Kenosistec_Brochure Decorativa

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SPUTTERING CAE

PECVD

Kenosistec offers state-of-the-art and tailored coating solutions for industrial applications, leveraging technologies such as Sputtering, CAE (Cathodic Arc Evaporation), PECVD (Plasma Enhanced Chemical Vapor Deposition) and HiPIMS (High Power Impulse Magnetron Sputtering). With Kenosistec technologies, industries have access to reliable, scalable and environmentally friendly solutions that improve product performance and optimize production flows.

Why PVD Coating

Best Surface Technology

PVD is one of the most effective method for modifying and improving surface features in terms of aesthetic appearance, mechanical properties and durability PVD is resistant to high temperatures and abrasion stresses, typically eliminating the need for additional protective top layers

Large variety of coatings for many applications

Possibility of depositing different type of materials: organic, inorganic, conductive, not conductive on a wide range of substrates and surfaces. Original surface finishing is preserved

Many layers and different techniques

More than one technique (co-deposition/hybrid processes) can be used in the same batch to get all the advantages offered from the merging of the best property of the coating

Environmentally friendly

100% Ecofriendly, compared to other coating technologies. PVD is therefore replacing galvanic technology in many production processes, but it is also an excellent match to add color or extra resistance to electroplating (galvanic) or painting techniques

KSA Series 700 - 1300 V

Plasma Cleaning

Carousel Bias

Downstream Pressure control

Double

Batch

Backstreaming

Policold

Dual

KSA Series 700 - 1300 V

KSA Series with PVD technologies

KENOSISTEC can respond to the large demands of the market with an accurate experience in designing and producing coating solutions on PVD (physical vapor deposition) Considering enhance your product appeal with the charm touch of PVD? Set your in-house coating capacity or undertake a finishing service? Whatever your vision, KENOSISTEC can guide you in establishing the foundations for success in PVD surface finishing. Kenosistec supplies "turnkey“ systems with the know-how needed to get the best throughput in their production process

A wide range of colors for a wide range of applications

Eyewear, lenses and accessories
Handle and Knobs
Flatware Automotive
Jewelry
Watches
Faucets and Mixers
Consumer Electronics
General
Fittings

KSA Series Technical features

Deposition and Activation Sources

Substrate Holder

Substrates cleaning

Heating

Cylindrical or Planar Dual Magnetron Sputtering

Hi.P.Po. Sputtering Source

Cathodic Arc Evaporation sources

Evaporation Sources

PECVD Sources

Custom Carousel type Table with double rotation for specifics samples

Dedicated Power supply connected to the carousel for plasma cleaning

Resistive elements - Infrared radiation

Accessories A special trolley for a quick load / unload of the carousel

Special shields optimized for quick maintenance

Hi.P.Po. High Productive Powered Sputtering Cathode

Kenosistec has invented and patented a new generation of sputtering cathodes: Hi.P.Po.

With countless hours of production in various industries, since its creation, this innovative sputtering system is designed to maximize material usage and process efficiency It’s “sliding” magnetic array, ensures uniform and nearly complete target utilization, significantly reducing waste and operating costs

The future of Hi P Po is extensive Due it high versatility, a wide range of target materials are allowed, including Aluminum, Titanium, Chromium, Copper, Nickel, and Silver, for example

MAINPROS

High Deposition Rate

Savings on Target Material

Low Energy Consomption

Short Maintenance time

Chamber Volume

Dimensions

SOMEDATA

Morethan10TimesHigherthan traditionalCathodes

Morethan65%savingofmaterial costs:2/3ofmaterialcostsavings

Lessthan1/3comparedtotraditional sources

Routinetargetexchangeless frequent,typicallyoneoutofseven comparedtostandardtechnologies

Chamber volume reduction about 40%

Tailored as a function of production

RESULTS

Hi P Po is competitive against traditional metalization, more reproducible and tunable

Same amount and thickness deposited, saving material

Lower costs, higher efficiency, and a better environmental profile

Increase in productivity

Even with same carousel used in traditional batch coater it is possible to reduce the pumping time

