How Lean Waste Can Be Easily Eliminated With Lean Manufacturing Principles?
The most important objective for every business is to increase overall efficiency within their manufacturing operation. After all, manufacturers can save money and increase their output by reducing waste.
By following lean manufacturing principles, you can easily remove the waste & cut down the costs which is very much beneficial for the organization.
Lean manufacturing has become one of the most popular manufacturing methods among the organization as it has enabled many facilities for leaders to reduce waste quickly.
In this blog, we will discuss some wastes of lean manufacturing and how lean manufacturing principles can help to eliminate them.
Transportation
Unnecessary transportation is an obvious waste that is easy to notice. Transportation is defined as the movement of products or materials from one location to another. However transportation adds no value to the product.
Moving goods that don’t require processing is referred to as “transportation waste” in lean manufacturing production. Every time a product is carried out, there is a risk of damage, loss, or delay, in addition to waste production.
The Solution: You have to minimize all transportation in the production process and avoid unnecessary steps between the two methods. There must be a good flow between the operations and strict limitations on work in progress.
Inventory
All parts, projects, and finished goods that aren’t being processed are collectively referred to as inventories. A manufacturer incurs costs for every unit of raw materials, every finished good, and every other product that isn’t sold.
Inventory is also expensive because it needs to be delivered, kept, and occasionally packaged.
Inventory waste also includes money that isn’t used to make money, unused space, unnecessary document storage, etc. Overproduction of commodities, excessive input spending, and inventory flaws are the most common causes of excessive inventory.
The Solution: Don’t store any extra inventory. Make purchases only when needed and in the quantities that are required.
Motion
Motion waste usually disrupts the workflow and delays the start of work.
All movements that are not carried out as simply as possible constitute a waste of motion. It’s similar to the transportation of
products, but movement refers to the motion of equipment and operators. All excessive motion entails significant stress.
The Solution: According to the lean manufacturing principle, adopting the 5S approach to workplace organization is an excellent strategy to minimize motion.
Makeeverymotionintheproduction line as simple andefficient as possible by positioning tools close by, creating an ergonomic environment, and using visual cues to make items easier to discover.
Waiting
It refers to dealing with production pauses during a shift change or waiting for the subsequent production step.
Waiting for waste results from the failure of two interdependent processes to synchronize. System outages, waiting for shared equipment, or awaiting a response from another department so you can act are examples of this.
The solution: You must optimize and connect all processes so thatwaitingtimeisminimizedandnotimeiswasted.Workshould be standardized, and a proper production time should be implemented.
Over Processing
Over processing means putting more into a product than the customer values. The goal is to only process at the level that matches usefulness and necessity.
Like motion, this type of waste can be noticed and eliminated in business.
The Solution: You can match the level of processing to what the customerwantsandiswillingtopayfor.Don’tdomore,andavoid perfectionism in this regard. Rather, always have the customer in mind before you start to work on any task.
Conclusion
This is what you need to know about lean manufacturing principles. If you want to learn more about these things, contact a professional organization such as Lean Leaders Plus. We are a leading lean consulting company,helping businesses to growwith lean practices. Visit the website to learn more.
Content Courtesy
https://medium.com/@leanleadersplus/how-lean-waste-canbe-easily-eliminated-with-lean-manufacturing-principles3aaf46e255b0