Brochure > Forstner (engelsk)

reliable

www.forstnercoil.at

www.forstnercoil.at | 1

Renato Romagna | President

Forstner has been developing and manufacturing machinery for the professional processing of coils since 1960. From the start, development activities were firmly focused on making coils easy to handle and ensuring the long-term efficiency of the Forstner system. The results are sophisticated, field-tested products with reliable designs and a long service life.

Engineer Renato Romagna has been at the helm of the Forstner company since the mid-eighties. Already well-established when he rose to the position, the quality company has since significantly expanded its

activities. His additional expertise in the area of mechanical engineering and years of experience, particularly in coil processing in the construction sector, have given the company and its products fresh momentum.

Today, Forstner machinery can be found on every continent. A dense network of independent representatives guarantees the customer optimal support across Europe and in many other regions worldwide. Professional assembly, prompt service and thorough maintenance are benefits that our customers can take for granted anytime.

Competence in the development of coil processing machinery

Straightening and cut to length line | RM-AL Slitting and cut to length line | MST-TS Compact line | KA-KT-TS Compact line | KA-KT-TSS in heavy model Multiple decoiling line | 4 x 2,000 kg Multiple decoiling line | 6 x 2,000 kg manual Multiple decoiling line | 6 x 2,000 kg automatic Multiple decoiling line | 6 x 5,000 kg Multiple decoiling line | 6 x 2,000 kg, 1 x 300 kg and 1 x 3,000 kg Multiple decoiling line | 8 x 2,000 kg and 1 x 300 kg Slitting and recoiling line | small coils Slitting and recoiling line | large coils Duct line | KS-6 with short duct line | KS-KK Tube line | RS Cut to length and cut to width line 4 x 5,000 kg | QL The Forstner system Forstner | modules

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Straightening and cut to length line | RM-AL

precise

Constant straightening quality with minimal space requirements

Straighten and cut to length Precisely and efficiently The straightening and cut to length line RM-AL ensures precise and rapid blanks with constant straightening quality from the coil using minimal space.

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Decoiler | AG: ask Forstner to recommend a suitable decoiler Deflection rollers | RT: to support the infeed of a new coil on the front of the table Table | TI: manually adjustable coil guidance with ball-bearings Straightener | RM-3: manually adjustable straightener with 3 shafts Ø 70 mm Shear | AL e: electric cut to length slitter with steel knives Control unit | SPS-S1 basic or advanced: operation using an ergonomic touch panel, adjustable speed using a potentiometer, single or multiple programs

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Powered edge guide | MFA Plastic sheet dispenser | F-AG Programmable upper straightening shafts | MOP Hard chromium plated straightening shafts | HVC Manual cut to length slitter | AL m Programmable cut to length slitter | AL p Electric guillotine shear | TS Special knives for stainless steel | MPCR Conveyor belt behind the guillotine shear | TS-AZ Conveyor belt | BA, roller conveyer | BA, stacker | ST, manipulator | MAN, etc.

Specifications Feeding capacity Coil width Coil thickness mild steel 400 N/mm² Thickness stainless steel 600 N/mm² Feeding speed variable

max. 5,000 kg max. 1,250 mm max. 1.00 mm max. 0.60 mm max. 25 m/min.

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Slitting and cut to length line | MST-TS

flexible

A classic combination of traditional Forstner machines

Accurate and adaptable cutting of blanks from coils Throughout our years of experience, the classic slitting and cut to length line has proven to be optimal for all sheet metal companies. It consists of a proven combination of traditional Forstner machines, and can be combined with any decoiling line.

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Decoiler | AG: ask Forstner to recommend a suitable decoiler Deflection rollers | RT: to support the infeed of a new coil on the front of the table Table | TI: manually adjustable coil guidance with ball-bearings Slitter | MST: slitting shafts Ø 100 mm, 5 pairs of manually adjustable steel knives, manual knife overlap and manual gap adjustment Guillotine | TS: electric guillotine shear with steel blades Basic frame | GR-2: for MST-TS Control unit | SPS-S1 basic or advanced: operation using an ergonomic touch panel, adjustable speed using a potentiometer, single or multiple programs

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Powered edge guide | MFA Plastic sheet dispenser | F-AG Powered knife overlap | MOV Programmable knife overlap | MOP Stripper rings | AP Manual folding table for easy adjustment of the slitting knives | KT-m Manual cut to length slitter | AL m Electrical cut to length slitter | AL e Programmable cut to length slitter | AL p Special knives for stainless steel | MPCR Conveyor belt behind the guillotine shear | TS-AZ Conveyor belt | BA, roller conveyor | BA, stacker | ST, manipulator | MAN, etc.

Specifications Feeding capacity Coil width Coil thickness mild steel 400 N/mm² Thickness stainless steel 600 N/mm² Feeding speed variable

max. 5,000 kg max. 1,250 mm max. 1.00 mm max. 0.60 mm max. 25 m/min.

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Compact line | KA-KT-TS

efficient

Precise blanks with minimal space requirements

Straightening, slitting and cut to length with minimal space requirements The compact line | KA ensures precise and rapid blanks right from the coil with continously high straightening quality and minimal space requirements.

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Decoiler | AG: ask Forstner to recommend a suitable decoiler Deflection rollers | RT: to support the infeed of a new coil on the front of the table Table | TI: manually adjustable coil guidance with ball-bearings Compact line | KA-6: manually adjustable straightener with 6 shafts Ø 70 mm, slitting shafts Ø 100 mm, 5 pairs of manually adjustable steel knives, manual knife overlap and manual gap adjustment Folding table | KT-m: for easy adjustment of the slitting knives Guillotine | TS: electric guillotine shear with steel blades Basic frame | GR-4: for KA-KT-TS Control unit | SPS-S1 basic or advanced: operation using an ergonomic touch panel, adjustable speed using a potentiometer, single or multiple programs

Options • • • • • • • • • •

Powered edge guide | MFA Plastic sheet dispenser | F-AG Programmable upper straightening shafts | MOP Hard chromium plated straightening shafts | HVC Powered knive overlap | MOV Programmable knife overlap | MOP Stripper rings | AP Special knives for stainless steel | MPCR Conveyor belt behind the guillotine shear | TS-AZ Conveyor belt | BA, roller conveyor | BA, stacker | ST, manipulator | MAN, etc.

Specifications Feeding capacity Coil width Coil thickness mild steel 400 N/mm² Thickness stainless steel 600 N/mm² Feeding speed variable

max. 5,000 kg max. 1,250 mm max. 1.00 mm max. 0.60 mm max. 25 m/min.

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Compact line | KA-KT-TSS

high performance

Straightening, slitting and cut to length with minimal space requirements

The heavy duty Compact The compact line | KA ensures precise and rapid blanks right from the coil with continously high straightening quality and minimal space requirements.

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Decoiler | AG: ask Forstner to recommend a suitable decoiler Deflection rollers | RT: to support the infeed of a new coil on the front of the table Table | TI: manually adjustable coil guidance with ball-bearings Straightener | RM-6: manually adjustable straightener with 6 shafts Ø 110 mm Slitter | MST: slitting shafts Ø 140 mm, 5 pairs of manually adjustable stainless steel knives, manual knife overlap and manual gap adjustment Folding table | KT-m: for easy adjustment of the slitting knives Guillotine | TSS: heavy electric guillotine shear with stainless steel blades Basic frame | GR-4: for RM-MST-KT-TSS Control unit | SPS-S1 basic or advanced: operation using an ergonomic touch panel, adjustable speed using a potentiometer, single or multiple programs

Options • • • • • • • • • •

Powered edge guide | MFA Plastic sheet dispenser | F-AG Programmable upper straightening shafts | MOP Hard chromium plated straightening shafts | HVC Powered knive overlap | MOV Programmable knife overlap | MOP Stripper rings | AP Standard guillotine blades for mild steel | MPFE Conveyor belt behind the guillotine shear | TS-AZ Conveyor belt | BA, roller conveyor | BA, stacker | ST, manipulator | MAN, etc.

