HISTORY • EXPERTISE • EXCELLENCE
2
3
GRAND ISLAND BRIDGES Location: Niagara Falls, NY Owner: New York State Thruway Authority Project Completion: 2010–2017 THE GRAND ISLAND BRIDGES INCLUDED 4 SEPARATE STRUCTURES, ALL UTILIZED A POLYESTER CONCRETE OVERLAY; 2 CONTRACTS INCLUDED PRECAST DECK REPLACEMENTS AND 2 WERE PART OF DECK REHABILITATION PROJECTS.
4
POLYESTER POLYMER CONCRETE (PPC) pol·y·es·ter pol·y·mer con·crete noun A Polyester Polymer Concrete (PPC) overlay is a system designed to protect bridge decks from the elements. Rock, sand, and polyester resin are mixed and catalyzed on site and used with a penetrating high molecular weight methacrylate prime coat to provide an impermeable wearing surface for the substrate bridge deck.
KWIK BOND POLYMERS PPC 1121
Kwik Bond Polymers takes the PPC system to another level with our KBP PPC 1121 — an engineered composite system created to excel in extreme conditions (during construction and in place), offer exceptional wear resistance, and provide the perfect balance between strength and flexibility for the life of the overlay.
COMPLETELY SEALS OUT MOISTURE AND CHLORIDE INTRUSION
+
PERMANENTLY ADHERES TO THE BRIDGE DECK
=
ELIMINATES DETERIORATION OF THE BRIDGE DECK, essentially stopping time, permanently preserving the bridge deck
5
BEAVER CREEK BRIDGE Location: Yreka, CA Owner: California Department of Transportation Originally Constructed: 1932 Project Completion: 1983/2019 BEAVER CREEK BRIDGE WAS BUILT IN 1932 AND WAS THE FIRST BRIDGE TO RECEIVE A POLYESTER CONCRETE OVERLAY IN 1983. THIS OVERLAY WAS REMOVED AND REPLACED IN 2019 TO ACCOMMODATE A BRIDGE WIDENING AND NO SIGNIFICANT DEFECTS OF THE OVERLAY WERE NOTED AT THE TIME OF REMOVAL. IF THE NEW OVERLAY PERFORMS AS WELL AS THE FIRST, THIS WILL BE THE FIRST 100-YEAR BRIDGE DECK AIDED BY A PPC OVERLAY.
6
THE FIRST BRIDGE TO RECEIVE A POLYESTER CONCRETE OVERLAY
7
BENICIA-MARTINEZ BRIDGE Location: Benicia, CA Owner: California Department of Transportation Project Completion: 1991/2009 THE BENICIA-MARTINEZ BRIDGE WAS THE FIRST LARGE-SCALE PROJECT TO RECEIVE A PPC OVERLAY IN 1991. IN 2009, AFTER A NEW SPAN WAS BUILT TO CARRY NORTHBOUND TRAFFIC, THE EXISTING BRIDGE WAS REHABILITATED AND RECONFIGURED TO ACCOMMODATE ONLY SOUTHBOUND TRAFFIC. AS PART OF THE SCOPE OF WORK, THE OVERLAY WAS REMOVED AND REPLACED WITH A NEW PPC OVERLAY.
8
FIRST LARGE-SCALE PROJECT KWIK BOND POLYMERS EXECUTED IN 1991
9
ROUTE 219 Location: South of Buffalo, NY Owner: New York State Department of Transportation Project Completion: 2006
US 90 OVER NORTHWEST BOULEVARD Location: Franklin, LA Owner: Louisiana Department of Transportation and Development Project Completion: 2017
10
11 BRIDGES RECEIVED
PPC OVERLAYS AS PART OF A REHABILITATION PROJECT
I-70 BRIDGES Location: Rifle, CO Owner: Colorado Department of Transportation Project Completion: 2014
11
GILMAN STREET UNDERCROSSING Location: Berkeley, CA Owner: California Department of Transportation Project Completion: 1997
12
550,000 AVERAGE DAILY TRAFFIC
13
SAN FRANCISCO-OAKLAND BAY BRIDGE - WEST SPAN Location: San Francisco, CA Owner: California Department of Transportation Project Completion: 2006 THE SAN FRANCISCO-OAKLAND BAY BRIDGE WAS CONSTRUCTED IN 1936, AND A PPC OVERLAY WAS PLACED ON BOTH DECKS OF THE BRIDGE IN 2006. THE DECK RESURFACING PROJECT REQUIRED MILLING OF THE EXISTING BRIDGE DECK AND REPLACING IT WITH PPC DURING NIGHTLY SHIFTS OF ONLY 5 TO 8 HOURS OF TOTAL LANE CLOSURE TIME.
