAX to +1-877-797-2660 international FAX: +1-416-410-1806

NAME: ____________________________________________________ COMPANY:_________________________________________________ TELEPHONE:________________________________________________ FAX: ________________________ EMAIL: _______________________

Please complete and FAX and an application engineer will respond within 24 hours

HEIGHT: ________ Inches or mm WIDTH: ________ Inches or mm DEPTH: ________ Inches or mm EXTERNAL TEMPERATURE NOW: __________________ F or C MAX. EXTERNAL TEMPERATURE EXPECTED: ___________ F or C CURRENT INTERNAL TEMPERATURE: _________________F or C MAXIMUM INTERNAL TEMPERATURE DESIRED: ________ F or C

RATING:

Height

Width

___ NEMA 12 (IP 52) ____ NEMA 4-4X (IP 56) ____ NEMA 3R(IP 14) ____ OTHER (Specify) ________

Check if applicable:

___ Free Standing ___ Wall Mounted ___ Vented to allow outside air to circulate inside ___ Not vented so outside air does not circulate inside ___ Has External fans ____ How many? ____Size of fan or SCFM/SLPM ea

E-mail:- sales@nexflow.com sales@nexflowair.com sales@nex-flow.com Web:- www.nexflow.com www.nexflowair.com www.nex-flow.com

FRIGID-X™ PANEL COOLER

Depth

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NEX FLOWTM

FRIGID-X™ PANEL COOLER

ACCESSORIES : PART NO.

DESCRIPTION

PART NO.

49004

Cold Air Distribution Kit for all all sizes except 580 BTU/hr capacity and smaller

90044

NEMA Type 12 (IP 52) Solenoid Valve and Thermostat Kit (240V, 50 / 60 hz)

49005

Cold Air Distribution Kit for 580 BTU/hr capacity and smaller

90016

NEMA Type 4-4X (IP 56) and NEMA Type 3R (IP 12) Solenoid Valve and Thermostat Kit (120 V, 50 / 60 hz)

90004

Filter with auto drain, 43 SCFM (1359 SLPM), 1/4 “ NPT

90045

NEMA Type 4-4X (IP 56) and NEMA Type 3R (IP 12) Solenoid Valve and Thermostat Kit (240 V, 50 / 60 hz)

90005

Oil Removal Filter, 3/4 “ NPT for all sizes, 37 SCFM (1048 SLPM), 3/8 “ NPT

90017

Thermostat only

90008

Pressure Regulator c/w gauge, 50 SCFM (1416 SLPM), 1/4” NPT

90038

Electronic Temperature Control, (120V, 50 / 60 hz), 1/4 “ NPT

90015

NEMA Type 12 (IP 52) Solenoid Valve and Thermostat Kit (120V, 50 / 60 hz)

90039

Electronic Temperature Control, (240V, 50 / 60 hz), 1/4 “ NPT

DESCRIPTION

FRIGID-X™ PANEL COOLER

IMPORTANCE OF FILTRATION, HOSE DISTRIBUTION KIT, SEALING & MOUNTING

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All Nex Flow™ Frigid-X™ Panel Cooler systems are supplied with a 5 micron filter c/w automatic float type drain and a hose distribution kit. The hose kit comes complete with a length of flexible vinyl clear tube which is used to direct the cold air to hot spots in the enclosure and to circulate the cold air. Clamps to hold the tubing and a silencing muffler, also supplied, are supplied along with adhesive backed clips to hold the tubing in place. The hose kit and muffler further reduce noise levels but also act as an emergency trap for moisture should the filter fail or any reason, protecting your enclosure controls. The filter protects against moisture and in fact stops all moisture from entering the control panel. The air entering the panel goes from high pressure to near atmospheric conditions and will stabilize at 45% relative humidity. For this reason, Nex Flow™ Frigid-X™ Panel Cooler systems are usable for humidity control as well as cooling - truly an "air conditioner”. If there is a potential for oil in the air lines our Model 90005 oil removal filter (to 0.3 micron) is recommended. Nex Flow™ Frigid-X™ Panel Coolers should be mounted on the top or side (using our side mount kits) but near the top as much as possible. All panel coolers should be mounted vertical as well. HOSE DISTRIBUTION KIT for Medium Size Panel Coolers Models 60015A to 63140X

