NK (Engine) NL (Engine) NM (Engine)
Mostaccidentsthatinvolveproductoperation,maintenanceandrepairarecausedbyfailureto observebasicsafetyrulesorprecautions.Anaccidentcanoftenbeavoidedbyrecognizingpotentially hazardoussituationsbeforeanaccidentoccurs.Apersonmustbealerttopotentialhazards.This personshouldalsohavethenecessarytraining,skillsandtoolstoperformthesefunctionsproperly. Improperoperation,lubrication,maintenanceorrepairofthisproductcanbedangerousand couldresultininjuryordeath.
Donotoperateorperformanylubrication,maintenanceorrepaironthisproduct,untilyouhave readandunderstoodtheoperation,lubrication,maintenanceandrepairinformation.
Safetyprecautionsandwarningsareprovidedinthismanualandontheproduct.Ifthesehazard warningsarenotheeded,bodilyinjuryordeathcouldoccurtoyouortootherpersons.
Thehazardsareidentifiedbythe“SafetyAlertSymbol”andfollowedbya“SignalWord”suchas “DANGER”,“WARNING”or“CAUTION”.TheSafetyAlert“WARNING”labelisshownbelow.
Themeaningofthissafetyalertsymbolisasfollows:
Attention!BecomeAlert!YourSafetyisInvolved.
Themessagethatappearsunderthewarningexplainsthehazardandcanbeeitherwrittenor pictoriallypresented.
Operationsthatmaycauseproductdamageareidentifiedby“NOTICE”labelsontheproductandin thispublication.
Perkins cannot anticipate every possible circumstance that might involve a potential hazard. The warningsinthispublicationandontheproductare,therefore,notallinclusive.Ifatool,procedure, work method or operating technique that is not specifically recommended by Perkins is used, youmustsatisfyyourselfthatitissafeforyouandforothers.Youshouldalsoensurethatthe productwillnotbedamagedorbemadeunsafebytheoperation,lubrication,maintenanceor repairproceduresthatyouchoose.
Theinformation,specifications,andillustrationsinthispublicationareonthebasisofinformationthat wasavailableatthetimethatthepublicationwaswritten.Thespecifications,torques,pressures, measurements,adjustments,illustrations,andotheritemscanchangeatanytime.Thesechangescan affecttheservicethatisgiventotheproduct.Obtainthecompleteandmostcurrentinformationbefore you start any job. Perkins dealers or Perkins distributors have the most current information available.
Thismanualcontainssafety,operationinstructions, lubricationandmaintenanceinformation.This manualshouldbestoredinorneartheenginearea inaliteratureholderorliteraturestoragearea.Read, studyandkeepitwiththeliteratureandengine information.
EnglishistheprimarylanguageforallPerkins publications.TheEnglishusedfacilitatestranslation andconsistency.
Somephotographsorillustrationsinthismanual showdetailsorattachmentsthatmaybedifferent fromyourengine.Guardsandcoversmayhave beenremovedforillustrativepurposes.Continuing improvementandadvancementofproductdesign mayhavecausedchangestoyourenginewhichare notincludedinthismanual.Wheneveraquestion arisesregardingyourengine,orthismanual,please consultwithyourPerkinsdealeroryourPerkins distributorforthelatestavailableinformation.
Thissafetysectionlistsbasicsafetyprecautions. Inaddition,thissectionidentifieshazardous, warningsituations.Readandunderstandthebasic precautionslistedinthesafetysectionbefore operatingorperforminglubrication,maintenanceand repair onthisproduct.
Operatingtechniquesoutlinedinthismanualare basic.Theyassistwithdevelopingtheskillsand techniquesrequiredtooperatetheenginemore efficientlyandeconomically.Skillandtechniques developastheoperatorgainsknowledgeofthe engineanditscapabilities.
Theoperationsectionisareferenceforoperators. Photographsandillustrationsguidetheoperator throughproceduresofinspecting,starting,operating and stoppingtheengine.Thissectionalsoincludesa discussionofelectronicdiagnosticinformation.
Themaintenancesectionisaguidetoenginecare. Theillustrated,step-by-stepinstructionsaregrouped byservicehoursand/orcalendartimemaintenance intervals.Itemsinthemaintenancescheduleare referencedtodetailedinstructionsthatfollow.
Recommendedserviceshouldbeperformedatthe appropriateintervalsasindicatedintheMaintenance IntervalSchedule.Theactualoperatingenvironment oftheenginealsogovernstheMaintenanceInterval Schedule.Therefore,underextremelysevere, dusty,wetorfreezingcoldoperatingconditions, morefrequentlubricationandmaintenancethanis specifiedintheMaintenanceIntervalSchedulemay benecessary.