System with extreme versatility, customized according to needs

Coatings with Special Properties

BioK - The antibacterial and antiviral coating

BioK is an advanced PVD coating developed by Kenosistec in collaboration with the IIT-Italian Institute of Technology and the Politecnico University of Milan This patented solution offers antibacterial, antiviral, and biocompatible properties, tested to eliminate up to 99.9% of bacteria (e g , E Coli, Staphylococcus Aureus) and viruses (including SARS-CoV-2) within 30 minutes. Applied using Hi.P.Po. Sputtering PVD technology, BioK preserves the original finish and transparency of surfaces, including glass, even after tempering. Its customizable thickness (10 nm to several hundred nm) makes it ideal for applications ranging from biomedical equipment to architectural design

CHROME + - Plastic Plating free from Cr VI/III

CHROME+ is a patented, eco-friendly chrome plating solution for plastics, that avoid galvanic processes Using a two-layer system UV coating as a base and PVD deposition with Hi.P.Po technology—CHROME+ delivers glossy or satin finishes with exceptional durability and aesthetic appeal

This innovative process meets rigorous industry standards, including hydrolysis and climatic tests, making it ideal for automotive, electronics, household appliances, and more Compatible with various plastics, it aligns with REACH legislation to reduce hazardous substances, ensuring both safety and sustainability

Coating Center Finishing Service

Whether you are considering integrating PVD technology into your finishing portfolio, facing a temporary increase in production volumes, or still considering investing in an in-house coating facility, we are here to support you

The PVD coating center offers a flexible and reliable partnership for companies looking to enhance their product offerings with high-quality finishes. Together with our specialists, you can find customized product solutions to increase your competitive advantage and make the most of the properties of the technology

Our team of experts is ready to deliver exceptional results, assuring you the high standards of finishing required in today's competitive marketplace

Coating Center Customize your coating

The potential of thin film technology offers transformative solutions in a wide range of fields From improving the durability and performance of metal alloys to creating cutting-edge applications on nonmetallic surfaces, thin films offer endless possibilities for innovation These coatings can be designed to provide superior protection, improve electrical conductivity, and create decorative finishes that meet the aesthetic and functional requirements of modern products

With thin films, visually striking finishes can be achieved while providing high performance in areas such as scratch resistance, corrosion protection and wear durability The flexibility of this technology allows it to adapt to various design requirements, seamlessly blending beauty and functionality in a wide range of industrial applications

Working with the client, the process can be customized to meet specific requirements, ensuring that the coatings achieve the desired properties, whether it is increased durability, conductivity or custom colors

MATERIALS

Metals

Metal Alloys

Non Metallic Materials

Stainless Steel, Aluminum, Titanium, Copper

Steel and its alloys, Aluminum and its alloys, Titanium alloys, Zamak, Brass, Bronze, electroplated chrome alloys

Ceramics, Glass, Chrome Plated Plastics*

*Note An upcoming expansion will allow to coat plastic components without Galvanic plating including: ABS, Babyblend, Polycarbonate, Nylon, etc

Full Extension Customer Care

Adopting a PVD system is an important step That is why we are committed providing unparalleled After Sales support to personnel who will use and maintain the PVD systems Customers will never be left alone in this journey.

From the initial stages of installation, our team is on hand to guide the customer’s staff through every step of the process, with in-depth training sessions to equip operational staff with the knowledge and skills needed to manage the system effectively Training covers all critical aspects, including operating procedures, best practices for production optimization, maintenance routines, and troubleshooting techniques.

Train your Staff in Kenosistec Coating Center

To ensure a smooth transition and achieve maximum productivity in the shortest possible time, we offer staff the opportunity to receive hands-on training at our coating center while we deliver your PVD system

During this training period, your team will gain useful experience to accelerate the learning curve, and use the equipment effectively from day one

By the time your new PVD coating system is installed, your staff will be fully prepared and ready to go, ensuring a seamless transition to full-scale production

After sales Preventive Maintenance

Keep the efficiency of your PVD equipment is essential Have a system performing at its peak for consistent, highquality results in your production processes is mandatory To ensure this, we offer a comprehensive program of selfmaintenance and factory assited schedules, designed specifically to to ensure the key to PVD: process repeatability

Over time, PVD systems accumulate residue that can compromise coating efficiency and quality Remove buildup, and contaminants

Each maintenance cycle involves inspecting critical components and recalibrating parameters to ensure reliable, specification-compliant performance

