AIRMOUNT VIBRATION ISOLATION Buy Online at www.mrostop.com/spring-units-c-514_547.html ™
At design height and without an auxiliary reservoir, the single and double convoluted parts follow this pattern; i.e., the lateral rate varies from 1/5 to 1/ 2 of the vertical rate (only the larger high strength parts get as high as 1/2). Notice the #22 is 325 approximately 1/4(1,373 ). Going back to the original example of a vibrating screen which weighs 16,400 Ibs. mounted on four #22’s (@ 9.5 inches), a side load of 1,300 pounds (325 x 4) would deflect the entire suspended mass by one inch.
TRIPLE CONVOLUTED AND REVERSIBLE SLEEVE TYPE PARTS
Both of these types are unstable laterally (except for the 1M1A). Due to low natural frequencies, both can be excellent isolators; however, do not use these two types as Airmount isolators without consulting Firestone (for special guidelines and precautions).
DESIGN ENVELOPE
Adequate clearance should be provided around the Airmount to prevent puncturing or rubbing of the bellows. The maximum diameter @ 100 psig for each Airmount (bellows) is shown just above the cross sectional view of the air spring.
SAFETY STOPS
It is normally recommended that positive stops be installed in all directions; i.e., into compression, extension, and laterally. Positioning of the vertical stops depends upon the amplitude of movement, both during normal operation and startup and shutdown. A good “rule of thumb” is ± 1/2 inch from design height for vertical stops and also ± 1/2 inch (horizontally) for lateral stops.
INITIAL INSTALLATION
NEVER use Airmounts to lift equipment into place, due to the lateral instability at lower air spring heights as discussed previously. Equipment should be rested on stops set slightly below design height and raised into position for isolation.
STARTUP AND SHUTDOWN / RESONANCE AND AMPLIFICATION
Resonance is the condition where the forced frequency of the vibrating system is at the natural frequency of the suspension. When this happens, AMPLIFICATION of movement occurs. Going back to our vibrating screen example again, if the normal stroke is 5/16 of an inch, during startup and shutdown (as the machine goes through resonance), the amplitude of movement will be multiplied somewhat. So, while the machine is building up to speed and slowing down, the stroke may be amplified in the range of 1/2 to 11/2 inches. The longer the machine takes to go through resonance (to build up to, or slow down from full operating speed), the larger the amplitude of movement.
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ISOLATING AN UNBALANCED MASS
The primary concern in this case is the amplitude of movement. It is dependent on:
1) The ratio of the unbalanced moving mass to the total suspended mass, and 2) The ratio of the speed of the unbalanced moving mass (forced frequency) to the natural frequency of the Airmounts.
The addition of damping to the isolation system (shock absorbers) will reduce the large amplitude of movement experienced during resonance.
If the amplitude of movement is too great, one possible solution would be to add an inertia base in order to increase the ratio of the total suspended mass to the moving unbalanced mass. A good “rule of thumb” is 10:1, respectively.
LOW PRESSURE OPERATION
The lateral rate of a single and double convoluted style Airmount decreases with decreasing internal air pressure (becomes unstable). Consult Firestone if you plan on operating an Airmount at less than 40 psig.
EFFECT OF AN AUXILIARY RESERVOIR
There is a direct relationship between natural frequency and isolation effectiveness. Generally, the lower the natural frequency, the better the isolator (or higher percentage of isolation). As previously mentioned, a double convoluted Airmount has a lower natural frequency than a single convoluted type (of the same size) because it has more internal air volume. We can use this principle to lower the natural frequency of an air spring by adding an auxiliary reservoir (pressure vessel) externally to the Airmount. This effectively increases the air spring volume and reduces its natural frequency.
In order for the reservoir to work properly, there must be a free flow of air between the Airmount and reservoir. Therefore, it should be mounted as close as possible to the Airmount. Additionally, a bead ring attachment is the best end closure choice as the hole in the upper mounting plate can be sized as large as the inside diameter of the bellows (at the top). A 3/4" NPT air inlet will restrict the flow of air somewhat, but can be used as long as it is understood that there is some throttling effect.
Going back to the #22 example, an auxiliary reservoir of three times the internal volume of the air spring at design height (approximately 10 gallons) will reduce the natural frequency from 106.8 cpm to 90.2 cpm. The spring rate also decreases, from 1,324 Ibs./inch to 944 Ibs./inch.