Themaintenancescheduleitemsareorganizedfor apreventivemaintenancemanagementprogram.If thepreventivemaintenanceprogramisfollowed,a periodictune-upisnotrequired.Theimplementation ofapreventivemaintenancemanagementprogram shouldminimizeoperatingcoststhroughcost avoidancesresultingfromreductionsinunscheduled downtimeandfailures.
Performmaintenanceonitemsatmultiplesof theoriginalrequirement.Werecommendthatthe maintenanceschedulesbereproducedanddisplayed neartheengineasaconvenientreminder.Wealso recommendthatamaintenancerecordbemaintained aspartoftheengine'spermanentrecord.
YourauthorizedPerkinsdealeroryourPerkins distributorcanassistyouinadjustingyour maintenancescheduletomeettheneedsofyour operatingenvironment.
Majorengineoverhauldetailsarenotcoveredin theOperationandMaintenanceManualexcept fortheintervalandthemaintenanceitemsinthat interval.Majorrepairsshouldonlybecarriedoutby Perkinsauthorizedpersonnel.YourPerkinsdealer oryourPerkinsdistributoroffersavarietyofoptions regardingoverhaulprograms.Ifyouexperience amajorenginefailure,therearealsonumerous afterfailureoverhauloptionsavailable.Consultwith yourPerkinsdealeroryourPerkinsdistributorfor informationregardingtheseoptions.
Dieselengineexhaustandsomeofitsconstituents areknowntotheStateofCaliforniatocausecancer, birthdefects,andotherreproductiveharm.Battery posts,terminalsandrelatedaccessoriescontainlead andleadcompounds. Washhandsafterhandling
i02690461
TheUniversalWarninglabel(2)islocatedonthe rearendofthevalvemechanismcover.Referto illustration2.
Theremaybe severalspecificwarningsignsonyour engine.Theexactlocationandadescriptionofthe warningsignsarereviewedinthissection.Please becomefamiliarwithallwarningsigns.
Ensurethatallofthewarningsignsarelegible.Clean thewarningsignsorreplacethewarningsignsif thewordscannotbereadoriftheillustrationsare notvisible.Useacloth,water,andsoaptoclean thewarningsigns.Donotusesolvents,gasoline,or otherharshchemicals.Solvents,gasoline,orharsh chemicalscouldloosentheadhesivethatsecuresthe warning signs.Thewarningsignsthatareloosened coulddropoffoftheengine.
Replace anywarningsignthatisdamagedor missing.Ifawarningsignisattachedtoapartofthe enginethatisreplaced,installanewwarningsignon thereplacementpart.YourPerkinsdealeroryour distributorcanprovidenewwarningsigns.
Illustration5
Wearahardhat,protectiveglasses,andother protectiveequipment,asrequired.
Donotwearlooseclothingorjewelrythatcansnag oncontrolsoronotherpartsoftheengine.
Makesurethatallprotectiveguardsandallcovers aresecuredinplaceontheengine.
Keeptheenginefreefromforeignmaterial.Remove debris,oil,tools,andotheritemsfromthedeck,from walkways,andfromsteps.
Neverputmaintenance fluidsintoglasscontainers. Drainallliquidsintoasuitablecontainer.
Obeyalllocalregulationsforthedisposalofliquids.
Useallcleaningsolutionswithcare.
Reportallnecessaryrepairs.
Donotallowunauthorizedpersonnelonthe equipment.
Ensurethatthepowersupplyisdisconnectedbefore youworkonthebusbarortheglowplugs.
Performmaintenanceontheenginewiththe equipmentintheservicingposition.Refertothe OEMinformationfortheprocedureforplacingthe equipmentintheservicingposition.
Pressurizedairand/orwatercancausedebris and/orhotwatertobeblownout.Thiscouldresultin personalinjury.
Thedirectapplicationofpressurizedairor pressurizedwatertothebodycouldresultinpersonal injury.
Whenpressurizedairand/orwaterisusedfor cleaning,wearprotectiveclothing,protectiveshoes, andeyeprotection.Eyeprotectionincludesgoggles oraprotectivefaceshield.
Themaximumairpressureforcleaningpurposes mustbebelow 205kPa(30psi).Themaximum waterpressureforcleaningpurposesmustbebelow 275kPa(40psi).