To avoid unexpected downtime, our technicians evaluate parts subject to natural wear and tear and replace them as necessary to prevent production downtime from occurring

We do our homework Adjustments, along with immediate actions supported by your maintenance team, ensure your system operates smoothly at all times under our supervision

The Key Points to REDUCE down time in your PVD Equipment

Support for coating development

A flexible coating system, dedicated to “process set-up” and samples production, is available at our site to meet customers’ requirements. Coating properties can be tested in environmental test chambers and measured in our laboratory or at our partners lab

R&D Coating Lab

We have developed and manufactured a fully configurable equipment and installed it in our Laboratory This equipment is designed so that different coating deposition techniques can be used at the same time:

Sputtering with planar magnetrons, rotating magnetrons in single or dual configuration

DC, RF, MF according to process type (reactive or metal or insulating materials)

PECVD

Etching and Plasma cleaning

Cathodic Arcs

Heat treatment

Hi P Po source

HiPIMS

The system is equipped with a carousel with double rotation so that 3D samples can be coated Sample maximum dimension can be ø= 700 mm and h=800 mm. Our goal is to develop, together with our customers, processes tuned on their needs and their samples. The equipment represents a useful tool also for developing our own deposition sources

Ensuring Excellence PVD Coating Analysis and Testing

Accurate analysis and rigorous testing by examining key properties such as adhesion, thickness, hardness, and wear resistance, to guarantee that each coating meets the highest quality standards.

Laboratory for Testing and Measurement

In order to verify the quality of our developed process we have in house a Lab equipped with:

Profilometer

Colorimeter

Glossmeter

Optical Microscope

4 Probes resistivity measurements

Ball-cratering

Corrosion chamber (ACS DCTC600 PN)

Custom Solutions for every need

There are no two businesses alike, and neither are their coating needs Whether it's improving product durability, enhancing aesthetics, or innovating surface functionality, our team works closely with the customer to design and produce systems that specifically meet the objectives From the selection of deposition techniques to the integration of advanced features, every aspect of your PVD solution can be customized for optimal results. Our systems are designed with adaptability in mind, offering configurations suitable for a wide range of materials, substrates and industries From small production units to large industrial plants, each solution is precisionengineered to deliver exceptional reliability, efficiency, and performance.

More than a PVD System

Customization goes beyond system design; it extends into the development of coating processes that meet your exact specifications Our R&D laboratory is equipped with cutting-edge tools and technologies to experiment with, refine, and perfect your coatings and processes. Whether it's developing a new process for depositing hybrid coatings, optimizing layer uniformity on complex geometries, or achieving a specific color or texture, our R&D team is your partner in innovation

By working collaboratively, we bring together your application knowledge and our technical expertise to co-create solutions From conceptualization to full-scale production, we ensure that every step of the process is tuned to meet goals

Kenosistec systems are designed ensuring that your investment remains future-proof. Whether you’re looking to expand production capacity, integrate new materials, or switch to new technologies or processes, our solutions can evolve with your business. Our expertise extends to retrofitting and upgrading existing systems, offering a costeffective way to enhance performance or adopt new technologies without replacing your entire setup This flexibility allows you to stay competitive in dynamic markets and maintain your edge in innovation.

Your Partner in Innovation Flexibility for Evolving Needs

Our team provides technical advice, conducts feasibility studies and even offers pilot production runs at our coating center to validate processes before large-scale implementation This hands-on approach ensures that your customized solution is not only technically sound, but also perfectly aligned with your business strategy With customized approach, strong research and development capabilities, and unwavering commitment to excellence, Kenosistec enables customers to overcome challenges, seize opportunities, and lead their industry with confidence. Together, we can turn your vision into reality, providing solutions as unique and innovative as your company

Clean Coat Testing Turnkey solution

Clean Coat Test Solution it’s the turnkey service to make our customers more independent and fully equipped. In addition to manufacturing, installation, commissioning and service, our partners provide all the tools to carry out pre- and post-treatment

Kenosistec Clean Coat Test Solution is not just about technology; it's about empowering our customers. By providing a comprehensive, integrated approach, we help businesses become self-sufficient

Systems for thorough washing of parts For the ultimate PVD performance

Before entering the vacuum chamber, it is essential to ensure that the pieces are perfectly clean We can provide a special machine from IFP as part of our turnkey package

