Page 1

Equipment Guides Welcome to the equipment section of the IMD. In this edition we have combined our Extruder & Expander guide, with our Hammermills guide, and expanded the section to include more varieties of machinery available in the milling industry today.

Elevator Buckets section

179

Extruder & Expander section

185

Hammermills section

229

Pellet Press section

259

International Milling Directory 2010/11 | 177


Elevator Buckets Guide This section contains comparison charts for the major elevator bucket manufacturers equipment.

International Milling Directory 2010/11 | 179


Inc

✔ ✔ ✔ ✔ ✔ ✔ ✔

7x4 5x4-1/2 7 x 4-1/2 6x5 7x5 8x5 9x5 10x5 11x5 12x5 15x5 19x5

180 | International Milling Directory 2010/11 ✔ ✔ ✔ ✔

8x5-1/2 9x5-1/2 20x5-1/2 8x6 9x6 10x6 11x6

EuroBucket Super EuroBucket

U-HD

Low profile

7x5-1/2

CC-B

6x4

XD

HD

CC

or Fabricated Steel

Polyethylene, Nylon, Urethane

5x4

5x3-1/2

Size (Nominal) Inches 3x2 4x2-3/4 4x3 4x3-1/2

Tapco

Elevator bucket guide

Style AA

Style AC

Continuous

Nylon, Ductile Iron, Polyethylene, Urethane, Aluminum or Fabricated Steel

Elevator bucket guide


9x6-1/2 11x6-1/2 10x7 11x7 12x7 13x7 14x7 15x7 16x7 18x7 20x7 10x8 11x8 12x8 13x8 14x8 15x8 16x8 18x8 20x8 22x8 24x8 13x8-1/2 15x8-1/2 16x9 20x9 18x10 20x10 24x10

14x6

12x6 13x6

✔ ✔

✔ ✔

✔ ✔

✔ ✔

Elevator buckets guide

International Milling Directory 2010/11 | 181 ✔

Company Tapco name Inc


Tapco Inc PROFILE

Elevator Buckets - Elevator Bolts Company History: Tapco Inc. was conceived in the early 1970s by Paul D. Taylor, President and Ted W. Beaty, Executive Vice President, to fill a void in the elevator bucket industry. At that time, there were only a small number of nonmetallic buckets manufactured in the U.S.A. --- all the other buckets were made from fabricated steel. With the inherent problems of steel buckets and the limited range of the existing polyethylene styles, the time was right for Tapco.

Product Line: Tapco stocks the largest inventory of elevator buckets and elevator bolts in the Western Hemisphere, with some 900,000 buckets and over 14 million bolts. Tapco also maintains a large inventory of abrasion resistant sheeting, drag flights and hanger bearings. Tapco recently introduced the EuroBucket, a nonmetallic European style bucket to replace pressed steel buckets. This style is currently available in 14 sizes. Tapco buckets are manufactured in the highest quality materials: 100% prime virgin polyethylene, high impact nylon and thermoplastic urethane. Elevator bolts are available in five styles and are made in carbon steel, zinc plate and stainless steel. Tapco also stocks belt fasteners and conveyer accessories.

The name Tapco is derived from Ted And Paul’s Company. Tapco has been in its own 92,000 square feet facility for more than 20 years, bringing injection molding in-house for better control and cost effectiveness. Nine injection molding machines ranging from a small 150-ton to a very large 1,000-ton press, allows Tapco to make their entire range of buckets in the most expedient and quality-controlled manner.

Tapco specializes in the production of injection molded resin buckets. Injection molded buckets give the utmost in long life. The extremely high pressures required to make injection molded buckets guarantee very dense, long wearing surfaces. The resins selected by Tapco are specifically designed for use in the feed industry.

Industries served include food, agriculture, chemical, mines, mills & material handling. Materials are FDA & USDA approved. Meets ASTM standards.

ELEVATOR BOLTS No. 1 Norway

Length (inches)

/

1 4 - 20

/

5 16-18

/2 3 /4       1

  1-1/2    1-3/4    2  2-1/4    2-1/2    2-3/4    3  3-1/2 1

1-1/4

Key

        

         -

        

 = Steel

/

3 8-16

           = Zinc

/

1 2-13

    

     -

No. 3 Eclipse

Fanged/pointed fanged

/

1 4-20

1 4-20

    -

/

5 16-18

-

   -

/

         -

/

5 16-18

       -

/

3 8-16

       -

Western 3-prong

/

1 4-20

  -

/

5 16-18

  -

Reference 70

/

1 4-20

     -

/

5 16-18

      -

/

3 8-16

       -

 = Stainless

No. 1 Norway Flat Countersunk Head: A large diameter thin flat countersunk head bolt with plenty of surface area to secure the bucket and minimize chances of head “pull through” during hang ups. For use on pulleys larger than 6 inches in diameter. Select sizes available with metric threads. No. 3 Eclipse Slotted Head: A smaller diameter ribbed and slotted head bolt for use on pulleys 6 inches and smaller in diameter.

Fanged & 3-Prong Western Head: A large diameter thin countersunk head bolt similar to a No. 1 but with two fangs on the underside of head. Fangs penetrate the belt and prevent the bolt from turning during installation and removal. For use on pulleys larger than 6 inches in diameter. Pointed end aids in installation of bolt. 3 prong design is similar to fanged head except has 3 small prongs to grip belt. Select sizes available with metric threads. Reference 70 Head: A thicker and smaller diameter head bolt with four lugs in conjunction with a heavy oval washer. Popular for industrial applications using thick belts and pulleys over 20 inches in diameter.

Tel: +1.314.739.9191 • +1.800.288.2726 • Fax: +1.314.739.5880 • www.tapcoinc.com


Tapco has the products you want, when you need them, and at a competitive price! The shipping staff is geared to handle the most urgent of emergencies. Tapco has shipped to more than 50 different countries around the world. Stocking distributors are located strategically in North America, Central America, South America, Australia, Western Europe and the Pacific Rim.

Corporate Mission: Tapco’s mission is to provide the highest quality products and services at the best price. The company’s focus is on building and maintaining “Solid and Reputable” relationships with its customers. With an experienced staff, Tapco is able to serve your needs promptly. Most importantly, Tapco appreciates their customers. Tapco looks forward to working with you for many more years, and welcome any suggestions on how they can serve you better in the future.

ELEVATOR BUCKETS Polyethylene, Nylon or Urethane Style CC-HD, XD & U-HD:

Nylon, Polyethylene or Urethane Style AA and AC:

A heavy duty agricultural bucket for handling grains, feeds, fertilizers, seeds, salt, sand, chemicals, and a variety of other free flowing materials. Polyethylene is ideal for most applications, while nylon or urethane is recommended for highly abrasive products or extremely high throughput elevators.

An industrial duty bucket for handling foundry sand, sand and gravel, coal, fertilizers, clay, salt and many other industrial materials.

Polyethylene, Nylon or Urethane Low Profile:

Fabricated Steel Continuous:

The same CC-HD,XD or U-HD style agricultural duty bucket as described above only modified to a “low profile” to allow closer spacing on the belt. Used to increase bucket elevator capacity over what can be achieved using conventional buckets and spacings.

An agricultural and/or industrial duty bucket designed for use on “continuous type” bucket elevators. Runs at slow speed for gentle handling of a wide range of sluggish or fragile materials. Select sizes available in nylon.

Ductile Iron or Aluminum Style AA and AC:

Fabricated Steel Style CCB, Nu-Hy and Sweetheart:

An industrial duty bucket for handling stone, foundry sand, sand and gravel, coal, fertilizers, clay, salt and many other industrial materials. Iron is ideal for large, dense, sluggish products or sharp cutting products such as crushed glass. Aluminum is a light weight bucket for nonabrasive products in hot applications (250°F to 400°F /121°C to 204°C) where nonmetallic buckets can not be used because of the high temperature.

Agricultural duty buckets for handling grain, feeds, fertilizers, seeds, salt, sand, chemicals, food products, and a variety of other free flowing materials. Steel is ideal for sharp cutting products such as crushed glass and hot applications (over 275°F/ 135°C) where nonmetallic buckets can not be used.

Polyethylene, Nylon, Urethane Super EuroBucket & EuroBucket:

A European style agricultural duty bucket molded in a “low profile” configuration. Super EuroBuckets and EuroBuckets are a direct interchange/replacement of European pressed steel and molded nonmetallic buckets.

Carl Swisher Tapco Inc. 225 Rock Industrial Park Drive St. Louis, MO 63044 U.S.A. Tel. +1 314 739 9191 Fax: +1 314 739 5880

Tel: +1.314.739.9191 • +1.800.288.2726 • Fax: +1.314.739.5880 • www.tapcoinc.com


Elevator Bucket Guide

Elevator Buckets related listings

Elevator bucket bolts Argonics Inc Maxi-Lift Inc Paul Hedfeld GmbH Tapco Inc Elevator buckets Alapala Machine Industry and Trade Inc Braime Elevator Components Ltd EBM Mill and Elevator Supply Maxi-Lift Inc Paul Hedfeld GmbH RBH Mill & Elevator Supply Silos Cordoba SL Tandem Products Inc/Rhinohyde Division Tapco Inc


Extruder & Expander Guides This section contains comparison charts for the major extruder & expander manufacturers equipment.

International Milling Directory 2010/11 | 185


186 | International Milling Directory 2010/11

Barrel options

heat transfer system

✘ ✘

✘ ✘

Twin screw co-rotating

Contvar 150 ✔

Contvar 200

Single screw

✔ 200

✘ ✔

✘ 500010000

✔ 150

✘ ✔

✘ 10006000

Modular screw screw diameter oil water/steam electric

Twin screw counter rotating

BV

✔ ✔

✔ ✔ ✔ ✔ ✔

solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel

✔ 75132

✔ ✔ ✔ ✔ 4575

steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)

horizontally split barrel

liquids addition

capacity throughput range Kg/hr

Almex

Extruder & Expander Guide

Contvar 300 132315

1000030000

300

✘ ✘

Contvar 350 315400

3000045000

350

✘ ✘

Contvar 400 400500

4500080000

400

✘ ✘

AL 400 400500

800015000

400

✘ ✘

AL 350 315400

60008000

350

✘ ✘

AL 300 132315

35006000

300

✘ ✘

AL 200 75132

10003500

200

✘ ✘

AL 150 4575

5001000

150

✘ ✘

Extruder & Expander Guide


International Milling Directory 2010/11 | 187

Drive speed

Automatic control

Application

✔ ✔

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

variable speed cutter start/stop feed rate screw speed process temperature liquid feed addition pressure residence time energy output shear moisture animal feed human food ✔

✘ ✔

Contivar expander avaliable with cone or slide for pressure control. Complete plants for aquaculture or petfood. Active disc

✔ ✔ -

Pilot plant facility/product development

After sales operational backup

Special features avaliable on all models. Extrusion before pelleting or just extrusion in special features /additional feed mils. Cold forming extruders. A/C and D/C drive. Expansion in oil mills. Expansion in information feed mills.

essential ancillary equipment avaliable

two speed drive

torque overload protection ✔

single speed drive

Training of customers’ staff

Extruder & Expander Guide

✔ = Yes / ✘ = No ● =Optional

variable speed drive

Almex

Extruder & Expander Guide


188 | International Milling Directory 2010/11

heat transfer system

Barrel options

✘ ✘ ✔

✘ ✘ ✔

✘ ✘ ✔

✘ ✘ ✔

Modular screw screw diameter oil water/steam electric

✔ ✔

pressure monitoring temperature monitoring segmented barrel

✔ 500-630

through hardened liner drive power range (Kw)

250-520

✔ ✔

through hardened screw

liquid preconditioning

steam preconditioning

✘ ✘ ✘ ✘

✘ ✘ ✘

horizontally split barrel

venting/vacuum ✔

✘ ✘ ✘ ✘

✘ ✘ ✘ ✘

solids addition

liquids addition

capacity throughput range Kg/hr

✘ 20000 -35000

✘ 35000 -70000

Twin screw counter rotating

OER45 Single screw

OER38

Twin screw co-rotating

OER30 200-315

✘ ✘ ✘

✘ ✘ ✘ ✘

10000 -20000

✘ ✘

✘ ✘

110-160

✘ ✘ ✘

✘ ✘ ✘ ✘

5000 -10000

✘ ✘

✘ ✘

OER23

Expander

OER15 45-75

✘ ✘ ✘

✘ ✘ ✘ ✘

1000 -2500

✘ ✘

✘ ✘

OER8 11

315

✘ ✘ ✘

✘ ✘ ✘ ✘

4000 -6000

✘ ✘

✘ ✘

OEE30

✘ ✘ ✘ ✘ ✘ ✘

✘ ✘ ✘ ✘

300500

✘ ✘

✘ ✘

Extruder

160

✘ ✘ ✘

✘ ✘ ✘ ✘

2000 -3000

✘ ✘

✘ ✘

OEE23

Amandus Kahl GmbH & Co KG

75

✘ ✘ ✘

✘ ✘ ✘ ✘

1000 -1500

✘ ✘

✘ ✘

OEE15

Extruder & Expander Guide

OEE8 11

✘ ✘ ✘ ✘ ✘ ✘

✘ ✘ ✘ ✘

100 -300

✘ ✘

✘ ✘

Extruder & Expander Guide


International Milling Directory 2010/11 | 189

Drive speed

Automatic control

Application

Extruder & Expander Guide

✔ = Yes / ✘ = No ● =Optional

✘ ✘ ✘ ✘ ✔

✔ ✔ ✔ ✔ ✔ ✔

✘ ✘ ✘ ✘ ✔

start/stop feed rate screw speed process temperature liquid feed addition pressure residence time

moisture animal feed human food

✘ ✘ ✘ ✘

After sales operational backup

✘ ✘ ✘ ✘

✘ ✘

✘ ✘ ✘ ✘

Pilot plant facility/product development

✘ ✘ ✘ ✘

✘ ✘ ✘ ✘

Training of customers’ staff

✘ ✘ ✘ ✘

✘ ✘ ✘

Extruders type OEE are fitted with hydraulically adjustable die. Very short die change.