Pressurecanbetrappedinthehydrauliccircuitlong aftertheenginehasbeenstopped.Thepressurecan causehydraulic fluidoritemssuchaspipeplugsto escaperapidlyifthepressureisnotrelievedcorrectly.
Donotremoveanyhydrauliccomponentsorparts untilpressurehasbeenrelievedorpersonalinjury mayoccur.Donotdisassembleanyhydraulic componentsorpartsuntilpressurehasbeenrelieved orpersonalinjurymayoccur.RefertotheOEM informationforanyproceduresthatarerequiredto relievethehydraulicpressure.
Illustration6
Alwaysuseaboardorcardboardwhenyoucheck foraleak.Leaking fluidthatisunderpressurecan penetratebodytissue.Fluidpenetrationcancause seriousinjuryandpossibledeath.Apinholeleakcan causesevereinjury.If fluidisinjectedintoyourskin, youmustgettreatmentimmediately.Seektreatment fromadoctorthatisfamiliarwiththistypeofinjury.
Caremustbetakeninordertoensurethat fluids arecontainedduringperformanceofinspection, maintenance,testing,adjustingandrepairofthe engine.Makeprovisiontocollectthe fluidwitha suitablecontainerbeforeanycompartmentisopened orbeforeanycomponentisdisassembled.
• Onlyusethetoolsthataresuitableforcollecting fluidsandequipmentthatissuitableforcollecting fluids.
Perkins 1104d Mech Series Industrial Engines Operation And Maintenance Manual
Full download: http://manualplace.com/download/perkins-1104d-mech-series-industrial-engines-operation-and-maintenance-manual/
• Onlyusethetoolsthataresuitableforcontaining fluidsandequipmentthatissuitableforcontaining fluids.
Obeyalllocalregulationsforthedisposalofliquids. i02143195
Donottouchanypartofanoperatingengine. Allowtheenginetocoolbeforeanymaintenance isperformedontheengine.Relieveallpressure intheairsystem,inthehydraulicsystem,inthe lubricationsystem,inthefuelsystem,orinthe coolingsystembeforeanylines, fittingsorrelated itemsaredisconnected.
Whentheengineisatoperatingtemperature,the enginecoolantishot.Thecoolantisalsounder pressure.Theradiatorandalllinestotheheatersor totheenginecontainhotcoolant.
Anycontactwithhotcoolantorwithsteamcancause severeburns.Allowcoolingsystemcomponentsto coolbeforethecoolingsystemisdrained.
Checkthecoolantlevelaftertheenginehasstopped andtheenginehasbeenallowedtocool.
Ensurethatthe fillercapiscoolbeforeremovingthe fillercap.The fillercapmustbecoolenoughtotouch withabarehand.Removethe fillercapslowlyin ordertorelievepressure.
Coolingsystemconditionercontainsalkali.Alkalican causepersonalinjury.Donotallowalkalitocontact theskin,theeyes,orthemouth.
Hotoilandhotlubricatingcomponentscancause personalinjury.Donotallowhotoiltocontactthe skin.Also,donotallowhotcomponentstocontact theskin.
Electrolyteisanacid.Electrolytecancausepersonal injury.Donotallowelectrolytetocontacttheskinor theeyes.Alwayswearprotectiveglassesforservicing batteries.Washhandsaftertouchingthebatteries andconnectors.Useofglovesisrecommended.
Illustration7
Allfuels,mostlubricants,andsomecoolantmixtures are flammable.
Flammable fluidsthatareleakingorspilledontohot surfacesorontoelectricalcomponentscancause a fire.Firemaycausepersonalinjuryandproperty damage.
A flash firemayresultifthecoversfortheengine crankcaseareremovedwithin fifteenminutesafter anemergencyshutdown.
Determinewhethertheenginewillbeoperatedinan environmentthatallowscombustiblegasestobe drawnintotheairinletsystem.Thesegasescould causetheenginetooverspeed.Personalinjury, propertydamage,orenginedamagecouldresult.
Iftheapplicationinvolvesthepresenceofcombustible gases,consultyourPerkinsdealerand/oryour Perkinsdistributorforadditionalinformationabout suitableprotectiondevices.
Removeall flammablecombustiblematerialsor conductivematerialssuchasfuel,oil,anddebrisfrom the engine.Donotallowany flammablecombustible materialsorconductivematerialstoaccumulateon theengine.
Storefuelsandlubricantsincorrectlymarked containersawayfromunauthorizedpersons.Store oilyragsandany flammablematerialsinprotective containers.Donotsmokeinareasthatareusedfor storing flammablematerials.
Donotexposetheenginetoany flame.