Palfinger ILUK Series Parts Manual

PARTS MANUAL ILUK 33, 3300 lbs. Capacity ILUK 44, 4400 lbs. Capacity ILUK 55, 5500 lbs. Capacity ILUK 60, 6000 lbs. Capacity ILUK 66, 6600 lbs. Capacity

02/18

ILUK 33/44/55/60/66 Parts Manual Document Part Number: 90-0514-000 / 14-691_90-00_00-00 ECN-M1170, Rev. 1.6, 02-05-18 Copyright Š 2018 Palfinger Liftgates LLC. All rights reserved.

Information in this document is subject to change without notice.

Visit www.palfinger.com for up to date information and notifications.

15939 Piuma Ave. Cerritos, CA 90703 Tel (888) 774-5844 Fax (562) 924-8318

572 Whitehead Road.

Trenton, NJ 08619 Tel (609) 587-4200 Fax (609) 587-4201

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time Parts Orders: 

There is a $50.00 minimum parts order.



Ground freight is free for spare parts orders exceeding $1,500.00, excluding platforms, runners, mount frames and other main assemblies.



Contact parts department, our hours are from 8 am EST in NJ until 5 pm PST in CA California: (888) 774-5844, or (562)924-8218, ext. 97, 29 , or 15; Fax: (562) 924-8318.

New Jersey: at (609) 587-4200; Fax: (609) 587-4201.

E-mail orders or inquires for both locations to: liftgateparts@palfinger.com



Next Day Air shipments must be received by 2:30 pm local time at either location.



To ensure quick delivery when placing an order, please be sure to include: liftgate model, serial number, part number, and description in accordance with spare Parts List.



Any parts being returned must have Return Merchandise Authorization (RMA) number, copy of invoice and a detailed packing list of returned parts. RMA numbers will be issued by parts department and are valid for 30 days. All returned RMA parts must be returned to Palfinger Liftgates by prepaid freight or by call tag.



Parts must be returned in NEW CONDITION. To receive credit on returned parts, the original purchase date must be within 6 month and authorized by Palfinger Liftgates.



Returned parts are subject to a 20% restocking charge.



Any part received not in new condition will be subject to inspection and possible refusal. All Palfinger Liftgates parts are covered for one year from date of purchase against defects in material and workmanship.



Warranty Coverage: part replacement only

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 3

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time Important Liftgate Information: 1. Liftgate serial information can be found on the left (street side) side of the mount tube as shown below. Please have the liftgate information ready when ordering parts to assure parts are replaced accurately.

2. The finish for many parts differs from liftgate to liftgate. It is important to specify what type of finish the replacement part(s) has. Palfinger Liftgates uses galvanized, galvanealed, power coat, paint, and zinc coated components on the different models of liftgates.

Serial Number Tag

CERRITOS, CA. TRENTON, N.J.

(888) 774-5844

Model

Serial No.

Date

Mount Frame (Left Side)

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 4

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time Table of Contents 1

Frame ........................................................................................................................................ 6

2

Rails........................................................................................................................................... 8

3

Rapid Mount Bolt-On ................................................................................................................ 10

4

Pins & Bushings ....................................................................................................................... 12

5

Cylinders ................................................................................................................................... 14

6

5.1

Tilt Cylinder – Short ...................................................................................................... 16

5.2

Lift Cylinder – Short (As of June 2009).......................................................................... 17

Push Pull Cylinders .................................................................................................................. 18 6.1

Push Pull Cylinder – 600mm ......................................................................................... 18

6.2

Push Pull Cylinder – 700mm ......................................................................................... 19

7

Platform Assemblies ................................................................................................................ 20

8

Steel Platform - Main ................................................................................................................ 21

9

Aluminum Platform – Main....................................................................................................... 22

10

Aluminum Platform – Tip ......................................................................................................... 24

11

Aluminum Platform – ILUK 60 ................................................................................................. 26

12

Cart Stops - Aluminum Platforms............................................................................................ 28

13

Hydraulic Hoses ....................................................................................................................... 29

14

Pump and Motor - ILUK 33/44/55 ............................................................................................. 30 14.1

Pump and Motor - ILUK 60/66....................................................................................... 31

14.2

Bosch Pump and Motor................................................................................................. 32

15

Dock Lock Kits.......................................................................................................................... 33

16

Curb Ramp Kit .......................................................................................................................... 33

17

Tire Blowout Protection Kits.................................................................................................... 34

18

Battery Box Kits........................................................................................................................ 36

19

Trailer/Truck Charge Kits ......................................................................................................... 38

20

Control Box Mounting Brackets .............................................................................................. 40

21

Control Box ............................................................................................................................... 40

22

Controls..................................................................................................................................... 42

23

Decals ........................................................................................................................................ 44

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 5

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time 1

Frame 9 8 6 5.2

5.1

6 1 5 7 2

2,3,4 2.1 3.1 4.1

6

2.1 3.1 4.1

2.2 3.2 4.2

6.7

6.1 6.6

6.3

6.9

6.2

6.3 2.2 3.2 4.2

700mm 800mm 900mm

6.4

6.7

6.5

6.8 6.8

7 8 10

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 6

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time

NO. 1 2 2.1 2.2 3 3.1 3.2 4 4.1 4.2 5 5.1 5.2 6 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 7 8 9 10 11 12

DESCRIPTION Frame, 700mm Lift Arm Frame, 800mm Lift Arm Frame, 900mm Lift Arm Lift Arm Assembly, 700mm Bushing, 40mmx44mmx41mm Bushing, 36mmx40mmx41mm Lift Arm Assembly, 800mm, Short Cyl. Lift Arm Assembly, 800mm, Long Cyl. Bushing, 40mmx44mmx41mm Bushing, 36mmx40mmx41mm Lift Arm Assembly, 900mm Bushing, 50mmx55mmx41mm Bushing, 44mmx40mmx41mm Push Pull Tray, 600mm Push Pull Tray, 700mm Hex Head Cap Screw, Flange, M14Nut, Flange,DIN6921 M14, 10.9, DIN6927 1.5x45mm, Mount Plates, Bolt-On, Kit, ILUK 33/44/55 Plate Slide Pad Slide Pad Anchor Socket Head Cap Screw, M16-2.0x50mm Nut, Nylock, M16 Brace Hex Head Cap Screw, M20-2.5x60mm Washer, Flat, M20 Nut, Nylock, M20 Rubber Cover, Left Side (Street)) Control M-Board Cover, Right Side Clamp, Control Board Cover Control M-Board (PCB), Plus Grease Zerk Red Cap

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

ILUK 33 n/a 2009961 n/a n/a 1403362 1403363 2020747 1410279 1403362 1403363 n/a n/a n/a 2016851 N/A 2016070 2016071 2019535 2016838 2014290 2014291 1044604 2029367 9082985000 1054226 1044266 1102727 68483018 2029906 EZ7230 2029091 2019653 1191680

1 - Frame ILUK 44 2010384 2009965 n/a 2023189 1403362 1403363 2020747 1410279 1403362 1403363 n/a n/a n/a 2016851 2016853 2016070 2016071 2019535 2016838 2014290 2014291 1044604 2029367 9082985000 1054226 1044266 1102727 68483018 2029906 EZ7230 2029091 2019653 1191680