✘ ✘ ✘ ✘

special features /additional information

✘ ✘ ✘ ✘

Complete plants for the production of compound feed, fishfeed, petfood & cereals for human food.

essential ancillary equipment avaliable

shear

energy output

variable speed cutter ✔

two speed drive torque overload protection

single speed drive

variable speed drive

Amandus Kahl

Extruder & Expander Guide


190 | International Milling Directory 2010/11 heat transfer system Barrel options

Extruder & Expander Guide

4-5” EEC capacity throughput range Kg/hr 200

✘ ✘ ✘ ✘

✘ ✘ ✘ ✘ segmented barrel

✔ ✔ 18

through hardened screw through hardened liner drive power range (Kw)

liquid preconditioning

steam preconditioning

horizontally split barrel

pressure monitoring temperature monitoring

37

solids addition venting/vacuum

liquids addition ✔

5004000

200500

electric 10-

water/steam

✔ 112373

37112

✘ ✘ ✘

40009000

254

✘ ✘ ✘

10” EEC

✘ ✘ ✘

203

152

✘ ✘ ✘

oil

✘ ✘ ✘

6” EEC

✘ ✘ ✘

8” EEC

screw diameter 114

Modular screw

Twin screw counter rotating

Twin screw co-rotating

Single screw

Anderson International Corp

12” EEC 110260

✘ ✘ ✘

✘ ✘

36009100

305

✘ ✘

Extruder & Expander Guide


Drive speed Automatic control Application

✔ = Yes / ✘ = No ● =Optional

✘ ✔

✘ ✘ ✘ ✘ ✔ ✔

✔ ✔ ✔ ✔

✘ ✔

✘ ✘ ✘ ✘ ✔ ✔

start/stop feed rate screw speed process temperature liquid feed addition pressure residence time

moisture animal feed human food

✘ ✘ ✘ ✘

✘ ✘ ✘ ✘

✘ ✘

✘ ✘ ✘

✘ ✘

Extruder & Expander Guide

International Milling Directory 2010/11 | 191 ✔ ✔ ✔

Training of customers’ staff Pilot plant facility/product development After sales operational backup

models.

special features /additional PID control for motor/temp control. information Also serve oil industry with additional

Patented water & steam injection

essential ancillary equipment Complete process line avaliable

shear

energy output

✘ ✔

✘ ✘

variable speed cutter

torque overload protection

✘ ✘

✘ ✘

two speed drive

single speed drive

variable speed drive

Anderson International

Extruder & Expander Guide


192 | International Milling Directory 2010/11

heat transfer system

Barrel options

175 ✔

screw diameter oil

✔ ✔

temperature monitoring segmented barrel

✔ 250315

✔ ● ● ✔ 200250

steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)

horizontally split barrel

pressure monitoring

venting/vacuum

✘ ✘

✘ ✘

capacity throughput range Kg/hr

solids addition

500010000

650080000

electric

liquids addition

water/steam

210

Modular screw

twin screw counter rotating

✘ ✘

✘ ✘

EX617 Single screw

EX620

twin screw co-rotating

Extruder

250

✘ ✘

45007500

175

✘ ✘

EX917

Andritz Feed & Biofuel

EX920 250315

✘ ✘

500010000

210

✘ ✘

EX1250 315630

✘ ✘

1500020000

250

✘ ✘

FEX25

✘ 132355

✘ 90200

✘ ✘

1000040000

✘ ✘

400012000

✘ ✔

340

✘ ✘

250

✘ ✘

Expander

FEX34

Extruder & Expander Guide

FEX42 132355

✘ ✘

3000080000

420

✘ ✘

Extruder & Expander Guide


International Milling Directory 2010/11 | 193

Drive speed

Automatic control

Application

Extruder & Expander Guide

✔ = Yes / ✘ = No ● =Optional

✔ ✔

✘ ✔

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

✘ ✔

variable speed cutter start/stop feed rate screw speed process temperature liquid feed addition pressure residence time energy output shear moisture animal feed human food

✘ ✘

✘ ✘

✘ ✘

✔ ✔ ✔

Training of customers’ staff Pilot plant facility/product development After sales operational backup

Andritz Feed & Biofuel

✘ ✘

✘ ✘

✘ ✘

✘ ✘

✘ ✘

✘ ✘ ✔

✘ ✔

✘ ✔

essential ancillary equipment Complete extrusion process lines. avaliable special features /additional PIC controller, monitors, printers. Expansion control unit. information

torque overload protection ✔

✘ ✘

✘ ✘

single speed drive two speed drive

variable speed drive

Extruder & Expander Guide


194 | International Milling Directory 2010/11

heat transfer system

Barrel options

Extruder & Expander Guide

✔ 1240

✔ ✔ ✔ ✔

✔ ✔ 620

✔ ✔ ✔ ✔ ✔ ✔

electric capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel

✔ 5.5

✔ ✔ ✔ ✔ 2

steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)

horizontally split barrel

oil water/steam

✔ 24

✔ 19

Modular screw screw diameter

Twin screw co-rotating

MPF 24

Twin screw counter rotating

Ltd MPF 19

Single screw

Baker Perkins Group SBX 65 105

3001100

65

SBX 80 200

6002200

80

SBX 100 300

12004400

100

SBX 125 470

18006600

125

GLS 40 27

30280

40

GLS 50 42

160560

50

Extruder & Expander Guide


International Milling Directory 2010/11 | 195

Extruder & Expander Guide

Drive speed

Automatic control

Application

✔ = Yes / ✘ = No ● =Optional

✔ ✔ ✔ ✔ ✔ ✔ ✔

pressure residence time energy output shear moisture animal feed human food ✔

-

Training of customers’ staff Pilot plant facility/product development After sales operational backup

special features /additional Option of bimetallic wear coating for barrels information

essential ancillary equipment Solids feeders, liquids feeders, dies, cutters, flaking, shredding, drying, mixing, toasting, flavour drum, turnkey avaliable plant

Variable screw speed liquid feed addition

Variable feed rate

Automatic start/stop

process temperature

variable speed cutter

two speed drive ✔

single speed drive

torque overload protection

variable speed drive

Baker Perkins

Extruder & Expander Guide


196 | International Milling Directory 2010/11

heat transfer system

Barrel options

Extruder & Expander Guide

19

5

✘ ✘ ✘ ✔

✘ ✘ ✘ ✘

19

✘ ✔ ✔ 5

✘ ✘ ✘ ✔ ✔

✘ ✘ ✘ ✘

screw diameter oil water/steam electric capacity throughput range Kg/hr liquids addition solids addition pressure monitoring temperature monitoring segmented barrel

✘ 1.5

through hardened liner drive power range (Kw)

3.3

through hardened screw

liquid preconditioning

steam preconditioning

horizontally split barrel

venting/vacuum

16

✘ ✘ ✘

20

25

Modular screw

DSE 25

✘ ✘ ✘

Twin screw co-rotating Twin screw counter rotating

Stand Alone 19/25 ✔

GmbH & Co KG LAB MODEL 19/20

Single screw

Brabender LAB-MODEL 30/25 7.5

✘ ✘ ✘ ✘

✘ ✘ ✘

10

30

✘ ✘ ✘

Stand Alone DSE 20/40D 12

20

20

Extruder & Expander Guide


Drive speed

Automatic control

Application

✔ = Yes / ✘ = No ● =Optional

✔ ✔ ✔

✔ ✔ ✔ ✔ ✔

torque overload protection variable speed cutter start/stop feed rate screw speed process temperature

✔ ✔

✘ ✔ ✔

energy output shear moisture animal feed human food

✘ ✘

✘ ✘ ✘ ✘

✘ ✘

✘ ✘ ✘ ✘

✘ ✘

✔ ✔ ✔

special features /additional information Training of customers’ staff Pilot plant facility/product development After sales operational backup

essential ancillary equipment Prehumidifying, loss in weight control 2nd & avaliable 3rd component feed.

pressure

residence time

two speed drive

liquid feed addition

✘ ✘

✘ ✘

single speed drive ✔

variable speed drive

Brabender

Extruder & Expander Guide

Extruder & Expander Guide

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198 | International Milling Directory 2010/11

Barrel options

heat transfer system

✔ -30

drive power range (Kw)

segmented barrel

pressure monitoring temperature monitoring

through hardened liner

venting/vacuum

through hardened screw

solids addition

liquids addition

liquid preconditioning

capacity throughput range Kg/hr

10100

electric

water/steam

steam preconditioning

50400

oil

horizontally split barrel

screw diameter

-110

✔ 42

✔ 30

Modular screw

Twin screw co-rotating

BCTL-42

Twin screw counter rotating

BCTM-30 Single screw

Buhler Extrusion Systems

Extruder & Expander Guide

BCTG-62 -200

1001200

62

BCTF-93 -630

4003000

93

BCTH-125 -710

60010000

125

BCTJ-175 -900

1000020000

175

BCTH-125 ECOtwin -450

-900

1000020000

✘ ✘

✘ ✘ 60010000

175

BCTJ-175 ECOtwin

125

-56

-75

✘ ✔

✘ ✘

✘ ✘ ✔

15002000

8001000

✘ ✔

210

185

✘ ✘ ✘

✘ ✘ ✘

BCXA-185 ✔

BCXO-210

Extruder & Expander Guide


International Milling Directory 2010/11 | 199

Drive speed

Automatic control

Application

Extruder & Expander Guide

✔ = Yes / ✘ = No ● =Optional

✔ ✔

start/stop feed rate

✔ ✔

✔ ✔ ✔ ✔ ✔

energy output shear moisture animal feed human food

-1000

✘ ✘

-1000

✘ ✘

-800

✘ ✘

-600

✘ ✘

-600

✘ ✘

-800

✘ ✘

-

✘ ✘

-

Pilot plant facility/product development

After sales operational backup

Screw push out device, movable cutter, modularextrusion platform for the widest range of applications, fully parameterized PLC control

Training of customers’ staff

special features /additional Lab information equipment

automatisation

-

✘ ✘

Patented forming & cutting head

essential ancillary equipment up and downstream equipment for cleaning, size reduction, mixing, screening, metering, preconditioning, batchcooking, forming, prehydrating, flaking, avaliable drying, toasting, coating, cooling, material handeling: Complete plant, plant

Ancillary equipment for coextrusion, bicolourextrusion, density: Full range of

pressure

liquid feed addition

-1800

residence time

process temperature

-1200

variable speed cutter

screw speed

torque overload protection ✔

single speed drive two speed drive

✘ ✘

✘ ✘

variable speed drive

Buhler Extrusion

Extruder & Expander Guide


200 | International Milling Directory 2010/11

heat transfer system

Barrel options

✔ 50700 ✔ ✔

25 ✔ ✔ ✔ 5100 ✔ ✔ ✔ ✔ ✔ ✔

screw diameter oil water/steam electric

capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel

✔ 15 -66

✔ ✔ ✔ ✔ 2.2 -9

steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)

horizontally split barrel

55.5

48 -226

2003000

88

Modular screw

BC72

Twin screw counter rotating

✘ ✔

Single screw Twin screw co-rotating

BC21

Clextral

BC45

Extruder & Expander Guide

BC 92 98 -453

5006000

115

BC 160 4162060

400016000

200

Evolum HT32 1050

560

43227

100300

53

32

Evolum HT53

Evolum HT68 92482

2502000

68

Evolum HT88 1951025

5004500

88

Evolum LT145 300650

50015000

145

Evolum LT187 6001300

100030000

187

Extruder & Expander Guide


International Milling Directory 2010/11 | 201

Drive speed

Automatic control

Application

✘ ✘ ✔ ✔ ✔

✔ ✔

✘ ✘ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

single speed drive two speed drive

torque overload protection variable speed cutter start/stop feed rate screw speed process temperature liquid feed addition pressure residence time energy output shear moisture animal feed human food

up to 125

1200

✘ ✘

up to 125

1200

✘ ✘

After sales operational backup

✔ (2 in France)

up to 275

1200

✘ ✘

Pilot plant facility/product development

up to 275

1200

✘ ✘

up to 275

up to 275 ✔

1200

✘ ✘

1200

✘ ✘

Training of customers’ staff

✘ ✘

Modular barrels, automatichydraulic barrel opening (patented), double temperature regulating system (heating & cooling). Advance PLC control (FITSYS+EVOLUM)

✘ ✘

special features /additional information

✘ ✘

Complete plants, feeders, cutters, dryers coating, packaging

essential ancillary equipment avaliable

Extruder & Expander Guide

✔ = Yes / ✘ = No ● =Optional

variable speed drive

Clextral

Extruder & Expander Guide


202 | International Milling Directory 2010/11

Barrel options

heat transfer system

✔ 5100

✔ ✔

✘ ✔ 18 ✔ ✔ ✔ 130

✔ ✔ ✔ ✔ ✔ ✔

Twin screw counter rotating

Modular screw

screw diameter oil water/steam electric

capacity throughput range Kg/hr

liquids addition

solids addition

venting/vacuum

pressure monitoring

temperature monitoring

segmented barrel ●

● ● ✔ ✔ 10

steam preconditioning

liquid preconditioning

through hardened screw

through hardened liner

drive power range (Kw)

28

horizontally split barrel

26

ZSK 18 MEGAlab Single screw

GmbH

ZSK 26 Mc

Twin screw co-rotating

Coperion

Extruder & Expander Guide

ZSK 34 Mv PLUS 81

50750

34

ZSK 43 Mv PLUS 168

1001500

43

ZSK 54 Mv PLUS 321

2002200

54

ZSK 62 Mv PLUS 494

3503700

62

ZSK 76 Mv PLUS 901

5006000

76

ZSK 98 Mv PLUS 1651

8009000

98

ZSK 125 Mv PLUS 3431

100015000

125

ZSK 32 Mc PLUS 65

5200

32

ZSK 40 Mc PLUS 135

10450

40

ZSK 50 Mc PLUS 259

40950

50

ZSK 58 Mc PLUS 396

501500

58

ZSK 70 Mc PLUS 720

2002500

70

ZSK 92 Mc PLUS

1319

2727

● ●

60010000

119

ZSK 119 Mc PLUS

4005000

92

ZSK 133 Mc PLUS 3980

80014000

133

ZSK 177 Mc 7330

100020000

177

Extruder & Expander Guide


International Milling Directory 2010/11 | 203

Drive speed

Automatic control

Application

✔ ✔ ✔

variable speed cutter start/stop feed rate ✔

✘ ✘

✘ ✘

✘ ✘

moisture animal feed ✔

✘ ✘

✘ ✘

✘ ✘

✘ ✘

✘ ✘

✘ ✘

✘ ✘

✘ ✘

✘ ✘

✘ ✘

✘ ✘

Complete plants

✘ ✘

1800 1500 1500 1200 1200

✘ ✘

-

Training of customers’ staff

Pilot plant facility/product development

After sales operational backup

essential ancillary equipment avaliable special features /additional information

✘ ✘

1800

✘ ✘

✘ ✘

1200

✘ ✘

✘ ✘

1200

✘ ✘

✘ ✘

1200

✘ ✘

✘ ✘

✘ ✘

✘ ✘

1000 1000

✘ ✘

✘ ✘

1000

✘ ✘

Direct steam injection, twin screw side degassing unit ZS-EG, side feeder, start-up and throttle valves

shear

human food

✘ ✘

✘ ✘

energy output

pressure

liquid feed addition

residence time

process temperature

screw speed 1200 1200 1800 1800 1800

torque overload protection ✔

✘ ✘

✘ ✘

single speed drive

two speed drive

Extruder & Expander Guide

✔ = Yes / ✘ = No ● =Optional

variable speed drive

Coperion

✘ ✘

1000

✘ ✘

Extruder & Expander Guide


204 | International Milling Directory 2010/11 heat transfer system Barrel options