Specifications Feeding capacity Coil width Coil thickness mild steel 400 N/mm² Thickness stainless steel 600 N/mm² Feeding speed variable

max. 5,000 kg max. 1,500 mm max. 2.00 mm max. 1.25 mm max. 25 m/min.

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Multiple decoiling line | 4 x 2,000 kg

rational

Quick access to various coils

Rapid sheet change-over with manual coil holder The vast number of different types of sheet requires a rational procedure. The multiple decoiling line with manual coil holder on a guideway enables easy access to the most commonly used coils.

Features • Decoiler | AG b1m: braked, bearings on one side, manual expansion, can be stacked, bottom or top • Guidways | BB: non-driven and with deflection rollers with ball-bearings • Coil holder | BK: 4 manually adjustable eccentric shafts to hold the sheet at the end of the sheet guideway • Deflection rollers | RT: to support the infeed of a new coil on the front of the table • Table | TI: manually adjustable coil guidance with ball-bearings • Compact line | KA-6: manually adjustable straightener with 6 shafts Ø 70 mm, slitting shafts Ø 100 mm, 5 pairs of manually adjustable steel knives, manual knife overlap and manual gap adjustment • Guillotine | TS: electric guillotine shear with steel blades • Basic frame | GR-4: for KA-KT-TS • Control unit | SPS-S1 basic or advanced: operation using an ergonomic touch panel, adjustable speed using a potentiometer, single or multiple programs

Options • • • • • • • • • • • • • •

Powered edge guide | MFA Plastic sheet dispenser | F-AG Programmable upper straightening shafts | MOP Hard chromium plated straightening shafts | HVC Powered knive overlap | MOV Programmable knife overlap | MOP Stripper rings | AP Manual folding table for easy adjustment of the slitting knives | KT-m Manual cut to length slitter | AL m Electrical cut to length slitter | AL e Programmable cut to length slitter | AL p Special knives for stainless steel | MPCR Conveyor belt behind the guillotine shear | TS-AZ, Conveyor belt | BA, roller conveyor | BA, stacker | ST, manipulator | MAN, etc.

Specifications Feeding capacity max. 4 x 2,000 kg Coil width max. 1,250 mm Coil thickness mild steel 400 N/mm² max. 1.00 mm Thickness stainless steel 600 N/mm² max. 0.60 mm Feeding speed variable max. 25 m/min.

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Multiple decoiling line | 6 x 2,000 kg

versatile

Manual sheet change-over for quick access

Rapid sheet change-over with manual coil selector The vast number of different types of sheet requires a rational procedure. The multiple decoiling line with manual sheet change using a coil selector provides access to the most commonly used coils.

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Decoiler | AG b1m: braked, bearings on one side, manual expansion, can be stacked, bottom or top Deflection roller stand | UB: non-driven and with deflection rollers with ball-bearings Coil selector | SB-6: 6 pairs of manually adjustable eccentric feeding rollers to keep the edge of the sheet available in front of the cut to length line Deflection rollers | RT: to support the infeed of a new coil on the front of the table Table | TI: manually adjustable coil guidance with ball-bearings Slitter | MST: slitting shafts Ø 100 mm, 5 pairs of manually adjustable steel knives, manual knife overlap and manual gap adjustment Shear | AL e: electric cut to length slitter with steel knives Control unit | SPS-S1 basic or advanced: operation using an ergonomic touch panel, adjustable speed using a potentiometer, single or multiple programs

Options • • • • • • • • • • •

Powered edge guide | MFA Plastic sheet dispenser | F-AG Powered knive overlap | MOV Programmable knife overlap | MOP Stripper rings | AP Manual cut to length slitter | AL m Programmable cut to length slitter | AL p Electric guillotine shear | TS Special knives for stainless steel | MPCR Conveyor belt behind the guillotine shear | TS-AZ Conveyor belt | BA, roller conveyor | BA, stacker | ST, manipulator | MAN, etc.

Specifications Feeding capacity max. 6 x 2,000 kg Coil width max. 1,250 mm Coil thickness mild steel 400 N/mm² max. 1.00 mm Thickness stainless steel 600 N/mm² max. 0.60 mm Feeding speed variable max. 25 m/min.

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Multiple decoiling line | 6 x 2,000 kg

innovative

The highest precision with programmable slitter

Programmable staightening, slitting and cut to length Fully-automatic straightening, slitting and cut to length line at the highest quality level! A long guiding table with stable, precise guides guarantees accurate blanks for years. The sheet is fed in via deflection rollers with no marks. Thus the coil cannot deviate and there are no inaccuracies. The enhanced programmable slitter is an absolute highlight and has a maximum of 10 knife pairs, which are set completely automatically and very precisely by a manipulator. The adjustment of the knife pairs happens not only automatically, but can also be adjusted to save time due to software developed especially for this purpose.

Features Decoiler | AG: ask Forstner to recommend a suitable decoiler Deflection rollers | RT: to support the infeed of a new coil on the front of the table Table | TI: manually adjustable coil guidance with ball-bearings Straightener | RM-6: manually adjustable straightener with 6 shafts Ø 110 mm Programmable slitter | PSA: 5 pairs of programmable stainless steel knives with stripper rings over manipulator Guillotine | TS: electric guillotine shear with stainless steel blades • Basic frame | GR-3: für PT01 • Control unit | SPS-F2 POTI: easy operation using an ergonomic touch panel, variable speed adjustment with a potentiometer, single or multiple programs, coil management, safety integrated

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Powered edge guide | MFA Plastic sheet dispenser | F-AG Programmable upper straightening shafts | MOP Hard chromium plated straightening shafts | HVC Standard guillotine blades for mild steel | MPFE Conveyor belt behind the guillotine shear | TS-AZ Conveyor belt | BA, roller conveyor | BA, stacker | ST, manipulator | MAN, etc.

Specifications Feeding capacity max. 6 x 2,000 kg Coil width max. 1,250 mm Coil thickness mild steel 400 N/mm² max. 1.00 mm Thickness stainless steel 600 N/mm² max. 0.60 mm Feeding speed variable max. 25 m/min.

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Multiple decoiling line | 6 x 5,000 kg

no marks

Rapid access to different coils

Automated sheet change-over with powered coil selector The vast number of different types of sheet requires a rational procedure. The multiple decoiling line with automatic sheet change-over enables access to the most commonly used coils in less than one minute.