ILUK 55 2010384 2009965 n/a 2023189 1403362 1403363 2020747 1410279 1403362 1403363 n/a n/a n/a 2016851 2016853 2016070 2016071 2019535 2016838 2014290 2014291 1044604 2029367 9082985000 1054226 1044266 1102727 68483018 2029906 EZ7230 2029091 2019653 1191680

ILUK 60 n/a n/a 2034052 n/a n/a n/a n/a n/a n/a n/a 2030395 1328605 1403362 n/a 2016853 2016070 2016071 n/a 2016838 2014290 2014291 1044604 2029367 n/a n/a n/a n/a 68483018 2029906 EZ7230 2029091 2019653 1191680

ILUK 66 n/a n/a On Request n/a n/a n/a n/a n/a n/a n/a On Request 1328605 1403362 n/a 2016853 2016070 2016071 n/a n/a 2014290 2014291 1044604 2029367 n/a n/a n/a n/a 68483018 2029906 EZ7230 2029091 2019653 1191680

QTY. 1 1 1 1 2 2 1 1 2 2 1 2 2 1 1 4 4 1 1 4 4 4 4 1 2 4 2 1 1 1 1 4 4

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 7

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time 2

Rails 3

19

4

12 13 11 10

8 1

4 6

3

5

21

9.2

7

21

20

2

18 17

23 9.2

14 15

18 17

17 16 9.1

20 15

9.3

24

17 16

9.3

9.1

22

9.3 9.3

2 - Rails NO.

DESCRIPTION

ILUK 33

ILUK 44

ILUK 55

ILUK 60

ILUK 66

QTY.

1

Slide Rail, Left Side (Driver)

2009825

2009825

2009825

2034266

55-0514-081

1

2

Slide Rail, Right Side (Curb)

2009828

2009828

2009828

2034266

55-0514-081

1

3

Cover, For Slide Rails, Aluminum

2000599

2000599

2000599

2000599

2000599

2

4

Socket Head Cap Screw, M5x12mm

1067867

1067867

1067867

1067867

1067867

4

5

Hex Head Cap Screw, M12x120mm

70209179

70209179

70209179

70209179

70209179

2

6

Washer, Flat, M12

1000549

1000549

1000549

1000549

1000549

2

7

Spacer, Sleeve

2005312

2005312

2005312

2005312

2005312

2

8

Nut, M12

1026302

1026302

1026302

1026302

1026302

2

9

Stop Block Kit, Slider and Rail

65-7516-100

65-7516-100

65-7516-100

65-7516-100

65-7516-100

1

9.1

Stop Block, Bottom Plate

65-7516-001

65-7516-001

65-7516-001

65-7516-001

65-7516-001

2

9.2

Stop Block, 5/8-18 Threaded, Top

65-7516-000

65-7516-000

65-7516-000

65-7516-000

65-7516-000

2

9.3

Hex PlateHead Cap Screw, 5/8''-18x2-1/2''

ES3798

ES3798

ES3798

ES3798

ES3798

4

10

Hex Head Cap Screw, M16-1.5x 60mm

1310247

1310247

1310247

1310247

1310247

1

11

Washer, Rectangular, M16

2000925

2000925

2000925

2000925

2000925

1

12

Nut, M16 - 1.5

2000983

2000983

2000983

2000983

2000983

1

13

Washer, Flat, M16

1310229

1310229

1310229

1310229

1310229

1

Bracket, Bumper, 102” W,Trailer

RMB-PB1

RMB-PB1

RMB-PB1

RMB-PB1

RMB-PB1

1

Bracket, Bumper, 96” W,Trailer

RMB-PB1-NRW

RMB-PB1-NRW

RMB-PB1-NRW

RMB-PB1-NRW

RMB-PB1-NRW

1

15

Bumper, Rubber, 5”H

65-7514-012

65-7514-012

65-7514-012

65-7514-012

65-7514-012

2

16

Hex Head Cap Screw, ½”-13x3”,

ES3442

ES3442

ES3442

ES3442

ES3442

4

17

EK2796

EK2796

EK2796

EK2796

EK2796

8

18

Washer, Gr.5, ZincFlat, ½, SAE, Gr. 5, Zinc Nut, Nylock, ½-13, Gr. 5, Zinc

EM 707

EM 707

EM 707

EM 707

EM 707

4

19

Push Pull Cylinder Bracket Assembly

55-1210-200

55-1210-200

55-1210-200

55-1210-200

55-1210-200

1

20

Cover, Plastic

2013599

2013599

2013599

2013599

2013599

2

21

Upstop, Platform, Truck

1401700

1401700

1401700

1401700

1401700

2

22

Decal, Palfinger Logo

2032626

2032626

2032626

2032626

2032626

1

23

Slide Bar, Stainless Steel

55-1210-302

55-1210-302

55-1210-302

55-1210-302

55-1210-302

1

24

Slide Bar Ring

55-1211-012

55-1211-012

55-1211-012

55-1211-012

55-1211-012

3

14

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 8

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time NOTES

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 9

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time 3

Rapid Mount Bolt-On 48.3"

42.3" 48.3"

42.3" 48.3"

3"

8"

5"

1

2

4

5

3

42.3" 48.3" 10"

6

15

11

14 9 10 13

9 8

12 7

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 10

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time

NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

3 – Rapid Mount Bolt-On DESCRIPTION Rapid Mount Bolt-On (RMB), 3”H x 48.3”W, Trailer Rapid Mount Bolt-On (RMB), 5”H x 48.3”W, Trailer Rapid Mount Bolt-On (RMB), Narrow, 5”H x 42.3”W, Trailer Rapid Mount Bolt-On (RMB), 8”H x 48.3”W, Trailer Rapid Mount Bolt-On (RMB), Narrow, 8”H x 42.3”W, Trailer Rapid Mount Bolt-On (RMB), 10”H x 48.3”W, Trailer Rapid Mount Bolt-On (RMB), Narrow, 10”H x 42.3”W, Trailer Rapid Mount Weld-On, Low Mount Kit, Trailer Rapid Mount Weld-On, Ultra Low Mount, Trailer Rapid Mount Weld-On, Mount Bracket, Truck Hex Head Cap Screw, M24-3.0x80mm, Gr 8.8, Zinc Washer, Flat, M24 Spacer, Bolt-On Nut, Nylock, M24-3.0 Hex Head Cap Screw, M16-1.5 x 60mm Washer, Rectangular, M16 Washer, Flat, M16 Nut, M16 -1.5

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

PART NO. 55-1216-002 55-1214-001 55-1214-101 55-1211-302 55-0514-001 55-0514-003 55-0514-103 06-0517-014 3-00084 55-1211-430 ES 693 EK3215 55-1211-111 EM 706 1310247 2000925 1310229 2000983

QTY. 2 2 2 2 2 2 2 1 2 6 10 20 10 10 8 8 8 8

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 11

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time 4

Pins & Bushings

8 3

11

9 9

2

9

1

2 9

9

5

4

10 Pins

Prior 2016

Bushings

After 2016 øD (Diameter) L (Length)

L (Length)

øID (Inside Diameter)

L (Length)

Part No.

Dimensions (D X L)

Part No.

