AXIAL-FLOW® 5140
AXIAL-FLOW® 6140
AXIAL-FLOW® 7140
Tier 4B (final) Combine
SERVICE MANUAL
Part number 47795174
2nd edition English November 2014
Replaces part number 47677209
SER VICE MANUAL AXIAL-FLOW® 5140 [YDG012001 - YEG012700] , AXIAL-FLOW® 5140 [YEG012701 - ] , AXIAL-FLOW® 6140 [YDG012001 - YEG012700] , AXIAL-FLOW® 6140 [YEG012701 - ] , AXIAL-FLOW® 7140 [YDG012001YEG012700] , AXIAL-FLOW® 7140 [YEG012701 - ] 47795174 17/1 1/2014
Contents INTRODUCTION Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 [10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 [10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3 [10.254] Intake and exhaust manifolds and muf fler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 [10.310] Aftercooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 Engine cooling system [10.408] Oil cooler and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7 Fan and drive Stationary air screen [10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . . . . . . . . . . . . . . . 10.10 Main gearbox and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Main gearbox and drive T ransmission [21.1 14] Mechanical transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1 [21.145] Gearbox internal components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.2 [21.182] Dif ferential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.3 Front axle system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
drives
axle system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
rear axle
drive steering and shafts Hydrostatic drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [29.100] T ransmission and steering hydrostatic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.1 [29.134] T wo-speed assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.2 47795174 17/1 1/2014
Final
Rear
Powered
Final
Hydrostatic transmission
, cooler , and lines
Pump and motor components
Hydraulic systems
Pump control valves
displacement pump
hydraulic pump and lines
cooler
Reservoir
Brakes
[33.1 10] Parking
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1 [33.202] Hydraulic
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear hydrostatic transmission
and controls
brake parking lock
service brakes
Hydraulic systems
V
[35.220]
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4 Reservoir ,
[35.359] Main
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.6 [35.410] Header
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.7 [35.536] Crop processor system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.8 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Steering control T rods Hydraulic control components Pump Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [44.51 Front wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1 Cab climate control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heating V entilation Air conditioning Electrical systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47795174 17/1 1/2014
ariable
Auxiliary
, and filters
control valve
attachment height system
Electrical system Engine intake and exhaust system Harnesses and connectors Engine starting system Cold start aid Alternator Battery W arning and instruments Feeding control system Cab controls Ground speed control 1 Electronic modules Precision farming system Selective Catalytic Reduction (SCR) electrical system F AUL T CODES Attachments/Headers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Attachment/Header reel control system Product feeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [60.105] Floating roll, feed chain, and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.1 [60.1 10] Feeder housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.2 [60.150] Feeder drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.3 [60.500] Gearbox housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.4 Threshing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Concave 10] Concave control system Threshing mechanism drive system Rotor Separation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47795174 17/1 1/2014
Rotary separator drive system Rotary separator Residue handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [73.210] Straw chopper drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73.1 Straw chopper Chaf f spreader Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning [74.101] Cleaning drive systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.2 [74.1 14] Upper shaker shoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.3 18] Lower shaker shoe Fan housing T ailings return system Crop storage / Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [80.101] Clean grain elevator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80.1 Grain tank Grain tank unload drive system Grain tank unload Platform, cab, bodywork, and decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1 [90.105] Machine shields and guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2 [90.124] operator seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3 [90.150] Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4 [90.151] Cab interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.5 47795174 17/1 1/2014
INTRODUCTION 47795174 17/1 1/2014 1
Basic instructions - Important notice regarding equipment servicing
AXIAL - FLOW® 5140
AXIAL - FLOW® 6140
AXIAL - FLOW® 7140
All repair and maintenance work listed this manual must carried out only qualified dealership personnel, strictly complying with the instructions and whenever the special
Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall responsible for any subsequent