After the parts are washed, they are placed on the frames and fed into the Vacuum Chamber Kenosistec equipment makes the deposition process extremely smooth, thanks to userfriendly technology perfected over the years

To test the finished product

We then test the finished product for hardness, uniformity, and durability to verify that the customer is getting the best possible result

KSA Series V-See Software

V-See is a user-friendly supervisor for controlling PLC and instruments network architecture. It is running on Windows Operative System

The Main logic is based in the PLC; the equipment status is continuously monitored and each cycle data are stored in the PC memory Recipes are built-in with a large number of sequential steps They are easy to recall and intuitive to create and modify.

Remote servicing is possible to assist our customers

PLC - Programmable Logic Controller

PLC

In all our equipment we use Simatic S7-Series PLC (Programmable Logic Controller) Controllers with:

Extensive system functions and high performance

High-speed signal processing It ensures maximum performance

Angelantoni Group has always been a hub of innovation thanks to its collaboration with research institutes and universities, which has led to the design, manufacture, and marketing of state-of-the-art products in diverse application fields and the registration of a significant number of patents.

Since its beginning in 1932, numerous challenges have been met and won, with a focus on offering innovative solutions, providing customers with ingenious products and tailored services, and assisting them in the best possible way.

www.angelantoni.com

COATING TECHNOLOGIES Kenosistec started in 1968 producing vacuum coating equipment for R&D purposes. Since then it has grown in terms of expertise and automation technology so to meet high level requirements of reliability and volume capacitiy, necessary for the Industrial production field. Kenosistec can offer a wide range of technologies: PECVD, PVD, Metallization, PLD, ALD, Evaporation and Etching Customer needs are fulfilled by supplying customized equipment V-See Software is versatile and flexible and it allows a fine tuning of the coating process. It provides a wide range of reports and logs, fulfilling many production requests.

ENVIRONMENTAL TESTING Since its launch on the market in 1952, the ACS brand has had a mission: to be at the forefront of environmental testing technology. Flower®: the ecological environmental test chamber, with energy savings of up to 70% without affecting performance MyKratos™ C

MyKratos™ C Control System: ACS was the first to launch on the market environmental test chambers capable of meeting the new demands of the Industrial Internet of Things and Industry 4 0 for integrated, interconnected, and communicating machines.

Calorimeters for testing the energy efficiency of air conditioners in the household appliance and automobile sectors;

High-vacuum chambers for tests on satellites and satellite parts; HALT/HASS test chambers for the accelerated stress test to verify component reliability

CLEAN TECHNOLOGIES

TURBOALGOR® is a patented, technologically advanced expansion system, whose aim is to improve the efficiency of new commercial and industrial refrigeration systems for frozen food, ice-cream, pharma and heat pumps TURBOALGOR® consists of an energy recovery heat exchanger and a patented expansion device, installed into a conventional refrigeration plant. TURBOALGOR® produces energy savings up to 23% in comparison with existing systems and cooling power increase up to more than 50%, depending on the operating conditions of the plant

Why Kenosistec?

+500 customers

+500 Systems produced, of which more than 300 customized +15 countries in which our systems are deployed

+15 industries served

4 patents

Over 1,000 people trained in the use of pvd machines

REACH and RoHS compliant technologies, with a strong commitment to environmental sustainability.

ISO 9001 certification and upcoming ISO 14001 certification.

Kenosistec, owned by Angelantoni Group, is a company capable to offer a wide range of systems for thin film deposition Passion, technical competences, experience are the basis for offering innovative and competitive solutions for research, industrial and large area coating processes Our leadership in this market is based on high quality products. New solutions and new improvements are constantly promoted in order to satisfy our customer needs We are committed to respect and value the environment.

Kenosistec Srl

Via L. da Vinci, 19, 20059

Casarile MI (MI) - Italy

Tel +39 02 90 55 200

Fax +39 02 90 52 984

info@kenosistec it

30 km away from Airport of Linate 65 km away from Airport of Malpensa 78 km away from Airport of Orio al Serio

© Kenosistec Srl - All rights reserved

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Kenosistec_Brochure Decorativa by ipcm® International Paint&Coating Magazine - Issuu