Extruder & Expander Guide

✘ ✘

✘ ✘

Single screw

35

Modular screw screw diameter

✔ 50210

✘ ✔ ✔

✔ 3090

✘ ✔ ✔ ✔ ✔

electric capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel

✘ ✘ 1530

✘ ✘ 920

through hardened screw through hardened liner drive power range (Kw)

liquid preconditioning

steam preconditioning

✘ ✘ ✘

✘ ✘ ✘

horizontally split barrel

oil water/steam

45

Twin screw counter rotating

Twin screw co-rotating

Titan 35

Gmbh Titan 45

EEC-Eder Extrusion Titan 58 3072

✘ ✘ ✘

80420

58

✘ ✘

Titan 68 40100

✘ ✘ ✘

120600

68

✘ ✘

Titan 80 50150

✘ ✘ ✘

2501000

80

✘ ✘

Titan 92 90200

✘ ✘ ✘

4001500

92

✘ ✘

Extruder & Expander Guide


Drive speed Automatic control Application

✔ = Yes / ✘ = No ● =Optional

✘ ✔

✘ ✘

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

✘ ✔

✘ ✘ ✔ ✔

two speed drive torque overload protection variable speed cutter start/stop feed rate screw speed process temperature liquid feed addition pressure residence time energy output shear moisture animal feed human food

✘ ✘

✘ ✘

✘ ✘

✘ ✘

✘ ✘

✔ ✔

Training of customers’ staff Pilot plant facility/product development After sales operational backup

✘ ✘

✘ ✘

Conical screws, screw diameter at the output. Heat and coolable screws. Screws can be dismantled to the rear, barrel airpower cooled

Up and downstream equipment.

✘ ✘

special features /additional information

essential ancillary equipment avaliable

✘ ✘

✘ ✘

single speed drive ✔

variable speed drive

Extruder & Expander Guide

International Milling Directory 2010/11 | 205

EEC-Eder

Extruder & Expander Guide


206 | International Milling Directory 2010/11

heat transfer system

Barrel options

✘ ✔

✔ 150 600

✘ ✘

2FB 60

✘ ✔

✘ ✔ 60 ✔ ✔ ✔ 60150

✔ ✔ ✔ ✔ ✔ ✔ ✔

✘ ✘ ✔ ✔ 32

Single screw

Twin screw co-rotating

Twin screw counter rotating Modular screw screw diameter oil water/steam electric

capacity throughput range Kg/hr liquids addition solids addition venting/vacuum

pressure monitoring

temperature monitoring segmented barrel

horizontally split barrel

steam preconditioning

liquid preconditioning

through hardened screw

through hardened liner

drive power range (Kw)

100

90

2FB 90

Fudex Group Srl 2FB 105 300

✘ ✘

500 1000

105

heat transfer system Barrel options

Extruder & Expander Guide

133

✔ 83

✘ ✔

✘ ✔ ● ✔ ✔

Modular screw screw diameter oil water/steam electric capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel

50360

✔ 112 225

✘ 5693

✔ ✔

✘ 22

liquid preconditioning through hardened screw through hardened liner drive power range (Kw)

✘ steam preconditioning

horizontally split barrel

✘ 1001800

10007250

191

✘ ✘

E-750 ✔

✘ ✘

✘ ✘

Twin screw co-rotating Twin screw counter rotating

E-325 ✔

E-525

Single screw

Extru-Tech Inc

E-925 150 450

300013000

235

✘ ✘

Extruder & Expander Guide


International Milling Directory 2010/11 | 207

Drive speed

Automatic control

Application

● ● ✔ ✔

shear moisture animal feed human food ✔

✘ ✘

✔ ✔ ✔

Training of customers’ staff

After sales operational backup

Pilot plant facility/product development

Fudex

special features /additional Continuos production plant in information demonstration.

essential ancillary equipment Complete line avaliable from sil

energy output

process temperature

screw speed

residence time

feed rate

start/stop

pressure

variable speed cutter

torque overload protection

liquid feed addition

two speed drive ✔

✘ ✘

✘ ✘

single speed drive

Extruder & Expander Guide

✔ = Yes / ✘ = No ● =Optional

Drive speed Automatic control Application

✔ = Yes / ✘ = No ● =Optional

variable speed drive

✘ ✘ ✘ ✘ ✘ ✔ ✔

pressure

animal feed human food

✘ ✘ ✘ ✘ ✘

Pneumatic conveying systems, dryers, coolers, material application systems, forming/ densification equipment

✘ ✘ ✘ ✘ ✘

Pilot plant facility/product development

After sales operational backup

Training of customers’ staff

Extru-Tech Inc

special features /additional Automatic process information control. Data acquisition.

essential ancillary equipment avaliable

moisture

shear

energy output

✘ ✘ ✘ ✘ ✘

residence time

liquid feed addition

process temperature

screw speed

feed rate

start/stop

variable speed cutter

two speed drive torque overload protection

single speed drive

variable speed drive

Extruder & Expander Guide


208 | International Milling Directory 2010/11 heat transfer system Barrel options

Extruder & Expander Guide

✘ ✘ ✔

✘ ✘ ✔ ✔ 600

Modular screw screw diameter oil water/steam electric capacity throughput range Kg/hr

✘ ✔

✔ ✔

✘ ✔

✔ ✔

✘ 37

pressure monitoring temperature monitoring segmented barrel horizontally split barrel steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)

95

solids addition venting/vacuum

✘ ✘ ✘

✘ ✘ ✘

liquids addition

2700

✘ ✘

✘ ✘

Twin screw co-rotating Twin screw counter rotating

Series 600 ✔

Series 2000

Single screw

Insta-Pro International Series 9000 180-250

✘ ✔ ✔

✘ ✘ ✘

32006300

✘ ✘

✘ ✘

Extruder & Expander Guide


Drive speed Automatic control Application

✔ = Yes / ✘ = No ● =Optional

✔ ✔ -

✘ -

✘ ✘ ✘ ✘

✔ ✔ ✔ ✔ -

✘ -

✘ ✘ ✘ ✘ ✔ ✔

two speed drive torque overload protection variable speed cutter start/stop feed rate screw speed process temperature liquid feed addition pressure

moisture animal feed human food

-

-

-

✘ ✘ ✘ ✘

-

-

Extruder & Expander Guide

International Milling Directory 2010/11 | 209 -

After sales operational backup

-

Pilot plant facility/product development

Training of customers’ staff

special features /additional World wide service equipment and information nutrition

essential ancillary equipment Complete process lines avaliable

shear

energy output

residence time

single speed drive

variable speed drive

Insta-Pro International

Extruder & Expander Guide


210 | International Milling Directory 2010/11

Barrel options

heat transfer system

Extruder & Expander Guide

2594 ✔

✔ ✔

pressure monitoring temperature monitoring segmented barrel

✘ ✔

✘ 90

✘ ✔

✘ ✔

✘ 90

horizontally split barrel steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)

✘ ✘ ✘

✘ ✘ ✘

venting/vacuum

solids addition

55

✘ ✘ ✘

✘ ✘ ✘

1300+

liquids addition

capacity throughput range Kg/hr 2000+

electric

✔ ✔

oil water/steam

✘ ✘

✘ ✘ ✘

✘ ✘

screw diameter

✘ ✘

2094

11001500

Twin screw counter rotating Modular screw

✘ ✘

✘ ✘

2500

Twin screw co-rotating

Single screw

Insta-Pro International

2000R 55

✘ ✘ ✘

6501000

✘ ✘ ✘

✘ ✘

600 37

✘ ✘ ✘

✘ ✘ ✘

260400

✘ ✘ ✘

✘ ✘

9800 250

✘ ✘ ✘

✘ ✘ ✘

4000+

✘ ✘ ✘

✘ ✘

9694 250

250

✘ ✘ ✘ ✘

✘ ✘ ✔

✘ ✘ ✘

3000+

✘ ✘ ✘

✘ ✘

9600

✘ ✘ ✘

6300+

✘ ✘

✘ ✘

Extruder & Expander Guide


International Milling Directory 2010/11 | 211

Drive speed

Automatic control

Application

Extruder & Expander Guide

✔ = Yes / ✘ = No ● =Optional

✔ ✔ ✔

✔ ✔ ✔

✘ ●

variable speed cutter start/stop feed rate screw speed process temperature

animal feed human food ✔

✘ ✘ ✘ ✘ ✘

✘ ✘ ✘ ✘ ✘

✘ ✘ ✘ ✘ ✘

✘ ✘ ✘ ✘ ✘

After sales operational backup

Pilot plant facility/product development

Training of customers’ staff

special features /additional World wide service equipment and nutrition information

essential ancillary equipment Complete process lines avaliable

moisture

shear

energy output

pressure residence time

✘ ✘ ✘ ✘ ✘

✘ ✘ ✘ ✘ ✘

liquid feed addition

two speed drive torque overload protection

single speed drive

variable speed drive

✔ ✔

✘ ✘ ✘ ✘ ✘

✘ ✘ ✘ ✘ ✘

Insta-Pro International

Extruder & Expander Guide


212 | International Milling Directory 2010/11 heat transfer system Barrel options

Extruder & Expander Guide

electric

✔ ✔

✔ ✔ ✔ ✔ 9

liquid preconditioning through hardened screw through hardened liner drive power range (Kw)

90

steam preconditioning

segmented barrel

horizontally split barrel

• ✔

pressure monitoring temperature monitoring

✘ ✘

✘ ✘

solids addition venting/vacuum

1000-2000

liquids addition

20-50

water/steam

capacity throughput range Kg/hr

oil

110

✘ ✘

2000-3000

133mm

Modular screw screw diameter 45mm 133mm

✘ ✘

✘ ✘

✘ ✘

Twin screw counter rotating

Twin screw co-rotating

51-SP

2000-SX

Ltd 3000-SX

Single screw

JS Conwell 6000-SX 160

✘ ✘

50007000

178mm

✘ ✘

Extruder & Expander Guide


Drive speed Automatic control Application

✔ = Yes / ✘ = No ● =Optional

✔ •

✔ •

✔ ✔ ✔ ✔

start/stop feed rate screw speed process temperature

✔ ✔

✔ ✔ ✔

moisture animal feed human food essential ancillary equipment avaliable

✘ ✔

special features /additional information Training of customers’ staff Pilot plant facility/product development After sales operational backup

residence time shear

pressure energy output

liquid feed addition •

variable speed cutter ✔

✘ ✘

✘ ✘

two speed drive torque overload protection

✘ ✘ ✘

single speed drive

variable speed drive

✘ ✘

JS Conwell Ltd

Extruder & Expander Guide

Extruder & Expander Guide

International Milling Directory 2010/11 | 213


214 | International Milling Directory 2010/11 heat transfer system Barrel options

Extruder & Expander Guide

✘ ✘ ✘

Twin screw co-rotating

0.5 -6 ✔

✘ ✘ ✔ ✔

electric capacity throughput range Kg/hr liquids addition solids addition pressure monitoring temperature monitoring

✔ ✔

liquid preconditioning through hardened screw through hardened liner

drive power range (Kw) 55-250

steam preconditioning

segmented barrel horizontally split barrel

venting/vacuum

water/steam

oil

screw diameter 135-230

Modular screw

Twin screw counter rotating

GmbH All Models

Single screw

Müench-Edelstahl

Extruder & Expander Guide


Drive speed Automatic control Application

✔ = Yes / ✘ = No ● =Optional

-

Pilot plant facility/product development After sales operational backup

-

-

Training of customers’ staff

essential ancillary equipment avaliable special features /additional information

pressure

liquid feed addition

human food

animal feed

screw speed process temperature

0140

feed rate

shear

start/stop

moisture

variable speed cutter

✘ ✘

two speed drive torque overload protection

energy output

single speed drive

residence time

variable speed drive

Müench-Edelstahl Company name

Extruder & Expander Guide

Extruder & Expander Guide

International Milling Directory 2010/11 | 215


216 | International Milling Directory 2010/11

heat transfer system

Barrel options

MY135B

165

✘ ✔

✘ 3000-6000

135

✘ ✔

✘ 10002500

screw diameter oil water/steam electric

✔ ✔ ✔ ✔

venting/vacuum pressure monitoring

temperature monitoring segmented barrel

✔ ✔ ✔

✔ ✔ ✔ ✔ 90

steam preconditioning liquid preconditioning

through hardened screw through hardened liner drive power range (Kw)

160

horizontally split barrel

solids addition

liquids addition

capacity throughput range Kg/hr

Twin screw counter rotating Modular screw

✘ ✘

✘ ✘

MY165E

Twin screw co-rotating

Single screw

MY215 250/315

600012000

215

✘ ✘

MY265 400/450

1000018000

265

✘ ✘

90/110

18003000

90

MY150×2I ✔

1000014000

150

16002000

90

MY90×2

160/200 315/355 110//132

52008000

120

✘ ✔

✘ ✔

MY90×2I

Muyang Group MY120×2I

Extruder & Expander Guide

MY120×2 200

40006000

120

MY150×2 315

600010000

150

Extruder & Expander Guide


International Milling Directory 2010/11 | 217

Drive speed

Automatic control

Application

two speed drive

✔ ✔

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

start/stop feed rate screw speed process temperature liquid feed addition pressure residence time energy output shear moisture animal feed human food ✔

Specialized for aquafeed production.

✔ ✔

Pilot plant facility/product development

After sales operational backup

By-pass toaviod blockage;suspending cutter,replacement and adjustment without downtime.