Features • Decoiler | AG a1hud: powered, bearings on one side, hydraulic expansion, bottom, hydraulic pressure roll, loop control • Coil car | SHT: movable to load all 6 decoilers • Guideways | BB a: with powered feeding rollers and seesaw • Multi table | MT-6: 6 tables with manually adjustable coil guides with ball-bearings for automatic sheet change-over • Table | MFA: powered coil guidance with ball-bearings • Straightener | RM-6: manually adjustable straightener with 6 shafts Ø 110 mm • Programmable slitter | PSA: 5 pairs of programmable stainless steel knives with stripper rings over manipulator • Guillotine | TS: electric guillotine shear with stainless steel blades • Sheet eject | BA: powered conveyor for gentle free conveyance of the blanks • Basic frame | GR-19: for MA-6 with RM-PSA-TS • Control unit | SPS-F2 POTI: easy operation using an ergonomic touch panel, variable speed adjustment with a potentiometer, single or multiple programs, coil management, safety integrated

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Plastic sheet dispenser | F-AG Hard chromium plated straightening shafts | HVC Programmable knife overlap | MOP Programmable gap adjustment | MSP Center punching | KST, notching | KLI, punching | STA, labeling | ETI, printing | DRU, etc.

Partial cut to length | AL p Beveled cut to length | TS+Conveyor belt behind the guillotine shear | TS-AZ Conveyor belt, roller conveyor | BA Stacker | ST Manipulator | MAN Safety fences around the line | SI Remote control for decoiler | SPS-FF PC interface | SPS-RJ45 with/without PC Software | SPS-RJ45SW Internet service for remote maintenance | SPS-IS

Specifications Feeding capacity max. 6 x 2,000 kg Coil width max. 1,500 mm Coil thickness mild steel 400 N/mm² max. 1.25 mm Thickness stainless steel 600 N/mm² max. 0.80 mm Feeding speed variable max. 25 m/min.

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Multiple decoiling line | 6 x 2,000 kg, 1 x 300 kg and 1 x 3,000 kg

refined

Automatic sheet change-over with powered coil selector

Fully automatic multiple decoiling line with many refinements The vast number of different types of sheet requires a rational procedure. The multiple decoiling line with automatic sheet change-over enables access to the most commonly used coils in less than one minute.

• Control unit | SPS-F2 POTI: easy operation using an ergonomic touch panel, variable speed adjustment with a potentiometer, single or multiple programs, coil management, safety integrated

Features

Options

• Decoiler | AG a1m: powered, bearings on one side, manual expansion, can be stacked, bottom or top, loop control • Guideways | BB: non-driven and with deflection rollers with ball-bearings • Multi table | MT-6: 6 tables with manually adjustable coil guides with ball-bearings for automatic sheet change-over • Unroller | ARG-MT: built on top of the coil selector • Decoiler | AG a1hu: powered, bearings on one side, hydraulic expansion, bottom, loop control • Table | MFA: powered coil guidance with ball-bearings • Straightener | RM-6: programmable straightener with 6 shafts Ø 110 mm • Slitter | MST: slitting shafts Ø 140 mm, 8 pairs of manually adjustable stainless steel knives, programmable knife overlap and manual gap adjustment • Folding table | KT-m: for easy adjustment of the slitting knives • Guillotine | TSS: heavy electric guillotine shear with stainless steel blades • Basic frame | GR-16: for MA-6+1 with RM-MST-KT-TS-AZ

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Hard chromium plated straightening shafts | HVC Manual knife overlap | HOV Powered knife overlap | MOV Stripper rings | AP Standard guillotine blades for mild steel | MPFE Conveyor | BA, stacker | ST, manipulator | MAN, etc.

Safety fences around the line | SI Remote control for decoiler | SPS-FF PC interface | SPS-RJ45 with/without PC Software | SPS-RJ45SW Internet service for remote maintenance | SPS-IS

Specifications Feeding capacity

Coil width Coil thickness mild steel 400 N/mm² Thickness stainless steel 600 N/mm² Feeding speed variable

max. 6 x 2,000 kg, 1 x 300 kg und 1 x 3,000 kg max. 1,500 mm max. 2.00 mm max. 1.25 mm max. 25 m/min.

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Multiple decoiling line | 8 x 2,000 kg and 1 x 300 kg

space-saving

Safe and flexible access to eight coils

Automatic sheet change-over with powered, vertical coil selector The efficient production of blanks for profiles and flashings requires having a wide range of entirely different coils on hand. The multiple decoiling system features automatic sheet change-over which ensures flexible access to the most commonly used coils.

Features • Decoiler | AG a1m: powered, bearings on one side, manual expansion, can be stacked, bottom or top, loop control • Guideways | BB: non-driven and with deflector rollers with bearings, telescoping connection to MTV • Multi table | MTV-9: 9 tables with manually adjustable coil guides with ball-bearings for automatic sheet change-over, vertical movement from one to the next coil • Straightener | RM-6: programmable straightener with 6 shafts Ø 70 mm • Guillotine | TS: electric guillotine shear with steel blades • Basic frame | GR-19: for MA-9 with RM+TS • Control unit | SPS-F2 POTI: easy operation using an ergonomic touch panel, variable speed adjustment with a potentiometer, single or multiple programs, coil management, safety integrated

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Hydraulic scissor coil car for the bottom decoilers | SHT Ninth table with/without powered feeding rolls | MTV-9 Unroller on the floor for the ninth table | ARG-BO Plastic sheet dispenser | F-AG Hard chromium plated straightening shafts | HVC Center punching | KST, notching | KLI, punching | STA, labeling | ETI, printing | DRU, etc.

Partial cut to length | AL p Beveled cut to length | TS+Slitter with manual knife adjustment | MST Slitter with programmable knife adjustment | PSA Conveyor belt behind the guillotine shear | TS-AZ Stacker | ST Manipulator | MAN Safety fences around the line | SI Remote control for decoiler | SPS-FF PC interface | SPS-RJ45 with/without PC Software | SPS-RJ45SW Internet service for remote maintenance | SPS-IS

Specifications Feeding capacity

Coil width Coil thickness mild steel 400 N/mm² Thickness stainless steel 600 N/mm² Feeding speed variable

max. 8 x 2,000 kg and 1 x 300 kg max. 1,250 mm max. 1.00 mm max. 0.60 mm max. 25 m/min.

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Slitting and recoiling line | small coils

economical

Inexpensive recoiling of large to small coils

Economical production of small and slitted coils The recoiling of large to small coils is a service which is still requested from the trades. With a Forstner recoiling line, you can offer this service at economical conditions. And you will sell significantly more coils at a higher price.

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Stable machine frame Separator arm with 7 separator discs Manually operated mandrel with clamping bar Pneumatic pressing roll to keep coils together | DR p Pneumatically operated scissor coil car for unloading | SHT Control unit | SPS-L2: simple operation using a control panel, adjustable torque, use possible with any slitting line

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Additional separator discs for more stripes Additional pressure rollers for more stripes Undercarriage with rails | FWS Roller tipper table | RKT Safety fences around the line | SI Remote control for recoiler | SPS-FF PC interface | SPS-RJ45 with/without PC Software | SPS-RJ45SW Internet service for remote maintenance | SPS-IS

Specifications Load capacity Coil width Coil thickness mild steel 400 N/mm² Feeding speed variable

max. 200 kg max. 1,250 mm max. 0.60 mm max. 25 m/min.

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Slitting and recoiling line | large coils

service

An economical addition to high speed lines

The ideal line for small and medium sheet service centers Especially for the coil trade and coil processors such as roofing suppliers, ventilation companies, spiral pipe manufacturers, profile manufacturers, punching companies, etc., this is a compact and inexpensive slitting and recoiling line as an economical addition to high speed lines. This Forstner line is perfect for flexible use with lower volumes.

