Fundamentals of Medium-Heavy Duty Commercial Vehicle Systems (Chapter 46)

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SECTION IV  DRIVE TRAINS

through its solenoid regulator valve and the C-1 and C-2 latch valves. That flow applies the C-3 clutch. Normally open PCS2 solenoid remains energized. Normally closed solenoid SS-1 remains energized. Normally closed solenoid TCC (torque converter clutch) is energized, thereby applying the lock-up clutch  FIGURE  46-56 .

solenoid TCC (torque converter clutch) is energized, applying the lock-up clutch. Normally closed solenoid SS-1 remains energized  FIGURE  46-58 .

Fourth Generation Sixth Range Normally open solenoid PCS2 remains de-energized, allowing main pressure to continue to flow through the C-2 latch valve to apply the C-2 clutch. Normally closed solenoid PCS3 is de-energized, exhausting the C-3 clutch. Normally closed solenoid PCS4 is energized, and main pressure now flows through its solenoid regulator valve to apply the C-4 clutch. Normally closed solenoid SS-1 is de-energized, and spring pressure positions the C-1 latch valve up in its bore. The C-2 latch valve remains down, however, because of the pressure flowing to the C-2 clutch. Normally closed solenoid TCC (torque converter clutch) is energized, applying the lock-up clutch  FIGURE  46-59 .

Fourth Generation Fourth Range In fourth gear, normally closed solenoid PCS3 is deenergized, exhausting C-3 clutch, and normally open solenoid PCS2 is de-energized. That allows main pressure to flow through its solenoid regulator valve and the C-2 latch valve to apply the C-2 clutch. Normally closed solenoid SS-1 remains energized. Normally closed solenoid TCC (torque converter clutch) is energized, applying the lock-up clutch  FIGURE  46-57 .

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Fourth Generation Fifth Range

Normally open PCS1 solenoid is energized, exhausting the C-1 clutch. Normally open solenoid PCS2 remains de-energized, and main pressure still flows through its solenoid regulator valve and the C-2 latch valve to apply C-2 clutch. Normally closed solenoid PCS3 is energized, allowing main pressure to flow through its solenoid regulator valve to apply the C-3 clutch. Normally closed

Fourth Generation Reverse The shift to reverse starts in the neutral position. Normally open solenoids PCS1 and PCS2 and normally closed PCS3 solenoid are energized. Main pressure dead-heads at the PCS1 and PCS2 solenoids. Main pressure flows through the open PCS3 solenoid through the C-2 latch

THIRD RANGE

Lube Filter

Cooler

Lube

Converter Regulator

Converter Flow

Torque Converter

Lube

PCS1 N/O

TCC N/C

PCS2 N/O

Lube Regulator Rear Splitline

PCS4 N/C

PCS3 N/C

Control Main

SS1 N/C

Exhaust Backfill

PCS5 N/C

SS2 N/C

Main Filter

Pressure Relief

Main Regulator

Diagnostic

C2 Latch

Main

Pump

MOD N/C

Suction Filter

C1 Latch C2

C1

C1

C4

C3

C2

C3

C6

C5

C4

C5

Sump C6

C1 C2

Main Control Main

C3 C4 C5

Converter Ex. Backfill

MAIN MOD.

Suction

FWD. KDN.

LU

Exhaust

Cooler Lubrication

FIGURE  46-56   Third Range hydraulic flow for World Transmission fourth generation control.

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