Dimensions (ID/OD X L)

1326307

28MMX99MM 1-1/8"X3-7/8"

1331371

40MMX95MM 1-5/8"X3-3/4"

ELG1039

28MM/32MMX31MM 1-1/8"/1-1/4"X1-1/4"

1335280

28MMX129MM 1-1/8"X5-1/8"

1329586

40MMX155MM 1-5/8"X6-1/8"

ELG1036

28MM/32MMX36MM 1-1/8"/1-1/4"X1-3/8"

1350394

36MMX91MM 1-3/8"X3-1/2"

1331380

50MMX135MM 2"X5-1/4"

ELG1037

36MM/40MMX36MM 1-3/8"/1-5/8"X1-3/8"

1350858

36MMX130MM 1-3/8"X5-1/8"

1329595

40MMX195MM 1-5/8"X7-1/2"

ELG1033

36MM/40MMX41MM 1-3/8"/1-5/8"X1-5/8"

1403348

36MMX206MM 1-3/8"X8-1/8"

ELG1128

40MM/44MMX41MM 1-5/8"/1-3/4"X1-5/8"

ELG1127

50MM/55MMX41MM 2"/2-1/4"X1-5/8"

Part No.

Dimensions (D X L)

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

øOD (Outside Diameter)

øD (Diameter)

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 12

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time

NO. 1 2 3 4 5 6 7 8 9

10 11 12 13

4 – Pins and Bushings DESCRIPTION ILUK 33 ILUK 44 PINS Pin lift arm, lift cylinder 1326307 1350394 Pin lift arm, lift cylinder (After 2016) 2039542 2039102 Pin tube, tilt cylinders 1326307 1350394 Pin tube, tilt cylinders (After 2016) 2039542 2039102 Pin tube, lift arm 1350394 1331371 Pin tube, lift arm (After 2016) 2039102 2039112 Pin tube, cylinders (only 700 lift arm) n/a 1403348 Pin tube, cylinders (only 700 lift arm) After ‘16 n/a 2039107 Pin platform, lift arm 1335280 1350858 Pin platform, lift arm (After 2016) 2039543 2039104 Pin without ground roller 1354169 1358176 Pin without ground roller (After 2016) 2036461 2039107 Pin incl. ground roller kit 1354156 1358181 Pin incl. ground roller kit (After 2016) 2039391 2039126 Pin tray, push-pull cylinder 1330089 1330089 Bolt, pin lock 2009212 2009212 Bolt, pin lock (After 2016), M12X16 2039050 2039050 BUSHINGS Bushing lift arm-platform Bushing lift arm-tube KITS Pin Kit Bushing kit, complete

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

ILUK 55

ILUK 60

ILUK 66

QTY.

1350394 2039102 1350394 2039102 1331371 2039112 1403348 2039107 1350858 2039104 1358176 2039107 1358181 2039126 1330089 2009212 2039050

1331371 2039112 1331371 2039112 1331380 2039120 n/a n/a 1329595 2036465 1329595 2036465 1348000 1348000 1330089 2009212 2009212

1331371 n/a 1329586 n/a 1331380 n/a n/a n/a 1329586 n/a 1329595 n/a 1348000 n/a 1330089 2009212 n/a

2 2 2 4 2 2 2 2 2 2 2 2 2 2 1 4 4

ELG1036 ELG1037

ELG1033 ELG1128

ELG1033 ELG1128

ELG1128 ELG1127

ELG1128 ELG1127

2 2

2021585 1407084

2021584 1407088

2021583 1407088

2021582 1407087

2021582 1407087

1 1

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 13

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time 5

Cylinders

24*

6

1 10

7

9

5 4 11 22

9

Lift Cylinder

12

2

16 17 8* 9 19

15 13

14

15

15 18

19 9 Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

21

3

20 21

Tilt Cylinder Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 14

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time 5 – Lift and Tilt Cylinder 55mm (2-1/4”) 70mm (2-3/4”) 40mm (1-1/2”) 45mm (1-3/4”) ILUK 33 ILUK 44 ILUK 55

75mm (3”) 50mm (2”) ILUK 60 ILUK 66

QTY.

1343854 1366286 1355064

1402453 1404498 1402880

1402453 1404498 1402880

N/A N/A N/A

N/A N/A N/A

1 1 1

1 2 3

Piston Rod Diameter – Lift Cylinder Piston Rod Diameter – Tilt Cylinder DESCRIPTION 700mm Liftarm (27.5”) Lift Cylinder Without Release Valve Tilt Cylinder Without Release Valve Adjusting Head (6 ½" ; 6 ¼")

1 2 3

800mm Liftarm (31.5”) Lift Cylinder Without Release Valve Tilt Cylinder Without Release Valve Adjusting Head (10 ¼" ; 10 ½")

1343854 1366295 1326370

1350167 1403789 1350050

1350167 1403789 1350050

N/A N/A N/A

N/A N/A N/A

1 1 1

1 2 3

900mm Liftarm (35.5”) Lift Cylinder Without Release Valve Tilt Cylinder Without Release Valve Adjusting Head (12")

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

1325196 2033888 1408433

1325196 2015181 1408433

1 1 1

Piston Rod ( 800-900 Lift Arm) Piston Rod (Only 700 Lift Arm) Rebuild Kit (800-900 Lift Arm) Rebuild Kit (Only 700 Lift Arm) Adaptor / Hose Fitting Restrictor Control Valve (800-1000) Restrictor Control Valve (Only 700) Release Valve 12V Bushing Grease Zerk Sleeve - Lift Cylinder Clamp Piston Rod For Tilt Cylinder End Plug Rebuild Kit - Tilt Cylinder Adaptor / Hose Fitting Restrictor Control Valve Lock Nut For Tilt Cylinder Grease Zerk Rubber Bellows Clamp Grease Zerk Red Cap Double Locking Valve

1401503 1401503 2005323 2005323 1188263 1355942 1355942 67282345 1403367 2019653 1099010 68430828 2000878 68274001 1330674 1188263 1355942 67265408 2019653 67259238 68430828 2019653 1191680 1284466

1403799 1404499 2021847 2021847 1188263 1363828 1325551 67282345 1403363 2019653 1098362 68734258 1410866 68813557 1330683 1188263 1325551 71597563 2019653 68724546 68734258 2019653 1191680 1284466

1403799 1404499 2021847 2021847 1188263 1363828 1325551 67282345 1403363 2019653 1098362 68734258 1410866 68813557 1330683 1188263 1325551 71597563 2019653 68724546 68734258 2019653 1191680 1284466

1403800 N/A 1403797 N/A 1188263 1325551 N/A 67282345 1403362 69064337 2022134 2018594 1408445 1324920 1404524 1188263 1346112 1324957 2019653 2024306 68734258 2019653 1191680 1284466

1403800 N/A 2021845 N/A 1188263 1325551 N/A 67282345 1403362 2019653 N/A N/A 1408445 1324920 1404524 1188263 1346112 1324957 2019653 2024306 N/A 2019653 1191680 1284466

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1

NO.

4 5 6 7 8* 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24*

*Items 1 and 2 do not include Items 8 and 24 (Release Valve). Release Valve is sold separately.