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Dancer arm with loop control: potentiometer for regulation of the recoiling speed Guide: 7 separator discs for a maximum of 5 stripes Tensioner: pneumatically adjustable felt brake Guide: 7 separator discs for a maximum of 5 stripes Recoiling mandrel: powered, one sided with clamping bar, manual expansion and bottom device Control unit | SPS-L2: simple operation using a control panel, variable speed, use possible with any slitting line

Options • Roller table as infeed support between slitting line and tensioner | RB • Loop pit for slitting length of more than 600 m • Additional separator discs for more stripes • Backstop in front of the felt brake for safe one-person operation • Manual cut to length slitter | AL ms or electric | AL es • Shoes for inside diameter 508 and 610 mm | AUG-AS • Hydraulic expansion • Hydraulic pressing roll | DR-AG h • Electric ejector plate • Speed max. 35 m/min. | F35 or max. 45 m/min. | F45 • Undercarriage with rails | FWS • Scissor coil car SHT or scissor coil car tilt table | SHKT • Weighbridge and packaging line • Safety fences around the line | SI • Remote control for recoiler | SPS-FF • PC interface | SPS-RJ45 with/without PC Software | SPS-RJ45SW • Internet service for remote maintenance | SPS-IS Specifications Load capacity Coil width Coil thickness mild steel 400 N/mm² Feeding speed continous

max. 5,000 kg max. 1,250 mm max. 1.00 mm max. 25 m/min.

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Duct line KS-6 with short duct production | KS-KK

powerful

Connection to climate software economizes the production process

Flexible production of sheets, standard and special ducts as well as short ducts We developed the duct line | KS especially for air duct producers. It has proven itself through high flexibility, production performance and precision in the manufacturing of straight, rectangular ducts.

The integrated KK short duct production will win you over due to the simple operating concept and amortizes the investment in only a few years. You can significantly economize your production process by using it not only as a production island, but also through the optional connection to climate software.

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Guillotine | TS: hydraulic guillotine shear with stainless steel blades Folder | BM: hydraulic folder for 90° Basic frame | GR-19: for KS-6 with RM-STA-PM-KK-TSBM Control unit | SPS-F2 POTI: easy operation using an ergonomic touch panel, variable speed adjustment with a potentiometer, single or multiple programs, coil management, safety integrated

Options Features • Decoiler | AG a2mu: powered, bearings on both sides, manual expansion and stationary frame • Guideways | BB: non-driven and with deflector rollers or plastic bars • Multi table | MT-6: 6 tables with manually adjustable coil guides with ball-bearings automatic sheet change-over • Table | MFA: powered coil guidance with ball-bearings • Straightener | RM-6: programmable straightener with 6 shafts Ø 110 mm • Punch | STA: servomotor adjustable and hydraulically operated punch M6 or M8 for reinforcement pipes • Profiling machine | PM z: 9 sets of tools 160 mm apart, powered upper profiling shaft • Short duct production | KS-KK: powered conveyor and grippers as well as back stops

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Manual slitter | MST or programmable | PSA Hydraulic notching | KLI Short duct production L-shaped | KS-L Safety fences around the line | SI PC interface | SPS-RJ45 with/without PC Software | SPS-RJ45SW Internet service for remote maintenance | SPS-IS

Specifications Feeding capacity max. 6 x 5,000 kg Coil width max. 1,500 mm Coil thickness mild steel 400 N/mm² max. 1.25 mm Thickness stainless steel 600 N/mm² max. 0.80 mm Feeding speed variable max. 25 m/min.

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Tube line | RS

highlight

Short set-up times due to programmable diameter

Economical production of tubes directly from the coil Metal tubes of premier quality Reduce the number of operations through an automated tube production line. Save on material and personnel, by economically working from the coil.

With a multiple decoiling line you can react quickly to special orders. Set-up time is minimized by automatic sheet change-over in a multiple decoiling line.

Whether you produce chimneys, stovepipes, tubes for oil filters or fire dampers, with the Forstner tube line you are perfectly equipped for production.

Features • Decoiler | AG b2mf: braked, bearings on both sides, manual expansion and movable frame • Deflection rollers | RT: to support the infeed of a new coil on the front of the table • Table | TI: manually adjustable coil guidance with ball-bearings • Straightener | RM-6: manually adjustable straightener with 6 shafts Ø 70 mm • Guillotine | TS: electric guillotine shear with stainless steel blades • Conveyor | BA: belt conveyor with grippers for positioning the blanks in the round bending machine • Round bending machine | RU: with 4 powered shafts, pneumatic support bearing and pneumatic ejector plate • Exit table | AT: buffer for finished tubes • Basic frame | GR-4: for RM-TS-BA-RU • Control unit | SPS-F2 POTI: easy operation using an ergonomic touch panel, variable speed adjustment with a potentiometer, single or multiple programs, coil management, safety integrated

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Powered decoilers | AG a1 or | AG a2 Guideways | BB or deflection roller stand | UB Multi table for automatic sheet change-over | MT or | MTV Powered edge guide | MFA Programmable upper straightening shafts | MOP Hard chromium plated straightening shafts | HVC Manual slitter | MST or programmable | PSA Electric guillotine shear with gap adjustment | TSA Safety fences around the line | SI Remote control for decoiler | SPS-FF PC interface | SPS-RJ45 with/without PC Software | SPS-RJ45SW Internet service for remote maintenance | SPS-IS

Specifications Feeding capacity max. 1 x 5,000 kg Coil width max. 1,000 mm Coil thickness mild steel 400 N/mm² max. 0.60 mm Feeding speed variable max. 25 m/min.

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Cut to length and cut to width line 4 x 5,000 kg | QL

unique

Stripes are cut efficiently and cleanly without any burrs or torsion

Automation and waste optimization for cutting narrow and long stripes We offer a real alternative to any slitting line with the unique concept of a cut to length and cut to width line.

The line first cuts to length from coil and the sheet will then be cut into stripes of any width. Even narrow stripes are cut efficiently, cleanly and without any burrs and torsion, and can then be drawned, marked, labeled and individualized.

Features • Decoiler | AG a2m: powered, bearings on both sides, manual expansion and movable frame, pneumatic pressure roll, loop control • Deflection roller stand | UB: non-driven and with deflection rollers with ball-bearings • Multi table | MT-4: 4 tables with manually adjustable coil guides with ball-bearings for automatic sheet change • Table | MFA: powered coil guidance with ball-bearings • Straightener | RM-6: manually adjustable straightener with 6 shafts Ø 110 mm • Guillotine | TS: electric guillotine shear with steel blades • Conveyor | BA: powered conveyor, longitudinal back stop and pneumatic cross grippers • Guillotine | TSM: electric guillotine shear solid with steel blades • Basic frame | GR-10: for MA-4 with RM-TS-BA-TSM • Control unit | SPS-F2 POTI: easy operation using an ergonomic touch panel, variable speed adjustment with a potentiometer, single or multiple programs, coil management, safety integrated

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Plastic sheet dispenser | F-AG Programmable upper straightening shafts | MOP Hard chromium plated straightening shafts | HVC Hydraulic punch M6 oder M8 | STA Hydraulic notching | KLI Special knives for stainless steel | MPCR Safety fences around the line | SI PC interface | SPS-RJ45 with/without PC Software | SPS-RJ45SW Internet service for remote maintenance | SPS-IS

Specifications Feeding capacity max. 4 x 5,000 kg Coil width max. 2,000 mm Coil thickness mild steel 400 N/mm² max. 1.25 mm thickness stainless steel 600 N/mm² max. 1.00 mm Feeding speed variable max. 25 m/min.