HOSE DISTRIBUTION KIT for Small Size Panel Coolers Models 60004A to 63108X

Nex Flow™ Air Products Corp. 10520 Yonge Street, Unit 35B-220 Richmond Hill, ON, Canada, L4C 3C7 Tel: +1-416-410-1313 Fax: +1-416-410-180 or +1-716-626-3001

NEX FLOWTM

FRIGID-X™ PANEL COOLER

SOLENOID VALVE AND THERMOSTAT Nex Flow™ Frigid-X™ Panel Cooler systems are available with a standard 2-way normally closed solenoid valve and thermostat kit Model 90015 (120V) or Model 90016 (230V). This limits the flow of air only when required. The thermostat is factory set at 95 degrees F (35 C) and will normally hold +- 2 degrees F (1 C) inside the enclosure. It is rated 24V-240V, 50/60 hz. UL recognized and CSA approved.

Thermostat and Solenoid Valve Kit : The kit comes complete with a solenoid valve, thermostat and a resister. The resister is included should you encounter rapid temperature fluctuations in the control panel causing the solenoid to cycle on and off too quickly (chattering). The resister is installed (if needed) across the leads of the thermostat and prevents chattering by dampening the thermo switch sensitivity.

SMART N CLEVER

Continuous cooling system with cooler, filter with auto drain and hose distribute Kit.

ON-OFF PANEL COOLING SYSTEM with cooler, filter with auto drain and hose distribution kit, thermostat and solenoid valve.

E-mail:- sales@nexflow.com sales@nexflowair.com sales@nex-flow.com Web:- www.nexflow.com www.nexflowair.com www.nex-flow.com

FRIGID-X™ PANEL COOLER

MORE THAN INTELLIGENT

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NEX FLOWTM

FRIGID-X™ PANEL COOLER

FOR TIGHT SPACES - USE OUR SIDE MOUNT KITS

The Nex Flow™ Frigid-X™ Panel Cooler systems are normally mounted on the top of the enclosure but if space does not permit, you can utilize the Side Mount Kits. Made of stainless steel for NEMA 12(IP 52), NEMA 3R(IP 14) or NEMA 4-4X(IP 56) environments, they are designed for use with all Frigid-X™ Panel Coolers. Two sizes are available – one for coolers 8 SCFM and under capacity and the other for the larger size coolers. Slim design to minimize space even when mounted on the side of a panel.

0.82"

1.74" (44.19mm) 2.20" (55.88mm) 2.92" (74.16mm)

On-Off type Panel Cooling system is installed on the Control Panel of a CNC machine. This system turns on only when temperature in panel exceeds the preset level. This system keeps the panel cool, purged and free of dust.

( 20.82m m )

2.50" S Q

(63.50mm)

ØB

1 1/2" NPS THRD.

WOLF XE

EASY MOUNT PANEL COOLER SIDE MOUNT

SIZE Medium Cooler

FRIGID-X™ PANEL COOLER

Small Cooler

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ØA

ØB

3/4"NPS THRD. 0.50"(12.5mm) 1/2”NPS THRD.

0.30"(8.0mm)

Just screw the Panel Cooler into the Easy Mount Side Mount which is first attached to the enclosure. Then attach hose kit to the brass connection on the side mount. Easy!!! Easy Mount Side Mount are available for the small & medium size Panel Coolers to allow mounting to the side of an enclosure if space prevents mounting on the top. It is a “plug and play” system PART NO.

DESCRIPTION

69100

Stainless steel easy mount side mount for all panel coolers models 60004A to 63018X

69200

Stainless steel easy mount side mount for all panel coolers models 60015A to 63140X Nex Flow™ Air Products Corp. 10520 Yonge Street, Unit 35B-220 Richmond Hill, ON, Canada, L4C 3C7 Tel: +1-416-410-1313 Fax: +1-416-410-180 or +1-716-626-3001

NEX FLOWTM

PART NO.

