Lioness catalogue by Abraham

NESCAFÉ Alegria A 840

Beverage System Technical Manual Original instructions

VERSIONS

Issue

Version number

Date

1. Draft

0.1

01.10.2013

2. Draft

0.2

13.11.2013

3. Draft

0.3

15.01.2014

4. Draft

0.4

23.01.2014

5. Draft

0.5

16.04.2014

6. Draft

0.6

06.05.2014

7. Draft

0.7

26.05.2014

8. Draft

0.8

27.05.2014

9. Draft

0.9

28.05.2014

10. Draft

0.10

03.06.2014

11. Draft

0.11

30.06.2014

12. Draft

0.12

14.07.2014 30.07.2014

13. Draft

0.13

31.07.2014

Nature of the change

INDEX

1. INTENDED USE, WARNINGS & CERTIFICATIONS 4 2. TECHNICAL INFORMATION............................... 6 3. BASIC PARTS OF THE MACHINE....................... 7 4. INITIAL INSTALLATION .................................... 9 4.1 REMOVAL FROM PACKAGING .................. 9 4.2 SET-UP ................................................. 10 4.3 MACHINE INTERFACE............................ 11 4.4 INSTALLATION AND CONFIGURATION MAIN STEPS ............................................... 12 4.4 INSTALLATION AND CONFIGURATION MAIN STEPS ............................................... 13 4.5 USER LEVELS−OVERVIEW .................... 14 4.6 USER LEVELS−CONSUMER VIEW.......... 14 4.7 USER LEVELS−OPERATOR VIEW ........... 15 4.8 USER LEVELS−TECHNICIAN VIEW......... 16 5. CALIBRATION ............................................... 17 5.1 WATER PUMP CALIBRATION .................. 17 5.2 CANISTER MOTOR CALIBRATION ........... 18 5.3 POWDER CHECK CALIBRATION ............. 20 6. TEST BEVERAGE ........................................... 22 7. WATER MANAGEMENT ................................... 23 7.1 WATER DRAINAGE................................. 23 7.2 DESCALING .......................................... 25 8. PRODUCT MANAGEMENT............................... 28 8.1 REFILLING INGREDIENTS ...................... 28 8.2 REPLACING POWDER ............................ 30 9. PROGRAMMING............................................. 33 9.1 MAIN MENU .......................................... 33 9.2 SUBMENU A−STATUS ........................... 34 9.3 SUBMENU B−MAINTENANCE ................ 35 9.4 SUBMENU C−SETTINGS ....................... 37 9.5 SUBMENU D−TEST BEVERAGE ............. 38 9.6 SUBMENU E−UPDATE MACHINE ........... 42 9.7 SUBMENU F−INSTALLATION.................. 43 9.8 SUBMENU G−FACTORY SETUP ............. 44 9.9 LED ..................................................... 45 10. CLEANING & MAINTENANCE ........................ 46 10.1 DAILY–MIDDLE AREA .......................... 46 10.2 DAILY–LOWER AREA ........................... 49 10.3 WEEKLY–UPPER AND MIDDLE AREA ... 50 10.4 TWICE A YEAR–CANISTER, INSIDE MACHINE .................................................. 51 10.5 GENERAL DISINFECTION PROCEDURE 52 10.6 CLEANING AND DISINFECTION SCHEDULE ................................................. 53 10.7 PREVENTIVE MAINTENANCE ............... 53 10.8 DISMANTLING PARTS–FIRST STEPS, PANELS ...................................................... 54 10.9 DISMANTLING PARTS–CANISTER BOARD, BOILER UNIT, MOTOR OF MIXING UNIT, PUMP ................................................ 55 10.10 DISMANTLING PARTS–MAIN BOARD, LEVEL SENSOR ........................................... 57

i TROUBLESHOOTING .......................................... 58 11.1 TROUBLESHOOTING TABLE–DRINK, WATER........................................................ 58 11.1 TROUBLESHOOTING TABLE–DRINK, WATER........................................................ 59 11.2 TROUBLESHOOTING TABLE–MACHINE, SOFTWARE ................................................. 59 11.3 WARNING CODE LIST–STATUS............. 60 11.4 WARNING CODE LIST–SYSTEM ........... 61 11.5 ERROR CODE LIST–STATUS ................ 62 11.6 ERROR CODE LIST–SYSTEM ............... 63 11.7 FATAL ID CODE LIST ............................ 64 DECOMMISSIONING, RECOMMISSIONING .......... 65 12.1 DECOMMISSIONING ............................ 65 12.2 RECOMMISSIONING ............................ 65 DISPENSER RECYCLING .................................... 66 13.1 PLASTIC SEPARATION ......................... 66 13.2 METAL SEPARATION ............................ 69 13.3 ELECTRONIC SCRAP SEPARATION....... 70 TECHNICAL DIAGRAMS...................................... 71 14.1 WATER CIRCUIT DIAGRAM .................. 71 14.2 WIRING DIAGRAM ............................... 72 14.3 WIRING DIAGRAM−POWER SUPPLY 115 V ......................................................... 73 14.4 WIRING DIAGRAM−POWER SUPPLY 230 V ......................................................... 74 SPARE PARTS LIST ............................................ 75 ANNEX: PHYSICAL INSTALLATION OF MODEM A 840................................................................ 76 16.1 PREPARING NESTLÈ PROFESSIONAL BEVERAGE STUDIO ..................................... 76 16.2 MECHANICAL MOUNTING .................... 77 16.3 WIRING............................................... 78 16.4 ACTIVIATION AND CHECK OF FUNCTIONALITY .......................................... 79

INTENDED USE, WARNINGS & CERTIFICATIONS

APPLICATION RANGE:

This Technical Manual describes mechanical service operations as initial installation, calibration and basic settings, water management, product management, cleaning and maintenance, decommissioning and recommissioning and dispenser recycling. The content of the Technical Manual is intended only for the technician. AUTHORIZATION:

The service operations as outlined in the Technical Manual must only be conducted by trained and authorized technicians. Any other operation not outlined in the Technical Manual e.g. electrical or IT servicing must be conducted only by Nestlé authorized personnel. AMBIENT CONDITIONS:

This machine is intended for dry (indoor) installation with adequate ventilation for ambient conditions of +25 °C, +/-10 °C and humidity levels of up to 70 %. PRODUCTS:

It is designed to be used exclusively with Nestlé Professional products. Some products may contain allergens (substances that trigger allergic reactions). Please check the allergen declaration on the product packaging (cross contamination may occur in the machine). WATER:

This machine is intended to function with potable water as deined by local regulations and/or WHO/FAO regulations. Where iltration is required for reduction of scale, please consult the Nestlé Professional water management tool. Please visit: http://www.watermanagementtool.com/wmt/Index.jsp DANGER

Electric shock WARNING

Hot water WARNING

Risk of ire and electric shock. Replace only with manufacturer’s original cord set. WARNING

Disconnect from power supply before servicing. WARNING

To reduce the risk of electric shock, do not remove or open cover. No user serviceable parts inside. Refer servicing to qualiied personnel. Always switch OFF the machine before performing any cleaning activity. Follow the cleaning and disinfection, and maintenance schedule in this Technical Manual.

Use clean and food grade utensils for cleaning (do not use wooden utensils). Use protection gloves specially designed for handling chemicals. Wash hands before performing these operations. NAME PLATE AND CE LOGO

INTENDED USE, WARNINGS & CERTIFICATIONS

ATTENTION:

To ensure quality & safety, use only Nestlé Professional products and potable water. This machine must remain closed during operation. Do not place the machine in direct sunlight or near a source of heat. If machine is left switched off for more than 3 days, it is recommended to discard old water and reill it with fresh potable water. DISCLAIMER:

The technician is a trained person to do mechanical service operations as initial installation, calibration and basic settings, water management, product management, cleaning and maintenance, decommissioning and recommissioning and dispenser recycling. This machine must be serviced by a person who is assigned and instructed by Nestlé authorized personnel. Only personnel authorized by Nestlé, assigns, gives supervision and instructs the Technician. Do not leave machine unattended during service work. Only after all steps mentioned in the instruction have been completed, the machine can be released for use by the consumer or operator. After completing the service work, it must be ensured that: • all necessary parts are reinserted and locked, • all necessary connectors are connected, • all panels are closed, • all doors are closed and locked, • and the display shows a greeting to the consumer with brand and selection information. Before working with the machine seek medical advice, whether or whether not to lift or move any weight. In case you are not recommended to do so or you are unsure, do not lift or move the machine. In case you are recommended to lift or move the weight of this machine partially, then carry out this work with a second person, who is allowed to lift or move such a weight. This machine is intended for commercial use such as: - small shops, convenience stores and kiosks (protected against rain) - bars and restaurants - staff kitchen areas in shops, ofices and other working environments - hotels and motels

TECHNICAL INFORMATION

2.1 MACHINE SPECIFICATIONS Description

Value

Height/ Width/ Depth

550 mm/ 282 mm/ 429 mm

Weight (machine empty)

25.0 kg

Capacity (canister/boiler/water tank)

1.5 l / 1.1 l / 3.1 l

Water supply

min. 1.5 bar – max. 8 bar

Power supply

230 V / 50 Hz (supplied 110 V / 50 – 60 Hz with 264 V) (supplied with 140 V)

Power consumption (heating and beverage)

(230 V) 2300 W

(110 V) 1700 W

Standby

(230 V) 15 W

(110 V) 15 W

Beverage preparation

(230 V) ~50 – 60 W

(110 V) ~50 – 60 W

Environment conditions: Storage Operation

+5 °C to +35 °C, 70 % rH max +25 °C +/-10 °C, 70 % rH max

2.2 ENERGY CONSUMPTION (230 V) Description

Value

Heat up phase measurement Total consumption Idle phase measurement Energy consumption per liter (Vending phase)

79 Wh 281 Wh 35 Wh/h 88 Wh/l

Heat up time of boiler

2 min 43 s

2.3 OTHER SPECIFICATIONS Description

Value

Number of selections

8 or 14

Number of preselections

Number of canister

Number of mixing bowls

Autonomous water facility

yes

Programming key

USB

Front display

LCD screen

BASIC PARTS OF THE MACHINE

1 8 2 9 3 10

4 11 12

5 6

15 16

18 19 20

1. Front panel 2. Display 3. Selection panel/buttons 4. Nozzle 5. Espresso cup stand (optional) 6. Grid 7. Drip tray 8. Side panel 9. Lock 10. Back panel 11. Power switch 12. Electrical socket 13. Water inlet 14. Drainage tube 15. Key locator (for key clip) 16. Programming panel 17. Canister 18. Powder chute 19. Mixing bowl 20. Manifold 21. Water tank (max. 3 liters) 22. Canister opening key 23. Key clip

BASIC PARTS OF THE MACHINE

Programming panel

Canister / Steam box

1 2 3

4 7 5 6

8 9 10 11

Powder chute / Mixing bowl

12 13 14 15 16 Manifold

17 1. Rinse button 16. Mixing bowl handle 2. USB connector 17. Manifold slider 3. Operator button 18. Manifold lid 4. Lid 19. Manifold 5. Canister handle 20. Manifold handle 6. Outlet 7. Canister 8. Dosing screw, barrel, auger head 9. Color coded locator 10. Barrage & outlet closing spring 11. Steam box 12. Powder chute 13. Mixing bowl 14. Sealing 15. Mixing bowl back plate (impeller)

19 20

INITIAL INSTALLATION 4.1 REMOVAL FROM PACKAGING

Caution! Risk of injury. Panel might break off. Always lift the machine by the sides, never by a door or the lid. Packaging content:

CD (containing Operations Manual and Technical Manual)

Cleaning brushes for mixing bowl (size: large, small)

Electrical cabeling Espresso

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Espresso cup stand (optional feature)

Cover Grid Drip tray

INITIAL INSTALLATION 4.2 SET-UP 1. Find a suitable location with access to the appropriate electrical outlet.