Complete plant for aquafeed, petfood,human food and ramaterial treatments. Energy recovery system

Training of customers’ staff

special features /additional information

essential ancillary equipment avaliable

variable speed cutter ✔

single speed drive

torque overload protection

Extruder & Expander Guide

✔ = Yes / ✘ = No ● =Optional

variable speed drive

By-pass toaviod blockage;suspending cutter,replacement and adjustment without downtime.

Muyang Group

Complete plant for aquafeed, petfood,human food and ramaterial treatments. Energy recovery system

Extruder & Expander Guide


Muyang Group

Muyang Group: Profile The safest and most dependable path

PROFILE

W

ith her headquarters in the historic city of Yangzhou, Jiangsu Muyang Group Co., Ltd. has since her founding in 1967 grown into a well-known group corporation, whose activities cover research & development, project design, feed machinery manufacturing, installation and engineering, storage engineering, grain machinery and engineering, biomass engineering, environmental protection system, conveying equipment, automatic control system as well as steel structure. Muyang currently has over 1600 employees, including 800 technicians and engineers who specialize in machine building, heat treatment, feed processing, civil engineering, automatic control, computer science, animal nutrition, dust control, grain engineering, chemical engineering, oil engineering and marketing. In addition, the company engages a considerable number of professors and specialists from various universities and research institutes to help with R&D functions. National Technical Committee of Feed Machinery Standardization Administration of China settled in Muyang on June, 15th, 2008.

A history of over 800 models Through years of unrelenting efforts, Muyang has developed over 100 series (more than 800 mod-

els) of high quality feed and grain processing machines. It is capable of undertaking all types of turn-key feed engineering projects ranging from ordinary animal feed production facilities to upper-class extruded aquafeed production lines. Among Muyang products 18 were listed as the National New and High Technology Products. The company’s over 400 patented technologies help to ensure its leading position in China and have earned various national and provincial awards for remarkable technological achievements.

Technological innovation In the past few years Muyang quickened its pace in technological innovation and procured a considerable number of advanced manufacturing equipment including two heavy duty laser cutters (Swiss products), America-made steel silo manufacturing line, digital bending machines, CNC pellet die gundrilling machines, digital lathes, electro-light tracing cutting machines and so on. Furthermore, the company owns the best painting and surface treatment facilities in the feed industry in China. With ISO9001-2000 obtained in 2003, Muyang has drawn up clear guidelines from material procurement through to finished product inspection and shipping to customers thus ensuring high quality for each and all its products and engineering projects.

Quality, workmanship & highly controlled engineering Meticulous and considerate design, excellent workmanship and highly controlled engineering process plus comprehensive service efforts have won for Muyang valuable awards in the form of market recognition and customer goodwill. Satisfied clients include domestic top 10 feed manufacturers such as Hope Group, Liuhe Group, Zhenghong Group, Tongwei Group and overseas feed manufactures such as Cargill Group of US, CP Group of Thailand, Bayer Group of Germany, Gold Coin Group of Switzerland, BMBM Group of France, ABN Group of UK, CJ Group of Korea, Rainbow Group of Korea, Suntory Group of Japan. Muyang products, solutions and engineering projects have won wide recognition in various parts of the world. This is evidenced by its exporting complete feed production lines or turn-key projects to over 70 countries including New Zealand, Malaysia, Indonesia, Japan, Korea, Singapore, the Philippines, Egypt, Iran, Vietnam, Syria, Belgium, Brazil, Turkey, Russia and so on. In the 21 century Muyang Group with its well-defined corporate spirit focusing on innovation, responsibility, operation, and high efficiency will continue its efforts to achieve its goal of growing into a global leading machine building and engineering corporation. â– 

218 | International Milling Directory 2010/11


The safest and most dependable path

FEED TO FOOD

Muyang MY Single screw extruder

Simple operation High efficiency Wide production range Satisfying product quality Customizable solution High-efficient extruder for aquafeed, food, petfood and raw material treatment (Sinking/floating aquafeed in particular)

Add:No.1 Muyang Road,Yangzhou,(225127),Jiangsu,China Tel:+86-514-87848880 Fax:+86-514-87848686 Http://www.muyang.com

Email:muyang@public.yz.js.cn


220 | International Milling Directory 2010/11

Barrel options

heat transfer system

✔ 70

✘ ✘ ✘ ✘

55

✘ ✘

Modular screw screw diameter oil

✔ ✔

✔ ✔ ✔ ✔ ✔ ✔

capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring

temperature monitoring segmented barrel

80120

✔ ✔

✔ ✔ ✔ ✔ 5

steam preconditioning liquid preconditioning

through hardened screw through hardened liner drive power range (Kw)

15

horizontally split barrel

18

✘ ✘

✔ 3060

✔ 1030

water/steam

90

✘ ✘ ✘ ✘

✘ ✘ ✘

Twin screw co-rotating

G55 ✔

G90

Single screw

Twin screw counter rotating

Srl

G70

electric

Pavan

Extruder & Expander Guide

G115 30

150200

✘ ✘

115

✘ ✘

G130 45

250350

✘ ✘

130

✘ ✘

G160 75

450550

✘ ✘

160

✘ ✘

G180 90

600800

✘ ✘

180

✘ ✘

G200 160

8001000

✘ ✘

200

✘ ✘

F55 5.5

✘ 4

✘ ✘ ✘

✘ ✘ ✘ ✔

✘ ✔

4580

✘ ✘ ✘

70

✘ ✘ ✘

F70

2040

✘ ✘ ✘

55

✘ ✘ ✘

F90 15

✘ ✘ ✘

90140

✘ ✘ ✘

90

✘ ✘ ✘

F100 18

✘ ✘ ✘

100200

✘ ✘ ✘

100

✘ ✘ ✘

F115 22

✘ ✘ ✘

150200

✘ ✘ ✘

115

✘ ✘ ✘

F130 30

✘ ✘ ✘

300400

✘ ✘ ✘

130

✘ ✘ ✘

Extruder & Expander Guide


International Milling Directory 2010/11 | 221

Drive speed

Automatic control

Application

✘ ✘ ✘ ● ✘ ● ✘ ✘ ✘ ✘

✔ ✔ ✔ ✔ ✔

✘ ✘ ✘ ✘ ✘

screw speed process temperature liquid feed addition pressure residence time

✘ ✘

✘ ✘ ✔

✘ ✘

✘ ✘

✘ ✘

✘ ✘

✘ ✘

✘ ✘

✘ ✘

✘ ✘

✘ ✘ ✘ ✘ ✘

✘ ✘

✘ ✘ ✘ ✘ ✘

✘ ✘

✘ ✘ ✘ ✘ ✘

✘ ✘

✘ ✘ ✘ ✘ ✘

✘ ✘

✘ ✘ ✘ ✘ ✘

✘ ✘

✘ ✘ ✘ ✘ ✘

✘ ✘

Training of customers’ staff

PP - Pilot plant facility/product development

After sales operational backup

essential ancillary equipment Complete processing line, vacume system, die washingmachines, driers, toasters, changing rolls avaliable special features /additional PLC control, complete line supervision information

human food

animal feed

moisture

shear

energy output

feed rate

start/stop

variable speed cutter

✘ ✘ ✘ ✘

✘ ✘

two speed drive

single speed drive

torque overload protection

Extruder & Expander Guide

✔ = Yes / ✘ = No ● =Optional

variable speed drive

Pavan

Extruder & Expander Guide


222 | International Milling Directory 2010/11

Barrel options

heat transfer system

175

✘ ✘ ✘ 9001000 ✔ ✔

150

✘ ✘ ✘ 500600 ✔ ✔

✘ ✔

Modular screw screw diameter oil

capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring

✘ 45

horizontally split barrel liquid preconditioning through hardened screw through hardened liner drive power range (Kw)

75

segmented barrel steam preconditioning

✘ ✘ ✘

✘ ✘ ✘

temperature monitoring

electric

water/steam

✘ ✘ ✘

✘ ✘ ✘

Twin screw co-rotating Twin screw counter rotating

F150 ✔

Srl

F175

Single screw

Pavan

Extruder & Expander Guide

F200 110

✘ ✘ ✘

13001400

✘ ✘ ✘

200

✘ ✘ ✘

F230 140

✘ ✘ ✘

16002100

✘ ✘ ✘

230

✘ ✘ ✘

TT50 55

100200

✘ ✘

50

100

200400

✘ ✘

58

✘ ✔

TT58

TT70 180

500800

325

500

✘ ✔

12004000

✘ ✘

112

TT112

6002000

✘ ✘

✘ ✔

92

TT92

70

TT133 730

24008000

✘ ✘

133

Extruder & Expander Guide


International Milling Directory 2010/11 | 223

Drive speed

Automatic control

Application

Extruder & Expander Guide

✔ = Yes / ✘ = No ● =Optional

✘ ✘ ✘ ✘ ✘

✔ ✔ ✔ ✔ ✔

✘ ✘ ✘ ✘ ✘

feed rate screw speed process temperature liquid feed addition pressure residence time

✘ ✘ ✘ ✘ ✘

✘ ✘

✘ ✘ ✘ ✘ ✘

✘ ✘

✘ ✘

✘ ✘ ✔

✘ ✘

✘ ✘

✘ ✘

✘ ✘

Training of customers’ staff Pilot plant facility/product development After sales operational backup

special features /additional PLC control, complete line supervision information

✘ ✘

essential ancillary equipment Complete processing line, vacume system, die washingmachines, driers, avaliable toasters, changing rolls

human food

animal feed

moisture

shear

energy output

start/stop

variable speed cutter

torque overload protection

✘ ✘

✘ ✘

two speed drive

single speed drive

variable speed drive

Pavan

Extruder & Expander Guide


224 | International Milling Directory 2010/11

heat transfer system

Barrel options

165

✘ ✔

✘ 17006000

115

✘ ✔

✘ 1001500

Modular screw screw diameter oil water/steam electric capacity throughput range Kg/hr

✔ ✔ ✔ ✔ ✔

solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel

✔ ✔

✔ ✔ ✔ ✔ 75

steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)

235

✘ ✘

X-235

✔ 185400

2251000

4000- 600013000 20000

216

✘ ✘

X-185

110185

horizontally split barrel

liquids addition ✔

Twin screw counter rotating

✘ ✘

✘ ✘

X-115 Single screw

X-165

Twin screw co-rotating

30150

100900

57

75185

10003000

85

✘ ✔

✘ ✔

57 MAG ST

Wenger 85 MAG ST

Extruder & Expander Guide

115 MAG ST

144

144 MAG ST

75400

1851000

1500- 30008000 15000

115

C2TX 8.1 150450

1851000

✘ ✔

250013000

Conical

✘ ✘

C2TX 16.2

10005000

Conical

✘ ✘

Extruder & Expander Guide


International Milling Directory 2010/11 | 225

Drive speed

Automatic control

Application

Extruder & Expander Guide

✔ = Yes / ✘ = No ● =Optional

✘ ✔ ✔

✔ ✔ ✔

✘ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

two speed drive torque overload protection variablespeed cutter start/stop feed rate screw speed process temperature liquid feed addition pressure residence time energy output shear moisture animal feed human food

After sales operational backup

✘ ✘

Pilot plant facility/product development

✘ ✘

✘ ✘

Training of customers’ staff

✘ ✘

Includes patented pre-conditioner, screw elements, barrel elements, barrel venting system, back pressure valve

✘ ✘

✘ ✘ ✔

special features /additional information

Dryers, coolers, enrobers, mixers, automated control systems

essential ancillary equipment avaliable

single speed drive

variable speed drive

Wenger

Extruder & Expander Guide


226 | International Milling Directory 2010/11

Barrel options

heat transfer system

✔ ✔ ✔

oil water/steam electric

✘ ✔ • ✔ ✔ 22

steam preconditioning

liquid preconditioning

through hardened screw

through hardened liner

drive power range (Kw)

segmented barrel

horizontally split barrel

temperature monitoring

45/55

• ✔

venting/vacuum

pressure monitoring

solids addition

0.3-0.5

120

liquids addition

capacity throughput range Kg/hr 0.2-0.4

100

screw diameter

Modular screw

Twin screw counter rotating

✘ ✘

✘ ✘

SPHS100 Single screw

SPHS120

Twin screw co-rotating

Zhengchang (ZCME)

Extruder & Expander Guide

SPHS132b 75

0.5-1.0

132

✘ ✘

SPHS168 160

2-4

168

✘ ✘

SPHS218 315

6-10

218

✘ ✘

SPHG2500b 75/90

90/110

Soybean 1.5-2.0

Soybean 0.8-1.2 ✔

155

✘ ✘

SPHG3200b

135

✘ ✘

SPHG500b 110/132

2.5-3.5

205

✘ ✘

SPZL180 55/75

5-6

180

✘ ✘

SPZL250 90/110

8-10

250

✘ ✘

SPZL338 132/160

14-18

338

✘ ✘

Extruder & Expander Guide


International Milling Directory 2010/11 | 227

Drive speed

Automatic control

Application

start/stop feed rate

17%-21%

17%21%

17%21%

38000

90%

>15s

4MPa

140℃

After sales operational backup

0-10%

34000

90%

>15s

4MPa

140℃

30000

90%

>15s

4MPa

140℃

0-10%

24000

90%

>20s

3.5MPa

120-170℃

398rmp

Pilot plant facility/product development

0-10%

18000

90%

>20s

3.5MPa

120170℃

720rmp 528rmp

20%

16000

90%

>20s

3.5MPa

120170℃

500rmp

Training of customers’ staff

20%

32000

90%

>20s

3MPa

120-170℃

600rmp

PLC auto control unit; mobile blade, Includes patented pre-conditioner, screw elements, barrel elements, barrel venting system, back pressure valve

human food

20%

20000

90%

>20s

3MPa

120170℃

630rmp

special features /additional information

animal feed

20%

15000

90%

>15s

3MPa

✘ ✘ ✔

Frequency 610rmp control

Complete extrusion line

20%

moisture

14000

90%

>15s

3MPa

120170℃

430rmp

Frequency control 70120℃

essential ancillary equipment avaliable

90% 12000

shear

>15s

residence time energy output

3MPa

liquid feed addition pressure

70120℃

process temperature

550rmp

variablespeed cutter

screw speed

✔ ✔

two speed drive

torque overload protection

single speed drive

Extruder & Expander Guide

✔ = Yes / ✘ = No ● =Optional

variable speed drive

ZCME

Extruder & Expander Guide


Extruder Expander related listings

Expanders Almex BV Amandus Kahl GmbH & Co KG Anderson International Corp Dinnissen BV Muyang Group Extruder dies Andritz Feed & Biofuel EEC-Eder Extrusion GmbH Fudex Group Spa Muyang Group Zhengchang Group (ZCME) Extruders, laboratory Brabender® GmbH & Co KG Clextral Clextral Inc Coperion GmbH FES Consultants Ltd JSConwell Ltd - Buhlermillbank Umang Pharmatech Pvt Ltd

Extruders, single-screw Almex BV Amandus Kahl GmbH & Co KG Anderson International Corp Andritz Feed & Biofuel Coperion GmbH Dinnissen BV Händle GmbH Maschinen und Anlagenbau Insta-Pro International JSConwell Ltd - Buhlermillbank Maru Corp Muyang Group Wenger Manufacturing Inc Wenger Overseas Inc Zhengchang Group (ZCME) Extruders, twin-screw Baker Perkins Inc Baker Perkins Ltd Clextral Clextral Inc EEC-Eder Extrusion GmbH Fudex Group Spa Muyang Group Wenger Manufacturing Inc Wenger Overseas Inc Zhanjiang hengrun Machinery Co Ltd Zhengchang Group (ZCME)


Hammermills Guide This section contains comparison charts for the major hammermills manufacturers equipment.