COOLING CAPACITY

NEMA Type 12 (IP 52) On-off Operation C/W Filter, Hose distribution kit, Solenoid Valve & Thermostat PART NO.

COOLING CAPACITY

NEMA Type 12 (IP 52) Panel Cooler Only PART NO.

COOLING CAPACITY

61004A

290 BTU/hr (85 W)

63004A

290 BTU/hr (85 W)

60004A

290 BTU/hr (85 W)

61008A

580 BTU/hr (170 W)

63008A

580 BTU/hr (170 W)

60008A

580 BTU/hr (170 W)

61015A

1100 BTU/hr (322 W)

63015A

1100 BTU/hr (322 W)

60015A

1100 BTU/hr (322 W)

61025A

1800 BTU/hr (527 W)

63025A

1800 BTU/hr (527 W)

60025A

1800 BTU/hr (527 W)

61030A

2100 BTU/hr (615 W)

63030A

2100 BTU/hr (615 W)

60030A

2100 BTU/hr (615 W)

61040A

2900 BTU/hr (849 W)

63040A

2900 BTU/hr (849 W)

60040A

2900 BTU/hr (849 W)

NEMA Type 3R (IP 14) Continuous Operation C/W Filter and Hose distribution kit PART NO.

COOLING CAPACITY

NEMA Type 3R (IP 14) On-off Operation NEMA Type 3R (IP 14) Panel Cooler C/W Filter, Hose distribution kit, Only Solenoid Valve & Thermostat PART NO.

COOLING CAPACITY

PART NO.

COOLING CAPACITY

61004R

290 BTU/hr (85 W)

63004R

290 BTU/hr (85 W)

60004R

290 BTU/hr (85 W)

61008R

580 BTU/hr (170 W)

63008R

580 BTU/hr (170 W)

60008R

580 BTU/hr (170 W)

61015R

1100 BTU/hr (322 W)

63015R

1100 BTU/hr (322 W)

60015R

1100 BTU/hr (322 W)

61025R

1800 BTU/hr (527 W)

63025R

1800 BTU/hr (527 W)

60025R

1800 BTU/hr (527 W)

61030R

2100 BTU/hr (615 W)

63030R

2100 BTU/hr (615 W)

60030R

2100 BTU/hr (615 W)

61040R

2900 BTU/hr (849 W)

63040R

2900 BTU/hr (849 W)

60040R

2900 BTU/hr (849 W)

NEMA Type 4-4X (IP 56) Continuous Operation C/W Filter and Hose distribution kit PART NO.

COOLING CAPACITY

NEMA Type 4-4X (IP 56) On-off NEMA Type 4-4X (IP 56) Panel Cooler Operation C/W Filter, hose distribution Only kit, Solenoid Valve & Thermostat PART NO.

COOLING CAPACITY

PART NO.

COOLING CAPACITY

61104X

290 BTU/hr (85 W)

63104X

290 BTU/hr (85 W)

60104X

290 BTU/hr (85 W)

61108X

580 BTU/hr (170 W)

63108X

580 BTU/hr (170 W)

60108X

580 BTU/hr (170 W)

61115X

1100 BTU/hr (322 W)

63115X

1100 BTU/hr (322 W)

60115X

1100 BTU/hr (322 W)

61125X

1800 BTU/hr (527 W)

63125X

1800 BTU/hr (527 W)

60125X

1800 BTU/hr (527 W)

61130X

2100 BTU/hr (615 W)

63130X

2100 BTU/hr (615 W)

60130X

2100 BTU/hr (615 W)

61140X

2900 BTU/hr (849 W)

63140X

2900 BTU/hr (849 W)

60140X

2900 BTU/hr (849 W)

SMART N CLEVER

MORE THAN INTELLIGENT

UPGRADE TO ELECTRONIC CONTROL (ELC) Just add ELC to the Thermostatic Control part number and specify voltage (120 V or 240 V)