Espresso

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2. Level the machine by adjusting the two front feet. Use a spirit level.

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NOTE: Be very careful, the machine has to be well levelled!

3. Connect the machine to the main water outlet.

Filter (optional) Flood stopper (optional) Connector of water hose

4. Fill potable water into the water tank if the machine will be operated without direct water connection.

max.

5. Plug the power cable and turn the machine ON using the power button at the back.

INITIAL INSTALLATION 4.3 MACHINE INTERFACE

NOTE: The mapping of each key can be programmed (see “PROGRAMMING“, page 33). NOTE: If any key is not working, see also chapter “TROUBLESHOOTING“, page 58 The machine has an interface with 8 selection buttons on the front side and an interface with 2 buttons and 1 USB port on the door inside on the machine backside. Beverage Selection Keys 8 selection buttons, that are used for the preparation of different beverage types. Each button can be assigned up to two recipes. If no recipe is assigned to a button or if an assigned beverage can not be extracted due to violated preconditions, the illumination of that button is then turned OFF. If the machine is ready for beverage extraction, the button is illuminated. During beverage extraction, the illumination is blinking.

1 3

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2 4

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Preselection Keys

1 4 selection buttons have a speciic number 3 which refers to speciic menu points. An active preselection keys illumination is ON. Pressing the preselection key activates preselection mode; this is indicated by a blinking illumination. The preselection mode stays active for a conigurable time (default: 12s).

Hot water Key Any selection button can be programed as hot water key. If active, pressing the hot water key starts the dispensing hot water on the machines hot water outlet. Releasing the hot water key stops dispensing hot water. An active hot water keys illumination is ON. When key is pressed, the keys illumination is blinking. Rinse Key Located at the backside of the door PCB and accessible only if the door is open. Rinsing rinses all available mixers according to set parameters in the coniguration ile. If rinsing is available the rinse key is illuminated, when being pressed, the rinsing process is started and the illumination is blinking during the whole rinsing process.

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Menu Navigation

2 4

Mocha

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Key number

Exit

Enter

RINSING

During menu mode the keys are used to: - navigate between the different levels of the menus - conirm or abort settings The mapping of each key differs from menu to menu.

Espresso

INITIAL INSTALLATION 4.4 INSTALLATION AND CONFIGURATION MAIN STEPS NOTE: The Technician needs to brand the machine on both side panels (left and right) and to customize menu selection panel for local customization. WARNING: Hot water injury. NOTE: Nestlé Professional Beverage Studio is an online web site tool used to set up and conigure the machine. For example: settings, recipe, coniguration, … 1. Plug in USB stick. The technician menu is shown. USB key is conigured via Nestlé Professional Beverage Studio. 2. Check whether the machine irmware version corresponds to the machine on Nestlé Professional Beverage Studio: a.) If yes: proceed with step 3; b.) If no: update the machine irmware version; then proceed with step 3. 3. Synchronize the machine with a PoC created via NPBS or a default coniguration. To synchronize the machine via USB key: Navigate to menu “E Data Exchange“. Then go to “E1 Do sync”. Then register it via Nestlé Professional Beverage Studio, see manual for the Nestlé Professional Beverage Studio.

Menu E Data Exchange Menu E1 Do Sync

4. Fill the water tank up to the indication for maximum water amount. max.

5. Navigate to menu “F Installation“. Then go to “F2 Do irst illing”. This is a closed circuit, thus no need to place a bucket. The air should be released, but no water. The display shows illing boiler. The display shows illing pipes. 6. When display shows, that illing is complete and selection button 4 is illuminated, press selection button 4.

7. Calibrate water pump (see “5.1 WATER PUMP CALIBRATION“, page 17). NOTE: Water calibration is preferable done with hot water: wait a few minutes before heating up.

Menu F Installation Menu F2 Do first filling

INITIAL INSTALLATION 4.4 INSTALLATION AND CONFIGURATION MAIN STEPS

WARNING: Hot water injury. To change the targeted value for the beverage it is required to calibrate low meter. Precondition: • Fluid system is full • Water temperature in boiler has reached setpoint (machine is ready for dispensation) • Drip tray is placed an not full • Water tank is inserted and illed suficiently 8. Navigate to “Menu B Maintenance”. Then go to “B5 Cal. Flow meter”. 9. Follow the message instructions on display: • Ensure manifold is mounted. Press preselection key number 4 for ENTER to acknowledge. • If the door is open at this stage, a message appears asking the user to close the door. Close the door or insert the door tool. Press preselection key number 4 for ENTER to acknowledge • Now some hot water is dispensed. Discard this water. • Place empty pot beneath outlet. Press preselection key number 4 for ENTER to acknowledge. Some hot water lows into pot. • An underlined value appears on display, for example: 2 0 0 . 5 ml 10. Measure the amount of water in the pot with an accuracy of ± 5 ml. 11. If the measured value matches the value on the display proceed with next step. If it is not so, align value on display with the measured value. Therefore press preselection keys, see table besides. Press preselection key 1 or preselection key 2 to navigate through the tens of digit. Press on preselection key 3 or 4 to change the value of the digit number. 12. To validate a value: Press on preselection key 1 or on preselection key 2 as many times, so that all underlying lines are blinking. Then press on preselection key number 4 for ENTER to acknowledge.

Menu B Maintenance

Menu B5 Cal. Flow meter

200.5 ml _____

Navigation

Key number

navigate tens digit to the left

navigate tens digit to the right

decreases the value

increases the value

13. Calibrate canister motor (see “5.2 CANISTER MOTOR CALIBRATION“, page 18). 14. Exit the menu. 15. Unplug USB stick. The machine control starts up.

INITIAL INSTALLATION 4.5 USER LEVELS−OVERVIEW The following user levels are implemented in the machine software:

4.6 USER LEVELS−CONSUMER VIEW

LC-Display Buttons Espresso

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Button LED

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Consumer

Platform:: Vending Machine System

This diagram describes the view of the consumer. The consumer is the person that consumes a beverage. • Chooses beverage by pressing the front door buttons. • Reads restricted status messages in the display.

INITIAL INSTALLATION 4.7 USER LEVELS−OPERATOR VIEW

Operator p PPush-Button L Menu on LC-Display Buttons Espresso

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Button LE LED

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Operator

External::Key

Platform:: Vending Machine System

This diagram describes the view of the operator. The operator is the person that has to clean and support the machine during the day. • Reads sales counter and free beverage counter from machine over the display. • Reills the powder canister and resets the canister decounter. • Rinses with hot water. • Reills water tank. • Reads the error messages in the display when customer only gets “Error“, the operator gets the detailed information what kind of error is present. • Tests beverages without sales data counter going up. • Enables and disables the child lock functionality.

INITIAL INSTALLATION 4.8 USER LEVELS−TECHNICIAN VIEW

Nestlé Professional Beverage Studio EExternal::Service Provider GPRS

GPRS

Door Swit Switch Bypass Espresso

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plug/unplug plug/unplug

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External::Door Switch Jumper Technician M Memory Stick Interface External::Technician Key

This diagram describes the view of a technician. The technician is a trained person that does the installation and technical maintenance of the machine. • Store recipes on the machine over the electronic interface. • Reads/Resets sales counter and free beverage from machine over the electronic interface. • Store a new language on the machine over the electronic interface. • Receives information over the electronic interface, when canisters are empty, or when descaling is needed, or when maintenance is needed. • Receives error message over the electronic interface. • Calibrates water outlet • Calibrates powder outlet • Adjusts date and time • Sets child lock functionality • Sets product decounter • Sets rinsing reminder • Sets service reminder for descaling • Tests beverage for each selection

CALIBRATION 5.1 WATER PUMP CALIBRATION

WARNING: Hot water injury. NOTE: Calibration is done during irst installation. It may be repeated in case of pump change. Precondition: Bucket with a capacity of minimum 1.5 l and water tank illed on maximum level. 1. Unlock front door with key. Push locking button and open front door.

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USB

2. Insert valid USB stick in the programming panel connector. Technician menu is shown on display.

3. In the operating menu navigate to “Menu B Maintenance” (see “9.3 SUBMENU B− MAINTENANCE“, page 36). 4. Go to “Menu B4 Cal. Fluid system”. The calibration of the irst luid starts.

Menu B Maintenance

Menu B4 Cal.Fluid system

5. Place the bucket under the manifold outlet. 6. When display appears: “operation done and validate at the end” remove cup, discard water and clean drip tray.

7. Remove USB stick. 8. Close and lock front door.

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CALIBRATION 5.2 CANISTER MOTOR CALIBRATION Wash hands thoroughly with water and soap before handling the machine and the products. Only use potable water to clean and ill the machine. NOTE: • Some products may contain allergens (substances that trigger allergic reaction). Please check the allergen declaration on the product packaging. • In order to avoid cross contamination within the machine: ensure that the color of the locator and the connector inside the machine match. • If cross contamination occurs clean all affected parts and refer to section 9 “PROGRAMMING“, page 33. • Use only Nestlé Professional products approved for use with this machine. Do not substitute or mix products. NOTE: This calibration is done during irst installation. It may be repeated in case of motor or product change. This calibration affects dosing of powder. Precondition: Appropriate container to collect the powder is available. 1. Unlock front door with key. Push locking button and open front door.

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2. Remove canister 1, 2, 3 and/or 4. 3. Open lid and ill canister(s) with proper new powder up to the indication for maximum powder amount.

max.

4. Close canister(s) with lid. 5. Shake gently to equalize. 6. Remove manifold, powder chute and mixing bowl.

NOTE: In order to avoid cross contamination within the machine: ensure that the color of the locator and the connector inside the machine match. 7. Put the canister back in the correct place. Ensure correct connection with the powder motor.