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 15

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time 5.1 Tilt Cylinder – Short

8

1 13*

7 4

9

3

2

3 6 3 12

5 10

11 9

12

4

5.1 Tilt Cylinder - Short No. 1 2 3 4 5 6 7 8 9 10 11 12 13*

Piston Rod Diameter – Tilt Cylinder Description Tilt Cylinder Without Release Valve Piston Rod Rebuild Kit, Dia. 45mm Bushing, 36mmx40mmx45mm Nut, M44x2 End Plug Flow Control Valve, 6 l/min Straight Connector Grease Zerk Adjusting head Bellows Clamp Clamp Release Valve 12V

ILUK 33 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a

45mm (1-3/4”) ILUK 44 ILUK 55 2038862 2038862 1410866 1410866 1330683 1330683 1403363 1403363 71597563 71597563 68813557 68813557 1325551 1325551 1188263 1188263 2019653 2019653 2037156 2037156 68724546 68724546 68430828 68430828 68734258 68734258 67282345 67282345

ILUK 60 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a

ILUK 66 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a

Qty. 1 1 1 2 1 1 1 1 2 1 1 1 1 1

*Item 1 does not include Items 13(Release Valve). Release Valve is sold separately.

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 16

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time 5.2 Lift Cylinder – Short (As of June 2009)

11*

7

1 8

6

4 5

3 2 9 8

4

10

5.2 Lift Cylinder - Short No. 1 2 3 4 5 6 7 8 9 10 11*

Piston Rod Diameter – Lift Cylinder Description Tilt Cylinder Without Release Valve Piston Rod Rebuild Kit Bushing, 36mmx40mmx45mm End Plug Flow Control Valve, 6 l/min Straight Connector Grease Zerk Bellows Clamp Release Valve 12V

ILUK 33 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a

70mm (2-3/4”) ILUK 44 ILUK 55 2004093 2004093 2004096 2004096 1403796 1403796 1403363 1403363 1098371 1098371 1363828 1363828 1188263 1188263 2019653 2019653 1098362 1098362 68734258 68734258 67282345 67282345

ILUK 60 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a

ILUK 66 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a

Qty. 1 1 1 2 1 1 1 1 1 1 1

*Item 1 does not include Items 11 (Release Valve). Release Valve is sold separately.

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 17

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time 6

Push Pull Cylinders

6.1 Push Pull Cylinder – 600mm 11 10 12 3

11 5

6 7

4

9 6 7 8

2

5

2x 600mm [32-1/4"]

4

11 3 10

12 11

No. 1 2 3 4 5 6 7 8 9 10 11 12

Description Push Pull Cylinder Assembly, 2x600mm Straight Connector Piston Rod Sliding Cylinder 2x600mm Rebuild Kit End Plug Fitting, 90° Fitting, Tee Pipe, 544mm Pipe, 732mm Pin, 11mmx90mm Washer, 17mm Cotter Pin, 4mmx25mm

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

6.1 Push Pull Cylinder – 600mm ILUK 33 ILUK 44 1407997 1407997 EA6236 EA6236 1408947 1408947 1330763 1330763 1402032 1402032 1232266 1232266 1111075 1111075 1407989 1407989 1407990 1407990 1330089 1330089 1000696 1000696 1095101 1095101

ILUK 55 1407997 EA6236 1408947 1330763 1402032 1232266 1111075 1407989 1407990 1330089 1000696 1095101

ILUK 60 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a

ILUK 66 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a

Qty. 1 1 1 1 1 1 1 1 1 1 1 1

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 18

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time 6.2 Push Pull Cylinder – 700mm 11 10 3

12 11 5 6 7

4

9 6 7 8

2

5

4

2x700mm [36-1/4"]

3 11 12

10 11

No. 1 2 3 4 5 6 7 8 9 10 11 12

Description Push Pull Cylinder Assembly 2x700mm Straight Connector Piston Rod Sliding Cylinder 2x700mm Rebuild Kit End Plug Fitting, 90° Fitting, Tee Pipe, 820mm Pipe, 1036mm Pin, 11mmx90mm Washer, 17mm Cotter Pin, 4mmx25mm

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

6.2 Push Pull Cylinder – 700mm ILUK 33 ILUK 44 n/a 1408003 n/a 1188263 n/a 1408948 n/a 1330763 n/a 1402032 n/a 1232266 n/a 1111075 n/a 1407999 n/a 1407998 n/a 1330089 n/a 1000696 n/a 1095101

ILUK 55 1408003 1188263 1408948 1330763 1402032 1232266 1111075 1407999 1407998 1330089 1000696 1095101

ILUK 60 1408003 1188263 1408948 1330763 1402032 1232266 1111075 1407999 1407998 1330089 1000696 1095101

ILUK 66 1408003 1188263 1408948 1330763 1402032 1232266 1111075 1407999 1407998 1330089 1000696 1095101

Qty. 1 1 1 1 1 1 1 1 1 1 1 1

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 19

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time 7

Platform Assemblies

1

2,3

No. 1 2 3

Description Platform Assembly, Steel Main/Alum. Tip, 74”x94” Platform Assembly, Steel Main/Alum. Tip, 82”x94” Platform Assembly, Alu. Main/Alum. Tip, 74”x94” Platform Assembly, Alu. Main/Alum. Tip, 82”x94”

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

7 – Platform Assemblies ILUK 33 ILUK 44 4PU3372 n/a n/a n/a 4PU3372A/A 4PU4472777 n/a 4PU4480

ILUK 55 n/a n/a 4PU4472777 4PU4480

ILUK 60 n/a n/a n/a 4PU6082

ILUK 66 n/a On Request n/a n/a

Qty. 1 1 1 1

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 20

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time 8

Steel Platform - Main 8

14

15 2 16

1

17

15

14

19 18 4 10

3 9

13

21

12

20

11 16

17

6 5 7

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Description Main Assembly, Steel Torsion Bar Retainer Pin, 22mmX360mm Pin, Ground Roller, ø36x130mm Bolt, Pin Lock Plastic Wheel Washer, Flat Retaining Ring Ground Roller Kit Ground Roller Kit (After 2016) Pin, 36mmX120mm, Lift Arm Bolt, Pin Lock Plastic Bracket Hex Head Cap Screw, M5 - 0.8 x 16mm Washer, Flat, M5 Screw Size Hex Head Cap Screw, M16 - 2.0 x 80mm Nut, M16 - 2.0 Hex Head Cap Screw, M16 x 16mm Rubber Bumper Nylon Stop Washer, Flat, M13 Foot Control Pad Flat Head Screw, M5x16mm

8 – Steel Platform (Main) ILUK 33 ILUK 44 2014244 N/A 9083174015 N/A 1354169 N/A 2009212 N/A 1115195 N/A EK1090 N/A EQ 347 N/A 1354156 N/A 2044579 N/A 1350858 N/A 2009212 N/A 2019337 N/A 66783375 N/A 1031885 N/A 2005050 N/A 1026311 N/A 2001942 N/A 71042936 N/A 2014209 N/A 66527476 N/A 1330945 N/A 1400172 N/A

ILUK 55 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

ILUK 60 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

ILUK 66 On request *1402792 1329595 2009212 1332089 66152901 10280062 1348000 N/A 1350858 2009212 2019337 66783375 1031885 2005050 1026311 2001942 71042936 2014209 66527476 1330945 1400172

Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

* ILUK 66 comes w/o torsion bar and has a gas spring instead Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 21

