IMAX 600/900 P
Poultry injectors
I NJ E CTI O N
jbtc.com
JBT SCHRÖDER IMAX poultry injection
Versatile and robust for a wide range of poultry applications. Poultry injectors IMAX 600 / 900P
IMAX 600 P
TECHNISCHE DATEN – IMAX 600P
The IMAX 600/900 P is the industry’s most versatile injector designed specifically for chicken marination. It is a superior injector, with versatility to match. From bone-in to boneless, from whole birds to parts, the IMAX 600/900 P Chicken Injector has every feature you’ll need to process all of your chicken marination applications.
DYNAMIC STRIPPER PLATE Five positions for maximum flexibility: high setting for whole birds; low setting for pieces and parts.
NEEDLE MANIFOLD Pneumatic retraction for each individual needle, constant adjustable air pressure.
PANEL CONTROL Intuitive operation and ergonomically arranged.
BELT WIDTH NEEDLES PRODUCT STRIPPER
620mm Single head with 343 or 540 needles, 3mm Five preset positions manually adjustable
PRODUCT INFEED HEIGHT ADJUSTMENT MAX.
60 – 120mm
PRODUCT ADVANCE – FM FLAT BELT
45 / 90 / 180
PRODUCT ADVANCE – CU FLIGHTED BELT
On request.
MAXIMUM BONE HEIGHT – NEEDLE RETRACTION SPEED BRINE TANK
165mm 15 – 45 strokes/min FT200
TECHNISCHE DATEN – IMAX 900P BELT WIDTH NEEDLES PRODUCT STRIPPER
PRODUCT ADVANCE – FM FLAT BELT
45 / 90 / 180
PRODUCT ADVANCE – CU FLIGHTED BELT
On request.
BRINE TANK
FILTRATION Four-stage filter eliminates clogged needles and pressure drops, resulting in higher yields and a more consistent product.
Five preset positions manually adjustable 60 – 120mm
SPEED
PUMP UNIT Variable speed for optimum pressure control. Complete draining at the lowest point..
Single head with 511 needles, 3mm
PRODUCT INFEED HEIGHT ADJUSTMENT MAX.
MAXIMUM BONE HEIGHT – NEEDLE RETRACTION
PRODUCT FEED Two belt options available – standard features FM flat belt with optional CU flighted belt (600P) for cut-up operation.
920mm
120mm 14 – 45 strokes/min FT200
JBT JBT SCHRÖDER IMAX poultry injection
IMAX technology Setting a whole new standard in chicken marination The IMAX 600/900 P Chicken Injector is specifically designed for all types of chicken marination applications and can handle chicken products varying from whole bone in birds to parts and bone-in and boneless cuts. Like all IMAX injectors, the IMAX 600/900 P offers unparalleled injection distribution, consistency, and reliability. And since the 600/900 P has been optimized for chicken marination, you will process a higher quality product with increased yields and the highest levels of production.
A higher level of versatility. When we set out to develop the IMAX 600/900 P, we looked at chicken marination applications around the world. We combined that information with comprehensive research from leading European Universities specializing in applied fluid technologies. No detail was too small, no potential benefit was overlooked, and no compromises were made. The result is a highly flexible injector capable of processing a complete range of chicken products – a solution that provides processors with the opportunity to easily expand their production line.
Control Panel Recipe driven controls quickly recall programs for different product codes, allowing optimum performance and product consistency
Greater performance. Every component in the IMAX 600/900 P has been optimized for chicken marination. Its dynamic stripper plate features two positions – a high setting for whole birds, and a low setting for parts and pieces. The lower area offers four settings each of 13 mm for fine tuning. A new, research-driven manifold design delivers a uniform brine flow to all needles with a consistent needle-tip pressure and injection rate.
Brine feed A superior, sanitary manifold design delivers uniform brine flow to the entry port of every needle.
A superior design for food safety. Like all IMAX injectors, the stainless steel 600/900 P continues to lead the way in food safety. Its external brine filtration tank is easily accessible and can be quickly removed for cleaning and inspection to ensure products are not cross-contaminated. The ability to easily remove needles is another important part of food safety. The IMAX 600/900 P has been designed so that all needles can be removed in less than 5 minutes.
Dynamic Stripper Plate • Five height positions to provide maximum flexibility. High setting for whole birds, low settings for cuts such as wings, fillets, leg quarters, tenders etc. • Can be quickly configured between high and low setting • Low setting provides four quick-change positions for optimum performance
JBT JBT SCHRÖDER IMAX poultry injection
IMAX technology System features The IMAX 600/900 P Injector offers various optional system features which have been developed based on decades of experience. They include, for example, mechanical and electrical product detection, conductivity measurements (monitors the quality of the brine), brine level regulation, cleaning carriage and poultry guide rails on.
Loading The IMAX 600/900 P comes standard with a conventional FM flat belt which is fed manually or by conveyor. The 600P is also available for chicken cut-up-line processes executed with a CU flighted belt with a specially designed hopper loader which automatically feed the 600P directly from a cut-up-line. The 600P injector can be easily changed from an FM to CU configuration, providing flexibility if the application changes in the future.
Needle removal An important part of food safety, the IMAX 600/900 P has been designed for quick and easy needle removal – all needles can be removed in less than 5 minutes.
Filtration
Fine filter Efficient filtering of small particles.
Cut-up-line batch portioner For batchwise loading of chicken parts.
J BT PROTE I N PROCE SS I NG SECONDARY BRINE PREPARATION | HOMOGENIZATION | INJECTION INJECTION & RETURN MILLING | MACERATION | MASSAGING | TENDERIZATION TVI MEAT SLICING | -RAY TECHNOLOGY | AUTOMATED TRAY LOADING
FURTHER WEIGHING | PORTIONING/TRIMMING | COATING | FRYING & FILTRATION | PROOFING COOKING | COOLING | CHILLING | FREEZING | REFRIGERATION | CLIPPING & PACKAGING SOLUTIONS | X-RAY TECHNOLOGY | HIGH-PRESSURE PROCESSING (HPP)
North America
Europe
Asia
JBT 1622 First Street Sandusky, OH 44870 USA Phone +1 419 626 0304 Fax +1 419 626 9560 process-solutions@jbtc.com
Schröder Maschinenbau GmbH & Co. KG Esch 11 33824 Werther Germany Phone + 49 5203 9700 0 info@schroeder-maschinen.de
Australia
Latin America
John Bean Technologies (Thailand) Ltd. 159/26 Serm-Mit Tower, Room No. 1602-3 Sukhumvit 21 Road Klongtoey Nua Sub-district, Wattana District Bangkok 10110 Thailand Phone: + 66 2 257 4000 Fax: + 66 2 261 4099 infoasia-jbtfoodtech@jbtc.com
John Bean Technologies Ltd. Cnr Marple Ave & Biloela Street Villawood New South Wales 2163 Australia Phone +61 2 9723 2000 Fax +61 2 9723 2085 Natale.Greco@jbtc.com
John Bean Technologies Máq. Equip. Ind. Ltda. Av. Eng. Camilo Dinucci 4605 14808-900 Araraquara São Paulo, Brazil Phone +55 16 3301 2000 latinamerica.info@jbtc.com
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©2021 JBT. Subject to change without notice. 03•21
Filtration is important to achieving continuous and consistent performance. The solution to prevent clogged needles and an increase in pump pressure is maintaining the brine quality. Our standard system features four stages of filtration and can be optimally adapted to individual requirements. Rotary, circulation, suction and inline filters with a variety of different configurations guarantees an optimal filtration result. The individual filter elements have a straightforward layout, are easy to access for the user, and simple to clean.