CALIBRATION 5.2 CANISTER MOTOR CALIBRATION

USB

8. Insert valid USB stick in the programming panel connector. Technician menu is shown on display.

9. Put the canister opening key out of its support. 10. Place the canister opening key on the outlet of the canister. Afterwards place the container under the free low of powder.

Menu B6 11. In the operating menu navigate to “Menu B Maintenance”. There choose a canister you want to calibrate. For canister 1 do as follows: Cal. Canister 1 • Go to “Menu B6 Calibrate Canister 1” NOTE: For canisters 2, 3 and 4, see section “9.3 SUBMENU B−MAINTENANCE“, page 35. 12. Press Enter. The calibration of the canister starts. The powder lows into the container.

15. Reinsert mixing bowl, powder chute and manifold. 16. Remove the canister opening key. Put it back on support. Clean the surface. 17. Remove USB stick. 18. Go to menu “Exit”. 19. Close and lock front door.

USB

13. After the free low of powder has stopped, do as follows for canister 1: • Go to “Menu B7 Prod. Cal. Can 1”, follow step 1 section 5.3, page 20. • Go to “Menu B8 Check Can 1”, follow step 2 section 5.3, page 20. NOTE: For canisters 2, 3 and 4, see section 5.3, page 20. 14. In case you want to calibrate a further canister, return to step 11. Otherwise proceed with step 15.

Menu B7 Prod. Cal. Can 1

Menu B8 Check Can 1

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CALIBRATION 5.3 POWDER CHECK CALIBRATION Wash hands thoroughly with water and soap before handling the machine and the products. Only use potable water to clean and ill the machine. NOTE: • Some products may contain allergens (substances that trigger allergic reaction). Please check the allergen declaration on the product packaging. • In order to avoid cross contamination within the machine: ensure that the color of the locator and the connector inside the machine match. • If cross contamination occurs clean all affected parts and refer to section 9 “PROGRAMMING“, page 33. • Use only Nestlé Professional products approved for use with this machine. Do not substitute or mix products. Canister 1–Calibrate Motor Precondition: • Insert door tool • Suficiently ill the canister with powder 1. To adjust weight of dispensed powder navigate to “Menu B Maintenance” and go to “Menu B7 Prod. Cal. Can 1” (see section “9.3 SUBMENU B−MAINTENANCE“, page 35 ). • Press Enter key. The machine dispenses powder during 5s with a duty cycle of 50 % • Discard the dispensed powder. • Press Enter key. The machine dispenses powder during 15 s with a duty cycle of 50 % into the users cup. • Measure the weight of the dispensed powder. • Enter the measured weight via User Interface into the machine. For how to enter values into User Interface, see step 11 in section “4.4 INSTALLATION AND CONFIGIURATION MAIN STEPS“, page 13. Canister 1–Check Weight 2. Navigate to “Menu B Maintenance” and go to “Menu B8 Check Can 1” (see section “9.3 SUBMENU B−MAINTEtNANCE“, page 35 ). • Press Enter key. The machine dispenses during 10 s the amount of 5 g of powder into the users cup. • Measure the weight of the thus dispensed powder measurement does not yield 5 g, go back to previous step Calibrate motor. Canister 2–Calibrate Motor 3. If the weight is not correct navigate to “Menu B Maintenance” and go to “Menu B10 Prod. Cal. Can 2” (see section “9.3 SUBMENU B− MAINTENANCE“, page 35 ). Follow procedure as described in step 1.

Menu B Maintenance

Menu B7 Prod. Cal. Can 1

Menu B Maintenance

Menu B8 Check Can 1

Menu B Maintenance

Menu B10 Prod. Cal. Can 2

CALIBRATION 5.3 POWDER CHECK CALIBRATION Canister 2–Check Weight 4. Navigate to “Menu B Maintenance” and go to “Menu B11 Check Can 2” (see section “9.3 SUBMENU B−MAINTENANCE“, page 35 ). Follow procedure as described in step 2.

Canister 3–Calibrate Motor 5. If the weight is not correct navigate to “Menu B Maintenance” and go to “Menu B13 Prod. Cal. Can 3” (see section “9.3 SUBMENU B− MAINTENANCE“, page 35 ). Follow procedure as described in step 1.

Canister 3–Check Weight 6. Navigate to “Menu B Maintenance” and go to “Menu B14 Check Can 3” (see section “9.3 SUBMENU B−MAINTENANCE“, page 35 ). Follow procedure as described in step 2.

Canister 4–Calibrate Motor 7. If the weight is not correct navigate to “Menu B Maintenance” and go to “Menu B16 Prod. Cal. Can 4” (see section “9.3 SUBMENU B− MAINTENANCE“, page 35 ). Follow procedure as described in step 1.

Canister 4–Check Weight 8. Navigate to “Menu B Maintenance” and go to “Menu B17 Check Can 4” (see section “9.3 SUBMENU B−MAINTENANCE“, page 35 ). Follow procedure as described in step 2.

5 Menu B Maintenance

Menu B11 Check Can 2

Menu B Maintenance

Menu B13 Prod. Cal. Can 3

Menu B Maintenance

Menu B14 Check Can 3

Menu B Maintenance

Menu B16 Prod. Cal. Can 4

Menu B Maintenance

Menu B17 Check Can 4

TEST BEVERAGE

1. Unlock and open front door with key. Push locking button and open front door. Espresso

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2. Insert valid USB stick. Technician menu is shown on display. Espresso

USB

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3. Close and lock door.

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4. In “Menu D Test machine” select “Menu D... Test Beverage...”. 5. Consume beverage.

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Menu D Test Beverages

6. Repeat steps 4 and 5 for further beverage tests. Otherwise exit menu. Menu D... NOTE: To modify the amount of beverage. Navigate in “Menu Test Beverage... D Test machine” select “Scale factor” of the particular recipe, see section “9.5 SUBMENU D−TEST BEVERAGE“, page 38.

7. Unlock and open front door with key. Push locking button and open front door. Espresso

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9. Close and lock door.

USB

8. Insert valid USB stick. Technician menu is shown on display. Espresso

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WATER MANAGEMENT 7.1 WATER DRAINAGE

WARNING: • Do not touch live parts or circuit board. Make sure the water lows out of the machine into a bucket and does not spatter or low into the interior of the machine. In case water or any part falls into the interior of the machine turn machine off and remove item. • Hot water injury. NOTE: This machine is intended to function with potable water as deined by local regulations and/ or WHO/FAO regulations. Where iltration is required for reduction of scale, please consult the Nestlé Professional water management tool. Please visit: http://www.watermanagementtool.com/wmt/Index NOTE: Once the water draining process is started, it cannot be stopped. 1. Remove back panel. 2. Fold out the drainage tube and remove plug. Put drainage tube into a bucket (minimum volume 1.5 liter).

3. Unlock and open front door with key. Push locking button and open front door. Espresso

Cappuccino

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Café Au Lait

Hot Chocolate

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Mocha

Hot Water

USB

4. Insert valid USB stick. Technician menu is shown on display.

5. Navigate to “Menu F Installation” and go to “Menu F3 Drain machine” (see section “9.7 SUBMENU F−INSTALLATION“, page 43). Press Enter key.

Menu F Installation

Menu F3 Drain machine

WATER MANAGEMENT 7.1 WATER DRAINAGE

6. Drainage of machine starts. Fix position of drainage tube during drainage procedure. The water lows into the bucket.

7. After the low of the water has stopped, close the drainage tube with the plug. 8. Fold in the drainage tube into the machine housing and reassemble back panel. 9. Remove the bucket and discard the water.

10. Remove USB stick. USB

11. Close and lock front door. Espresso

Lungo

Hot Chocolate

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Cappuccino

CafĂŠ Au Lait

Mocha

Hot Water

WATER MANAGEMENT 7.2 DESCALING

WARNING: Hot water injury. CAUTION: Follow instructions from manufacturer for the descaling agent. Use protection gloves specially designed for handling chemicals. NOTE: The descaling frequency should be at least one time every 3 months. Its frequency depends on water hardness and the number of dispensed cups. 1. Descaling is required, if this message is displayed “Service Required”. 2. Unlock front door with key. Push locking button and open front door.

Descaling Required

Espresso

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Café Au Lait

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Hot Water

3. Remove all canisters. Remove and open lid of water tank.

Use protection gloves specially designed for handling chemicals. 4. Prepare the descaling solution according to the instructions in “10.5 GENERAL DISINFECTION PROCEDURE“, page 52. Mix 1.5 liter fresh, drinking water with descaler in a measuring cup. 5. Pour descaling solution into water tank and reinsert water tank into the machine.

Descale

OPERATOR

6. Press OPERATOR button.

7. Close and lock front door. Espresso

Lungo

8. Place a bucket (minimum 1.5 litre) on the drip tray grid.

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Cappuccino

Café Au Lait

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WATER MANAGEMENT 7.2 DESCALING

9. Navigate to “Menu B Maintenance” and go to “Menu B2 Do descaling” (see “9.3 SUBMENU B−MAINTENANCE“, page 35). Press Enter key. Follow instruction on the LCD screen, reilling of water tank is required.

10. Descaling of machine starts. On the display appears the message “Descaling in progress“. 11. Descaling process is inished when message “Descaling done, Rinse water tank“ appears.

Menu B Maintenance

Menu B2 Do descaling

Espresso

Descaling in progress

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Espresso

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Espresso

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13. Unlock front door with key. Push locking button and open front door.

Latte

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Hot Water

Descaling done e Rinse water tank ank

12. Remove the bucket. Discard water.

14. Take water tank out. Rinse and reill it with fresh potable water.

Cappuccino

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Hot Water

max.

WATER MANAGEMENT 7.2 DESCALING

15. Insert water tank.

RINSING

16. Place a bucket (min. 1.5 litre) on the drip tray grid.

17. The automatic rinse process will start by rinsing mixing bowl 1, followed by mixing bowl 2 etc. (check display). 18. Discard water.

19. Reinsert canisters.

20. Close and lock front door.

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PRODUCT MANAGEMENT 8.1 REFILLING INGREDIENTS Wash hands thoroughly with water and soap before handling the machine and the products. Only use potable water to clean and ill the machine. NOTE: • Use only Nestlé Professional products approved for use with this machine. Do not substitute or mix products. • Some products may contain allergens (substances that trigger allergic reaction). Please check the allergen declaration on the product packaging. • Store Nestlé Professional approved products in a cool and dry area and follow the instructions on the product packaging. • In order to avoid cross contamination within the machine: ensure that the color of the locator and the connector inside the machine match. If cross contamination occurs refer to section 10 “CLEANING & MAINTENANCE“, page 46, and clean all affected parts.