14
15
THE NEW BRIDGE AND PPC OVERLAY
SURVIVED SUPERSTORM SANDY SHORTLY AFTER INSTALLATION.
INDIAN RIVER INLET BRIDGE Location: Dewey Beach, DE Owner: Delaware Department of Transportation Project Completion: 2011
16
COMPLETELY SEALS OUT MOISTURE AND CHLORIDE INTRUSION Impermeable. By using plastic as a binder, PPC 1121 has negligible permeability keeping moisture and chlorides from penetrating into the bridge deck. Resistant to Cracking. Equally important to permeability is the overlay’s ability to resist cracking. When overlay materials offer low permeability, they often crack, giving moisture and chlorides a clear path to causing corrosion and freeze-thaw stresses at the bond line. KBP PPC 1121 has a low modulus of elasticity and high tensile strength which allows the material to resist cracking under the stresses of heavy traffic and normal bridge deck movements.
PERMANENTLY ADHERES TO THE BRIDGE DECK Superior Bond Strength. The HMWM healer/sealer primer bleeds into concrete cracks and pores and hardens into a plastic that reacts with the resin in the overlay to give the system an integrated chemical bond to the substrate. The primer gives the PPC 1121 overlay roots into the substrate that will not allow it to delaminate without yielding well below the original bond line. Similar Material Properties. Due to a similar coefficient of thermal expansion, the PPC 1121 overlay is able to reduce shear stresses at the bond interface which often lead to delamination of other overlay materials. Long-Term Wear Resistance. Through the use of strong aggregates and resilient resin, PPC 1121 is more wear resistant than high-performance concrete. The final surface exhibits skid resistance unequalled in the industry– finding equilibrium in the mid to upper 40s, where it will remain for the life of the overlay.
COMPLETELY SEALS OUT MOISTURE AND CHLORIDE INTRUSION
+
PERMANENTLY ADHERES TO THE BRIDGE DECK
=
ELIMINATES DETERIORATION OF THE BRIDGE DECK, essentially stopping time, permanently preserving the bridge deck
17
SAN FRANCISCO-OAKLAND BAY BRIDGE - EAST SPAN SKYWAY SEGMENT
Location: Oakland, CA Owner: California Department of Transportation Project Completion: 2007 THE SKYWAY SEGMENT OF THE NEW EAST SPAN OF THE SAN FRANCISCOOAKLAND BAY BRIDGE IMPLEMENTED PRESERVATION OF THE STRUCTURE FROM DAY ONE: A PPC OVERLAY BEFORE THE BRIDGE WAS EVER OPEN TO TRAFFIC.
18
19
RICHMOND-SAN RAFAEL BRIDGE Location: San Rafael, CA Owner: California Department of Transportation Project Completion: 2006
20
21
THE OVERLAY PLACED ON THE SAN MATEO-HAYWARD BRIDGE WAS THE FIRST LARGE-SCALE INSTALLATION OF PPC ON AN ORTHOTROPIC STEEL DECK.
SAN MATEO-HAYWARD BRIDGE HIGH RISE SECTION Location: San Mateo, CA Owner: California Department of Transportation Project Completion: 2015
22
I-25 BRIDGES Location: Denver, CO Owner: Colorado Department of Transportation Project Completion: 2014 THERE ARE CURRENTLY 10 STRUCTURES WITH PPC OVERLAYS ALONG THE I-25 CORRIDOR THROUGH DENVER, AND OVER 30 IN THE METRO AREA.
23
GLENWOOD CANYON BRIDGES Location: Glenwood Springs, CO Owner: Colorado Department of Transportation Project Completion: 2012-2015 THERE ARE 20 BRIDGES WITH PPC OVERLAYS THROUGHOUT THE CANYON, INCLUDING THE FRENCH CREEK VIADUCT AND HANGING LAKE VIADUCT.
24
25
3.5 MI
26
THE PPC OVERLAY PROTECTS OVER 3.5 MILES OF BRIDGE DECKS ALONG ROUTES 1 AND 9 NEAR MANHATTAN.