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Lines in modular design

beading

center punching

controlling

conveying

cutting

decoiling

embossing

feeding

feeding in

folding

foiling

loading

notching

profiling

punching

recoiling

rounding

sheet changing

slitting

stacking

straightening

unrolling

modular

guiding

The Forstner system

Customer specific, tailor made We do not just deliver a standard machine, but a line designed especially for your production facility.

Each machine is unique: operating and control side, reference side and color of the machine is

adapted to your wishes. Do you want a quick and complete quote about a Forstner line?

Send us your completed „checklist“, which you will find at the end of the catalog.

Comprehensive options in production gutters panels

punching center punching notching the fold line notching the corners cutting conical cutting angles

stovepipe

air duct recoiling

profiling chimney pipe

cutting curves

elbow

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Forstner | modules

Unroller | ARG-BO 300 b2pu For small coils up to max. 300 kg and 1.00 x 1,500 mm Unroller on the ground for 300 kg, braked, bearings on both sides, self-aligning, on the bottom.

Version: Advantage: Disadvantage: Use:

stationary, bottom simple loading risk of damage to the coil frequent coil change

Unroller | ARG-MT 300 b2po For small coils up to max. 300 kg and 1.00 x 1,500 mm Unroller on the multi table for 300 kg, braked, bearings on both sides, self-aligning, on the top.

Version: Advantage: Disadvantage: Use:

on multi table MT top simple loading risk of damage to the coil frequent coil change

Decoiler | AG 5000 b2m and AG 8000 b2m For coils up to max. 8,000 kg and 1.50 x 1.500 mm or 1.25 x 2,000 mm Decoiler for 8,000 kg, braked, bearings on both sides, manual expansion, stationary, mobile or stackable.

Version: Advantage: Disadvantage: Use:

stationary, mobile or stackable low acquisition costs laborious loading and risk of damage to the coil infrequent coil changes and non-demanding products

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Forstner | modules

Decoiler | AG 5000 a2m For coils up to max. 5,000 kg and 1.50 x 1,500 mm or 1.25 x 2,000 mm Decoiler for 5,000 kg, powered, bearings on both sides, manual expansion, stationary, mobile or stackable.

Version: Advantage:

Disadvantage: Use:

stationary, mobile or stackable low acquisition costs, drive motor, sheet widths up to 2 m laborious loading infrequent coil changes, automatic sheet change- over and usually demanding products

Decoiler | AG 2000 b1mu and AG 2000 b1mo For coils up to max. 2,000 kg and 1.00 x 1,250 mm Decoiler for 2,000 kg, braked, bearings on one side, manual expansion, can be stacked, bottom or top Version: Advantage: Disadvantage: Use:

stationary, can be stacked, bottom or top simple loading manual expansion, risk of damage to the coil frequent coil changes and non-demanding products

Decoiler | AG 2000 a1mu and AG 2000 a1mo For coils up to max. 2,000 kg and 1.00 x 1,250 mm Decoiler for 2,000 kg, powered, bearings on one side, manual expansion, can be stacked, bottom or top Version: Advantage: Disadvantage: Use:

stationary, can be stacked, bottom or top simple loading, drive motor manual expansion frequent coil changes, automatic sheet change-over and usually demanding products

Forstner | modules

Decoiler | AG 3000 a1hu and AG 3000 a1ho For coils up to max. 3,000 kg and 2.00 x 1,500 mm Decoiler for 3,000 kg, powered, bearings on one side, hydraulic expansion, can be stacked, bottom or top Version: Advantage: Disadvantage: Use:

stationary, can be stacked, bottom or top simple loading, drive motor higher acquisition costs frequent coil changes, automatic sheet change-over and usually demanding products

Decoiler | AG 5000 a1hu and AG 7000 a1hu For coils up to max. 7,000 kg and 2.00 x 1,500 mm Decoiler for 7,000 kg, powered, bearings on one side, hydraulic expansion, on the bottom.

Version: Advantage: Disadvantage: Use:

stationary, bottom simple loading, drive motor higher acquisition costs frequent coil changes, automatic sheet change-over and usually demanding products

Decoiler | AG 12000 a1hu For coils up to max. 12,000 kg and 2.00 x 1,500 mm Decoiler for 12,000 kg, powered, bearings on one side, hydraulic expansion, on the bottom.

Version: Advantage: Disadvantage: Use:

stationary, bottom simple loading, drive motor higher acquisition costs frequent coil changes, automatic sheet change-over and usually demanding products

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Forstner | modules

Pressure roll | DR-AG p and DR-AG h For coils from 1.00 mm sheet thickness, pneumatic or hydraulic Only with a pressure roll can thicker sheets be safely loaded, opened and stretched into the machine by one operator. If you want to make working with coils easier and safer, we recommend the use of a pneumatic or hydraulic pressure roll.

Paper recoiler | P-AUG 100 a1c and P-AUG 100 a1z For stainless steel coils with protective paper If you work with stainless steel coils with protective paper, we recommend using the electric paper recoiler, which can be mounted on the machine frame of any powered decoiler. The device ensures you an automatic process. The recoiled paper can be reused in the production process or simply disposed of.

Coil car | SHT For coils up to max. 12,000 kg and 2.00 x 1,500 mm If your line has a single decoiler, the scissor coil car is electrically moveable and can be raised and lowered hydraulically. You can load multiple decoilers in sequence with only one scissor coil car, which moves along the x and y axes electrically as well as in height z hydraulically at the press of a button. If you want to make loading coils easier and safer, we recommend the use of a hydraulic scissor coil car.

Forstner | modules

Roller table | RB h For coils from 1.50 mm sheet thickness with dancer arm loop control Only with a roller table can thicker sheets be safely fed into the subsequent machine by one operator. The roller table serves as a threading aide and bridges the distance between the decoiler and the line with a dancer arm loop control. The dancer arm loop control is necessary for sheet thicknesses from 1.50 mm or for greater speeds from 35 m/min.

Deflection roller stand | UB For coils up to max. 1.50 x 1,500 mm or 1.25 x 2,000 mm If a multi table is fed from braked decoilers the sheets are decoiled via bearing equipped rollers in the deflection roller stand. The sheets are pulled in over each other into the multi table by the rollers at a distance and can therefore be decoiled or recoiled individually with a minimum of damage.

Guideways | BB For max. 6 coils and 1.50 x 1,500 mm If a multi table is fed from powered decoilers the sheets are supported by the guideways when advanced and reversed. The guideways BB are attached securely to the following machine. The insertion of a new coil or change to another sheet is made easier and gentler using the guideways.

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Forstner | modules

Guideways | BB-15MTV For max. 8 coils and 1.00 x 1,500 mm If a multi table is fed from powered decoilers the sheets are supported by the guideways when advanced and reversed.

The guideways BB-MTV move linked to the MTV vertically up and down. The insertion of a new coil or the change to another sheet is made easier and gentler using the guideways.

Guideways | BB a For max. 6 coils and 1.50 x 1,500 mm If a multi table is fed from powered decoilers the sheets are supported by the guideways when advanced and reversed. If there are more than four decoilers next to each other, we recommend powered guideways.

The insertion of a new coil or the change to another sheet is made easier and gentler using the guideways.

Coil selector manual | SB For max. 6 coils up to 2,000 kg and 1.00 x 1,500 mm The coil selector is a very economical solution to implement a rapid and easy change of sheet. Up to 6 coils are fed into the coil selector.

The desired sheet is pushed manually into the next machine using a hand wheel.

