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Precast • Issue two • 2018

Page 39

PROJECTS 37

NEW 3D PRINTED HOUSE Arup and CLS Architects unveiled 3D Housing 05 – a new 3D printed house in central Milan – as part of the Salone del Mobile design festival. Printed on-site by a portable robot, the house showcases the role 3D printing can play in reducing construction waste; it increases efficiencies during the building process and allows materials to be re-used at the end of the building’s life, rather than ending up as landfill.

the end of their lives. 3D printing technology is critical to helping our industry become far more accurate, efficient and less wasteful.” “This building represents a milestone for 3D printing applied to construction,” says Luca Stabile, Italy building practice leader at Arup. “The industry’s fast moving towards increased levels of automation. Robots are opening up a number of possibilities for realising

The construction industry is currently one

the next generation of advanced build-

Advantages of 3D-printed buildings

of the world’s biggest users of resources;

ings. Digital tools combined with new

• Sustainability: They of fer a

in the UK alone, it accounts for 60% of

technologies will enable the production

sustainable alternative to the

all raw materials consumed. The concrete

of custom-made shapes that can’t be

traditional construction pro-

3D-printed house, the first of its kind

produced otherwise. We’re pushing the

cess, reducing material waste

within the EU, can be taken apart and re-

boundaries and contributing to radical

and allowing recycled concrete

assembled elsewhere. Arup, a knowledge

innovation through new manufacturing

to be used. 3D-printed buildings

partner of the Ellen McArthur Foundation,

technologies and materials.”

can be designed to ensure that

has applied learnings from its innovative

A robot from Cybe Construction was

the components can be re-used

Circular Building, which was constructed

used to print the walls, while the roof,

in the future, according to the

out of fully re-usable components.

windows and doors were completed af-

principles of the Circular Economy.

T he one-stor ey concr ete house,

terwards. Italcementi, one of the world’s

• Flexibility: They also offer great-

located in the grand Piazza Cesare Bec-

largest cement suppliers, provided advice

er f lexibility in the building

caria, covers 100m2; it has curved walls,

for the base concrete mix used during the

shape, allowing engineers and

a living area, a bedroom, a kitchen and a

printing operations.

architects to generate more

bathroom. The project differs from many

complex structures, such as

other 3D processes in its use of a robotic

double-curved walls, at lower

manipulator, mounted on a movable base

cost. In addition, the process

for increased flexibility compared with

allows for on-site construction

fixed 3D printers. The house is made up of

with few limitations regarding

35 modules that have each been printed

site location.

in 60-90 minutes; the full house has been

• Affordability: 3D printing is less

printed in just 48 hours’ effective time.

expensive than traditional con-

The building will be moved from the square

str uc tion due to the mor e

to a new location after the festival.

efficient use of materials and

“We’re at Salone del Mobile to build

a more structured and faster

momentum,” says Guglielmo Carra, Eu-

building process.

rope materials consulting lead at Arup.

CONCRETE

MOULDS STEEL FIBREGLASS POLYURETHANE SILICONE

• Accuracy: 3D printing offers a

“We need to make a major shift in the

dir ect transf er of inf orma-

way the construction industry oper-

tion from the 3D design model

ates, away from today’s ‘make, use and

to construction operations,

dispose’ mentality. We’ve shown with

082 774 4657 Unit 8, Ken Smith Industrial Park, Rand Street, George Industria

thereby drastically reducing

this building that 3D printing technology

building inconsistencies and

is now advanced enough to take on more

potential mistakes.

complex structures and we can design buildings to be re-purposed or re-used at

PRECAST | ISSUE TWO | 2018

www.concretemoulds.co.za


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