E-mail:- sales@nexflow.com sales@nexflowair.com sales@nex-flow.com Web:- www.nexflow.com www.nexflowair.com www.nex-flow.com

FRIGID-X™ PANEL COOLER

NEMA Type 12 (IP 52) Continuous Operation C/W Filter and Hose distribution kit

STANDARD FRIGID-X™ PANEL COOLER

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NEX FLOWTM NEMA Type 12 (IP 52) Continuous Operation C/W Filter and Hose distribution kit PART NO.

COOLING CAPACITY

PART NO.

COOLING CAPACITY

NEMA Type 12 (IP 52) Panel Cooler Only PART NO.

COOLING CAPACITY

290 BTU/hr (85 W)

63004A-X

290 BTU/hr (85 W)

60004A-X

290 BTU/hr (85 W)

61008A-X

580 BTU/hr (170 W)

63008A-X

580 BTU/hr (170 W)

60008A-X

580 BTU/hr (170 W)

61015A-X

1100 BTU/hr (322 W)

63015A-X

1100 BTU/hr (322 W)

60015A-X

1100 BTU/hr (322 W)

61025A-X

1800 BTU/hr (527 W)

63025A-X

1800 BTU/hr (527 W)

60025A-X

1800 BTU/hr (527 W)

61030A-X

2100 BTU/hr (615 W)

63030A-X

2100 BTU/hr (615 W)

60030A-X

2100 BTU/hr (615 W)

61040A-X

2900 BTU/hr (849 W)

63040A-X

2900 BTU/hr (849 W)

60040A-X

2900 BTU/hr (849 W)

PART NO.

FRIGID-X™ PANEL COOLER

NEMA Type 12 (IP 52) On-off Operation C/W Filter, Hose distribution kit, Solenoid Valve & Thermostat

61004A-X

NEMA Type 3R (IP 14) Continuous Operation C/W Filter and Hose distribution kit

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SILENT X-STREAM™ FRIGID-X™ PANEL COOLER

COOLING CAPACITY

NEMA Type 3R (IP 14) On-off Operation NEMA Type 3R (IP 14) Panel Cooler C/W Filter, Hose distribution kit, Only Solenoid Valve & Thermostat PART NO.

COOLING CAPACITY

PART NO.

COOLING CAPACITY

61004R-X

290 BTU/hr (85 W)

63004R-X

290 BTU/hr (85 W)

60004R-X

290 BTU/hr (85 W)

61008R-X

580 BTU/hr (170 W)

63008R-X

580 BTU/hr (170 W)

60008R-X

580 BTU/hr (170 W)

61015R-X

1100 BTU/hr (322 W)

63015R-X

1100 BTU/hr (322 W)

60015R-X

1100 BTU/hr (322 W)

61025R-X

1800 BTU/hr (527 W)

63025R-X

1800 BTU/hr (527 W)

60025R-X

1800 BTU/hr (527 W)

61030R-X

2100 BTU/hr (615 W)

63030R-X

2100 BTU/hr (615 W)

60030R-X

2100 BTU/hr (615 W)

61040R-X

2900 BTU/hr (849 W)

63040R-X

2900 BTU/hr (849 W)

60040R-X

2900 BTU/hr (849 W)

NEMA Type 4-4X (IP 56) Continuous Operation C/W Filter and Hose distribution kit PART NO.

COOLING CAPACITY

NEMA Type 4-4X (IP 56) On-off NEMA Type 4-4X (IP 56) Panel Cooler Operation C/W Filter, hose distribution Only kit, Solenoid Valve & Thermostat PART NO.

COOLING CAPACITY

PART NO.