Forstner | modules

Coil selector powered | MT For max. 6 coils up to 7,000 kg and 1.50 x 1,500 mm With the powered coil selector you ensure flexible access to all of the various coils you need every day - because a sheet change occurs automatically in no time. Up to 6 coils are threaded fixed in the coil selector. Access to the individual sheets occurs completely automatically via the control unit.

Coil selector powered vertical | MTV For max. 8 coils up to 3,000 kg, 1 coil up to 300 kg and 1.00 x 1,500 mm With the powered coil selector you ensure flexible access to all of the various coils you need every day because a sheet change-over occurs automatically in no time. The complete line is very compact due to the vertically adjustable multi table. Up to nine coils are threaded fixed in the coil selector. Access to the individual sheets occurs completely automatically via the control unit.

Transfer table | UT For coils up to max. 3,000 kg and 2.00 x 1,500 mm The transfer table serves as a guideway for an additional decoiler in a multiple decoiling line. The position after a multi table | MT offers more space for loading and unloading and is thus also suitable for frequent coil changes and thicker sheets.

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Forstner | modules

Table with manual adjustment | TI For coils up to max. 2.00 x 1,500 mm or 1.25 x 2,000 mm The coil guide is an important component for the functionality and accuracy of every line. The table has a fixed and a manually adjustable coil guide with ball-bearings. The adjustment of the mobile coil guide is done using a hand wheel. This table is used at the beginning of a simple decoiling line.

Table with powered adjustment | MFA For coils up to max. 2.00 x 1,500 mm or 1.25 x 2,000 mm The coil guide is an important component for the functionality and accuracy of every line. The table has a fixed and a powered adjustable coil guide with ball-bearings. The adjustment of the mobile coil guide is done using a motor. This table is used after a coil selector | MT.

Film applicator | F-AG b2mo und F-AG z2mo For films up to max. 100 kg and 1,500 mm The film applicator can be installed on basically any table. Using the deflection rollers and the rubber infeed rollers, the protective film is applied nearly without bubbles and folds. The device type F-AG z2mo also has an arm with a tension spring to stretch the film during the reverse. This model can only be used with simple decoilers.

Forstner | modules

Feed unit | VE For coils up to max. 2.00 x 1,500 mm or 1.25 x 2,000 mm You pull the sheet simply, effortlessly and precisely with the feed unit VE from a braked or powered decoiler. Rubber coated feed rollers ensure secure pulling even of heavy coils. Only powered decoilers ensure perfect quality and high accuracy of the blanks.

Straightener | RW-3 60-HOV For coils up to max. 0.75 x 1,500 mm With the 3-roller straightener, you can remove the coil curve in the sheets. The device can also be easily added afterward. The straightener has no motor and has three straightening shafts Ă˜ 60 mm and the top one is manually adjustable.

Straightener | RM-3 70-HOV For coils up to max. 1.25 x 1,500 mm With the 3-roller straightener, you ensure problem-free further processing of the blanks. The straightener has a drive motor and has three straightening shafts as well as a pair of out-feed rollers Ă˜ 70 mm. The upper straightening shaft and out-feed roller are manually adjustable.

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Forstner | modules

Straightener | RM-6 70-HOV For coils up to max. 1.50 x 1,500 mm Sheet thicknesses up to 1.50 mm can be straightened with the 6-roller straightener. The additional straightening shafts add more adjustment options and better straightening results. The straightener has a motor and a pair of infeed rollers, 6 straightening shafts and a pair of out-feed rollers Ø 70 mm. The upper straightening shafts are manually adjustable.

Straightener | RM-3 70-MOP und RM-6 70-MOP For coils up to max. 1.50 x 1,500 mm With the 6-roller straightener you can create mark-free, flat sheets.

The upper straightening shafts are automatically positioned in front of the sheet and open before standstill to avoid stopping marks. The straightener has a motor and a pair of infeed rollers, 6 straightening shafts ø 70 mm and a pair of out-feed rollers Ø 70 mm. The upper straightening shafts are programmable.

Straightener | RM-6 110 MOP For coils up to max. 2.00 x 1,500 mm or 1.25 x 2,000 mm With the 6-roller straightener you can create mark-free, flat sheets.

The upper straightening shafts are automatically positioned in front of the sheet and open before standstill to avoid stopping marks. The straightener has a motor and one pair of infeed rollers, 6 straightening shafts Ø 110 mm and one pair of out-feed rollers Ø 70 mm. The upper straightening shafts are programmable.

Forstner | modules

Center punch station | KST For coils up to max. 2.00 x 1,500 mm As an integrated component of a line, the center punch station replaces the time consuming and inaccurate manual center punching of the parallel or conical bending line. The function is programmable and two center punch points can simultaneously be set at the end and beginning of two sheets. The center punch station has two pneumatic center punch tools, which are rapidly and precisely positioned via belts with the servomotor.

Notching station | KLI For coils up to max. 2.00 x 1,500 mm or 1.25 x 2,000 mm An integrated module, the notching station leads to significant time savings. The notching unit is used for the bending line and special flange connections in the air duct or for cassettes in the structural facings sector. The notching station has hydraulically operated notching tools on both sides, which can be adjusted to the desired sheet width or notch depth. The tools can be adapted to the requirements.

Punching station | STA For coils up to max. 2.00 x 1,500 mm or 1.25 x 2,000 mm An integrated module, the punch leads to significant time savings.

The punch is used for M6 or M8 holes to screw reinforcement tubes in air ducts and replaces the time consuming and inexact manual punching of holes. The punch has a hydraulic stamp with a die plate, which can be quickly and precisely positioned using belts with the servomotor.

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Forstner | modules

Profiler | PM z and PM t For coils up to max. 1.50 x 1,500 mm or 1.25 x 2,000 mm As a module of a duct line, the profiler is an optimal solution for Z crimping or trapezoidal crimping to reinforce air ducts. The profiler has one motor for profiling and another for activation of the profiling tools.

Slitter | MST Ø 100 mm For coils up to max. 1.00 x 1,250 mm or 0.75 x 1,500 mm With the slitter you can work individually and rapidly from wide coils.

True to size and flexible blanks reduce material waste and increase productivity. The slitter has a motor and a pair of infeed rollers Ø 70 mm and a pair of slitting shafts Ø 100 mm. The slitting knives are manually adjustable.

Slitter | MST Ø 140 mm For coils up to max. 2.00 x 1,250 mm or 1.50 x 2,000 mm With the slitter you can work individually and rapidly from wide coils.

True to size and flexible blanks reduce material waste and increase productivity. The slitter has a motor and a pair of infeed rollers Ø 70 mm and a pair of slitting shafts Ø 140 mm. The slitting knives are manually adjustable.

Forstner | modules

Programmable slitter | PSA For coils up to max. 1.00 x 1,250 mm or 0.75 x 1,500 mm With the programmable slitter, you can enter your desired stripe width using the touch panel. The adjustment and activation of the slitter pairs occurs completely automatically. The programmable slitting line has a motor and a pair of infeed rollers Ø 70 mm as well as precise and stable guides for the knives. The knives are programmable.

Curve slitter | KSA For sheets up to max. 1.25 x 1,500 mm The curve slitter uses programmable circular knives to make parallel, conical and even curved cuts. The cut edge is therefore clean, burr-free and has no induration. The curve slitter has a motor for infeed, transverse movement and for the angle setting of the knife heads and has one pair of infeed rollers Ø 70 mm, precise and stable guides for the knife heads and a pair of out-feed rollers Ø 70 mm.