1. If this message is displayed, reilling of product is needed.

Refill Canister [Product Name]

2. Unlock front door with key. Push locking button and open front door. Espresso

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3. Remove the canister.

4. Before opening shake the canister to force all remaining powder down the delivery screw.

Cappuccino

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Hot Water

PRODUCT MANAGEMENT 8.1 REFILLING INGREDIENTS

5. Open lid and ill canister with powder up to the indication for maximum powder amount. Use only Nestlé Professional products approved for use with this machine. Do not substitute or mix products.

max.

6. Close canister with lid. 7. Shake gently to equalize powder level.

NOTE: In order to avoid cross contamination within the machine: ensure that the color of the locator and the connector inside the machine match. If cross contamination occurs refer to section 10 “CLEANING & MAINTENANCE“, page 46, and clean all affected parts.

8. Put the canister back in the correct place. The colors of the canister outlet part and the connector inside the machine have to it. Ensure correct connection with the powder motor.

9. Close and lock front door.

Espresso

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Hot Water

PRODUCT MANAGEMENT 8.2 REPLACING POWDER Wash hands thoroughly with water and soap before handling the machine and the products. Only use potable water to clean and ill the machine. NOTE: • Some products may contain allergens (substances that trigger allergic reaction). Please check the allergen declaration on the product packaging. • In order to avoid cross contamination within the machine: ensure that the color of the locator and the connector inside the machine match. • If cross contamination occurs clean all affected parts and refer to section 10 “CLEANING & MAINTENANCE“, page 46. • Use only Nestlé Professional products approved for use with this machine. Do not substitute or mix products. 1. Unlock front door with key. Push locking button and open front door. 2. Establish a connection with Nestlé Professional Beverage Studio coniguration and recipe.

Espresso

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3. Remove the canister.

4. Place the canister over a dust bin. Open lid. Discard the rest of the powder into the dust bin. 5. Wet clean canister, see section 10 “CLEANING & MAINTENANCE“, page 46.

6. Remove manifold and demount in single parts: • Manifold slider (1) • Manifold lid (2) • Manifold (3) • Manifold handle (4)

1 2 3 4

PRODUCT MANAGEMENT 8.2 REPLACING POWDER

7. Push down mixing bowl handle, remove mixing bowl and demount in single parts: • Powder chute (5) • Mixing bowl (6) • Sealing (7) • Mixing bowl back plate (Impeller) (8) • Steam box

8 5 6 7 8

8. Wet clean all parts. For more information on how to clean, refer to section 10 “CLEANING & MAINTENANCE“, page 46.

9. Especially clean the low hole of the mixing bowl with the special cleaning brush. 10. Rinse with clean water and wipe dry or air dry completely before reassembling, refer to section 10 “CLEANING & MAINTENANCE“, page 46.

11. Open lid and ill canister with appropriate new powder up to the limit.

max.

12. Close canister with lid. 13. Shake gently to equalize.

PRODUCT MANAGEMENT 8.2 REPLACING POWDER

NOTE: In order to avoid cross contamination within the machine: ensure that the color of the locator and the connector inside the machine match.

IMPORTANT: All parts must be totally dry before reassembling. 14. Reassemble and reinsert all the parts: • Reassemble and reinsert steam box • Reinsert canisters

• Reassemble and reinsert mixing bowls

• Reassemble and reinsert manifold

15. Close and lock front door. Espresso

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PROGRAMMING 9.1 MAIN MENU

OPERATOR

Previous 1

Next 2

3 Exit

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4 Enter

Menu A Status

Status, see page 34

Menu B Maintenance

Maintenance, see page 35

Menu C Settings

Settings, see page 37

Menu D Test Beverages

Test beverages, see page 38

Menu E Data Exchange

Exchange data, see page 42

Menu F Installation

Installation, see page 43

Menu G Factory Setup

Factory setup, see page 44

Exiting menu

Exit menu

access only for technician level (valid USB stick needed)

USB

access for operator & technician level

PROGRAMMING 9.2 SUBMENU Aâ&#x2C6;&#x2019;STATUS

Previous 1

Menu A Status

Next 2

3 Exit

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4 Enter

Menu A1 Sold Beverages

Shows list with total and recipe related counter for each sold beverage.

Menu A2 Warnings

List with pending warnings. Jump out of the list and in again to refresh with latest status. System warnings a listed with dedicated code.

Menu A3 Errors

List with pending warnings. Jump out of the list and in again to refresh with latest status.

Menu A4 Maintenance status

Lists for the activities descaling, replace ilter and rinse the duration or number of beverages since activity was last executed.

Menu A5 Reminder status

Lists for the activities descaling, replace ilter and rinse the duration or number of beverages when activity is next time required. A value is only shown when the reminder is activated.

Menu A6 Shows list with total and recipe related counter for Prepared Beverages each prepared beverage (includes test recipes). Menu A7 Machine Info

Show machine type, boiler type, serial number.

Menu A8 Version Info

Show version information of main software, HMI software, Machine control and Door PCB (assembly revision). Shows the telemetry (GPRS-Modem) status:

Menu A9 Modem: enabled | disabled | not responding! Telemetry Status SIM-Card: installed | missing

Signal [%]: <0 .. 100> Coniguration: valid | invalid | testing.. Compatibility: compatible | incompatible Drv.Ver.Machine: <version number> Drv.Ver.Modem: <version number> App.Ver.Modem: <version string>

access only for technician level (valid USB stick needed)

USB

access for operator & technician level

PROGRAMMING 9.3 SUBMENU Bâ&#x2C6;&#x2019;MAINTENANCE

9 Previous 1

Menu B Maintenance

Next 2

3 Exit

Menu B1

Reset rinsing reminder

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4 Enter

Reset rinsing reminder

Menu B2 Do descaling

Start descaling process

Menu B3 Replace filter

Start water ilter activity after replacing the ilter

Menu B4 Cal.Fluid system

Starts calibration process of all luid paths

Menu B5 Cal. Flow meter

Starts calibration process of low meter

Menu B6 Cal. Canister 1

Start calibration process of Canister 1.

Menu B7 Prod. Cal. Can 1

Start product dosing calibration Canister 1 (compensation of density variation).

Menu B8 Check Can 1

Check dosing accuracy of Canister 1

Menu B9 Cal. Canister 2

Start calibration process of Canister 2

Menu B10-B17 ...

...

access only for technician level (valid USB stick needed)

USB

access for operator & technician level

PROGRAMMING 9.3 SUBMENU Bâ&#x2C6;&#x2019;MAINTENANCE Previous 1

Menu B Maintenance

Next 2

3 Exit

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Menu B1-9 ... Menu B10 Prod. Cal. Can 2

Start product dosing calibration Canister 2 (compensation of density variation).

Menu B11 Check Can 2

Check dosing accuracy of Canister 2

Menu B12 Cal. Canister 3

Start calibration process of Canister 3

Menu B13 Prod. Cal. Can 3

Start product dosing calibration Canister 3 (compensation of density variation).

Menu B14 Check Can 3

Check dosing accuracy of Canister 3

Menu B15 Cal. Canister 4

Start calibration process of Canister 4

Menu B16 Prod. Cal. Can 4

Start product dosing calibration Canister 4 (compensation of density variation).

Menu B17 Check Can 4

Check dosing accuracy of Canister 4

access only for technician level (valid USB stick needed)

USB

access for operator & technician level

4 Enter

PROGRAMMING 9.4 SUBMENU C−SETTINGS

9 Previous 1

Menu C Settings

Next 2

3 Exit

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Menu C1 Child Lock

Child lock: Enable, Disable

Menu C2 Plumbed Version

Plumbed version: Enable, Disable

4 Enter

access only for technician level (valid USB stick needed)

USB

access for operator & technician level

PROGRAMMING 9.5 SUBMENU Dâ&#x2C6;&#x2019;TEST BEVERAGE Previous 1 Menu D Test Beverage

Next 2

3 Exit

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Menu D1 Test Beverage 1

Start extraction beverage of recipe 1 (no increment of sales counter)

Menu D2 Scale factor B1

Set scale factor of recipe 1

Menu D3 Test Beverage 2

Start extraction beverage of recipe 2 (no increment of sales counter)

Menu D4 Scale factor B2

Set scale factor of recipe 2

Menu D5 Test Beverage 3

Start extraction beverage of recipe 3 (no increment of sales counter)

Menu D6 Scale factor B3

Set scale factor of recipe 3

Menu D7 Test Beverage 4

Start extraction beverage of recipe 4 (no increment of sales counter)

Menu D8 Scale factor B4

Set scale factor of recipe 4

Menu D9 Test Beverage 5

Start extraction beverage of recipe 5 (no increment of sales counter)

Menu D10-D32 ...

access only for technician level (valid USB stick needed)

USB

access for operator & technician level

Espresso

4 Enter

PROGRAMMING 9.5 SUBMENU Dâ&#x2C6;&#x2019;TEST BEVERAGE

9 Previous 1

Menu D Test Beverage

Next 2

3 Exit

Espresso

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4 Enter

Menu D1-D9 ... Menu D10 Scale factor B5

Set scale factor of recipe 5

Menu D11 Test Beverage 6

Start extraction beverage of recipe 6 (no increment of sales counter)

Menu D12 Scale factor B6

Set scale factor of recipe 6

Menu D13 Test Beverage 7

Start extraction beverage of recipe 7 (no increment of sales counter)

Menu D14 Scale factor B7

Set scale factor of recipe 7

Menu D15 Test Beverage 8

Start extraction beverage of recipe 8 (no increment of sales counter)

Menu D16 Scale factor B8

Set scale factor of recipe 8

Menu D17 Test Beverage 9

Start extraction beverage of recipe 9 (no increment of sales counter)

Menu D18-D32 ...

access only for technician level (valid USB stick needed)

USB

access for operator & technician level

PROGRAMMING 9.5 SUBMENU Dâ&#x2C6;&#x2019;TEST BEVERAGE Previous 1 Menu D Test Beverage

Next 2

3 Exit

Espresso

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Menu D1-D17 ... Menu D18 Scale factor B9

Set scale factor of recipe 9

Menu D19 Test Beverage 10

Start extraction beverage of recipe 10 (no increment of sales counter)

Menu D20 Scale factor B10

Set scale factor of recipe 10

Menu D21 Test Beverage 11

Start extraction beverage of recipe 11 (no increment of sales counter)

Menu D22 Scale factor B11

Set scale factor of recipe 11

Menu D23 Test Beverage 12

Start extraction beverage of recipe 12 (no increment of sales counter)

Menu D24 Scale factor B12

Set scale factor of recipe 12

Menu D25 Test Beverage 13

Start extraction beverage of recipe 13 (no increment of sales counter)

Menu D26-D32 ...

access only for technician level (valid USB stick needed)

USB

access for operator & technician level

4 Enter

PROGRAMMING 9.5 SUBMENU Dâ&#x2C6;&#x2019;TEST BEVERAGE

9 Previous 1

Menu D Test Beverage

Next 2

3 Exit

Espresso

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Lungo

CafĂŠ Au Lait

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4 Enter

Menu D1-D25 ... Menu D26 Scale factor B13

Set scale factor of recipe 13

Menu D27 Test Beverage 14

Start extraction beverage of recipe 14 (no increment of sales counter)

Menu D28 Scale factor B14

Set scale factor of recipe 14

Menu D29 Test Beverage 15

Start extraction beverage of recipe 15 (no increment of sales counter)

Menu D30 Scale factor B15

Set scale factor of recipe 15

Menu D31 Test Beverage 16

Start extraction beverage of recipe 16 (no increment of sales counter)

Menu D32 Scale factor B16

Set scale factor of recipe 16

access only for technician level (valid USB stick needed)

USB

access for operator & technician level

PROGRAMMING 9.6 SUBMENU E−UPDATE MACHINE Previous 1

Menu E Data Exchange

Next 2

3 Exit

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Menu E1 Do Sync

Start synchronization process with Nestlé Professional Beverage Studio sync package on USB stick.