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time 9

Aluminum Platform – Main

1

14 10 17 9 11 18

2 8

17 7

13 18

16 6 5

4 8

14

7

14 22

15

3

12

20 21

19

14 14 14

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 22

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time

NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

9 - Aluminum Platform - Main DESCRIPTION ILK 33 ILK 44 Button Foot Control 1405256 1405256 Cover Cap Left 9083227000 9083227000 Cover Cap Right 9083228000 9083228000 Sensor Bracket 2019337 2019337 Hex Head Cap Screw, M5-0,8x16mm 66783375 66783375 Washer, Flat, M5 1031885 1031885 Side Profile Top Cover 1244631 1244631 Side Profile Cap 9832521700 9832521700 Pin, ø32x300mm 9000000064 9000000064 Torsion Spring 9083175090 9083175090 Block, Torsion Spring 9083177000 9083177000 Clevis, Right 1036871 2026952 Clevis, Left 1036880 2026953 Ground Roller Kit 2044579 2044583 Ground Roller Kit (After 2016) 2039391 2039126 Threaded Plate 1036915 1409713 Rubber Bumper 2032897 2032897 Hex Head Cap Screw, M16 – 2,0x80mm 2005050 2005050 Nut, M16 - 2.0 1026311 1026311 Socket Head Cap Screw, M20-2,5x40mm 1333142 1333142 Hex Head Cap Screw, M20-2,5x45mm 1125300 1125300 Washer, Split, M20 1125319 1125319 Pin, Liftarm 1350858 1350858

ILK 55 1405256 9083227000 9083228000 2019337 66783375 1031885 1244631 9832521700 9000000064 9083175090 9083177000 2026952 2026953 2044583 2039126 1409713 2032897 2005050 1026311 1333142 1125300 1125319 1350858

ILK60 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Platform Design not available for ILUK 60, see ILUK 60 Platform

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 23

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time 10

Aluminum Platform – Tip

2

1

3

1

6

4 8

10

7

9

6 9 5

9 9

8 7

NO. 1 2 3 4 5 6 7 8 9 10

DESCRIPTION Warning Lights 12/24v Cart Stops Rubber Snubber Cover Plate Tip Left w/cart stops Cover Plate Tip Left w/o cart stops Cover Plate Tip Right w/cart stops Cover Plate Tip Right w/o cart stops Handle Handle w/hardware Side Profile Top Cover Side Profile Cap Hinge Round Aluminum

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

10 – Aluminum Platform Tip ILK 33 ILK 44 2019307 2019307 2003237 2003237 71042936 71042936 9083238000 9083238000 9081336010 9081336010 9083239000 9083239000 9081336000 9081336000 1201681 1201681 20-1210-003 20-1210-003 1244631 1244631 9832521700 9832521700 9832240195 9832240195 9831722165 9831722165

ILK 55 2019307 2003237 71042936 9083238000 9081336010 9083239000 9081336000 1201681 20-1210-003 1244631 9832521700 9832240195 9831722165

ILK60 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 24

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time NOTES

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 25

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time Aluminum Platform – ILUK 60

11

20 19

20 19

28 29

26

26

22 5 24

18 17 21

18 17

31

11

30

12 11

13

25 23

12 13

22 24

26 5 26

25 23 14

2 4 3

6.1 6.5

26

15

10

6

9

6 8 7

4.5 4.1

2

4.5 4.1

4.4 16

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

4.3 4.2

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 26

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time

NO. 1 2 3 4 4.1 4.2 4.3 4.4 4.5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

11 – Aluminum Platform ILUK 60 DESCRIPTION Platform Assembly, Main/Tip, Aluminum Clevis, Header, Right Clevis, Header, Left Roller Kit Pin, 40x195mm Lock Ring Washer Roller, Nylon Bolt, Pin Lock, M8x16mm Threaded Plate Cover Plastic Cover Screw, M5x16mm Cover Lock Washer M5 Bolt, M16x1,5x45mm Washer, M16 Adjustable Bolt, M16x60 Adjustable Bolt Nut, M16 Flat Head Screw, M12x40mm Washer, M12 Nut, M12 Spacer, Plastic Foot Control Flathead Screw, M5x16mm Warning Lights Pan Head Screw, M6x15mm Foot Control Plate Rubber Stop Hex Head Bolt, M12x25mm Washer, Flat, M13, ø37mm Washer, Flat, M13 Blind Rivet, 4,8X11mm Flat Head Screw, Countersink, M5x12mm Torsion Bar Torsion Bar, Block Hinge, 46mm

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

PART NO. 2034007 2021257 2021258 1348000 1329595 10280062 66152901 1332089 2009212 2021302 2019337 66783375 10274046 1410097 10274194 1407296 1026311 1408696 66527476 1409457 2021121 1330945 1400172 2019307 1015667 1341966 71042936 66125912 67245237 66527476 1019254 2004486 2039044 2039046 2038874

QTY. 1 1 1 1 2 1 1 1 1 4 1 2 2 1 1 4 4 8 8 8 2 2 8 2 4 1 2 2 2 2 1 1 1 1 7

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 27

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time 12

Cart Stops - Aluminum Platforms 1.7

1

1.7 1.2

1.3 1.13 1.12

1.7 1.7

1.9 1.13 1.12 1.1

1.4 1.8

1.5 1.9 1.7

1.9 1.13

1.6

1.12

1.1

1.10 1.11

1.9

1.1

NO. 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13

12 – Cart Stops Aluminum Platforms DESCRIPTION Assembly, 2x 800mm Cart Stop, 12” X 79” Pad, Delrin, 35mm X 120mm X 2mm Plate Cover, Curb Side Cart Stop, 800mm, Curb Side Plate Cover, Center Cart Stop, 800mm, Street Side Plate Cover, Street Side Socket Head Cap Screw, M6-1.0 X 30mm Sliding Rail Spring Rod Clip Socket Head Cap Screw, M5-0.80 X 8mm C-Clip, Plastic Socket Head Cap Screw, M6-1.0 X 20mm

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

PART NO. 22-0314-018 1406245 2003301 2006698 2003302 2006697 2003303 1057441 1406248 1408661 1406249 1119357 2004637 1004726

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 28

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time 13

Hydraulic Hoses 23

22

15 24

15

23

24 15

22 15

13

12

11

5 10

4

9 8

21 1 2 21

7

3

20 1

2

6 24

24 19

20

14

20

18

24 17

16

24

20

20

14

NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

DESCRIPTION Release Valve, Double Locking 3-Valve Aluminum Block With Adaptors Rubber Pad Plastic Holder Socket Head Cap Screw, M6x30mm Release Valve, Single Locking Hose, Power Pack to Block, 2000mm Pipe - Lower Driver Side Pipe - Med. Driver Side Pipe - Top Driver Side Pipe - Top Curb Side Pipe - Lower Curb Side Pipe - Med. Curb Side Angle Connector Elbow, 90° Extension Union Hex Head Cap Screw, M6x60mm Washer, M6 Adapter, Block, Hydraulic Lines Adapter, Internal Hoses Hose, Tilt Cylinder, Plastic, F/F, 850mm Hose, Lift Cylinder, Plastic, F/M, 850mm Hose, Push Pull Cylinders, Rubber, 850mm Hose, Push Pull Cylinders, Plastic, 90°F/F, 1000mm Hydraulic Hose Kit - 6 Pieces