The knives are programmable.

Compact straightening and slitting line | KA-3 For coils up to max. 1.00 x 1,250 mm or 0.75 x 1,500 mm With the compact line you get precise and rapid blanks from coils with sufficient straightening quality with minimal space requirements. The compact line has one pair of infeed rollers Ø 70 mm, three straightening shafts Ø 70 mm, one pair of out-feed rollers Ø 70 mm and one pair of slitting shafts Ø 100 mm. The upper straightening shaft and the slitting shaft are manually adjustable.

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Forstner | modules

Compact straightening and slitting line | KA-6 For coils up to max. 1.00 x 1,250 mm oder 0.75 x 1,500 mm With the compact line you get precise and rapid blanks from coils with high and constant straightening quality with minimal space requirements. The compact line has one pair of infeed rollers Ø 70 mm, 6 straightening shafts Ø 70 mm, one pair of out-feed rollers Ø 70 mm and one pair of slitting shafts Ø 100 mm. The upper straightening shafts and upper slitting shaft are manually adjustable.

Trim stripe recoiler | B-AUG a1o For coils up to max. 2.00 x 10 mm The trim stripe recoiler recoils edge stripes of coils onto a mandrel, saving space. Recoiling of the waste stripes runs completely automatically after infeed. The device is mounted on the guillotine shear, has a motor and a crutch for the stripes.

Cut to length slitter | AL m For sheets and coils up to max. 1.00 x 1,500 mm The manual cut to length slitter impresses through the easy, economical design. It can be mounted on an undercarriage, a workbench or even on to any machine. The cut to length slitter has a hand lever, round knives in a solid, cast iron cutting head and an automatic coil holder over a mechanical control yoke.

Forstner | modules

Cut to length slitter | AL e For coils up to max. 1.00 x 1,500 mm The tried and true roller shear guarantees you precise and burr-free blanks, minimal space requirements and low investment costs. The cut to length slitter has a motor with a chain drive, round knives in a solid, cast iron cutting head and an automatic coil holder over a mechanical control yoke.

Cut to length slitter | AL p For coils up to max. 1.50 x 1,500 mm The programmable cut to length slitter has a flat blade on the bottom and a roller knife on the top. This makes it possible to cut only one segment of the sheet from both sides, or only cut individual stripes.

The cut to length slitter has a motor with a chain drive, a flat blade and round knife in a solid, precise knife trolley and an automatic coil holder.

Folding table | KT-m TS For coils up to max. 2.00 x 1,500 mm or 1.25 x 2,000 mm To make access to the knife adjustment easier, a folding table can be placed between the slitter and the guillotine shear at the front of the line. This significantly increases operating comfort and extends the line by about 700 mm.

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Forstner | modules

Guillotine shear | TS und TSS For coils up to max. 2.00 x 1,500 mm or 1.25 x 2,000 mm The guillotines | TS and TSS can be considered the „classics“ among cut to length shears. Rapid, precise and burr-free blanks are their trademark. The guillotine | TSS is nearly of the same design, but has a higher capacity. It has a motor, an automatic coil holder and flat blades with constant gap.

Guillotine shear | TSA For coils up to max. 1.50 x 1,500 mm With its adjustable gap, the guillotine | TSA has advantages in cut quality compared to the guillotines | TS and | TSS. Rapid, precise and burr-free blanks are their trademark. It has a motor, an automatic coil holder and blades with adjustable gap.

Guillotine shear | TSM For coils up to max. 3.00 x 2,000 mm or sheets up to max. 1.50 x 4,000 mm With its adjustable gap, the guillotine | TSM has advantages in cut quality compared to the guillotines | TS and | TSS. It is built more solidly than the TSA and therefore has higher performance. Rapid, precise and burr-free blanks are its trademark. It has a motor, an automatic coil holder and blades with adjustable gap.

Forstner | modules

Turntable | TS-VP For coils up to max. 2.00 x 1,500 mm Rectangular, but also angle cuts up to +- 45° can be created using the guillotine on a programmable turntable. Regardless of whether you need a rectangle, parallelogram or a trapezoid, your Forstner line cuts all shapes flexibly and precisely from the coil. It has a motor for setting the angle of the guillotine.

Scrap feeder | TS-SA For coils up to max. 2.00 x 1,500 mm The scrap feeder is an automatic process with an additional feeder situated on the guillotine, in order to cut coil ends into short scrap stripes. It has a motor for positioning the coil and two cylinders to open the feeder.

Out-feed roller | TS-AZ For coils up to max. 2.00 x 1,500 mm or 1.25 x 2,000 mm The out-feed roller is designed as a conveyor running synchronous with the machine with an ejector roller, to support blanks during the cutting motion and push it out of the guillotine. This significantly increases the cut quality and safety. It has a motor and a swiveling conveyor belt with ejector roller.

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Forstner | modules

Guillotine shear | TS-L For sheets up to max. 2.00 x 3,000 mm or 1.50 x 4,000 mm If a slitting line cannot fulfill the requirements for cut quality, Forstner also offers a cut to length and cut to width line with two guillotines.

The required conveyor technology in between is a powered roller conveyor with cross grippers for positioning the sheet into the second guillotine. The conveyor technology has one motor for the rollers and one for the gripper axis.

Shearing and folding machine | TSBM For coils up to max. 1.25 x 1,500 mm, 1.10 x 2,000 mm or 1.10 x 3,000 mm The shearing and folding machine is a combination of a hydraulic guillotine cutting from the bottom and a folding beam, which always bends 90°. The downholder is automatically activated and limits the smallest profile of an air duct to 160 x 160 mm. It has a hydraulic downholder, shear and folding beam with constant gap adjustment.

Short duct | KS-KK For sheets up to max. 1.10 x 2,000 mm In short duct production, the sheet of a duct is first cut, then manually rotated 90° pushed against the grippers and then the residual piece is cut away. Then the sheet is rotated back 90° by the operator and the grippers position the sheet, until the duct is completely folded. The conveyor technology has a motor for the belts and one for the gripper axis.

Forstner | modules

Duct line | KS-L For sheets up to max. 1.10 x 3,000 mm The KS-L duct line creates standard ducts from the coil in the first section, and using the L for sheets and special ducts. You need additional two complete profilers, two shear and folding machines, but also a complex conveyor system. The conveyor system has a roller conveyor with a lateral pusher and an additional belt conveyor with gripper axis.

Conveyor | BA For sheets up to max. 2.00 x 1,500 mm The conveyor is powered and designed with a belt, straps or rollers and is used for gentle conveyance of individual sheets for the following process. You determine the exact design.

Stacker | ST For sheets up to max. 3,000 kg and 3,000 x 1,500 mm The stacker is designed as a hydraulically operated scissor coil car and lowers automatically with increasing sheet stacks. You determine the exact design.

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Forstner | modules

Manipulator | MAN For sheets up to max. 2.00 x 1,500 mm The manipulator takes a blank from the conveyor and stacks it on a palette in a precise and gentle manner. In connection with a subsequent machine, the manipulator can lay the blank lengthwise or crosswise on a machine bench. You determine the exact design.

Conveyor | RU-4 BA For sheets up to max. 2.00 x 1,500 mm The conveyor transports the blank via belts from a guillotine and positions the sheet using grippers exactly into the round bending machine. The entire process from blank to tube is thus fully automated and optimizes time. The conveyor system has a motor for the belts and one for the gripper axis.