International Milling Directory 2010/11 | 229


Hammermills Guide

4575

Rotor diameter

90160

Optimill 1201 200355

230 | International Milling Directory 2010/11 ✔

✔ ✔

Serrated plate Single motor Twin motors

3

3

Air intake

0,7512

0,7512

GTC Guide (diversion plate)

Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)

Screen hole diameter range

2

2

3

0,7512

2

124

3

0,7512

2

156

4

216

4

3

0,7512

4

On request

100

4

Temp control

4

Double hammer instalation

72

Number of hammers Single hammer instalation

Number of screens

✘ 110250

✘ 90160

Optimill 700

Optimill 500

depends on application

160250

Multimill650/450B

Temperature rise of ground material

4

Rows of hammers on circumference

Hammer dimensions

Optimill900 ✔

Optimill 900 132315

160355

Optimill 1200

3

225

2

72

4

3

225

2

104

4

3

225

2

136

4

3

225

2

160

4

175 x 60 175 x 60 175 x 60 175 x 60 175 x 60 175 x 60 175 x 60 175 x 60 175 x 60 x6 x6 x6 x6 x6 x6 x6 x6 x6

75110

Capacity throughput rage ton/hr

Optimill 500 Single rotor ✔

Optimill700

Twin rotor co rotating

Andritz Feed & Biofuel

Hammermills Guide


International Milling Directory 2010/11 | 231

Hammermills Guide

✔ = Yes / ✘ = No ● =Optional

✘ ✔

Pilot plant facility / product development

After sales operational backup

Training of customers’ staff

See 215GB

30003600

4575

Special features / additional information

Pet feed Human food

30003600

4575

30003600

4575

Essential ancillary equipment available

Aquafeed

Fine grinding ✔

Coarse grinding Livestock feed

Counterclockwise turning

30003600

30003600 ✔

4575

4575

Clockwise turning

RPM

Drive power (Kw)

✘ ✘ ✘

✘ ✘ ✘

15001800

90160

15001800

90160

✘ ✘ ✘

15001800

90160

Andritz Feed & Biofuel

✘ ✘ ✘

15001800

90160

Hammermills Guide


Hammermills Guide

-

55-110 kW

110-250 kW

2

Temperature rise of ground material Number of screens

232 | International Milling Directory 2010/11 ✔ -

Air intake Serrated plate Single motor Twin motors

-

-

-

-

-

-

-

0.4 - 8.0 mm

4

-

-

-

GTC Guide (diversion plate)

Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)

0.3 - 8.0 mm

-

-

Single hammer instalation Double hammer instalation

Screen hole diameter range

-

-

Number of hammers

-

-

Rows of hammers on circumference

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

2

-

-

-

-

-

1

-

-

2.0 - 8.0 mm

Depending on product and required granulation.

2~55-110 kW

DFZK-1

-

DFZC 1265

Hammer dimensions

Capacity throughput rage ton/hr

22-75 kW

-

Main Motor size

Single rotor

DFZC-655 Twin rotor co rotating

DFZK-2

Bühler AG, Feed & Biomass

Hammermills Guide


✔ = Yes / ✘ = No ● =Optional

✔ ✔ ✔ ✔ ✔ ✔ ✔

Clockwise turning Counterclockwise turning Coarse grinding Fine grinding Livestock feed Aquafeed Pet feed Human food

-

-

After sales operational backup

Emergency, Security and Preventative service packages available as well as spare and wear parts packages

Pilot plant facility / product development

Advantages of the vertica: The new certical rotor hammer mill requires no aspiration air for the grinding process, high capacities, moisture loss of ground product down to zero, the lowerable grinding chamber is accessible from two sides, simple and fast screen and hammer change.

-

-

-

2~55-110 kW

Custom made training at the Bühler training center and educational training in Feed Manufacturing Technology at the Swiss Institute of Feed Technology

Advantages of the hammer mill and the feeder: For fine and normal grinding, easy screen and hammer change, good sanitation, high fle✔ibility, feeder also for difficult products, heavy particle separation and magnet

Aspiration required

-

55-110 kW

Training of customers’ staff

Special features / additional information

Essential ancillary equipment available

✔ ✔

-

110-250 kW

-

22-75 kW

RPM

Drive power (Kw)

Bühler AG, Feed & Biomass

Hammermills Guide

Hammermills Guide

International Milling Directory 2010/11 | 233


Main Motor size Hammer dimensions

2 0,550

4 0,550

Double hammer instalation

Temperature rise of ground material Number of screens

234 | International Milling Directory 2010/11

Twin motors

-

Air intake

GTC Guide (diversion plate)

-

Single motor

-

HM 54 x 40 6 or 12

-

355

6 or 12

-

315

HM 54 x 32

-

-

3.818

0,550

2

-

-

-

-

3.055

0,550

2

-

-

-

250

HM 54 x 24 -

-

2.291

0,550

2

-

-

6 or 12

Dependend on application

4.582

Serrated plate

-

screen surface (m2)

Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)

Screen hole diameter range

-

-

6 or 12

6 or 12

-

Single hammer instalation

Number of hammers

Rows of hammers on circumference

-

✘ 450

Twin rotor co rotating 450

HM 54 x 56 ✔

HM 54 x 48

Single rotor

Capacity throughput rage ton/hr

CPM

Hammermills Guide

HM 54 x 16 -

-

1.522

0,550

2

-

-

6 or 12

-

200

-

-

Int. Magnum 54 x 40

Int. Magnum 54 x 30 4 or 8

-

250

Int. Magnum 54 x 20 4 or 8

-

200

-

-

2.864

0,550

2

-

-

-

-

1.909

0,550

2

-

-

-

-

1.432

0,550

2

-

-

4 or 8

-

160

Int. Magnum 54 x 15

Dependend on application

3.818

0,5 -50

2

-

-

4 or 8

-

315

Hammermills Guide


International Milling Directory 2010/11 | 235

Hammermills Guide

✔ = Yes / ✘ = No ● =Optional

Aquafeed ✔

Essential ancillary equipment available Special features / additional information Training of customers’ staff Pilot plant facility / product development After sales operational backup -

-

Livestock feed

Fine grinding

Human food

Biomass Coarse grinding

450 1500

Pet feed

Clockwise turning

RPM

Counterclockwise turning

450 1500

Drive power (Kw) 355

315

250

200

315

250

200

-

1500

-

1500

-

1500

-

1500

-

1500

Hardend tip

-

1500

Hardend tip

-

1500

160

-

1500

CPM

Hammermills Guide


Hammermills Guide

Hammer dimensions

236 | International Milling Directory 2010/11 ✔ ✔

GTC Guide (diversion plate) Air intake

✘ Twin motors

-

2.476

Single motor

Serrated plate -

-

3.095

Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)

screen surface (m2)

0,5 -50

0,5 -50

Screen hole diameter range

2

2

-

Number of screens

-

4 or 8

Temperature rise of ground material

Single hammer instalation

4 or 8

Double hammer instalation

Number of hammers

Rows of hammers on circumference

-

200

250

Main Motor size -

Int. Standard 28 x 60 Single rotor

Int. Standard 28 x 48

Twin rotor co rotating

Capacity throughput rage ton/hr

CPM

-

Int. Standard 28 x 40

Int. Standard 28 x 30 4 or 8

-

132

4 or 8

-

90

Int. Standard 28 x 20

-

2.064

0,5 -50

2

-

-

-

-

1.548

0,5 -50

2

-

-

-

-

1.038

0,5 -50

2

-

-

Dependend on application

4 or 8

-

160

-

Int. Standard 28 x 15

-

0.779

0,5 -50

2

-

-

4 or 8

-

75

-

Int. Standard 28 x 11,5

-

0.597

0,5 -50

2

-

-

4 or 8

-

55

Hammermills Guide


International Milling Directory 2010/11 | 237

Hammermills Guide

✔ = Yes / ✘ = No ● =Optional

200

✔ ✔

✔ ✔ ✔ ✔ ✔

Biomass Coarse grinding Fine grinding Livestock feed Aquafeed

160

132

✔ ✔

Pilot plant facility / product development

After sales operational backup

Hardend tip

-

3000

3000

Training of customers’ staff

Essential ancillary equipment available Special features / additional information

Pet feed Human food

3000

Clockwise turning

RPM Counterclockwise turning

250 3000

Drive power (Kw) 90

3000

75

3000

55

3000

CPM

Hammermills Guide


Hammermills Guide

-

-

-

Double hammer instalation Temperature rise of ground material Number of screens

238 | International Milling Directory 2010/11 3.715

Screen hole diameter range screen surface (m2)

Single motor Twin motors

Serrated plate -

Air intake

GTC Guide (diversion plate)

-

-

Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)

3.096

2 0,550

2 0,550

-

Magnum 44 x 30 4 or 8

-

-

200

4 or 8

-

-

160

Magnum 44 x 20

-

-

2.322

0,550

2

-

-

-

-

1.548

0,550

2

-

-

-

-

-

110

Magnum 44 x 15

-

1.161

0,550

2

-

-

4 or 8

Dependend on application

4 or 8

-

-

Single hammer instalation

Number of hammers

4 or 8

-

Rows of hammers on circumference

-

Main Motor size Hammer dimensions

✘ 315

Twin rotor co rotating 250

Magnum 44 x 40

Single rotor

Magnum 44 x 48 Capacity throughput rage ton/hr

CPM

-

Magnum 44 x 11,5

-

0.89

0,550

2

-

-

4 or 8

-

-

75

Hammermills Guide


✔ = Yes / ✘ = No ● =Optional

✔ ✔ ✔ ✔ ✔ ✔

Biomass Coarse grinding Fine grinding Livestock feed Aquafeed

160

-

1500

✔ ✔

Pilot plant facility / product development After sales operational backup

Hardend tip

-

-

✘ -

200 1500

Training of customers’ staff

Essential ancillary equipment available Special features / additional information

Human food

Pet feed

Clockwise turning Counterclockwise turning

250 1500

315 1500

Drive power (Kw) RPM 110

-

1500

75

-

1500

Hammermills Guide

International Milling Directory 2010/11 | 239

CPM

Hammermills Guide


-

-

Main Motor size Capacity throughput rage ton/hr

Hammer dimensions

240 | International Milling Directory 2010/11 2 0,550

2 0,550 4.335

Screen hole diameter range

screen surface (m2)

✔ ✔

Air intake Serrated plate Single motor Twin motors

-

GTC Guide (diversion plate)

-

-

Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)

3.716

-

-

Double hammer instalation Temperature rise of ground material Number of screens

Single hammer instalation

Rows of hammers on circumference Number of hammers

✘ 315

✘ 355

Twin rotor co rotating

-

HM 44 x 56 ✔

HM 44 x 48

Single rotor

CPM

Hammermills Guide

HM 44 x 40

HM 44 x 32 6 or 12

-

-

200

-

-

160

HM 44 x 24

-

-

3.097

0,550

2

-

-

-

-

2.477

0,550

2

-

-

-

-

1.471

0,550

2

-

-

Dependend on application

-

-

250

HM 44 x 16

-

-

1.239

0,550

2

-

-

-

-

110

HM 44 x 12

-

-

0.735

0,550

2

-

-

-

-

90

Wet Wood Grinder 20x 28

-

-

1.039

1050

2

-

-

-

-

75

Wet Wood Grinder 30x54

-

-

315

Wet Wood Grinder 48x54

-

-

2.864

1050

2

-

-

-

-

4.582

1050

2

-

-

Dependend on application

4 or 8

-

-

160

Wet Wood Grinder 56x54

-

-

5.346

1050

2

-

-

6 or 12

-

-

400

Hammermills Guide


International Milling Directory 2010/11 | 241

✔ ✔ ✔ ✔

Fine grinding Livestock feed Aquafeed Pet feed

Hardend tip

-

After sales operational backup

-

1500

110

-

1500

200

Pilot plant facility / product development

-

1500

200

-

1500

250

Training of customers’ staff

-

Coarse grinding

Human food

Biomass

Counterclockwise turning

1500

1500

RPM

315

Clockwise turning

315

Essential ancillary equipment available Special features / additional information

Hammermills Guide

✔ = Yes / ✘ = No ● =Optional

Drive power (Kw)

-

1500

90

-

-

✘ ✘ ✘ ✘ ✘

1500

160

✘ ✘ ✘ ✘ ✘

1500

75

-

✘ ✘ ✘ ✘ ✘

1500

315

-

✘ ✘ ✘ ✘ ✘

1500

400

CPM

Hammermills Guide


Hammermills Guide

Hammer dimensions

2 0,5 -50

4 0,5 -50

Temperature rise of ground material Number of screens Screen hole diameter range

242 | International Milling Directory 2010/11 ✔ ✔ ✔ ✔

✔ ✔ ✔ ✔

✘ Twin motors

4.582

Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.) GTC Guide (diversion plate) Air intake Serrated plate Single motor

-

-

-

HM 54 x 40 6 or 12

-

355

6 or 12

-

315

HM 54 x 32

-

3.818

0,5 -50

2

-

-

-

3.055

0,5 -50

2

-

-

-

250

HM 54 x 24

-

2.291

0,5 -50

2

-

-

6 or 12

Dependend on application

6 or 12

Single hammer instalation

6 or 12

-

450

Double hammer instalation

Number of hammers

-

450

Main Motor size Capacity throughput rage ton/hr

HM 54 x 56 Single rotor

HM 54 x 48

Twin rotor co rotating

Rows of hammers on circumference

CPM

HM 54 x 16

-

1.522

0,5 -50

2

-

-

6 or 12

-

200

Hammermills Guide


✔ = Yes / ✘ = No ● =Optional

✔ ✔ ✔

Livestock feed Aquafeed Pet feed Human food -

1500

315

-

Pilot plant facility / product development After sales operational backup

Hardend tip

-

-

-

1500

355

Training of customers’ staff

-

Fine grinding

Essential ancillary equipment available Special features / additional information

Coarse grinding

Counterclockwise turning

1500

1500

RPM

450

Clockwise turning

450

Drive power (Kw)

-

1500

250

-

1500

200

Hammermills Guide

International Milling Directory 2010/11 | 243

CPM

Hammermills Guide


CPM

CPM YOUR PARTNER IN PRODUCTIVITY

PROFILE

T

oday CPM stands for a group of companies including Roskamp, Champion, Beta Raven and Century Extrusion with a wide range of machinery for crushing, grinding, densifying, cooling, drying, sifting, computerize process controls, ingredient scaling systems and extrusion equipment. CPM / Roskamp / Champion have a worldwide reputation as a pelleting specialist, a leader in densifying technology by means of pelleting.