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

13 – Hydraulic Pipes ILUK 33 1284466 1409657 1114049 1108532 66310671 67282345 2021334 1129943 1129952 1129961 1129970 1129989 1129998 1232266 1237958 1406564 1212700 2034249 66218635 1188263 1149677 70605848 1295727 2021337 1110229 1303233

20

ILUK 44/55 1284466 1409657 1114049 1108532 66310671 67282345 2021334 1129943 1129952 1129961 1129970 1129989 1129998 1232266 1237958 1406564 1212700 2034249 66218635 1188263 1149677 70605848 1295727 2021337 1110229 1303233

ILUK 60 1284466 1409657 1114049 1108532 66310671 67282345 2021334 1129943 1129952 1129961 1129970 1129989 1129998 1232266 1237958 1406564 1212700 2034249 66218635 1188263 1149677 70605848 1295727 2021337 1110229 1303233

ILUK 66 1284466 1409657 1114049 1108532 66310671 67282345 2021334 1129943 1129952 1129961 1129970 1129989 1129998 1232266 1237958 1406564 1212700 2034249 66218635 1188263 1149677 70605848 1295727 2021337 1110229 1303233

QTY. 2 1 1 6 6 1 2 1 1 1 1 1 1 2 6 1 1 2 2 8 2 4 2 2 2 1

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 29

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time 14

Pump and Motor - ILUK 33/44/55

1

19 2 4

5 7 6

3 11

20 8 12

9

13 18 15

10 17 16

NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

DESCRIPTION Power Pack Assembly Motor 12 Volt Motor Solenoid Shift Valve (S-5) Pressure Control Valve Shuttle Valve Since 1998 Flow Divider Till 1998 Flow Control Valve (R5) Coupler Pump Pump Filter Clamp For Oil Reservoir Breather Cap Oil Reservoir Hydraulic Hose, 2000mm Adaptor Drain Plug Sealing Ring Pipe Carbon Brushes Kit O-Ring

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

14

14 – Pump and Motor – ILUK 33/44/55 ILUK 33 ILUK 44/55 1406000 1406000 1353555 1353555 1320127 1320127 1299412 1299412 1298111 1298111 1405972 1405972 1298102 1298102 1298086 1298086 1406264 1406264 2035867 2035867 1298022 1298022 1362509 1362509 1362518 1362518 1362483 1362483 1112885 1112885 1188263 1188263 66373088 66373088 1298013 1298013 ON REQUEST ON REQUEST 1410330 1410330 1297972 1297972

ILUK 55 1406000 1353555 1320127 1299412 1298111 1405972 1298102 1298086 1406264 2035867 1298022 1362509 1362518 1362483 1112885 1188263 66373088 1298013 ON REQUEST 1410330 1297972

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 30

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time 14.1 Pump and Motor - ILUK 60/66 6

1

2 3

8

9

15

7 11 4

13 12

5 17

14 16 18 10

14.1 – ILUK 60/66 Pump and Motor NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

DESCRIPTION Power Pack Motor 12 Volt Set Of Carbon Bushes Pump, 3,2ccm Oil Tank Solenoid Valve, 12V Shuttle Valve Pressure Limitation Valve Motor Contactor Relay, 12V Hose, 2000mm Flow Control Valve Filler Clamp Ring Filter Central Flange Locking Screw Sell Ring Gasket Set

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

ILUK 60 1406010 1404483 1410330 1349471 1362483 1299412 1405972 1298111 1320127 1112885 1298086 1362518 1362509 1297972 1298022 2000299 66373088 1298013 1406752

ILUK 66 1406010 1404483 1410330 1349471 1362483 1299412 1405972 1298111 1320127 1112885 1298086 1362518 1362509 1297972 1298022 2000299 66373088 1298013 1406752

QTY. 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 31

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time 14.2 Bosch Pump and Motor

14.2 – Bosch Pump and Motor NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

DESCRIPTION Power Pack Motor 12 Volt Motor Solenoid Shift Valve (S5) Pressure Release Valve Shuttle Valve Flow Control Valve (R5) Coupler Pump Screen Reservoir Clamp Set Cap With Filter Oil Reservoir Hydraulic Hose Adaptor Pipe Carbon Brushes Kit (4 Pieces)

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

ILUK 33/44/55 N/A 1298264 1320127 1058804 1058760 72335694 1058653 68807808 1058831 70411385 1404308 1401680 70411296 1112885 1188263 ON REQUEST 1116767

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 32

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time 15

Dock Lock Kits 1

NO. 1 2

16

2

15 – Dock Lock DESCRIPTION Dock Lock Kit, for 74”/82” Aluminum Platform Dock Lock Kit, for74” Steel/Aluminum Platform

PART NO. 65-0517-010 55-0514-007

QTY. 1 1

Curb Ramp Kit 1

1.5 1.2

1.5

2

1.5 1.5

1.4 1.3

1.2 1.4

1.4 1.3

1.3 1.4 1.3

1.1

3

NO. 1 1.1 1.2 1.3 1.4 1.5 1.6 2 3

16 – Curb Ramp Kit DESCRIPTION Curb Ramp Kit Ramp; Assembly; 48" Cap, Platform; Weldment Nut, Nylock, 1/2"-13 Washer- Flat USS 1/2" Carriage Bolt;1/2"-13x3" Decal, Curb Ramp Storage Box Assembly Tie-Down Strap; 14”-22", Weather Resistant

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

PART NO. 23-0516-000 23-0516-001 23-0516-003 EM-707 EK3230 ES3772 85-0517-000 23-0516-008 EZ6927

QTY. 1 1 2 4 4 4 1 1 1

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 33

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time 17

Tire Blowout Protection Kits 1.7

1

1.3

1.4

1.4

1.6 1.3 1.2

1.4 1.8

1.5

1.4

1.3 1.1 1.5 1.10 1.9 1.5 1.7

1.4

1.6 1.5

2

2.4

2.3

2.2

2.10

2.5 2.7 2.6

2.3

2.1 2.7 2.12 2.11

2.7

2.4

2.9 2.8

2.7

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 34

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time NO. 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12

17 – Tire Blowout Protection Kits DESCRIPTION Tire Blowout Protection Kit, Adjustable Mount Plates Driver Side Protection Plate Curb Side Protection Plate Bracket, Mount Tube Brace Bracket, Spacer Hex Head Cap Screw, 1/2"-13 X 1.5" Washer, Flat, 1/2" Nut, Nylock, 1/2"-13 Hex Head Cap Screw, 3/8"-16 X 1.0" Washer, Flat, 3/8" Nut, Nylock, 3/8" Tire Blowout Protection Kit, Fixed Mount Plates Driver Side Protection Plate Curb Side Protection Plate Bracket, Mount Tube Brace Bracket, Spacer Angled Support Bracket, Driver Side Angled Support Bracket, Curb Side Hex Head Cap Screw, 1/2"-13 X 1.5" Washer, Flat, 1/2" Nut, Nylock, 1/2" Hex Head Cap Screw, 3/8"-16 X 1.0" Washer, Flat, 3/8" Nut, Nylock, 3/8"

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

PART NO. 65-0515-000 65-0514-002 65-0514-003 65-0514-005 65-0514-006 ES3456 EK2796 EM-707 ES3446 EK3216 EM-708 65-0514-004 65-0514-002 65-0514-003 65-0514-005 65-0514-006 65-0514-007 65-0514-008 ES3456 EK2796 EM-707 ES3446 EK3216 EM-708