Round bending machine | RU-4 For sheets up to max. 2.00 x 1,500 mm The 4 roller bender is a very flexible and rational solution as an integrated component of a tube line. Various tube diameters can be produced without retrofitting. It has a motor for the rollers, for the positioning of the upper roller as well as for the setting of the bend radius. A pneumatic pusher moves the finished round tube out of the machine via the pneumatic bearing.

Forstner | modules

Recoiler | AUG 200 a1mu For coils up to max. 200 kg and 0.75 x 1,000 mm or 0.60 x 1,250 mm Slit stripes or wide coils can easily be recoiled into small coils using the recoiler. The coils are recoiled relatively loose to a small diameter of 300 mm, resulting in an optically clean coil after binding and vertically placement. The recoiler has a motor and a pneumatic scissor coil car for easier removal of the coils. There is an option for a mobile recoiler and a tilting table used.

Roller tilt table | AUG 200 a1 RKT For coils up to max. 200 kg and 0.75 x 1,000 mm or 0.60 x 1,250 mm After recoiling, the small coils can be placed vertically using the manual roller tilt table, and moved onto a Europalette manually or using tools. The roller tilt table has rollers with ball-bearings for easy removal of the coils from the mandrel as well as a favorable pivot point, to position the heavy coils from the horizontal into the vertical position.

Recoiler | AUG 5000 a1mu For coils up to max. 5,000 kg and 1.00 x 1,500 mm Slit stripes or wide coils can easily be recoiled using the recoiler. The coils are recoiled tightly to a diameter of 508 mm and an optically clean coil is created after binding and removal. The recoiler has a dancer arm, separator discs, a pneumatic felt brake, a motor and a manual mandrel.

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Forstner | modules

Recoiler | AUG 5000 a1hu For coils up to max. 5,000 kg and 1.50 x 1,500 mm Slit stripes or wide coils can easily be recoiled using the recoiler. The coils are recoiled tightly to a diameter of 508 mm and an optically clean coil is created after binding and removal. The recoiler has a dancer arm, separator discs, a pneumatic felt brake, a motor and a hydraulic mandrel.

Cut to length slitter for AUG | AL ms or es For coils up to max. 1.50 x 1,500 mm The cut to length slitter is an efficient option for any recoiler, if a heavy coil is to be separated into multiple coils. Re-equipping is eliminated and you save time. The cut to length slitter comes in manual and electric models, and have a pull lever or a motor, which moves the shear carriage with round knives. The downholder is also automatic.

Scissor coil car tilt table | SHKT For coils up to max. 5,000 kg and 1.50 x 1,500 mm The scissor coil car tilt table removes coils from the mandrel of the recoiler. At the press of a button, the scissor coil car rises, is inserted and comes out with the coils. The tilt function serves to tilt light coils to the vertical position. If you want to make removing coils safer and easier, we recommend the use of a hydraulic scissor coil car tilt table.

Forstner | modules

Control unit | SPS-L2 Small control unit for decoiling and recoiling machines The Forstner control unit is used for subordinate and simple processes such as for a decoiler or recoiler. Thus we guarantee the simplest operation and secure processes. Available functions include expanding or turning of the mandrel, movement of the pressure roll, loop control and recoiling using adjustable torque.

Control unit | SPS-S1 Accuracy +- 0,50 / 0 - 2,000 mm length The Forster control unit is used for small standard machines. All simple cut to length lines, straightening and cut to length lines and slitting and cut to length lines can be operated. Thus we guarantee the simplest operation and secure processes. Functions such as coil eject, knife positioning, angle cut, continual operation, perforated plates and waste optimization are standard. Length, quantity and slitting yes/no can be detected in automatic mode. You will get the desired blanks at the press of a button.

Control unit | SPS-F2 Accuracy +- 0,50 / 0 - 2,000 mm length The Forstner control unit is used for special lines. The control unit has a coil management system and optional interfaces to a superordinate PPS or ERP system. It can also communicate via PROFINET with the following production machines. Functions such as coil eject, knife positioning, angle cut, continual operation, perforated plates and waste optimization are standard. Coil, length, quantity, width, slitting and straightening yes/no can be detected in automatic mode. You will get the desired blanks at the press of a button.

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Forstner | modules

Control Interface | SPS-RJ45 Interfaces for function, safety, data and PC Forstner control unit TP

FU SPS

DP-DP coupler

job data error message status manual/automatic demand for next sheet ...

control unit next line

SPS

The Forstner control unit comes optional with interfaces to a downstream unit for general functions, safety and data transfer via PROFIBUS or PROFINET. The Forstner control unit also comes optional with an interface to a PC to receive data from a CAD/CAM/ERP, to process it and transfer it to the machine control. The data transfer occurs using a .csv data format.

Software | FIT The new „FIT“ Forstner service tool enables operative support in real time directly on the machine.

An efficient analysis of the situation through live transfer to your smartphone or tablet and our customer service will quickly help you find a solution. You save time, money and nerves. Every employee can be trained directly on the machine and receive support.

Your advantages: simple and rapid analysis, uncomplicated support of all employees right on the machine, clear and easily comprehensible audiovisual instructions, low time investment, rapid solutions, minimizes set-up time.

Site notice: responsible for the contents: Renato Romagna, FORSTNER Maschinenbau GmbH, Studa 9, A-6800 Feldkirch, Austria, T +43-5522-74309, office@forstnercoil.at, www.forstnercoil.at, UID: ATU 36443201, FN: 67839p, commercial register: regional court of Feldkirch. The line images shown are only examples. The information provided in our quote and the order confirmation are binding. Right to make changes reserved. Photos pages 62 and 63: Brüggen Fahrzeugwerk & Service GmbH | Hörburger GmbH | Köllensperger Stahlhandel GmbH & Co KG | Krehle GmbH | Siegle + Epple GmbH + Co.KG | ST Vitrinen Trautmann GmbH & Co. KG | Viessmann Kühlsysteme GmbH | Fotolia | design: www.caldonazzi.at

company stamp

Checklist

Flexibility is our primary imperative in the design of all our lines Do you want to know more about Forstner lines and would like  a tailor made offer pursuant to the following information?  us to contact you?  Please provide us with some information about your company: Name, address, telephone and fax numbers, e-mail and internet address:

Your name and your position in the company: In which industry are you active?

Please provide us with the most important information about the coils to be processed: type of material/sheet widths/sheet strengths in aluminum, steel and stainless steel:

Please provide us with the requirements of your Forstner line:  decoiling max. coil weight:  2,000 kg  3,000 kg

 5,000 kg



max. decoilers:

 four

 six

 eight



loading coils with:

 stacker

 scissor coil car

 crane



 coil selector

number of coils:

 four

 six

 eight



sheet change-over:

 automatic

 manual

 straightening

straightening shafts:

 three

 five

 seven



 slitting

knife pairs:

 three

 four

 five



 cut to length

cutting method:

 roller shear

 sector shear

 guillotine

 stacking

length of blanks:

 3,000 mm

 4,000 mm

 6,000 mm 

max. stack weight :

 1,000 kg

 2,000 kg

 3,000 kg

 recoiling

max. coil weight:

 200 kg

 5,000 kg



 ±0,30 mm

 ±0,50 mm



 programming length accuracy:  notching

 center punching

 punching

 profiling

 rounding

 bending



 foil application

 other:

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www.forstnercoil.at FORSTNER Maschinenbau GmbH A-6800 Feldkirch / Austria • Studa 9 T +43 5522 74309 • office@forstnercoil.at