PULASKI SKYWAY ROUTE 1 & 9 Location: Jersey City, NJ Owner: New Jersey Department of Transportation Project Completion: 2015-2017
27
MARQUETTE INTERCHANGE Location: Milwaukee, WI Owner: Wisconsin Department of Transportation Project Completion: 2017/2018
28
THE PPC OVERLAY INSTALLATION PROTECTS OVER 900,000 SQUARE FEET OF BRIDGE DECK
29
NORTH GATE BRIDGE Location: Air Force Academy, Colorado Springs, CO Owner: Army Corps of Engineers Project Completion: 2015
30
5600 WEST OVER I-80 Location: Salt Lake City, UT Owner: Utah Department of Transportation Project Completion: 2012
I-84 BRIDGES Location: Ogden, UT Owner: Utah Department of Transportation Project Completion: 2013/2014
31
GOETHALS BRIDGE Location: Staten Island, NY Owner: Port Authority of New York and New Jersey Project Completion: 2018
THE KBP PPC 1121 OVERLAY WAS PLACED ON A BRAND NEW BRIDGE AS PART OF A P3 PROPOSAL WITH A 40-YEAR MAINTENANCE CONCESSION.
32
33
FRANKLIN AVENUE BRIDGE Location: Minneapolis, MN Owner: Hennepin County Project Completion: 2017 THE FRANKLIN AVENUE BRIDGE IS ON THE NATIONAL REGISTER OF HISTORIC PLACES.
TWIN BRIDGES Location: Albany, NY Owner: New York State Department of Transportation Project Completion: 2017 AT THE TIME OF THE OVERLAY INSTALLATION, THE BRIDGE DECK WAS 5 YEARS OLD. AS A PART OF THE PROJECT DESIGN, A HEAVILY DETERIORATED MEMBRANE AND ASPHALT OVERLAY WAS REMOVED AND REPLACED WITH A KBP PPC 1121 OVERLAY. 34
WRIGHT MEMORIAL BRIDGE (EASTBOUND)
Location: Kitty Hawk, NC Owner: North Carolina Department of Transportation Project Completion: 2018
35
KOSCIUSZKO BRIDGE Location: Brooklyn-Queens, NY Owner: New York State Department of Transportation Project Completion: 2017
36
37
I-5 SOUTHBOUND VIADUCT, OREGON ST TO BURNSIDE ST Location: Portland, OR Owner: Oregon Department of Transportation Project Completion: 2011
38
UNION BRIDGE Location: Waterford, NY Owner: New York State Department of Transportation Project Completion: 2017
THE PPC OVERLAY WAS PLACED AS PART OF A DECK REPLACEMENT PROJECT ON THE EXISTING BRIDGE.
NEWBURG-BEACON BRIDGE (EASTBOUND)
Location: Newburgh, NY Owner: New York State Bridge Authority Project Completion: 2014–2015
39
CONDE B. MCCULOUGH MEMORIAL BRIDGE Location: North Bend, OR Owner: Oregon Department of Transportation Project Completion: 2009
40
EAGLE CREEK VIADUCT (WESTBOUND)
Location: Bonneville, OR Owner: Oregon Department of Transportation Project Completion: 2010
ROUTE 25 OVER CONNECTICUT RIVER
Location: Piermont, NH to Bradford, VT Owner: New Hampshire Department of Transportation Project Completion: 2017 KBP PPC 1121 OVERLAY WAS PLACED ON AN EXISTING CONCRETE-FILLED STEEL GRID DECK.
41
GRAND AVENUE BRIDGE Location: Glenwood Springs, CO Owner: Colorado Department of Transportation Project Completion: 2018
42
43
I-5 NORTHBOUND VIADUCT Location: Seattle, WA Owner: Washington Department of Transportation Project Completion: 2007
44
GEORGE ABERNETHY BRIDGE Location: Oregon City, OR Owner: Oregon Department of Transportation Project Completion: 2009
TANANA RIVER BRIDGES Location: Nenana, AK Owner: Alaska Department of Transportation and Public Facilities Project Completion: 2016
45
20TH STREET VIADUCT Location: Denver, CO Owner: Colorado Department of Transportation & 30-year private maintenance concession Project Completion: 2015
46
No other bridge deck overlay material can offer what Kwik Bond Polymers does with PPC 1121. PPC 1121 is the highest quality, most effective overlay system available with a performance history to prove its excellence. •
At KBP, we don’t just sell material; we continually add value that owners have come to expect by leveraging our 35 years of experience.
•
From the formulation of our system to the logistics of transporting materials to the project on time, helping designers understand nuances that may affect a specific project to aiding the installers onsite – Kwik Bond Polymers has the experience to steer a project to success.
•
From development of early PPC systems to the multi-faceted support of thousands of successful projects in the past 35 years – KBP has the history, expertise and desire for excellence needed to continue to provide the best overlay system available.
47
K W I K B O N D P O LY M E R S . C O M