Menu E2 Export data

Start manual job. Select as a irst step destination USB stick or telemetry connection to transfer the data to Nestlé Professional Beverage Studio.

Menu E3 Telemetry import

Conirm pending telemetry job to import new recipes, machine coniguration, language iles.

access only for technician level (valid USB stick needed)

USB

access for operator & technician level

Espresso

4 Enter

PROGRAMMING 9.7 SUBMENU F−INSTALLATION

9 Previous 1

Menu F Installation

Next 2

3 Exit

Espresso

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4 Enter

Menu F1 Select Language

Select the language

Menu F2 Do first filling

Start irst illing process

Menu F3 Drain machine

Start draining activity

Menu F4 Check telemetry

Check full telemetry chain by sending ping-message to NTP (Nestlé Telemetry Platform) and wait till response is received.

Menu F5 Update machine

Update software of machine without involving Nestlé Professional Beverage Studio

Menu F6 Exp. Debug Data

Creates a backup of the machine’s ile system to the USB stick as an encrypted archive e.g. Snapshot_A 840_1113092400051_3.0_2014_01_21T09_02_12.nmd

access only for technician level (valid USB stick needed)

USB

access for operator & technician level

PROGRAMMING 9.8 SUBMENU G−FACTORY SETUP Previous 1 Menu G Factory setup

Next 2

3 Exit

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4 Enter

Menu G1 Allow 1. Sync.

Machine accepts (again) a irst/generic sync package on next sync (ile with 0 in name).

Menu G2 Allow old Sync.

Machine accepts an older or equal sync package compared to last executed sync.

Menu G3 Reset S.L.E.P.

Reset the stored S.L.E.P. pattern (power saving) and restart self-learning energy saving process again.

Menu G4 Reset local conf

Reset all local coniguration to default: Local coniguration (Plumbed, Child Lock, Language) and Beverage scale factors Reset all POC related data (Machine is in state as it was shipped irst time to the POC). All local and Nestlé Professional Beverage Studio related data is deleted.

Menu G5 Reset POC Menu G6 Set time/date

Adjust UTC time and date

Menu G7 Set serial number

Set the machine serial number. The number must be entered twice, to reduce risk of entering wrong values.

Menu G8 Set boiler type

Select the boiler type

access only for technician level (valid USB stick needed)

USB

access for operator & technician level

Espresso

PROGRAMMING 9.9 LED

9 LED 2 LED 1

There are multiple LEDs mounted on the PCB indicating the boards status. â&#x20AC;˘ 7 green LEDs for power levels (voltage) â&#x20AC;˘ 1 blue & 1 red LED together encoding the basic software status NOTE: LED color may differ. Therefore refer to position of LED.

Blue LED (Status LED 1, D3) Red LED (Status LED 2, D4)

Explanation of LED Blinking No blinking period Fast blinking period: about 1 second Slow blinking period: about 2 seconds

Blue LED (Status LED 1, D3)

Red LED (Status LED 2, D4)

Explanation of LED Blinking

Off

Machine is turned off or is in state right after power up

Off

Machine has started/ runs boot loader

Off

Machine starts loading/ loads a new irmware into FLASH (optional step)

Off

Machine has entered/executes base setup phase

Off

Machine has completely inished setup and is now ready for normal operation

A fatal software error condition has occurred; the software/the machine has been halted

CLEANING & MAINTENANCE 10.1 DAILY–MIDDLE AREA

Turn off the machine before cleaning. Wash hands thoroughly with water and soap before handling the machine and the products. Only use potable water to clean and ill the machine. Use as cleaning material: Single use paper towels, brushes, detergent, clean water and disinfectant. Use protection gloves specially designed for handling chemicals. A) Manifold, Mixing bowl, Inside machine, Steam box 1. Unlock front door with key. Push locking button and open front door. Espresso

Lungo

Hot Chocolate

Latte

2. Remove manifold and demount in single parts: • Manifold slider (1) • Manifold lid (2) • Manifold (3) • Manifold handle (4) 3. Push down whipper lever, remove mixing bowl and demount in single parts: • Powder chute (5) • Mixing bowl (6) • Sealing (7) • Mixing bowl back plate (Impeller) (8)

4. To remove steam box, remove canisters. Then remove steam box. NOTE: For this procedure it is not necessary to clean canister. In the meantime put canister aside at a clean place.

Cappuccino

Café Au Lait

Mocha

Hot Water

1 2 3 4

5 6 7 8

CLEANING & MAINTENANCE 10.1 DAILY–MIDDLE AREA

5. Wet clean all parts of the manifold, the mixing bowl and the inside machine according to the mandatory Cleaning and Disinfection schedule (see “10.6 CLEANING AND DISINFECTION SCHEDULE“, page 53). Afterwards rinse parts with clean water and wipe dry or air dry. NOTE: For monthly cleaning an additional disinfection after wet cleaning must be done. Disinfection: If you wish to disinfect, prepare of a 200 ppm free chlorine solution (food grade disinfectant) (see “10.5 GENERAL DISINFECTION PROCEDURE“, page 52). Manifold NOTE: Clean thoroughly food zone parts, beverage dispensing parts.

Mixing bowl NOTE: Clean thoroughly the low hole of the mixing bowl with the cleaning brush provided with the machine. Rinse carefully all parts with clean water to remove detergent. Afterwards wipe dry or air dry the powder chute.

Steam Box NOTE: Open steam box. Clean inside thoroughly with the cleaning brush provided with the machine. Rinse carefully with clean water to remove detergent. Afterwards rinse parts with clean water and wipe dry or air dry.

Inside machine, middle area NOTE: Clean the accessible surface of the inside machine, clean thoroughly open seams in splash zone that give access to interior area.

CLEANING & MAINTENANCE 10.1 DAILY–MIDDLE AREA

6. Reassemble all the parts.

7. Close and lock front door. Espresso

Lungo

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Hot Water

CLEANING & MAINTENANCE 10.2 DAILY–LOWER AREA

2. Unclip and remove the espresso cup stand. 3. Remove and empty the drip tray. 4. Wet clean the drip tray, grid, espresso cup stand, delivery area, the exterior of the machine and the lower inside machine according to the mandatory Cleaning and Disinfection schedule (see section “10.6 CLEANING AND DISINFECTION SCHEDULE“, page 53). Afterwards rinse all parts with clean water and wipe dry or air dry. NOTE: For monthly cleaning an additional disinfection after wet cleaning must be done. Disinfection: If you wish to disinfect, prepare of a 200 ppm free chlorine solution (food grade disinfectant) (see section “10.5 GENERAL DISINFECTION PROCEDURE“, page 52). NOTE: Clean the accessible inside of machine, clean thoroughly open seams in splash zone, that give access to interior area.

5. Reassemble all the parts. NOTE: Insert the drip tray until it reaches the backside of the machine.

Espresso

Lungo

6. Close and lock front door. NOTE: After closing the front door the machine rinses automatically.

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CLEANING & MAINTENANCE 10.3 WEEKLYâ&#x20AC;&#x201C;UPPER AND MIDDLE AREA Turn off the machine before cleaning. Wash hands thoroughly with water and soap before handling the machine and the products. Only use fresh potable water to clean and ill the machine. Mixing bowls & Manifold, Inside machine front area: wet cleaning with disinfection; Canister barrage & outlet: dry cleaning Materials: Single use paper towels, clean water, cleaning brushes, domestic detergent 1. Open door. 2. Remove all canisters. 3. Remove mixing bowls. 4. Remove manifold.

Espresso

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Hot Water

5. Wet clean all parts of the manifold, the mixing bowl and the inside machine. Therefore use clean water containing a domestic detergent. Afterwards rinse parts with clean water and wipe dry or air dry.

Manifold NOTE: Clean thoroughly food zone parts, beverage dispensing parts. Mixing bowl NOTE: Clean thoroughly the low hole of the mixing bowl with the cleaning brush provided with the machine. Rinse carefully all parts with clean water to remove detergent. Afterwards wipe dry or air dry the powder chute. NOTE: If there is repeatedly to much dust, humidity or powder, check fan of steam exhaust on the left side of machine. Inside machine NOTE: Clean the accessible inside of machine, clean thoroughly open seams in splash zone, that give access to interior area.

6. Keep outlet closed and dry clean the barrage with cleaning brush. Push the barrage and hold the barrage in this position. The outlet is open. Some powder may be released. Dry clean the outlet with cleaning brush. 7. Reassemble all parts. Close and lock front door.

CLEANING & MAINTENANCE 10.4 TWICE A YEAR–CANISTER, INSIDE MACHINE

Turn off the machine before cleaning. Wash hands thoroughly with water and soap before handling the machine and the products. Only use fresh potable water to clean and ill the machine. 1. Materials: Single use paper towels, clean water, cleaning brushes, domestic detergent and disinfectant. NOTE: Twice a year do a wet cleaning of canister and inside machine front area. Therefore use clean water containing a domestic detergent. Afterwards rinse parts with clean water. Dry parts with a single use paper towel. At last disinfect: prepare a 200 ppm free chlorine solution (food grade disinfectant) (see section “10.5 GENERAL DISINFECTION PROCEDURE“, page 52). • To prepare wet cleaning of machine inside front area: remove all canisters, mixing bowls, manifold, steam 5 box, water tank, drip tray. • To prepare wet cleaning of canister: disassemble 2 4 canister and its parts. 1 3

1 4 2

• Wet clean canister and its parts. Wet clean inside of machine front area, especially steam exhaust on the upper left side of the machine, see detail besides. NOTE: Wet clean thoroughly spring, canister colored coded locator and the canisters’ outlets.