The manufacturer and all the organizations its distribution chain, including - without limitationnational, regional, local reject any responsibility for damages caused parts and / components not approved the facturer , including those used for the servicing repair the product manufactured marketed the manufacturer any case, warranty given attributed the product manufactured marketed the manufacturer case damages caused parts and / components not approved the manufacturer
The information this manual - - date the date the publication. the policy the manufacturer for continuous Some information could not updated due modifications a technical commercial changes the laws and regulations dif ferent case refer your CASE Sales and Service
INTRODUCTION
47795174 17/1 1/2014 3
Safety rules - Ecology and the environment
AXIAL - FLOW® 5140
AXIAL - FLOW® 6140
AXIAL - FLOW® 7140
air , and water quality important for all industries and life
When legislation does not yet rule the treatment some the substances that advanced technology sound judgment should govern the use and disposal products a chemical and petrochemical
Familiarize yourself with the relative legislation applicable your country , and make sure that you understand this Where legislation obtain information from suppliers anticleaning agents, etc., with regard the fect these substances man and nature and how safely store, use, and dispose these
Helpful hints
• A void the use cans other inappropriate pressurized fuel delivery systems fill Such delivery systems may cause considerable
• avoid skin contact with all
Most these products contain substances that may harmful your
• Modern oils contain not burn contaminated fuels and waste oils ordinary heating
• A void spillage when you drain fluids such used engine coolant engine hydraulic brake etc. not mix drained brake fluids fuels with lubricants. Store all drained fluids safely until you can dispose the fluids a proper way that complies with all local legislation and available
• not allow coolant mixtures get into the Collect and dispose coolant mixtures properly
• The air - conditioning system contains gases that should not released into the Consult airtioning specialist use a special extractor recharge the system properly
• Repair any leaks defects the engine cooling system hydraulic system immediately
• not increase the pressure a pressurized circuit this may lead a component
• Protect hoses during Penetrating weld splatter may burn a hole weaken allowing the loss
Battery recycling
Batteries and electric accumulators contain several substances that can have a harmful fect the environment the batteries are not properly recycled after Improper disposal batteries can contaminate the groundwater , and CASE strongly recommends that you return all used batteries a CASE dealer , who will dispose the used batteries recycle the used batteries properly some this a legal
Mandatory battery recycling
NOTE: The following requirements are mandatory
Batteries are made lead plates and a sulfuric acid solution. Because batteries contain heavy metals such lead, CONAMA Resolution 401 / 2008 requires you return all used batteries the battery dealer when you replace any not dispose batteries your household
Points sale are obliged to:
• Accept the return your used batteries
• Store the returned batteries a suitable location
• Send the returned batteries the battery manufacturer for recycling
INTRODUCTION
47795174 17/1 1/2014 4
Safety rules - Personal safety
AXIAL - FLOW® 5140
AXIAL - FLOW® 6140
AXIAL - FLOW® 7140
Carefully study these precautions, and those included the external attachment operators manual, and insist that they followed those working with and for you.
Thoroughly read and understand this manual and the attachment Operator ’ s Manual before operating this any other
Be sure all people and pets are clear the machine before Sound the three times before starting
Only the operator should the machine when Never allow anyone climb the machine while the machine equipped with Instructors Seat, this must only used for training Passengers must not allowed use the Instructors
Keep all shields place. Never work around the machine any the attachments while wearing loose clothing that might catch moving
Observe the following precautions whenever lubricating the machine making
• Disengage all clutching levers
• Lower the attachment, equipped, the ground raise the attachment completely and engage the cylinder safety Completing these actions will prevent the attachment from lowering unexpectedly
• Engage the parking
• Shut f the engine and remove the key
• W ait for all machine movement stop before leaving the operators
Always keep the machine gear while travelling
The machine should always equipped with suf ficient front rear axle weight for safe
Under some field more weight may required the front rear axle for adequate stability This especially important when operating hilly conditions / when using heavy
Always lower the attachment, shut f the engine, set the parking brake, engage the transmission gears, remove the key and wait for all machine movement stop before leaving the operators
the attachment machine should become obstructed plugged; set the parking shut f the engine and remove the key , engage the transmission wait for all machine attachment motion come a before leaving the operators platform removing the obstruction
1 Never disconnect make any adjustments the hydraulic system unless the machine and / the attachment lowered the ground the safety lock(s) the engaged
12. Use the flashing lights highly recommended when operating a public road.
When transporting a road highway , use accessory lights and devices for adequate warning the operators other this check local government V arious safety lights and devices are available from your CASE dealer
Practice safety 365 days a year
Keep all your equipment safe operating
Keep all guards and safety devices
Always set the parking shut f the engine and remove the key , engage the transmission wait for all machine attachment motion come a before leaving the operators platform service the machine and attachment.