QTY. 1 1 1 4 4 8 8 8 8 8 8 1 1 1 2 2 1 1 8 8 8 4 4 4

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 35

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time 18

Battery Box Kits

1 1.3

1.2

1.3 1.9 1.5

1.3 1.11 1.1

1.6

1.8

1.11

1.10 1.7

1.3 1.3

1.12

1.9

1.4 2.2

2

3 2.3

2.4 3.3 2.7

2.3 2.7

2.1 2.9

2.6

3.1

2.5

2.8 2.10

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

3.2

2.3 2.3

3.2 3.3

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 36

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time

NO. 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 3 3.1 3.2 3.3 4 5 6

18 – Battery Box Kits DESCRIPTION Kit, 4-Battery Box Battery Box Base, Assembly, Large Battery Box Lid Assembly Kit, 2 Battery Hold Down Nut, 3/8”-16, Gr.5 Bus Bar, 2-Battery, Black Bus Bar, 3-Battery, Black Bus Bar, 3-Battery, Red Bus Bar, 2-Battery, Red Grommet, 7/8" Diameter Hole Washer, 3/8", Split lock Nut, Serrated, 3/8”-16; Stainless Steel Hex Head Cap Screw, 3/8”-16x1", Gr.5, Zinc Kit, 2-Battery Box Battery Box, Base, Assembly, 2-Battery Battery Box, Lid, Alum, 2-Battery Kit, 2 Battery Hold Down Nut, 3/8”-16 Gr. 5 Bus Bar, 2-Battery, Black Bus Bar, 2-Battery, Red Grommet, 7/8" Diameter Hole Washer, 3/8", Split lock Nut, Serrated, 3/8”-16, Stainless Steel Hex Head Cap Screw, 3/8”-16x1", Gr.5, Zinc Kit, 2-Battery Box, Slide Out Tray Battery Box Base Slide, Steel, 16” Angle, 2”x2”x26.5”x1/8”, Steel Battery, Lead/Acid, Group 31 Battery, AGM, Standard, Group 31 Battery, AGM, Premium, Group 31

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

PART NO. 50-8016-100 50-8016-001 60-7515-012 60-7515-151 EM 532 KET05916A KET05961A KET05962A KET06062A EK3504 EK3238 EM 781 ES3446 50-8016-200 50-8016-201 60-7517-018 60-7515-151 EM 532 KET05916A KET06062A EK3504 EK3238 EM 781 ES3446 2-000051A 2-00060 2-10400 50-8017-003 3-49999 3-49998 3-50003

QTY. 1 1 1 2 1 1 1 1 1 4 1 8 1 1 1 1 1 1 1 1 4 1 4 1 1 1 2 2 1 1 1

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 37

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time 19

Trailer/Truck Charge Kits

1

2

1.2

2.2 1.3

1.4

2.3

1.1

2.4 2.6

1.7 1.6

1.5

1.8

2.1

3

4

3.2

4.2

3.11 3.3

3.4

4.3 3.6

3.10

3.9

3.5

5

6

9

10

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

3.7

3.8

2.7

2.8

4.4 4.7 4.5

7

2.9

4.6

4.9

4.8 3.1

2.5

2.10

4.1

8

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 38

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time

NO. 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 5 6 7 8 9 10

19– Trailer/Truck Charge Kits DESCRIPTION Kit, Truck, 40ft Electrical Bus Bar Cable, 2ga, 18", 3/8" Lugs, Red Cable, 2ga, 74", 3/8” Lugs, Black Cable, 2ga; 480", 3/8” Lugs, Red Circuit Breaker, 175A, 3/8” Studs, Manual Reset Circuit Breaker 175A, 3/8” Studs, Auto Reset Hex Head Cap Screw,1/4-20x1.0”, Gr.5, Zinc Nut, Nylock 1/4-20, Zinc Kit, Trailer, Single Pole Socket; Single Pole Cable, 2ga, 18", 3/8" Lugs, Red Cable, 2ga, 74", 3/8” Lugs, Black Cable, 2ga; 480", 3/8” Lugs, Red Hex Head Cap Screw, 5/16-18x1" Circuit Breaker 175A, 3/8” Studs, Auto Reset Washer Flat 5/16” Nut, Nylock 5/16-18 Nut, Nylock 1/4-20 Zinc Hex Head Cap Screw,1/4-20x1.0”, Gr.5, Zinc Kit, Trailer, Dual Pole Socket, Dual Pole Cable, 2ga, 18", 3/8" Lugs, Red Cable, 2ga, 480”, 3/8” Lugs, Black Cable, 2ga; 480", 3/8” Lugs, Red Hex Head Cap Screw, 5/16-18x1" Circuit Breaker 175A, 3/8” Studs, Auto Reset Washer, Flat, 5/16” Nut, Nylock, 5/16-18 Nut, Nylock, 1/4-20 Zinc Hex Head Cap Screw,1/4-20x1.0”, Gr.5, Zinc Kit, Trailer, Dual Nosebox Nosebox, Single & Dual Pole Sockets Cable, 2ga, 18", 3/8" Lugs, Red Cable, 2ga, 480”, 3/8” Lugs, Black Cable, 2ga; 480", 3/8” Lugs, Red Hex Head Cap Screw, Tapping, 5/16-18x1.25" Circuit Breaker 175A, 3/8” Studs, Auto Reset Nut, Nylock, 1/4-20, Zinc Hex Head Cap Screw,1/4-20x1.0”, Gr.5, Zinc Circuit Breaker 175A, 1/4” Studs, Manual Reset Circuit Breaker 175A, 1/4” Studs, Auto Reset Circuit Breaker 150A, 3/8” Studs, Manual Reset Circuit Breaker 150A, 3/8” Studs, Auto Reset Circuit Breaker 150A, 1/4” Studs, Manual Reset Circuit Breaker 150A, 1/4” Studs, Auto Reset

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

PART NO. 70-1115-100 70-8013-025 KET05919A KET05925A KET06314A 70-8114-009 70-8114-008 ES3443 EM 722 70-1115-101 70-8015-019 KET05919A KET05925A KET06314A ES3724 70-8114-008 EK3217 EM 710 EM 722 ES3443 70-1115-102 70-8015-018 KET05919A KET05701A KET06314A ES3724 70-8114-008 EK3217 EM 710 EM 722 ES3443 70-1115-103 70-8015-020 KET05919A KET05701A KET06314A ES3733 70-8114-008 EM 722 ES3443 70-8115-000 70-8115-001 70-8115-002 70-8115-003 70-8115-004 70-8115-005

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 39

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time 20

Control Box Mounting Brackets 1

3

2 2

NO. 1 2 3

21

20 – Control Box Mounting Brackets DESCRIPTION Control Box Mount, Z-Bracket, Truck Screw, M6x20, Thread Forming Control Box Mount Bracket, Trailer

PART NO. 1311508 2006087 60-0518-010

QTY. 1 4 1

Control Box 11

2 5

10 6 12 1 3

4

7

9

11

14

13

21 – Control Box NO.

DESCRIPTION

PART NO.

QTY.