NOTE: To get access to steam exhaust remove left side panel.

NOTE: Wet clean the accessible inside of machine front area, clean thoroughly open seams in splash zone, that give access to interior area. 2. Materials: Single use paper towels, cleaning brushes. NOTE: Twice a year do a dry cleaning of inside machine back area. • To prepare dry cleaning of inside of machine back area: dismantle back panel, see section “10.8 DISMANTLING PARTS–FIRST STEPS, PANELS“, page 54, step 4. • First check inside of machine back area. If necessary disassemble inside machine back area and dry clean. 3. Reassemble and reinsert all parts. Close and lock front door.

CLEANING & MAINTENANCE 10.5 GENERAL DISINFECTION PROCEDURE

Turn off the machine before cleaning. Wash hands throughly with water and soap before handling the machine and the products. Only use potable water to clean and ill the machine. Use as cleaning material: Single use paper towels, brushes and disinfectant. Use protection gloves specially designed for handling chemicals.

Materials: Single use paper towels, cleaning brushes, detergent and disinfectant. Precondition: Parts must be cleaned with soapy clean water and rinsed thoroughly with clean water before disinfection. 1. Prepare a 200 ppm free chlorine solution (food grade disinfectant). 2. Soak all parts for a minimum of 20 minutes in an approved sanitizer equivalent to at least 200 ppm free chlorine food grade disinfectant. 3. Wipe dry or air dry completely before reassembling.

CLEANING & MAINTENANCE 10.6 CLEANING AND DISINFECTION SCHEDULE

CLEANING AND DISINFECTION SCHEDULE ITEM

Daily

Weekly Monthly How to clean?

- Mixing bowls (4 parts/bowl: powder chute, mixing bowl, mixing bowl back plate [impeller] and sealing) - Manifold (4 parts: manifold slider, manifold, manifold lid, manifold handle)

Steam box

see section 10.1, page 48

Water tank

see section 10.2, page 49

Drink delivery area and exterior of the machine

see section 10.2, page 49

Cup stand / drip tray and grid

see section 10.2, page 49

Ingredient canister (barrage, outlet) Inside machine (front of machine: inner frame, inner door, part of water tank, etc.) NOTE: For information on how to prepare a disinfection solution, see section 10.5, page 52. NOTE – Monthly cleaning: • For steam box follow instructions in section 10.1, page 48 . • For inside machine, water tank, drink delivery area and exterior of machine, cup stand/drip tray and grid, follow instructions in section 10.2, page 49.

see section 10.1, page 48; see section 10.3, page 50

see section 10.3, page 50 D

see section 10.1, page 48 10.2, page 49 10.3, page 50

W: DRY CLEAN/DRY WIPE C: WET CLEANING D: WET CLEANING FOLLOWED BY DISINFECTION NOTE: For cleaning and disinfection you are recommended to prepare a cleaning and disinfection plan, see Quick Reference Card.

10.7 PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE ITEM

Twice a year

Category

Error Code

Problem

Cause(s)

Solution(s)

Status

door_open

Door is opened, all Door power drivers like motors, pumps are disabled

Close door

drip_tray_is_removed

Trip Tray is removed

Trip Tray

Mount to clear

drip_tray_is_full

Trip Tray is full

Trip Tray

Empty and place to clear

water_tank_is_ removed

Water tank is removed or incorrect placed

Water tank

Place water tank

low_boiler_water_temperature

Low water temperature in boiler

Water

Machine is heating up, wait until temperature is heated up

high_boiler_water_temperature

High water temperature in boiler

Water

Heating is disabled, wait until temperature is cooled down

boiler_is_not_full It is deined as the temperature range between upper threshold of set point to over temperature

Boiler

Do irst illing (access via SCPI or menu)

luid_system_is_ not_full

Boiler is empty

Boiler

Do irst illing (access via SCPI or menu)

over_temperature_in_boiler

Fluid system is empty

Fluid system

Cool down machine and restart the machine

empty_resources_ High over temperature for_all_recipes

Canisters and Reill canisters and water tank water tank

rinsing_required

Rinsing

Rinsing is required

Press rinse button

TROUBLESHOOTING 11.6 ERROR CODE LISTâ&#x20AC;&#x201C;SYSTEM

System errors are errors resulting from unexpected behavior. No beverage extraction is possible. Those errors can be cleared by the technician, NestlĂŠ Professional Beverage Studio and/or customer care center. Category

Error Code

Problem

Cause(s)

Solution(s)

System

E001

No Machine Uid found

Coniguration

Request UID from NPBS and programm via SCPI

E002

Mfs is corrupt

Coniguration

Repeat or do a irmware update with USB stick

E003

Language ile is corrupt

Coniguration

Synchronize machine with NPBS and USB stick

E004

Recipe language ile corrupt

Coniguration

Synchronize machine with NPBS and USB stick

E005

Recipe ile corrupt

Coniguration

Synchronize machine with NPBS and USB stick

E006

GeneralConiguration ile is missing

Coniguration

Synchronize machine with NPBS and USB stick

E007

Calibration ile is missing Coniguration

Execute machine calibration via menu and then restart machine

E008

PeriodicJobsFileMissing

Coniguration

Call customer care center

E009

ManualJobs ile is missing

Coniguration

Call customer care center synchronize machine with NPBS and USB stick

E010

Invalid ile data

Coniguration

E011

Language Mfs File Missing

Coniguration

Synchronize machine with NPBS and USB stick

E012

Recipe Language Mfs ile corrupt

Coniguration

Synchronize machine with NPBS and USB stick

E013

Invalid parameter key deinition

Coniguration

A ile contains a invalid parameter try to synchronize with NPBS

E014

Machine not calibrated

Coniguration

Machine was never calibrated - call technician

E015

Missing parameters

Coniguration

Some parameters where not found in the ile - try to synchronize with NPBS

E100

RecipeExtractionFailed

Process

Do descaling and afterwards machine calibration (via menu)

E300

SaveAndCompactFailed

Filesystem

Call customer care center

E301

OpenFileFailed

Filesystem

Call customer care center

E302

Write2FileFailed

Filesystem

Call customer care center

E303

ReadFromFileFailed

Filesystem

Call customer care center

E304

InvalidFileFormat

Filesystem

Call customer care center

E305

CloseFileFailed

Filesystem

Call customer care center

TROUBLESHOOTING 11.7 FATAL ID CODE LIST Fatal IDs relect serious malfunction of the machine. It does not operate anyway and is forced into halt mode. For more information on how to proceed call customer care center.

Fatal ID Code

Problem

Cause(s)

0 ReasonUnknown

Exception-origin outside of machines framework. No details available

Unknown

1 ProgramError

An unexpected program low has been detected

A program error

2 UnrecMachineType

Machine type selected via dip-switches is unrecognized or not available

3 FSGeneral

Unspeciied ile system problem during startup

4 FSLowLevelFormat

Testing / execution of low level ilesystem format nok

5 FSHighLev. Format

Testing / execution of high level ilesystem format nok

6 FSStdDirNok

Existence-check or creation of std directory structure nok

7 OSError

OS error (method ‚OS_Error‘ in ile ‚OS_Error.c‘) has been called. In the case of an OS-Error only the following reactions can be achieved by the machines software: 1. Both status LEDs are turned on 2. Water heater and water reill valve are turned off 3. The display will keep showing the last message 4. No log entry is done into the log-ile

8 ProcessorError

Processor error (method ‚..._handler‘ in ile ‚stm32f2xx_it.cpp‘ has been called In the case of a processor error only the following reactions can be achieved by the machines software: 1. Both status LEDs are turned on 2. Water heater and water reill valve are turned off 3. The display will keep showing the last message 4. No log entry is done into the log-ile

9 DriverFault

General driver fault

10 SupplyFault

Supply fault

11 SensorDefect

Sensor defect detected. This exception is normally detected on hardware abstraction layer. Exception is thrown when temperature detected by internal MCU temperature sensor is out of range [-40°C .. 125°C].

12 TemperatureOutOfRange

Measured temperature is out of plausible range. This exception is This exception can be normally detected on application layer. thrown in following situations: WaterHeaterController detects a boiler temperature out of the range [0°C .. 120°C]

unknown source One of the following situation is assumed, based on the sampled ADC value: 1.Unconnected wire, broken cable, short circuit; 2. Calculated values are not plausible (e.g. negative resistance) or are in a range that lead to an arithmetic exception (e.g. division by zero)

DECOMMISSIONING, RECOMMISSIONING 12.1 DECOMMISSIONING

If the machine is not be used for 4 weeks or more, do as follows: 1. Remove the products, follow instructions of steps 1–8 “8.2 REPLACING POWDER“, page 30. 2. Clean the machine, see and follow instructions of: • “10.1 DAILY–MIDDLE AREA“, page 48 • “10.2 DAILY–LOWER AREA“, page 49 • “10.4 TWICE A YEAR–CANISTER, INSIDE MACHINE“, page 51 3. Drain the machine, follow instructions “7.1 WATER DRAINAGE“, page 24. 4. Unplug electrical and water connections, see step 5 and 3, “4.2 SET-UP“, page 10. 5. Remove water ilter if present, see step 3 “4.2 SET-UP“, page 10. 6. Pack the machine. 7. Store / move in a place, where the machine is secured to prevent falling, moving or falling off.

12.2 RECOMMISSIONING 1. To unpack follow installation procedure “4.1 REMOVAL FROM PACKAGING“, page 9. 2. To set-up machine follow instructions of“4.2 SET-UP“, page 10. NOTE: Reinstall a new water ilter. For location of water ilter see step 3 section “4.2 SET-UP“, page 10. 3. Follow main installation steps “4.4 INSTALLATION AND CONFIGURATION MAIN STEPS“, page 12. 4. To clean the machine follow instructions: • “10.1 DAILY–MIDDLE AREA“, page 48 • “10.2 DAILY–LOWER AREA“, page 49 • “10.4 TWICE A YEAR–CANISTER, INSIDE MACHINE“, page 51 5. To place new products follow instructions “8.1 REFILLING INGREDIENTS“, page 29. 6. To check/redo calibrations follow instructions : • “5.1 WATER PUMP CALIBRATION“, page 17 • “5.2 CANISTER MOTOR CALIBRATION“, page 18 • “5.3 POWDER CHECK CALIBRATION“, page 21 7. To test beverages follow instructions from section 6 “TEST BEVERAGE“, page 22.