CPM is well known not only in the animal feed industry but also in the chemical-, recycling and biomass business, where CPM pellet mills and other equipment are used all over the world. The combination of these companies isn’t mere a supplier of machines, but a supplier of know how, technology and experience, who, in cooperation with the customer, can save very often considerable costs for the user e.g. saving in energy, wearing parts, less rejected product and less return during the production.

CPM YOUR PARTNER CPM / Europe Distelweg 89, 1031 HD Amsterdam The Netherlands Tel: +31 (0)20 4946111 Fax: +31 (0)20 6364294 E-Mail: info@cpmeurope.nl Web: www.cpmeurope.nl

244 | International Milling Directory 2010/11


Since 1883

Hammer Mill

• Heavy duty • High tipspeed • Large screen area • High capacity • Lang life hammers • Easy acces

H2X/2100155

• Cost effective

CONTACT CPM/Europe BV Distelweg 89, 1031 HD Amsterdam, The Netherlands, Phone +31 20 494 61 11, Fax +31 20 636 42 94, info@cpmeurope.nl

■ HIGH PERFORMANCES ■ LOW COST MAINTENANCE ■ MAXIMUM SAFETY ■ LONG LIFETIME ■ WWW.CPMEUROPE.NL


Hammermills Guide

2.5 to 9+

3 or 4

1

246 | International Milling Directory 2010/11 ✔

Serrated plate Single motor Twin motors

-

9mm/5mm

-

Air intake

GTC Guide (diversion plate)

Double bottom the most effective screen surface Distance from hammer tip to screen (mm)

Screen hole diameter range 3/32" thru 1/2"

Number of screens

1 to 20 F

-

Double hammer instalation Temperature rise of ground material

-

15 or 20

Single hammer instalation

Number of hammers

Rows of hammers on circumference

Hammer dimensions 3/16" X 6 3/16"

Capacity throughput rage tonnes/ hour

10, 20, 30 hp

Twin rotor co rotating Main motor size

Inc EZ Grind 2100 Single rotor

Easy Automation

Hammermills Guide


✔ = Yes / ✘ = No ● =Optional

✔ ✔

Livestock feed Aquafeed

-

Training of customers’ staff

After sales operational backup

-

Pilot plant facility / product development

Essential ancillary equipment available Special features / additional information

-

Fine grinding

Coarse grinding

Pet feed

Counterclockwise turning

Human food

3450

7.4 - 22.4

Clockwise turning

RPM

Drive power (Kw)

Hammermills Guide

International Milling Directory 2010/11 | 247

Easy Automation

Hammermills Guide


Hammermills Guide

GmbH

✘ ✘ 72

✘ ✘ ✘ 2

✘ ✘ 54

✘ ✘ ✘ 2

Hammer dimensions Number of hammers Double hammer instalation Temperature rise of ground material Number of screens

248 | International Milling Directory 2010/11

✘ ✘ ✘ ✘ ✔

✘ ✘ ✘ ✘ ✔

Air intake Single motor Twin motors

Serrated plate

GTC Guide (diversion plate)

Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)

Screen hole diameter range

Single hammer instalation

Rows of hammers on circumference

8 to/h

5to/h

Capacity throughput rage ton/hr

Rotor diameter

✘ ✘

✘ ✘

SDHM5

Single rotor

SDHM8

Twin rotor co rotating

Model

Müench-Edelstahl SDHM10

✘ ✘ ✘

2

✘ ✘ ✘

72

✘ ✘

✘ ✘ ✘

2

✘ ✘ ✘

112

✘ ✘

15 to/h

10 to/h

✘ ✘

SDHM15

✘ ✘

SDHM20

✘ ✘ ✘

2

✘ ✘ ✘

74

✘ ✘

20 to/h

✘ ✘

SDHM30

✘ ✘ ✘

2

✘ ✘ ✘

112

✘ ✘

30 to/h

✘ ✘

SDHM12

✘ ✘ ✘

2

✘ ✘ ✘

90

✘ ✘

12 to/h

✘ ✘

Hammermills Guide


✔ = Yes / ✘ = No ● =Optional

✔ ✔

✘ ✔ ✔ ✔ ✔

Fine grinding Livestock feed Aquafeed Pet feed

✘ ✔

After sales operational backup

Pilot plant facility / product development

2970

110

2970

75

Training of customers’ staff

Essential ancillary equipment available Special features / additional information

Human food

Coarse grinding

Counterclockwise turning

2970

55

2950

30

Clockwise turning

RPM

Drive power (Kw)

1485

160

1485

200

2970

90

Hammermills Guide

International Milling Directory 2010/11 | 249

Müench-Edelstahl

Hammermills Guide


17-25

Capacity throughput rage ton/hr

250 | International Milling Directory 2010/11 ✔

✔ ✔

Serrated plate Single motor Twin motors

✘ ✘

-

-

-

-

-

-

Air intake

2

2 0.512mm

2 0.512mm 0.5-12mm

-

-

-

44

64

✔ ✘

40

✔ ✘

✔ ✘

4

4

4

-

12-20

-

25-36

1320

SFSP132×36A/C

-

Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.) GTC Guide (diversion plate)

Screen hole diameter range

Temperature rise of ground material Number of screens

Double hammer instalation

Single hammer instalation

Hammer dimensions Rows of hammers on circumference Number of hammers

1320

Rotor diameter 1320

Single rotor

Model SFSP132×65F

Twin rotor co rotating

SFSP132×45F

Muyang Group

Hammermills Guide

SFSP132×50A/C

✘ ✘

-

-

0.5-12mm

2

-

✔ ✘

64

4

-

22-30

1320

SFSP132×75A/C

✘ ✘

-

-

0.5-12mm

2

-

✔ ✘

84

4

-

36-45

1320

SFSP132×102A/C

✘ ✘

-

-

0.5-12mm

2

-

✔ ✘

124

4

-

46-65

1320

SWFP66×80C 2

2

✘ ✔

-

-

0.51.5mm

-

-

0.51.5mm

-

✘ -

124

4

-

12-15

660

SWFP66×100C ✔

96

4

-

5.5-9

660

2

64

4

-

3.5-6

660

SWFP66×60C

-

-

0.51.5mm

Hammermills Guide


International Milling Directory 2010/11 | 251

✔ ✔ ✔

✔ ✔ ✔ ✔ ✔ ✔

Coarse grinding Fine grinding Livestock feed Aquafeed Pet feed Human food ✔

1480

1480

RPM Clockwise turning Counterclockwise turning

✔ ✔

✘ ✔

1480

1480

1480

110/132/160 200/220/250 250/315/355

1480

75/90/110

✔ ✔ ✔

Pilot plant facility / product development

After sales operational backup

Secondary grinding,high efficiency;one-step screen hold-down device and fully-open sliding door, ease of labor and maintenance

Training of customers’ staff

Special features / additional information

For grinding granular raw materials in various livestock feed mills, aqua Essential ancillary equipment feed mills, alcohol plants, lemon plants, food factories and edible oil mills. available Asperation required

Hammermills Guide

✔ = Yes / ✘ = No ● =Optional

Drive power (Kw) 90/110 132/160

2970

132/160

2970

55/75

Muyang Group

Widened grinding surface, high capacity;one-step screen holddown device and fully-open sliding door, ease of labor and maintenance

Specialized for the fine grinding of pre-crushed various brokens for feed, food and oilseed industries. Asperation required.

2970

90/110

Hammermills Guide


Muyang Group

Muyang Group: Profile

PROFILE

The safest and most dependable path

W

ith her headquarters in the historic city of Yangzhou, Jiangsu Muyang Group Co., Ltd. has since her founding in 1967 grown into a well-known group corporation, whose activities cover research & development, project design, feed machinery manufacturing, installation and engineering, storage engineering, grain machinery and engineering, biomass engineering, environmental protection system, conveying equipment, automatic control system as well as steel structure. Muyang currently has over 1600 employees, including 800 technicians and engineers who specialize in machine building, heat treatment, feed processing, civil engineering, automatic control, computer science, animal nutrition, dust control, grain engineering, chemical engineering, oil engineering and marketing. In addition, the company engages a considerable number of professors and specialists from various universi-

ties and research institutes to help with R&D functions. National Technical Committee of Feed Machinery Standardization Administration of China settled in Muyang on June, 15th, 2008.

A history of over 800 models Through years of unrelenting efforts, Muyang has developed over 100 series (more than 800 models) of high quality feed and grain processing machines. It is capable of undertaking all types of turn-key feed engineering projects ranging

from ordinary animal feed production facilities to upper-class extruded aquafeed production lines. Among Muyang products 18 were listed as the National New and High Technology Products. The company's over 400 patented technologies help to ensure its leading position in China and have earned various national and provincial awards for remarkable technological achievements.

Technological innovation In the past few years Muyang quickened its pace in technological innovation and procured a considerable number of advanced manufacturing equipment including two heavy duty laser cutters (Swiss products), Americamade steel silo manufacturing line, digital bending machines, CNC pellet die gundrilling machines, digital lathes, electrolight tracing cutting machines and so on. Furthermore, the company owns the best painting and surface treatment facilities in the feed industry in China. With ISO9001-2000 obtained in 2003, Muyang has drawn up

252 | International Milling Directory 2010/11


clear guidelines from material procurement through to finished product inspection and shipping to customers thus ensuring high quality for each and all its products and engineering projects.

Quality, workmanship & highly controlled engineering Meticulous and considerate design, excellent workmanship and highly controlled engineering process plus comprehensive service efforts have won for Muyang valuable awards in the form of market recognition and

customer goodwill. Satisfied clients include domestic top 10 feed manufacturers such as Hope Group, Liuhe Group, Zhenghong Group, Tongwei Group and overseas feed manufactures such as Cargill Group of US, CP Group of Thailand, Bayer Group of Germany, Gold Coin Group of Switzerland, BMBM Group of France, ABN Group of UK, CJ Group of Korea, Rainbow Group of Korea, Suntory Group of Japan. Muyang products, solutions and engineering projects have won

wide recognition in various parts of the world. This is evidenced by its exporting complete feed production lines or turn-key projects to over 70 countries including New Zealand, Malaysia, Indonesia, Japan, Korea, Singapore, the Philippines, Egypt, Iran, Vietnam, Syria, Belgium, Brazil, Turkey, Russia and so on. In the 21 century Muyang Group with its well-defined corporate spirit focusing on innovation, responsibility, operation, and high efficiency will continue its efforts to achieve its goal of growing into a global leading machine building and engineering corporation. â– 

International Milling Directory 2010/11 | 253


Hammermills Guide

✔ 620 16

Rotor diameter

Capacity throughput rage ton/hr

Number of screens

254 | International Milling Directory 2010/11 2

Single motor Twin motors

Serrated plate

GTC-III-2X22 96

48

4

2.18.5

620

GTC-III-2X30 3.512.5

620

GTC-III-2X37

112

56

4

112

56

4

180×50×5 mm

2.810.2

620

144

72

4

4.315.5

620

GTC-III-2X45 160

80

4

5.319

620

192

96

4

7.122

620

2

2

2

2

2

2

2

Ǿ0.25, 0.3, 0.35, 0.4, 0.5 ~ Ǿ0.6, 0.8, 1.0, 1.2 ~ Ǿ1.5, 2.0, 2.5, 3.0 mm

✔ ✔

96

48

4

1.77.5

620

GTC-III-2X55

aqua feed within 7°C at screen hole diameter ø 0.8 ~ Ǿ1.5 mm

Air intake

GTC-III-2X18.5

GTC-III-2X75

livestock and poultry feed within 5°C at screen hole diameter ≥ Ǿ1.5 mm

80

40

4

GTC Guide (diversion plate)

Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)

Screen hole diameter range

2

80

Double hammer instalation

Temperature rise of ground material

40

Single hammer instalation

Number of hammers

Rows of hammers on circumference 4

620 1.46.5

Single rotor Twin rotor co rotating

Hammer dimensions

GTC-III-2X11 ✔

GTC-III-2X15

WYES MACHINERY (Shanghai) Co Ltd GTC-III-2X90 ✔

2

192

96

4

8.826

620

Hammermills Guide


International Milling Directory 2010/11 | 255

Hammermills Guide

✔ = Yes / ✘ = No ● =Optional

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

37

2930

44

2940

60

2950

74

2950

90

2965

110

2965

150

2970

180

2970

✘ ✔

Training of customers’ staff

After sales operational backup

Patented GTC Technology

Complete GTC milling line, feeder, magnet separator, cyclone, airlock, pulse-bag filter, fan

30 2930

22 2930

Pilot plant facility / product development

Drive power (Kw) RPM Clockwise turning Counterclockwise turning Coarse grinding Fine grinding Livestock feed Aquafeed Pet feed Human food Essential ancillary equipment available Special features / additional information

WYES

Hammermills Guide


Hammermills Guide

256 | International Milling Directory 2010/11 Screen hole diameter range

✘ ✔

✘ ✔ ✔

Air intake Serrated plate Single motor Twin motors

8,.5

8.15 ✔

0.94m2

0.8-6.0

0.8-6.0 1.9m2

2

≤25℃

GTC Guide (diversion plate)

Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)

86

84

8.15

1.59m2

1.5-8.0

2

≤20℃

6*65*253

14—25

SFSP112*38E

6*50*200

2

≤25℃

Temperature rise of ground material Number of screens

Double hammer instalation

Hammer dimensions 6*65*253 • Rows of hammers on circumference 86 Number of hammers ✔ Single hammer instalation

7—13

• 16-30

Rotor diameter Capacity throughput rage ton/hr

SFSP138*38E Single rotor

SFSP72*38E

Twin rotor co rotating

Zhengchang (ZCME)

SFSP60*38E

8.15

0.82m2

1.5-8.0

2

≤20℃

80

6*50*200

7—12

SFSP56*36

10

0.5m2

1.5-8.0

2

≤20℃

20

6*60*180

3—5

Hammermills Guide


✔ = Yes / ✘ = No ● =Optional

22

-

2920

✔ ✔ ✔

Training of customers’ staff Pilot plant facility / product development After sales operational backup

Professional customer traning and emergency Multi-cavity grind chamer, patented cutting service, technology, high efficiency, professional Special features / additional hard customer traning and emergency service, copper cast information hard copper cast wearable hammer, wearable working life≥100 ton/pc hammer, working life≥100 ton/pc

45/55 90/110 45/55 Drive power (Kw) 90/110/132 /160kw 1490 2970 1490 2970 RPM ✔ ✔ ✔ ✔ Clockwise turning ✔ ✔ ✔ ✔ Counterclockwise turning ✔ ✔ ✔ ✔ Coarse grinding ✔ ✔ ✔ ✔ Fine grinding ✔ ✔ ✔ ✔ Livestock feed ✔ ✔ ✔ ✔ Aquafeed ✔ ✔ ✔ ✔ Pet feed • • • • Human food Essential ancillary equipment feeder with stone remover,load controller, temperature presssure display,alarm available

ZCME

Hammermills Guide

Hammermills Guide

International Milling Directory 2010/11 | 257


Hammermills related listings

Hammermills Andritz Feed & Biofuel Bliss Industries LLC Buschhoff Th GmbH & Co Christy Turner Ltd CPM Europe B V Dinnissen BV Easy Automation Inc Electra Heitling Fahrzeug- und Maschinenbautechnik GmbH & Co KG Herbold Meckesheim GmbH Hosokawa Micron Powder Systems Mill Technology Company Inc Muyang Group Ottevanger Milling Engineers BV Roskamp Champion Skiold AS Spectoms Engineering Pvt Ltd Stedman Technex Van Aarsen International BV WYES Machinery (Shanghai) Co Ltd Wynveen International BV Zhanjiang hengrun Machinery Co Ltd Zhengchang Group (ZCME)

Hammers Christy Turner Ltd Damar International Limited Muyang Group Roskamp Champion WYES MACHINERY (Shanghai) Co, Ltd


Pellet Press Guide This section contains comparison charts for the major pellet press manufacturers equipment.

International Milling Directory 2010/11 | 259


Pellet Press Guide

550

2 or 3

Paladin 600B ✔

Other 3-5

Max steam pressure at manifold

260 | International Milling Directory 2010/11 160

Twin motors

✘ Single motor

0.001

die hoist offered as standard

0.001

air required cfm / m3 per minute

Auto controller available

1, 2 or 3

180 1, 2 or 3

160

Belt-drive

3-5

7500

180

autodump in choke condition

Number of knives

rpm mainshaft

Peripheral speed of die

Gearbox / belt drive Belt-drive

6000

Weight including motor & conditioner

✘ ✘

✘ ✘

Turbulator Kettle

6 - 14

auto lubrication

5 - 12

141 - 175

650

2 or 3

Paladin 800

compatibility with conditioners

Capacity throughput range ton/hr

die width 130 or 170

die diameter

No of rolls

Andritz Feed & Biofuel Paladin 1200D

Paladin 1600 3-5

9500

✘ ✘

10 - 18

210

850

2 or 3

Paladin 2000 3-5

11000

✘ ✘

3-5

24000

✘ ✘

20 - 80

250 or 300 12 - 25

300, 350 or 380

850

2 1000 or 1100

2 or 3

Paladin 3000

0.001

1, 2 or 3

150

150

0.001

1, 2 or 3

115

115

0.001

1, 2 or 3

110

110

0.001

1, 2 or 3

105

105

Belt-drive Belt-drive Belt-drive Belt-drive

3-5

9000

✘ ✘

7 - 15

141 - 175

650

2 or 3

Pellet Press Guide


✔ = Yes / ✘ = No ● =Optional

110 - 150

11

15

200

V-Belt

✔ ✔

Pilot plant facility / product development After sales operational backup

depends on application

200

V-Belt

200

V-Belt

15

600 x 3000

180 - 220

30

750 5000

180 - 320

30

750 x 5000

110 - 150

200

V-Belt

200

V-Belt

Pellet Press Guide

International Milling Directory 2010/11 | 261

Andritz Feed & Biofuel

Belt-drive Belt-drive Belt-drive Belt-drive

11 Belt-drive

✔ 500 x 2500

150 - 220

400 x 2000

110 - 150

Training of customers’ staff

overhead holding bin required / capacity Essential ancillary equipment available Special features / additional information

Cleanout access panels Die infeed arrangement

200

V-Belt

conditioner shaft speed

Belt details

direct / belts Belt-drive

drive KW

dimensions 400 x 2000

Conditioner

Drive power (Kw)

Pellet Press Guide


Pellet Press Guide

PMV515

✔ Approx. 5500

✘ ✘ ✔ approx. 4300

compatibility with conditioners Turbulator Kettle Other

262 | International Milling Directory 2010/11 ✔

Single motor Twin motors

die hoist offered as standard

0.001

Auto controller available

0.001

autodump in choke condition air required cfm / m3 per minute

Belt-drive

Belt-drive

1 or 2

3-5

3-5

1 or 2

Number of knives

rpm mainshaft

Peripheral speed of die

Gearbox / belt drive

Max steam pressure at manifold

Weight including motor & conditioner

✔ ✘

Capacity throughput range ton/hr auto lubrication

160 5 - 20

152 3 - 15

die width

600

2

535

2

PM615

die diameter

No of rolls

Andritz Feed & Biofuel PMV717

0.001

190

700

Belt-drive

3-5

approx. 12500

10 - 30

0.001

1, 2 or 3

Customized 1, 2 or 3

PM717 2 OR 3

Customized

Belt-drive

3-5

approx. 12500

10 - 30

190

700

2 OR 3

PMV919

0.001

1 or 2

Belt-drive

3-5

approx. 17000

15 - 50

250

910

2 OR 3

PM919

0.001

1 or 2

Belt-drive

3-5

approx. 17000

15 - 50

250

910

2 OR 3

Pellet Press Guide


✔ = Yes / ✘ = No ● =Optional

400 x 2000

dimensions

.. ✔ ✔

Pilot plant facility / product development After sales operational backup

..

..

Training of customers’ staff

Essential ancillary equipment available Special features / additional information ..

Die infeed arrangement

● ✔ and M3 depends on application

● ✔ and M3 depends on application

Cleanout access panels

overhead holding bin required / capacity

200

V-Belt

Belt-drive

200

V-Belt

Belt-drive

7.5

400 x 2000

conditioner shaft speed

Belt details

direct / belts

7.5

Conditioner drive KW

Drive power (Kw)

200

V-Belt

Belt-drive

11

500 X 2500

160

V-Belt

Belt-drive

15

600 X 3000

160

V-Belt

Belt-drive

15

600 X 3000

..

..

..

..

..

..

Pellet Press Guide

International Milling Directory 2010/11 | 263

Andritz Feed & Biofuel

..

✔ and M3 ✔ and M3 ✔ and M3 ✔ and M3 depends on depends on depends on depends on application application application application

200

V-Belt

Belt-drive

11

500 X 2500

Pellet Press Guide


Andritz Feed & Biofuel

PROFILE

Feed for industrial animal production Industrially produced feed is undergoing a continuous processing and quality improvement to keep pace with the effectiveness of the agricultural industry and the continuously increasing demands on food safety. The ANDRITZ FEED & BIOFUEL pelleting plant solutions are developed with optimum focus on feed safety and traceability. Production lines supplied by ANDRITZ FEED & BIOFUEL are based on a complete Programme of well-proven process machinery and equipment in combination with integrated IT solutions, Which ensure easy operation, high plant efficiency and full process traceability. Aquaculture is the future food source A large growth within fish farming in all regions of the world means a corresponding growth in the demand for aquatic feed. Success in breeding fish requires correctly adapted feed formulas with controlled homogeneous content and exact physical properties. The extruder accounts for the key process in this complex production line, which consists of all processes from the receipt of raw materials to the finished product. ANDRITZ FEED & BIOFUEL is behind the development of unique extrusion programmes for the production of all kinds of fish feed, shellfish feed and petfood. Growing prosperity also for the benefit of pets Branded dog and cat feed can be found in numerous shapes, colours, and flavours in any supermarket. Therefore, the heavily competing petfood industry makes huge demands on the production equipment. Production of wood pellets In recent years, the increasing focus on renewable energy has strongly enhanced the interest for plants producing wood pellets from waste products from the timber, paper, furniture, and forestry industries. ANDRITZ FEED & BIOFUEL offers complete heavy-duty solutions for the production of biofuel, including grinding and pelleting on especially designed machinery. Corn wet milling and bioethanol production ANDRITZ FEED & BIOFUEL is a key supplier of degerminators, disc mills, fine-grinding mills, separators, rotary valves, continuous mixers and other machines for the corn wet milling industry. The starch retrieved from this process can be converted into bioethanol. ANDRITZ FEED & BIOFUEL supplies hammer mills, decanter centrifuges, continuous mixers, and centrifugal pumps for bio-refineries as well as dry-grinding bioethanol plants. Waste pelleting The reinforcement of regulations for landfill sites and the increasing focus on improved handling of waste materials generate demands for solutions in this particular industrial sector. During the past 20 years ANDRITZ FEED & BIOFUEL has supplied solutions for pelleting of industrial surplus materials and household waste for incineration and recycling. ANDRITZ FEED & BIOFUEL’s sturdily designed pellet mill holds a strong position in the waste pelleting industry for a wide range of products, such as plastics, aper/labels, cardboard, sludge, industrial waste, chemicals, stabilizers, etc.


Complete plant design with well proven machinery

ANDRITZ FEED & BIOFUEL Europe: andritz-fb@andritz.com USA and Canada: andritz-fb.us@andritz.com

www.andritz.com


Pellet Press Guide

(UK) Ltd

200 35

die width

2

CLM200 die diameter

No of rolls

✔ 1

Kettle Other

Weight including motor & conditioner

266 | International Milling Directory 2010/11

✘ 2

✘ ✔

✘ 2

✘ ✘

rpm mainshaft Number of knives autodump in choke condition Auto controller available

✘ ✔ n/a

die hoist offered as standard Single motor Twin motors

n/a

-

-

3

air required cfm / m per minute

5.5-7.5

Belt

5 bar

3

5.5-7.5

Peripheral speed of die

Belt

Turbulator

Gearbox / belt drive

compatibility with conditioners

5 bar

auto lubrication

Max steam pressure at manifold

1.5-2.5

58, 78

304

2

CLM304

0.15-0.3

Capacity throughput range ton/hr

Condex CLM420 n/a

-

2

5.5-7.5

Belt

5 bar

3.5

2.5-6.00

108, 138

420

2

CLM520 ✔

-

2

5.5-7.5

Belt

5 bar

6.5

6-10

138, 170

520

2

CLM630 ✔

-

2

5.5-7.5

Belt

5 bar

8

10-18

200, 240

630

2

CLM800 ✔

-

2

5.5-7.5

Belt

5 bar

10.5

10-20

185, 222

800

2

CLM935 ✔

-

2

5.5-7.5

Belt

5 bar

16

20-35

185, 250

935

2

Pellet Press Guide


✔ = Yes / ✘ = No ● =Optional

7.5-15

Die infeed arrangement -

✔ ✔

After sales operational backup

24M Warranty

Pilot plant facility / product development

-

f.feeder option

400 rpm

Std. 5V-

belt

-

f.feeder option

400 rpm

Std. 5V-

belt

9-15

400 / 2310

305 / 1600 5.5-9

132-200

55-110

Training of customers’ staff

-

f.feeder option

f.feeder option

overhead holding bin required / capacity Essential ancillary equipment available Special features / additional information

Cleanout access panels

400 rpm

400 rpm

conditioner shaft speed

Std. 5V-

Std. 5V-

direct / belts Belt details

4.0 belt

0.5 belt

242 / 1010

30-45

drive KW

dimensions 160 / 810

Conditioner

Drive power (Kw)

-

f.feeder option

400 rpm

Std. 5V-

belt

15

500 / 2310

160-250

-

f.feeder option

400 rpm

Std. 5V-

belt

15

500 / 2630

250-280

-

f.feeder option

400 rpm

Std. 5V-

belt

15

500 / 2630

280-350

Condex

Pellet Press Guide

Pellet Press Guide

International Milling Directory 2010/11 | 267


✘ 10

Turbulator Kettle Other

Weight including motor & conditioner

Max steam pressure at manifold

-

268 | International Milling Directory 2010/11

✘ ✔

✘ ✔ ✔

air required cfm / m per minute

die hoist offered as standard Single motor Twin motors

3

Auto controller available

autodump in choke condition

3 or 4

rpm mainshaft 2 or 4

-

-

Number of knives

-

-

Gearbox

10

Peripheral speed of die

Gearbox

Gearbox / belt drive

auto lubrication

compatibility with conditioners

-

4/6

508

2

-

2/3/4

407

2

2016-2/3/4 ✔

die width

die diameter

No of rolls

3020-4/6

Capacity throughput range ton/hr

CPM

Pellet Press Guide

3022-2/6

4 or 4

-

-

Gearbox

10

-

-

-

2/6

572

2

7722-2/4/5/7

5 or 4

-

-

Gearbox

10

-

-

-

2/4/5/7

572

2

7726-7

6 or 4

-

-

Gearbox

10

-

-

-

7

673

2

7730-4/6/7/8

7 or 4

-

-

Gearbox

10

-

-

-

4/6/7/8

762

2

7930-4/6/8

8 or 4

-

-

Gearbox

10

-

-

-

4'6'8

762

2

79325/7/9/11

9 or 4

-

-

Gearbox

10

-

-

-

5/7/9/11

825

2

7936-12

10 or 4

-

-

Gearbox

10

-

-

-

12

915

2

-

-

Pellet Press Guide


International Milling Directory 2010/11 | 269

-

variable

-

Direct

-

-

200

-

variable

-

Direct

-

-

200

-

variable

-

Direct

-

-

200

-

variable

-

Direct

-

-

315

✔ ✔ ✔

Pilot plant facility / product development

After sales operational backup

-

variable

-

Direct

-

-

355

Automatic roll adjustment, Roll speed measurement, Quick die change

-

variable

-

Direct

-

-

132

Training of customers’ staff

Die infeed arrangement

-

-

variable

variable

Cleanout access panels

-

-

conditioner shaft speed

Belt details -

Direct

drive KW direct / belts

Direct

-

dimensions

Conditioner

132

90

overhead holding bin required / capacity Essential ancillary equipment available Special features / additional information

Pellet Press Guide

✔ = Yes / ✘ = No ● =Optional

Drive power (Kw)

-

variable

-

Direct

-

-

355

CPM

Pellet Press Guide


Company CPM

CPM YOUR PARTNER IN PRODUCTIVITY

PROFILE

T

oday CPM stands for a group of companies including Roskamp, Champion, Beta Raven and Century Extrusion with a wide range of machinery for crushing, grinding, densifying, cooling, drying, sifting, computerize process controls, ingredient scaling systems and extrusion equipment. CPM / Roskamp / Champion have a worldwide reputation as a pelleting specialist, a leader in densifying technology by means of pelleting.