1 2 3 4 5 6 7

K-Style (Prior 2004) Control Panel With PC-Board - Conversion Kit PC-Board - K Plus Style - For Conversion Kit (13 mm) Complete Outer Plastic Box Plastic Cover Control Box Flip Down Lid Toggle And Contact Block - For Conversion Kit Operation Label

2012531 2012184 1338263 1228744 1319393 2011543 85-0514-000

1 1 1 1 1 1 1

8 9 10 11 12 13 14

K Plus-Style (After 2004) Control Box With Cable (Without PC-Board) Complete Outer Plastic Box Flip Down Lid Contact Block On- Off Switch Momentary Knob Turn Operation Label

2007415 2009205 2007476 2007457 2009186 2007456 ATG-ILUK

1 1 1 1 1 1 1

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 40

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time NOTES

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 41

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time 22

Controls 1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

20

21

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 42

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time

NO. 1 2 3 3.1 3.2 3.3 3.4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18.1 18.2 18.3 18.4 18.5 19 20 20.1 20.2 20.3 20.4 20.5 21 21.1 21.2 21.3 21.4 21.5

22 - Controls DESCRIPTION 2-Button Hand Remote Kit, W/Plug & Socket 2-Button Hand Remote Kit, Hella, W/Plug & Socket Cab Shut Off Switch Kit Switch, Cab Cut Off Harness, J11 Cab Cut Off Switch Decal Button Head Cap Screw, #7x1.25, Zinc 2-Button Hand Remote Kit, Remote And Holster 2-Button Hand Remote Remote Holster Plug, 4-Prong, Chrome, Trailer Socket, 4-Prong, Chrome, Trailer Socket, 4-Prong, Chrome, W/Harness, Control Box Foot Control, Button & Wire Harness Foot Control, Button Wire Harness, Power Pack, J1 Wire Harness, Warning Led Lights, Foot Control, J3 Sensor, B13, J41 Sensor, B15, J41 Wire Harness, Cab On/Off Switch, J11 Wire Harness, Solenoid Valve, J4, 4050mm (13 Ft.) L Kit, Control M-Board (PCB), Plus Control M-Board (PCB) Plus Cover Cover Clamp Decal Kit, Control Box w/Harness, ILUK ,M-Control Wireless Remote, 4-Way Operation, Kit Cab Shut-off Switch Kit Bracket, Cab Shut-Off Switch Switch, Rocker, Cab Shutoff Harness, 3-Wire, 46ft [14 Meters] Sheet Metal Screw, #8x1/2"; Hex Washer; Zinc Decal Toggle Switch Kit, Up/Down, Optional Spacer, 0.5" OD, 0.192" ID Toggle Switch Washer, Flat, #10, Zinc Nut, Nylock 10-24 Gr.5 Zinc Button Head Cap Screw, 10-24 X 2", Zinc

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

PART NO. 70-7516-009 70-7516-100 70-1113-200 1332494 2007049 ATG-CAB ES3985 72916816 70-1116-001 70-1116-002 70-8016-003 70-8016-004 70-7516-010 1330945 1405256 2007406 1342776 1332476 1332485 2007049 67254198 2029091a 2029091 2029906 EZ7230 2029907 2033821 70-1115-000 70-0312-100 70-1012-001 70-1012-002 2025982 ES3748 ATG-CAB 70-8016-050 99-8813-067 2004565 EK3219 EM-697 ES3471 ES3471

QTY. 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 2 2 2

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 43

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time 23

Decals 2

1 Up

Tilt

ILUK / ILU

BEFORE OPERATING LIFT, BE SURE YOU UNDERSTAND:

• To operate this liftgate read and understand the operating decals and manuals.

• Make certain the platform is clear before operating the lift.

• Liftgate shut-off switch must be turned off when liftgate is not in use.

• Keep platform in horizontal position when loading and unloading.

• Do not overload, refer to capacity decals.

Down

In

Slide

1. Improper operation of this lift gate can result in serious personal injury. Do not operate unless you have been properly instructed, have read, and are familiar with, the operating instructions. If you do not have a copy of the instructions please obtain them from your employer, distributor or lesser, as appropriate, before you attempt to operate the lift gate.

2. Be certain the vehicle is properly and securely braked before using the liftgate.

3. Always inspect this lift gate for maintenance or damage before using it. If there are signs of improper maintenance, damage to vital part, or a slippery platform surface, do not use the lift gate. Do not attempt your own repairs, unless you are specifically trained.

• Lower platform

Loading Position: • Slide out liftgate

Out

4. Do not overload. See the Mfg. Literature and/or Rating Label on the unit for the rated load. Remember that this limit applies to both raising and lowering operations.

• Unfold platform

Storage Position:

• In down position fold up platform tip • Slide in liftgate • Raise platform

5. Each load should be placed in a stable position as near as possible to the center of the platform.

6. Never allow yourself, a helper, or a bystander to stand in a position where an unstable load might fall on them. Do not allow any part of your or your helper’s body to be placed under, through, or around any portion of the moving lift gate, or in a position that would trap them between any parts when the lift gate is operated.

24"

Up

Lift

Max Capacity on Platform

Down

Load

7. This lift gate is intended for loading and unloading of cargo only. Do not use this lift gate for anything but it’s intended use. The lift gate is not equipped with a back up system to prevent falling in the event of a failure.

Platform

For questions regarding operation call (888) 774-5844

3

4

ALWAYS STAND CLEAR OF PLATFORM AREA

READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS BEFORE USE.

5

7

6 ELECTRICAL SYSTEM PROTECTED BY RESETTABLE CIRCUIT BREAKER

ELECTRICAL SYSTEM IS PROTECTED BY A RESETTABLE CIRCUIT BREAKER. SEE

OWNER'S MANUAL AND DECAL LOCATED AT THE BATTERY.

8 LIFT GATE SHUT-OFF

USE HANDLE TO OPEN & CLOSE ALWAYS STAND CLEAR OF PLATFORM AREA WHEN OPERATING THE GATE

TO RESET PUSH RESET TAB IN

TO BE TURNED OFF WHEN LIFT IS NOT IN USE

9 10 Read all Decals and Owner's Manual before operating liftgate DOWN: Step on switch 1 and hold - wait between one and three seconds before you step on switch 2.

MAXIMUM LOAD CAPACITY

UP: Step on switch 2 and hold - wait between one and three seconds before you step on switch 1. The platform will tilt up to preset position before raising

2

XXXX LBS. CENTER LOAD ON PLATFORM TO AVOID PERSONAL OR PROPERTY DAMAGE

1

If both switches are not activated within three seconds start over.

11

23 - Decals NO. 1 2 3 4 5 6 7 8 9 10 11

DESCRIPTION Operating Instructions Decal, Urgent Warning Warning- Liftgate Hazards Warning- Stand Clear Decal, Electrical System Decal, Circuit Breaker, Blue Warning- Use Handle To Open Cab Shut Off Decal, Foot Control Instructions Decal, Capacity Decal, Palfinger Logo

PART NO. ATG-ILUK ATG-URGWA ATG-WLH ATG-PLAT ATG-RESET ATG-BKR ATG-WNG ATG-CAB ATG-FC ATG-XXXX 2032626

QTY. 1 1 2 2 1 1 1 1 1 2 1

*XXXX = LIFTGATE CAPACITY (LBS) [EXAMPLE PART NUMBER: ATG- 2200] Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 44

ILUK 33/44/55/60/66

Parts Manual

Built to Deliver - Every Time

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.6

Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 45