DISPENSER RECYCLING 13.1 PLASTIC SEPARATION ABS

ABS

K-53072 Drip_Grid_A840 K-53061 Door_Panel_Main_A840 K-53062 Door_Panel_Back_A840 K-50002 Top Panel K-53003 Chassis_Bottom_A840 K-53063 Header_Panel_A840 K-53051 Top_Panel_A840 K-50004 Side_Panel_Left K-53002 Chassis_Top_A840 K-53026 Glamour_Panel_Main_Body K-52042 Drip_Grid_Target K-50003 Side Panel right K-50754 Glamour_Panel_right K-50758 Glamour_Panel_left K-53006 Powder_Level_upper_shell_A840 K-51035 Guide cone Rotating Jet Tube K-46774 Gear 2 K-46775 Gear 3 K-46783 Lip seal clip K-46766 Plug lock K-51036 Guide cone Hot water outlet tube K-51015 Rotating jet cover K-53109 Cup Illumination Adapter right A840 K-52106 Tank Handle Cap K-50788 Drawer K-52017 Trap top panel K-52075 Slide Panel K-53056 Canister motor support A840 K-52080 Adapter Lock K-53101 HMI panel A840 K-51066 HMI PCB Cover K-50848 Pump_bridge K-52076 Top panel

K-50755.xx Canister handle Cap K-51045 Powder chute cover K-50784 Key K-52110 Tank Handle Top K-53066 Housing outlet K-50770 Lightbar wheel K-50849 Power supply carrier K-50875 Lock Plate Cover K-50827 Powdercompartment_fan_carrier K-50874 Blind hole cover K-50872 Hinge Cover K-50873 Cable Cover K-50828 Cup Illumination Adapter top K-50994 Cupstand magnet cover K-53008 Air Adapter K-52003 Chassis Bottom Cover K-50821 Bypass door switch K-53102 HMI Relector A840 K-50910 Cover Payment Connector K-53103 HMI frame K-53106 HMI button K-52074 Bottom Panel K-53105 HMI button A840 K-52020 Water outlet valve plug K-52107 Tank Handle k-53007 Powder Level subshell A840 K-51046 Housing outlet K-46776 Gear 4 K-46773 Gear 1 K-50018 Cup Stand Grid K-52078 Connection Hook K-52079 Bridge

K-53069 Push button A840 K-50783 Housing key cylinder K-50082 Magnet holder K-53119 Manifold handle A840 K-50011 Hinge Z-50917 Cable support for ribbon cable TFCCA-15

Z-50988 Open bushing Z-50904 Metal holder for C13 Z-50761 Distance sleeve-PA6.6 white-rd.6.2x10x3 Z-50901 Metalholder for C12 with stress relief Z-50902 Metalholder for C12 without stress relief

DISPENSER RECYCLING 13.1 PLASTIC SEPARATION

K-51057 HMI foil support K-52077 Storage Bin k-50741 Adapter Lense Part K-53107 HMI window A840 K-54505 LCD Display Window K-50825 LED Holder K-53064 Door Glass A840 K-53110 Cup Illumination Adapter left A840

K-53081 Water_Tank_A840 K-53082 Tank top A840 K-53120 Manifold Slider A840 K-53010 Steam box A840 K-50769 Cover Swimmer Support K-51003 Powder chute K-50513 Double chute K-50141.xx Canister 1 Liter K-52102 Tank Top A225 K-50083 Cover magnet holder K-53004 Single chute K-49138.xx Color code clip

PPE

POM

K-53087 Valve box A840

K-51037 End_Cap_hot_water_outlet_tube K-50853 Watertank_Outlet_Valve K-51040 Tube_adapter_Valvebox K-50851 Watertank_outlet_valve K-50601 T-Connector K-50852 Watertank_Outlet_Valve_Filter K-50739 Adapter_hotwater_outlet K-50111 Drain Cover K-50725 Cup Stand Adapter K-50771 Copling shaft K-50780 Cover push button K-50781 Cover key cylinder K-50782 Key cylinder K-50012 Pin Hinge K-50623 Cupstand metal plate cover k-50805 Adapter Canister Adjustment K-50719 Adapter tank lock

DISPENSER RECYCLING 13.1 PLASTIC SEPARATION PPO

K-50809 UL Encloser Top K-50808 UL Encloser SV PCB K-50806 UL Encloser Bottom 230V

K-49156 Top_Cover

PMMA

KK-52105 Swimmer Tank Z-49295 Protective cap-TL-2-222 D:28.4

Z-50702 Plexi Glass Z-52081 Plexi glass

Blended Plastics (PPO and PS)

Combination of different plastics, 2K-parts

K-46778 Gear cover box K-50844 Sealing support ms hard K-50807 UL encloser bottom 115V K-50847 Sealing support tankside K-46777 Housing gear box

K-53116 Manifold lid A840, PP and TPE k-53118 Manifold holder A840, PP and TPE K-53073 Drip_lid_a840, ABS & TPE

Silicone

EPDM

Z-49237 Water Outlet Z-50931 Tube Backlowcontrol to Tankvalve Z-50987 Tube powder compartment fan to chassis Z-50914 Tube T-Connector to Boiler Z-50911 Tube Tankvalve to Flowmeter Z-50912 Tube Flowmeter to Pump Z-50913 Tube Pump to T-Connector Z-50602 Silicon connection valve-tank Z-50112 Drain Tube Z-50935 Tube boiler to safety valve Z-50934 Tube safety valve drawer Z-46781 Jet Nozzle Silicone-1 Z-51005 Tube valve to rotating jet Z-51016 Tube valve to hot water outlet Z-50937 Tube Valvebox Z-50936 Tube Safetyvalve to Valvebox Z-50940 Tube to HotwaterValve A840 Z-50941 Tube ValveHW to HWO Z-50943 Tube Valvebox to backlowcontrol A840

Z-49031 Rubber 10 for front feet

DISPENSER RECYCLING 13.2 METAL SEPARATION

Steel

Z-50983 Z-50983_SHR-LiKPF-W1452-T10-10.9(A3K)-3.5x16 Z-50728 Lock Plate Z-50774 Benzing-Quicklock-(PHR)-BQ5 Z-50515 Screw 4 x 25 Z-50833 Magnet Steambox 12*6*4 Z-50759 Benzing-Quicklock-(PHR)-BQ3 Z-49269 Magnet Steam suction Z-43100 Hose clamp for hose: Di: 4mm / Da: 8 mm Z-50949 Hose clamp for hose: Di: 5mm / Da: 9 mm Z-50903 Metal holder for C06 Z-50880 Washer Z-50881 SHR-Zyl-Iso14580-A2/70-TX10-M3x8 Z-50923 Nut M3 Z-48340 Z-48340_SNR-LIKPF-W1452-T10-10.9(A3K)-3x10 Z-50929 Hose clamp for hose: Di: 5mm / Da: 11mm

Z-50920 Bottom plate Z-50921 Cover plate Z-50924 Z-50924_SHR-Zyl-ISO14580-A2/70-TX10-M3x6 Z-50993 Z-50993_SHR-LIKPF-Z2_10.9-(AK3)-5*12 Z-50908 Compression spring 50/5/2 Z-46789 Cylinder pin 2x16 Z-50749 Z-50749_SHR-LIKPF-W1452-T10-10.9-(A3K)3.5x25 Z-50778 SHB-DIN9021-140HV-(A2K)-D3.7 Z-50779 SHR-LIKPF-W1452-T10-10.9-(A3K)-3x6 Z-50203 Z-50203_SHR-F.KST-WN1412-ST-(A2K)KA-35*16 Z-50727 Magnet 20*10*2 Z-50733 Lock Hook Z-50736 Cylinder bolt d4h8x14 Z-50734 Spring push button Z-50735 Spring Lock Hook Z-50193 Magnet S-06-06-N Z-50846 Spring for water tank outlet valve

Steel, combined with a plastic

Brass

K-49101 Impeller cpl. Milk combined with PA K-53071 Drip_Tray_A840 combined with ABS

Z-49292 Spreadsert M4 Z-46782 Gear 5 Module 04

DISPENSER RECYCLING 13.3 ELECTRONIC SCRAP SEPARATION Printed circuit board (PCB)

Cables

Other electric/electronic components

Z-50861 Supply Voltage PCB Z-50763 Power supply 150W Z-50073 Machine Control PCB Z-50105 Canister PCB Z-53078 Canister A840 PCB Z-50744 Powder Level Sensor PCB Z-53079 Powder Level Sensor A840 PCB Z-50829 Valve Box PCB Z-50773 Tank Level Sensors PCB Z-50772 Drip Tray Sensors PCB Z-51068 Touch PCB Z-53104 HMI_A840_PCB Z-50819 Door PCB

Z-50915 C50 Z-50959 C10 Z-50950 C01 Z-50951 C02 Z-50954 C05 Z-50955 C06 Z-50965 C18 Z-50952 C03 Z-50956 C07 Z-50957 C08 Z-51102 C43 Z-50962 C13 Z-50968 C22 Z-50963 C15 Z-50970 C26 Z-53152 C37 Z-51100 C40 Z-51101 C42 Z-50976 C45 Z-52130 C46 Z-50961 C12 Z-50966 C19 Z-53150 C20 Z-50974 C39 Z-53151 C36 Z-51104 C48 Z-50977 C47 Z-50967 C21 Z-50830 Powercord USA Z-50831 Powercord Switzerland Z-50995 Powercord NEMA 5-15P _C20 Z-50996 Powercord Schuko CEE7_C14

Z-50969 C25, incl. Steam fan Z-50895 Backlow control valve Z-51103 C44, incl. Steam fan Z-50883 Boiler Level probe Z-50885 Boiler Temperature Sensor Z-51065 Fuse Variant 230V Z-49330 Z-49330 Powerinlet DC11 K-49248 NP-Pump Z-50067 Flowmeter Z-50978 C30, incl. Payment system connector Z-50894 Inlet Valve Z-50922 Ferrit bracket Z-50975 C41, incl. System fan Z-50953 C04, incl. powder compartment fan Z-50838 Safety valve Z-50840 Boiler cpl 115V Z-50053 Boiler cpl 230 V Z-51064 Fuse Variant 115V Z-49331 Z-49331 Powerinlet EC11 Z-46787 Motor Outline NF213G Z-49050 Canister Motor 80 coffee Z-49049 Canister Motor 140 milk Z-50162 Y-Valve 2/2 Z-51070 Backlow Valve 2/2 K-50971 Tank Illumination; Cable C29 cpl. (incl. PCB and adapter) K-50973 Cup Illumination; Cable C38 cpl. (incl. PCB and adapter) Z-50221 Doorswitch OMRON-D3DC_3 Z-49308 Airlink Z-50803 Antenna straight