Remember: A careful operator the best insurance against
Extreme care should taken keeping hands and clothing away from moving
INTRODUCTION
47795174 17/1 1/2014 5
SER VICE MANUAL Engine AXIAL-FLOW® 5140 [YDG012001 - YEG012700] , AXIAL-FLOW® 5140 [YEG012701 - ] , AXIAL-FLOW® 6140 [YDG012001 - YEG012700] , AXIAL-FLOW® 6140 [YEG012701 - ] , AXIAL-FLOW® 7140 [YDG012001YEG012700] , AXIAL-FLOW® 7140 [YEG012701 - ] 47795174 17/1 1/2014
Engine - Engine and crankcase
Engine - Install
AXIAL - FLOW® 5140
Attach suitable lifting chains (1) the engine lift ets (2) and attach a suitable lifting Lift engine into position the
Guide engine into the O gearbox and install twelve gearbox engine mount
NH12AF001337A 1
NH12AF001336A 2 47795174 17/1 1/2014 10.1 [10.001] / 3
Engine - Engine and
crankcase
NHIL14AF00229AA 3 NHIL14AF00230AA 4 NHIL14AF00231AA 5 NHIL14AF00232AA 6 47795174 17/1 1/2014 10.1 [10.001] / 4
Install flange bolts (1) the engine mounts (2) . Hand tighten this
Engine - Engine and crankcase Connect the fuel supply line (1) . NH12AF001323A 7 NH12AF001322A 8 Connect the fuel return line (1) NHIL14AF00228AA 9 47795174 17/1 1/2014 10.1 [10.001] / 5
Connect the engine pre - heater connector (1) the gine pre - heater (2)
Connect the electrical connections (1) and (2) the Engine Control Unit (ECU) (3)
Install cable ties retain the harness the
Engine - Engine and crankcase
NH12AF001319A
1 1
NH12AF001320A
NHIL14AF00227AA
47795174 17/1 1/2014 10.1 [10.001] / 6
Engine - Engine and crankcase
Next Operations
Engine starter - Install Alternator - Install
Diesel Oxidation Catalyst (DOC) - Install (10.500)
Exhaust pipes - Install exhaust tube from turbo charger Diesel Oxidation Catalyst (DOC) (10.254)
Selective Catalytic Reduction (SCR) muffler and catalyst - Install
Exhaust pipes - Install mixer tube (10.254)
Fan and drive - Install (10.414)
Aftercooler air supply and return lines - Install return air tube from cooler intake manifold (10.310)
Aftercooler air supply and return lines - Install air supply tube from turbocharger lower cooler box (10.310)
Selective Catalytic Reduction (SCR) muffler and catalyst - Install
Air intake system - Install
Radiator coolant tubes - Install (10.400)
Deaeration tank - Install (10.400)
Engine - Install engine oil drain line and drain valve
Engine hood and panels - Install (90.100)
Engine cooling system - Filling (10.400)
Engine - Filling engine oil (10.001)
Battery - Install
Disconnect the fuel pump wire connector (1) disable the fuel pump (2)
Check the engine oil level and top f necessary
1 Crank the engine over for three ten second This will distribute lubricating oil the engine ating systems and will allow oil pressure built before starting the NHIL14AF00437AA
Connect the fuel pump wire connector (1) the fuel pump (2) and bleed the air from fuel injection system, described the Operators
Start the engine and check all fittings and clamps for leaks.
NOTICE: Monitor the instrument warning light bar all times during initial engine start ensure the engine has proper oil Shut down the engine immediately oil pressure not
Ensure all electrical components are working properly
47795174 17/1 1/2014 10.1 [10.001] / 7
NHIL14AF00437AA
Suggest:
If the above button click is invalid.
Please download this document first, and then click the above link to download the complete manual.
Thank you so much for reading
Engine - Engine and crankcase
Engine - Remove
AXIAL - FLOW® 6140
AXIAL - FLOW® 7140
CAUTION
Unexpected machine movement!
Disengage all Engage parking brake.
Lower all attachments the raise and engage all safety
Shut off engine.
Remove key from key switch.
Switch off battery key , W ait for all machine movement stop.
Failure comply could result minor moderate injury .
Prior operation:
Battery - Remove
Prior operation:
Engine hood and panels - Remove
Prior operation:
Engine - Drain fluid (10.001)
Prior operation:
Engine - Remove engine oil drain line and drain valve (10.001)
Prior operation:
Engine cooling system - Drain fluid (10.400)
Prior operation:
Deaeration tank - Remove
Prior operation:
Radiator coolant tubes - Remove (10.400)
Prior operation:
Air intake system - Remove (10.202)
Prior operation:
Aftercooler air supply and return lines - Remove air supply tube from turbocharger upper cooler box (10.310)
Prior operation:
Aftercooler air supply and return lines - Remove return air tube from cooler intake manifold (10.310)
Prior operation:
Fan and drive - Remove (10.414)
Prior operation:
Exhaust pipes - Remove mixer tube
Prior operation:
Exhaust pipes - Remove exhaust tube from turbo charger Diesel Oxidation Catalyst (DOC) (10.254)
Prior operation:
Selective Catalytic Reduction (SCR) muffler and catalyst - Remove (10.500)
Prior operation:
Diesel Oxidation Catalyst (DOC) - Remove (10.500)
Prior operation:
Air - conditioning compressor lines - Remove
Prior operation:
Engine starter - Remove
Prior operation: Alternator - Remove (55.301)
C0038A
47795174 17/1 1/2014 10.1 [10.001] / 8