CPM is well known not only in the animal feed industry but also in the chemical-, recycling and biomass business, where CPM pellet mills and other equipment are used all over the world. The combination of these companies isn’t mere a supplier of machines, but a supplier of know how, technology and experience, who, in cooperation with the customer, can save very often considerable costs for the user e.g. saving in energy, wearing parts, less rejected product and less return during the production.

CPM YOUR PARTNER CPM / Europe Distelweg 89, 1031 HD Amsterdam The Netherlands Tel: +31 (0)20 4946111 Fax: +31 (0)20 6364294 E-Mail: info@cpmeurope.nl Web: www.cpmeurope.nl

270 | International Milling Directory 2010/11


www.cpmeurope.nl Since 1883

Roll Speed

Since 1883

Higher capacity & better quality with

Quick die change

Replace your die in less then 20 minutes.

Roll Speed Measurement

Use the best die for each purpose • Easy • Safe • Quick • Mechanical • Cost saving

• Enhanced control over pellet quality • Improved steam addition control • No more overloads • Cost effective

H2X/2100155

H2X/2100155

- Quick die change clamp - Pneumatic operated die hoist - Lineator

CONTACT CPM/Europe BV Distelweg 89, 1031 HD Amsterdam, The Netherlands, Phone +31 20 494 61 11, Fax +31 20 636 42 94, info@cpmeurope.nl

CONTACT CPM/Europe BV Distelweg 89, 1031 HD Amsterdam, The Netherlands, Phone +31 20 494 61 11, Fax +31 20 636 42 94, info@cpmeurope.nl

■ HIGH PERFORMANCES ■ LOW COST MAINTENANCE ■ MAXIMUM SAFETY ■ LONG LIFETIME ■ WWW.CPMEUROPE.NL

■ HIGH PERFORMANCES ■ LOW COST MAINTENANCE ■ MAXIMUM SAFETY ■ LONG LIFETIME ■ WWW.CPMEUROPE.NL

International Milling Directory 2010/11 | 271

CPM

“CPM / Roskamp / Champion have a worldwide reputation as a pelleting specialist, a leader in densifying technology by means of pelleting”


Pellet Press Guide

-

-

Kettle Other

Weight including motor & conditioner

Max steam pressure at manifold

272 | International Milling Directory 2010/11 ✔ • ✔ -

air required cfm / m3 per minute die hoist offered as standard Single motor Twin motors

2

Number of knives

Auto controller available

-

rpm mainshaft

autodump in choke condition

-

Peripheral speed of die

Gearbox / belt drive Belt drive

-

-

Turbulator

-

-

-

2

-

-

Belt drive

-

-

-

-

-

4-6

108/138

420

2

RMP 420

2

-

-

Belt drive

-

-

-

• ✔

auto lubrication

2

100

350

2

RMP 350

compatibility with conditioners

32/42 0,2-0,5

250

2

die width

die diameter

No of rolls

GmbH RMP 250

Capacity throughput range ton/hr

Münch-Edelstahl RMP 520

-

-

-

-

-

12-20

178/228

660

2

RMP 660

-

-

2

-

-

-

-

2

-

-

Belt drive Belt drive

-

-

-

-

-

7-12

138/178

520

2

RMP 840 ✔

-

-

2

-

-

-

2

-

-

Belt drive -

-

-

-

-

-

-

35-50

250/300

940

2

RMP 940

Belt drive

-

-

-

-

20-35

250/265

840

2

Pellet Press Guide


International Milling Directory 2010/11 | 273

Pellet Press Guide

✔ = Yes / ✘ = No ● =Optional

-

drive KW

-

Cleanout access panels Die infeed arrangement

-

After sales operational backup

-

-

-

-

-

-

-

Direct

-

-

2x55-75

-

-

-

-

-

-

Direct

-

-

2x45-55

Training of customers’ staff

-

-

-

-

-

Direct

-

-

2x22-37 KW

Pilot plant facility / product development

-

-

overhead holding bin required / capacity Essential ancillary equipment available Special features / additional information

-

Belt details conditioner shaft speed

Direct

-

dimensions

direct / belts

1x11-15 KW

Conditioner

Drive power (Kw)

-

-

-

-

-

Direct

-

-

2x75-110

-

-

-

-

-

Direct

-

-

2x110132

-

-

-

-

-

Direct

-

-

2x160200

Münch-Edelstahl

Pellet Press Guide


8200/8860

✔ ✔ 400

✔ ✔ 400

274 | International Milling Directory 2010/11 ✔

-

air required cfm / m per minute

Twin motors

Single motor

-

die hoist offered as standard

3

2

2 ✔

-

-

-

Peripheral speed of die rpm mainshaft Number of knives autodump in choke condition Auto controller available

Belt drive

179

-

2

-

-

Belt drive

400

-

-

5-25

178 3-18

220 12-20

550

2 550

MUZL610

2

2

MUZL1210C

550

MUZL610TW

Gearbox / belt drive Belt drive

No of rolls die diameter die width Capacity throughput range ton/hr auto lubrication compatibility with conditioners Turbulator Kettle Other Weight including motor & conditioner Max steam pressure at manifold

Muyang Group

Pellet Press Guide

2

MUZL1610C ✔

-

2

-

-

Belt drive

400

9600/10380

-

-

10-35

222

550

2

MUZL2010A ✔

-

2

-

-

Belt drive

400

-

-

-

15-40

270

550

3

MUZL600

-

-

1.5-3.5

170

550

3

MUZL600X

-

3

-

-

Belt drive

400

-

3

-

-

Belt drive

400

4450/4720 4450/4721

-

-

3-18

170

550

3

MUZL1200 ✔

-

3

-

-

Belt drive

400

7550/8210

-

-

4-27

175

650

3

MUZL1200X ✔

-

3

-

-

Belt drive

400

7550/8211

-

-

2-5

175

650

Pellet Press Guide


International Milling Directory 2010/11 | 275

✔ ✔

✔ ✔ -

direct / belts

Belt details conditioner shaft speed Cleanout access panels

Die infeed arrangement

overhead holding bin required / capacity -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

90×2/110×2

-

-

-

-

-

-

90×2

✔ ✔ ✔

Training of customers’ staff

Pilot plant facility / product development

After sales operational backup

Optimal energy efficiency and wide product range(Φ1.5mm~Φ12mm)

Muyang Group

Triple rollers for even distribution of material.

-

-

-

-

-

-

55×2

Special features / additional information

-

-

-

-

-

-

132×2/160×2 180×2/220×2 55×2/75×2

High-efficient pellet mill for poultry feed and aquafeed processing. Molasses application is available.

-

-

-

-

-

-

90×2/110×2

Essential ancillary equipment High-efficient pellet mill for poultry feed and aquafeed processing. MUZL610 TW is the new pellet mill specialized for poultry feed available production.

-

-

75×2

75×2

Conditioner dimensions drive KW

Pellet Press Guide

✔ = Yes / ✘ = No ● =Optional

Drive power (Kw)

Pellet Press Guide


Pellet Press Guide

2

Orbit 70

2

✔ -

Kettle Other

Weight including motor & conditioner Max steam pressure at manifold

276 | International Milling Directory 2010/11 -

✘ ✔

-

✘ ✔

die hoist offered as standard Single motor Twin motors

air required cfm / m3 per minute

Auto controller available

2

✔ ✘

2

✘ ✘

198

4.2

Gearbox

-

-

-

Number of knives

rpm mainshaft

• ✔

autodump in choke condition

3.7 198

Peripheral speed of die

Gearbox

Turbulator

Gearbox / belt drive

• ✔

Capacity throughput range ton/hr auto lubrication

23

compatibility with conditioners

110/68

405

12

335

Orbit 175

70/43

die width

die diameter

No of rolls

Sizer Pelleting Solutions

2

Orbit 225

-

✘ -

2

186

5.47

Gearbox

-

-

-

35

140/93

560

2

Orbit 375

2

186

4.45

Gearbox

-

-

-

2.53.5

112/68

406

2

Orbit 675

-

2

150

5.3

Gearbox

-

-

-

69

180/112

675

2

Orbit 775

-

2

150

6.08

Gearbox

-

-

-

710

180/112

775

Pellet Press Guide


✔ = Yes / ✘ = No ● =Optional

400 rpm

Die infeed arrangement

✔ ✔ ✔

Pilot plant facility / product development After sales operational backup

24M Warranty

-

Training of customers’ staff

overhead holding bin required / capacity Essential ancillary equipment available Special features / additional information

150

f.feeder option

conditioner shaft speed Cleanout access panels

Std. 5V-

direct / belts Belt details

15

500 / 2630

110

belt

90

drive KW

-

Conditioner dimensions

37

Drive power (Kw)

185

Pellet Press Guide

International Milling Directory 2010/11 | 277

Sizer Pelleting Solutions

225

Pellet Press Guide


Turbulator

Other

278 | International Milling Directory 2010/11 ✔

Single motor Twin motors

0.01

die hoist offered as standard

3

0.002

Auto controller available

air required cfm / m per minute

autodump in choke condition

2 ✔

2

1490

1490

rpm mainshaft

Number of knives

285

285

Gearbox

Gearbox

Peripheral speed of die

Gearbox / belt drive

2-4kg

2-4kg

Max steam pressure at manifold

1200

690

Weight including motor & conditioner

✘ ✘ ✘

✘ ✘ ✘

compatibility with conditioners Kettle

3—12

200

400

2

SZLH400D

auto lubrication

0.1-0.2

81

die width

Capacity throughput range ton/hr

200

2

SZLH200 die diameter

No of rolls

Zhengchang (ZCME)

Pellet Press Guide

2

SZLH420D

0.014

2

1490

285

Gearbox

2-4kg

1200

✘ ✘ ✘

3—15

200

420

2

SZLH508E

0.02

2

1490

282

Gearbox

2-4kg

1470

✘ ✘ ✘

5—22

250

508

2

SZLH578

0.025

2

6 Level 990

6 Level 271

Gearbox

2-4kg

1470

✘ ✘ ✘

5—24

246

572

2

SZLH678

0.03

2

1490

218

Gearbox

2-4kg

1612

✘ ✘ ✘

8—28

300

673

2

SZLH768

0.033

2

1490

198

Gearbox

2-4kg

1612

✘ ✘ ✘

10—15

345

762

2

SZLH858

0.04

2

1490

153

Gearbox

2-4kg

1668

✘ ✘ ✘

12—42

425

858

Pellet Press Guide


International Milling Directory 2010/11 | 279

Belt Driven

5.5

Complete line

180

Vee B-2500

Belt Driven

7.5

Φ460×3050

160,200

✔ ✔

Pilot plant facility / product development

After sales operational backup

Gear drive; auto control unit;

180

Vee B-2500

Belt Driven

7.5

Φ460×3050

110,132,160

Simple, useful

270

Vee B-2240

Belt Driven

5.5

Φ400×3000

110

Training of customers’ staff

Special features / additional information

Essential ancillary equipment Laboratory test equipment available

overhead holding bin required / capacity •

270

Vee B-2240

Belt Driven

Cleanout access panels

270

conditioner shaft speed

Belt details A Type Ld=1000

direct / belts

1.1

Φ400×3000

dimensions drive KW

✔ Φ180 × Φ144 × 3000

Conditioner

75,90

5.5

Die infeed arrangement

Pellet Press Guide

✔ = Yes / ✘ = No ● =Optional

Drive power (Kw)

150

Vee B-2000

Belt Driven

11

Φ610×3660

200,220,250

150

Vee B-2000

Belt Driven

11

Φ610×3660

250,280,315

Gear drive, auto control unit; roller-gap adjustment unit;

150

Narrow V SPB-2800

Belt Driven

18.5

Φ610×3660

280,315

ZCME

Pellet Press Guide


ZCME PROFILE 280 | International Milling Directory 2010/11


International Milling Directory 2010/11 | 281


Pellet Press related listings

Pellet presses Andritz Feed & Biofuel Bliss Industries LLC Condex (UK) Ltd CPM Europe B V General Dies Srl La Meccanica srl di Reffo Muench-Edelstahl GmbH Muyang Group Sizer Pelleting Solutions Sogem Energis Technex Van Aarsen International BV Zhanjiang hengrun Machinery Co,Ltd Zhengchang Group (ZCME)

Pellet dies & rolls Andritz Feed & Biofuel BV Andritz Feed & Biofuel Compton Enterprises Condex (UK) Ltd General Dies Srl India Factory Kay Jay Chill Rolls Pvt Ltd La Meccanica srl di Reffo Millson Engineering Limited Muench-Edelstahl GmbH Muyang Group Salmatec GmbH Zhengchang Group (ZCME) Pellet press spares and parts Salmatec GmbH Sevale Engineering Ltd Pellet Press, spare parts Sizer Pelleting Solutions

282 | International Milling Directory 2010/11


IMD 2010/11 Equipment Guide  

The equipment guide section from the International Milling Directory . Including: Elevator Buckets, Extruders, Expanders, Hammermills and Pe...

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