COOLING CAPACITY

61104X-X

290 BTU/hr (85 W)

63104X-X

290 BTU/hr (85 W)

60104X-X

290 BTU/hr (85 W)

61108X-X

580 BTU/hr (170 W)

63108X-X

580 BTU/hr (170 W)

60108X-X

580 BTU/hr (170 W)

61115X-X

1100 BTU/hr (322 W)

63115X-X

1100 BTU/hr (322 W)

60115X-X

1100 BTU/hr (322 W)

61125X-X

1800 BTU/hr (527 W)

63125X-X

1800 BTU/hr (527 W)

60125X-X

1800 BTU/hr (527 W)

61130X-X

2100 BTU/hr (615 W)

63130X-X

2100 BTU/hr (615 W)

60130X-X

2100 BTU/hr (615 W)

61140X-X

2900 BTU/hr (849 W)

63140X-X

2900 BTU/hr (849 W)

60140X-X

2900 BTU/hr (849 W)

SMART N CLEVER

MORE THAN INTELLIGENT

UPGRADE TO ELECTRONIC CONTROL (ELC) Just add ELC to the Thermostatic Control part number and specify voltage (120 V or 240 V)

E-mail:- sales@nexflow.com sales@nexflowair.com sales@nex-flow.com Web:- www.nexflow.com www.nexflowair.com www.nex-flow.com

NEX FLOWTM

FRIGID-X™ PANEL COOLER

FRIGID-X™ NEMA 4-4X-316L (IP-56) 316L STAINLESS STEEL PANEL COOLER All of the other Nex Flow™ FRIGID-X™ Panel Coolers are 303/304 stainless. The NEMA 4-4X-316L (IP-56) FRIGID-X™ Panel Cooler is 316L stainless steel for all exposed areas, ideal for pharmaceutical grade applications and extreme corrosive environments where 303/304 stainless steel material is not adequate. An Optional 316 stainless steel solenoid valve and thermostat kit is available for on- off control. Compressed air filtration is a must and is the responsibility of the customer in these special environments.

NEMA TYPE 4-4X-316L (IP-56) PANEL COOLER ONLY MODEL

COOLING CAPACITY

NEMA TYPE 4-4X-316L (IP-56)PANEL COOLER PLUS HOSE DISTRIBUTION KIT SOUND LEVEL

MODEL

COOLING CAPACITY

SOUND LEVEL

60115X-316L

1100 BTU/hr (322 W)

72 dBA

60115XD-316L

1100 BTU/hr (322 W)

72 dBA

60125X-316L

1800 BTU/hr (527 W)

73 dBA

60125XD-316L

1800 BTU/hr (527 W)

73 dBA

60130X-316L

2100 BTU/hr (615 W)

74 dBA

60130XD-316L

2100 BTU/hr (615 W)

74 dBA

60140X-316L

2900 BTU/hr (849 W)

76 dBA

60140XD-316L

2900 BTU/hr (849 W)

76 dBA

OPTIONAL THERMOSTAT AND 36 STAINLESS SOLENOID VALVE FOR ON OFF CONTROL!

ACCESSORIES: MODEL 49004

Cold Air Distribution Kit for all sizes of 316 Stainless Panel Coolers

90018-316

NEMA 4-4X 316 Stainless Steel Solenoid Valve – 110V

90024-316

NEMA 4-4X 316 Stainless Steel Solenoid Valve – 220V

90017

Thermostat Only

90045-316

NEMA 4-4X 316 Stainless Steel Solenoid, 110V plus thermostat kit

90016-316

NEMA 4-4X 316 Stainless Steel Solenoid, 220V plus thermostat kit FRIGID-X™ NEMA 4-4X-316L (IP-56) 316L STAINLESS STEEL PANEL COOLER MOUNTED ON ELECTRICAL CONTROL PANEL

FRIGID-X™ NEMA 4-4X-316L (IP-56) 316L STAINLESS STEEL PANEL COOLER WITH HOSE KIT

SMART N CLEVER

FRIGID-X™ PANEL COOLER

DESCRIPTION

MORE THAN INTELLIGENT E-mail:- sales@nexflow.com sales@nexflowair.com sales@nex-flow.com Web:- www.nexflow.com www.nexflowair.com www.nex-flow.com

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