1 Z-50911 3 Z-50912 4 Z-50913 5 Z-50914 6 Z-50931 9 Z-50934 10 Z-50935 11 Z-50936

1.3 l/min (±25%) Flow Limitter

Full or «no presence» sensor

Backflow and Air outlet

Water inlet

Tube Safetyvalve to Valvebox

Tube Boiler to Safetyvalve

Tube Safetyvalve to drawer

Tube Backflowcontrol to Tankvalve

Tube T-Connector to Boiler

Tube Pump to T-Connector

Tube Flowmeter to Pump

Tube Tankvalve to Flowmeter

Drip tray

Tank outlet

Removable water tank

Valve_Inlet

Fluid Schema Sebastian: A840/A620 SOP

Low Pressure Boiler

mix

Tube Valvebox to Backflowcontrol A840

Tube Valvebox to Backflowcontrol A620

Tube ValveHW to HWO

Tube to HotwaterValve A840

Tube to HotwaterValve A620

Silicon connection valve-tank

Drain Tube

HWO

mix

A840

A620

8 11

5/3

Tube OD

6.8mm

5.6mm

6.8mm

Connector ∅

Valve_HotWater

4/2

5/2

Tube ID / Wall

Valve_Mixer3

Valve_Mixer2

17/18

Valve_Mixer1

mix

CEME Valve V719VN2,0PM2A12 Z-50640 Beverage Outputs A840/A620 only only A840 A840

Open tube for draining system

Safety Valve 2.5 bar +/-0.5

Tube 1 Valvebox

Pmax ≈ 4 bar

Pump

12 Z-50937 13 Z-50939 14 Z-50940 15 Z-50941 17 Z-50985 18 Z-50943 21 Z-50650 22 Z-50602

Flowmeter

Active Backflow Control Valve

TECHNICAL DIAGRAMS 14.1 WATER CIRCUIT DIAGRAM

Valve_ Mixer 3

C37

J13

Helbling Technik AG Hubstrasse 24 CH-9500 Wil Tel. +41 71 913 82 11 Fax. +41 71 913 82 10

Flow meter

C26_3

113 376 700

Project number

Sebastian

Project name

Pump

J100

C45

C15

C30

J10

A840

J300

V04

V03

V02

Version

J303

J18

J11

C12

C36

C13

Door switch

Modified specification: ‘SELV and LPS’ to ‘PELV and limited voltage/current circuit’

Added Backflow Valve, modified C15

C47

J403

J300/ J301

J407

GPRS Module

C21

J401

C19_2

Cup Illumination right

Illumination PCB

C38_2

J409

J405

C19_1

C22_4

Canister motor 4

Memory stick IF

06.01.2014

02.12.2013

19.09.2013

Drawn date

JUB

Drawn by

07.01.2014

05.12.2013

22.09.2013

Review date

RIA

KRF

Reviewed by

1/2

Sheet / Number of sheets

Wiring diagram.vsd

File name

Machine

HMI A840 PCB (right)

HMI A840 PCB (left)

PELV and limited voltage/current circuit

Cup Illumination left

Illumination PCB

C38_1

J408

Character Display

H600

Door PCB

Bluetooth PCB

Powder level sensor A840 PCB

J400

C22_3

Canister motor 3

Canister A840 PCB

C22_2

C22_1

Canister motor 2

Canister motor 1

Cable C20 (on A840) replaced by C19, Tank illumination C29 removed

Changes from previous version

Powder Compartment Fan

Supply Voltage PCB

J301

Machine control PCB

Payment System Connector

J14

J15

J12

Wiring diagram Machine specific wiring:

C18

Drip Tray sensors PCB

J101

J12

C25

Steam Fan

Tank level sensors PCB

Valve_Inlet

J102

Backflow Valve

Valve box PCB

C26_2

C26_1

Mixer motor 3

Mixer motor 2

Mixer motor 1

Format

14 TECHNICAL DIAGRAMS 14.2 WIRING DIAGRAM

Helbling Technik AG Hubstrasse 24 CH-9500 Wil Tel. +41 71 913 82 11 Fax. +41 71 913 82 10

113 376 700

Project number

Sebastian

Project name

Wiring diagram Variant specific

Boiler

115V

SV PCB connected with screws to boiler body

115V 1098W

Heating element

Boiler temperature sensor

Level probe

V02

V01

Version

J201 J203

16A-T

F200

Housing

AC Input SK1

Power supply

Modified specification: SELV to PELV, LPS to limited voltage/current circuit

Initial version

J301

DC Output 24V, SK2

J302

06.01.2014

16.07.2013

Drawn date

C41

PELV

SK5

JUB

Drawn by

07.01.2014

19.07.2013

Review date

Machine

System Fan

limited voltage/ current circuit

J300

to Machine Control PCB

Supply Voltage PCB

J303

Power cord 115V with C19

J200 J202

J207 J206

J307

J400

Changes from previous version

Power Inlet US EC11 C20

C10

to Powder Compartment Fan

RIA

KRF

Reviewed by

2/2

Sheet / Number of sheets

Wiring diagram.vsd

File name

Format

TECHNICAL DIAGRAMS 14.3 WIRING DIAGRAM竏単OWER SUPPLY 115 V

Helbling Technik AG Hubstrasse 24 CH-9500 Wil Tel. +41 71 913 82 11 Fax. +41 71 913 82 10

113 376 700

Project number

Sebastian

Project name

Wiring diagram Variant specific

Boiler

230V

SV PCB connected with screws to boiler body

230V 1700W

Heating element

Boiler temperature sensor

Level probe

V02

V01

Version

J203

J201

10A-T

F200

Housing

AC Input SK1

Power supply

Modified specification: SELV to PELV, LPS to limited voltage/current circuit

Initial version

J301

DC Output 24V, SK2

J302

06.01.2014

16.07.2013

Drawn date

C41

PELV

SK5

JUB

Drawn by

07.01.2014

19.07.2013

Review date

Machine

System Fan

limited voltage/ current circuit

J300

to Machine Control PCB

Supply Voltage PCB

J303

Power cord 230V with C13

J202

J200

J207 J206

J307

J400

Changes from previous version

Power Inlet EU DC11 C14

C50

C10

to Powder Compartment Fan

74 0

RIA

KRF

Reviewed by

2/2

Sheet / Number of sheets

Wiring diagram.vsd

File name

Format

14 TECHNICAL DIAGRAMS 14.4 WIRING DIAGRAM竏単OWER SUPPLY 230 V

SPARE PARTS LIST

All related information regarding spare parts are available on the intranet page “Nestlé Professional Trade Asset Management and Quality“ under the following link: http://thenest-eur-np.nestle.com/RD/RD_BVGC/BQM_TAM/Pages/BQTAM_Solutions/Solutions.aspx

For more information visit: http://thenest-eur-np.nestle.com/RD/RD_BVGC/BQM_TAM/Pages/default.aspx

ANNEX: PHYSICAL INSTALLATION OF MODEM A 840 16.1 PREPARING NESTLÈ PROFESSIONAL BEVERAGE STUDIO Turn off the machine before installation of modem A 840. Wash hands throughly with water and soap before handling the machine and its parts. NOTE: In Alegria 2 machine range telemetry is an option. This document describes how to install the modem and activate the telemetry. NOTE: This instructions assumes that the application software and coniguration for Alegria 2 is already installed on the modem. No instructions are provided how to use NTP (Nestlé Telemetry Platform) Modem Installer. 1. Open POC. 2. Open Settings.

3. Set RF Module Select to 1 to activate telemetry. 4. Use the other 3 parameters to conigure the periodic job. • Retrieve Sales: Sales data is part of the job (recommendation enabled) • Retrieve Events: Event data is part of the job (recommendation enabled) • Repeat interval: Deine the interval in which the job is executed (hours). 5. POC is showing “Synchronization is required”. Press button “Sync now”. 6. To save the coniguration: store sync ile to USB Stick.

ANNEX: PHYSICAL INSTALLATION OF MODEM A 840 16.2 MECHANICAL MOUNTING

1. Switch off machine. 2. Disassemble the front cover of machine. Therefore remove 4 screws on inside of front cover.

3. Ensure straight antennae (Z-50803) is screwed on modem tightly.

4. Check if SIM card (Z-50867) is inserted. 5. Check if modem with application irmware for Alegria 2 is assembled (Z-50626).

LED Status Indicator SIM Interface SIM Interface Cover

6. Check if stickers on top side of modem are visible. Visible Stickers

7. Mount modem using Velcro fastener.

ANNEX: PHYSICAL INSTALLATION OF MODEM A 840 16.3 WIRING

1. Use cable C21 (Z-50967) to connect modem to Door PCB (J401). NOTE: It does not matter which side of the cable is connected to which endpoint.

2. Ensure that RF Interface Selection (slide switch) is set to GPRS. RF Interface 8-pin Micro-Fit Connector

ANNEX: PHYSICAL INSTALLATION OF MODEM A 840 16.4 ACTIVIATION AND CHECK OF FUNCTIONALITY

1. Power-up machine. 2. Sync with Nestlé Professional Beverage Studio. To synchronize with Nestlé Professional Beverage Studio, execute sync with sync ile created in Nestlé Professional Beverage Studio. 3. Check telemetry chain. To check if telemetry is working properly, select “Menu F4”, see page 43. The machines shows irst “Operation in progress” and F afterwards “Waiting for server..”. The machines waits max. 5 Menu Installation minutes to receive a response of the ping message (time-out). Telemetry is working properly: The machine shows message “Server reachable”. Telemetry is in fail: Menu F4 Check telemetry The machine shows message “Error: Modem inaccessible” or “Server unreachable!”. NOTE: To cancel the process press button “Cancel”. 4. Get telemetry status. To get the telemetry status, select “Menu A9” see page 34. By pressing forward/backward following information listed is provided: Modem: enabled | disabled | not responding! SIM-Card: installed | missing Signal [%]: <0 .. 100> Coniguration: valid | invalid | testing.. Compatibility: compatible | incompatible Drv.Ver.Machine: <version number> Drv.Ver.Modem: <version number> App.Ver.Modem: <version string> NOTE: To refresh the status, jump-out and re-enter Menu A9.

Menu A Status

Menu A9 Telemetry Status

NOTE: In following cases, the machine must be restarted to activate the modem: 1.) the machine is showing message “no responding” and 2.) a change on the machine to ix the issue was applied (e.g. cable connected). NOTE: The minimum value to get correct service behavior is around 45 %. This corresponds to -85 dBm. 5. LED behavior About 5-10 s after restart, the LED indicates the modem’s status. Following list shows the details: Most common cases: • LED off: The modem has no power or is broken • LED is constantly on: NO SIM inserted, no mobile network connection possible or modem software is NOT running, the modem will not work • LED blinking approx. every 2 s: SIM inside and modem software running Special and rare cases: • LED is on for about 5 s: Reboot • LED is constantly on for about 1 min: Firmware update. Other blinking modes indicate malfunctioning.

Service address: