EMI/RFI shielding interconnection systems by Inotec electronics

Visions

Visions â&#x20AC;&#x153;

If there is no vision in life to strive for, to long for, that one wants to realize, then there is also no motive to make any efforts.

â&#x20AC;?

We have plenty of visions and the motivation to turn unusual ideas into reality. As a motive and motivation â&#x20AC;&#x201C; every day anew. Welcome to Inotec electronics.

Welcome

A continuous interest in the research of new technologies and its further development are our drive and demand at the same time. From the very beginning to our now more than 30 years of business. Our focal points are the innovative development and production of EMC-compatible electromechanical components in electronics. And the spectrum of applications is varied. From measurement and control technology and traffic engineering via telecommunications to applications in medical and military technology. Through consequent further development, each one of our products is always state-of-the-art. We give you our word on this. We attach great importance to individual customer service. That is because only due to permanent dialogue with our customers and the very personal ambitions of the individual, we keep obtaining new ideas and consequently, new products. One of our maxims is to always be one step ahead!

At a glance. In 1979, we commenced with the manufacturing and distribution of connectors and individual developments according to customer requirements. In 1981, we developed EMI / RFI shielding full metal hoods for D-Sub connectors with special EMI / RFI protection, optimal connection of cable shielding at low transition resistance to the metal hoods, by avoiding any air gaps. We called this 360° connection “crimp flange system”. In 1985, the company name changed into Inotec electronics GmbH. Resulting from the continuous expansion of our product range, meanwhile, the largest range of EMI / RFI shielding full metal hoods for D-Sub connectors was created. In 1993, the relocation from Heilbronn to the new building in Lauffen took place. In 1997, the market’s requirements became more complex and we developed the first BUS hoods. This was the beginning of a special full metal hood series with integrated PC board that has been continued to date. In 1999, in the 20th year of our existence, we added to our product range of EMI / RFI shielding full metal hoods, the hoods for an additional connector family: DIN 41 612. In 2003, our new building has been completed. With this plant 2, it was possible to expand the development and construction aera substantially. Up to now, development of further hood types and applications, for example several varieties of BUS connectors, coding system for D-Sub hoods as well as crimpflange systems for circular connectors, impedance controlled connectors and many more.

Table

Table of contents

Page Series M1

Series M2

Series M3

I Series MS

Series MS-2

Series MSX

DG09M1, DG15M1, DG25M1, DG37M1 DG50M1

02-03

DG09M2, DG15M2, DG25M2, DG37M2 DG50M2

04-05

DG09M3, DG15M3, DG25M3, DG37M3 DG50M3

06-07

DG09MS, DG09MS-1, DG15MS, DG15MS-1 DG25MS, DG37MS, DG50MS DG09MS-61, DG09MS-80, DG09MS-90

08-11

DG09MS-2, DG09MS-4, DG15MS-2, DG25MS-2 DG37MS-2, DG50MS-2

12-13

DG09MSX, DG09MS-1X, DG15MSX, DG25MSX DG37MSX, DG50MSX, DG104MSX

14-15

Series M11

DGA09M11, DGA15M11, DGA25M11, DGA37M11

Series M30

DGA09M30, DGA15M30, DGA25M30

Series MSB

DG09MSB, DG15MSB, DG09MSBS, BUS applications

Special hoods

DG50MFK, DGA25M30-Cxxx DGA09M30-Cxxx, DGA15M30-Cxxx

of contents Page Coding Technology

Coding system for D-Sub connectors

20-22

Series MSF for DIN 41 612

DG48MSF-1, DG48MSF-3, DG48MSF-91

23-27

Accessories Series MSF

LPH-1, KOE-1, DTE-x, DTF-x, BEB-91, BEB-93, KOS-91, FC48S, FCC1S-200, FCC2S-200

28-29

Accessories Circular Connectors

Crimp flange technique for circular connectors MIL-C-5015, MIL-C-26482, MIL-C-38999

30-31

Series KD Cable glands

KD108-x/x, KD110-x/x, KD312-x/x, KD316-x/x, KD320-x/x

32-33

Connectors

34-35

Accessories

36-41

Tools

42-47

Technical information I

48-49

Series

Standard hoods for external locking systems â&#x20AC;&#x201C; Overall height 40mm EMI / RFI shielding all metal hoods made from die-cast zinc Stable mechanical construction Large dimensioned cable space inside the hoods Central grounding post inside the hoods Hoods with 2 or 3 cable openings permit a free selection of the cable input, or to make in / out parallel connections Cable entries with double dove-tail grooves for low impedance connections

DG09M1

Unused cable openings will be EMI / RFI protected by inserting included metal plugs For the best EMI / RFI protection, high cable retention force and rapid assembly, Inotec recommends its outstanding crimp flange system As an alternative, cable retention may be performed by available die-cast zinc cable clamps Accessories: see page 36 foll.

for standard 9 way or 15 way HD D-Sub

Dimensions in mm Hood assembly consists of: 1 Metal hood with cover1) 1 Metal plug 1 Screw M2,5x4,5 for grounding post 3 Cover screws M2,5x7 2 Special screws 4-40 UNCx7,5 for connector and slide lock fastening All screws with self forming thread 1)

DG15M1

for standard 15 way or 26 way HD D-Sub

Metal hoods can also be delivered with thread 4-40 or M3. Part No. DG09M1/4-40, DG09M1-3 Delivery without special screws

Dimensions in mm Hood assembly consists of: 1 Metal hood with cover1) 2 Metal plugs 1 Screw M2,5x4,5 for grounding post 4 Cover screws M2,5x7 2 Special screws 4-40 UNCx7,5 for connector and slide lock fastening All screws with self forming thread 1)

DG25M1

for standard 25 way or 44 way HD D-Sub

Metal hoods can also be delivered with thread 4-40 or M3. Part No. DG15M1/4-40, DG15M1-3 Delivery without special screws

DG37M1

for standard 37 way or 62 way HD D-Sub

Metal hoods can also be delivered with thread 4-40 or M3. Part No. DG25M1/4-40, DG25M1-3 Delivery without special screws

Metal hoods can also be delivered with thread 4-40 or M3. Part No. DG37M1/4-40, DG37M1-3 Delivery without special screws

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Series

Standard hoods for external locking systems â&#x20AC;&#x201C; Overall height 40mm DG50M1

for standard 50 way or 78 way HD D-Sub

Metal hoods can also be delivered with thread 4-40 or M3. Part No. DG50M1/4-40, DG50M1-3 Delivery without special screws

Technical information and applications Robust metal hoods made out of die-cast zinc with excellent protective characteristics against destructive radiation, for DSub connectors corresponding to DIN 41652 / MIL-C-24308. The M1 series was developed by Inotec for externally applied slide locks, such as the Inotec series DV. This hood series is specifically used where cables are required to be frequently coupled and the utilization of jack screw-type hoods are either too cumbersome or time consuming. The hood width of the 9-37 way hoods is 14,8mm and can be used with the 15,08mm front plate units of a 19â&#x20AC;? rack-system and be aligned without any interference to one another.

There are gripping shoulders on the hood end which enable a trouble-free extraction of the connection even with tightly packed aligned hoods, without the need for that bad habit of pulling on the cables. The interior space is well proportioned to allow ample room for all expected cabling. Every hood permits the looping through of cables. The cable entries are lined with grooves in which the pre-assembled crimp flanges or cable clamps with the corresponding cable are pressed in. Cable entries not required are sealed with the supplied metal plugs.

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Series

Vertically extended hoods for external locking systems â&#x20AC;&#x201C; Overall height 55mm EMI / RFI shielding metal hoods made from die-cast zinc Stable mechanical construction Large dimensioned space inside the hoods for the use of mixed connectors, built in electronic circuitries etc. Central grounding post inside the hoods Hoods with 2 or 3 cable openings permit a free selection of the cable input, or to make in / out parallel connections

DG09M2

for standard 9 way or 15 way HD D-Sub

Dimensions in mm Hood assembly consists of: 1 Metal hood with cover 1 Metal plug 1 Screw M2,5x4,5 for grounding post 3 Cover screws M2,5x7 2 Special screws 4-40 UNCx7,5 for connector and slide lock fastening All screws with self forming thread

DG15M2

for standard 15 way or 26 way HD D-Sub

Dimensions in mm Hood assembly consists of: 1 Metal hood with cover 2 Metal plugs 1 Screw M2,5x4,5 for grounding post 4 Cover screws M2,5x7 2 Special screws 4-40 UNCx7,5 for connector and slide lock fastening All screws with self forming thread

DG25M2

for standard 25 way or 44 way HD D-Sub

DG37M2

for standard 37 way or 62 way HD D-Sub

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Series

Vertically extended hoods for external locking systems â&#x20AC;&#x201C; Overall height 55mm DG50M2

for standard 50 way or 78 way HD D-Sub

Technical information and applications The M2 series was developed by Inotec for such applications which could not be covered with the M1 series. The overall concept of the M1 series was none the less maintained. For applications requiring a large interior area such as mixed connectors with coaxial, high-current, high-voltage inserts or flat cable connectors, where the construction of such link-up systems requires a greater insertion depth, the M2 series has been extended 15mm beyond that of the M1 series.

The relatively large interior area contains a row of extra application possibilities which cannot be realized with the M1 series, as for example: the insertion of filter arrays, electronic circuitries with cable terminals or for program plug applications etc. The cable entries have double dove-tail grooves in which the pre-fabricated assemblies with crimp flanges or cable clamps are pressed in. Cable entries not required, are sealed by pressing in the supplied metal plugs into their positions.

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Series

Hoods for “push-on” automatic locking system – Overall height 40mm EMI / RFI shielding metal hoods made from die-cast zinc Developed by Inotec for a slide lock system which will move into the locked position when mating the opposite connector Cable entries with double dove-tail grooves for low impedance connections Central grounding post inside the hoods Recommended for applications which require speedy cable change

DG09M3

Unused cable openings will be EMI / RFI protected by insertion of included metal plugs For the best EMI / RFI protection, high cable retention force and rapid assembly, Inotec recommends its outstanding crimp flange system As an alternative, cable retention may be performed by available die-cast zinc cable clamps Accessories: see page 37 foll.

for standard 9 way or 15 way HD D-Sub

DG15M3

for standard 15 way or 26 way HD D-Sub

DG25M3

for standard 25 way or 44 way HD D-Sub

DG37M3

for standard 37 way or 62 way HD D-Sub

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Series

Hoods for “push-on” automatic locking system – Overall height 40mm DG50M3

for standard 50 way or 78 way HD D-Sub

Technical information and applications The M3 series was developed by Inotec for the EDVL* automatic locking system which is specially used when cables have to be frequently changed and where a rapid and secure locking is required. The slide lock* installed on the connecting backshell remains in the locked position by means of a leaf spring. When mating, the slide lock snaps into the lock tabs* mounted on the opposite connector. In order to unlock, simply press the slide lock lever and disconnect the cable assembly.

Gripping shoulders on the hood end enable a trouble-free extraction of the connection even with tightly packed aligned hoods, therefore avoiding that bad habit of pulling on the cables. The interior space is well proportioned to allow ample room for all expected cabling. The cable entries are lined with grooves in which the pre-fabricated crimp flanges or cable clamps with the corresponding cable are pressed in. Cable entries not used are sealed with the supplied metal plugs.

(*See page 37 for part numbers)

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Series

Standard hoods with jack screw locking system â&#x20AC;&#x201C; Overall height max. 40mm EMI / RFI shielding all metal hoods made of die-cast zinc Stable mechanical construction Jack screw locking system recommended for applications under vibration conditions Central grounding post inside the hoods Hoods with 2 or 3 cable openings permit a free selection of the cable input, or to make in / out parallel connections

DG09MS

for standard 9 way or 15 way HD D-Sub

Dimensions in mm Hood assembly consists of: 1 Metal hood with cover 2 Jack screws 4-40 UNC1),2) 1 Screw M2,5x4,5 for grounding post* 4 Cover screws M2,5x7* *Screws with self forming thread Jack screws can also be delivered with metric thread M3. Part No. DG09MS-3 2) Please contact factory for other jack screw types 1)

DG09MS-1

for standard 9 way or 15 way HD D-Sub

Dimensions in mm Hood assembly consists of: 1 Metal hood with cover 2 Jack screws 4-40 UNC1),2) 1 Screw M2,5x4,5 for grounding post* 3 Cover screws M2,5x7* *Screws with self forming thread Jack screws can also be delivered with metric thread M3. Part No. DG09MS-1-3 2) Please contact factory for other jack screw types 1)

DG15MS

for standard 15 way or 26 way HD D-Sub

Dimensions in mm Hood assembly consists of: 1 Metal hood with cover 1 Metal plug 2 Jack screws 4-40 UNC1),2) 1 Screw M2,5x4,5 for grounding post* 4 Cover screws M2,5x7* *Screws with self forming thread Jack screws can also be delivered with metric thread M3. Part No. DG15MS-3 2) Please contact factory for other jack screw types 1)

DG15MS-1

for standard 15 way or 26 way HD D-Sub

Dimensions in mm Hood assembly consists of: 1 Metal hood with cover 2 Jack screws 4-40 UNC1),2) 1 Screw M2,5x4,5 for grounding post* 3 Cover screws M2,5x7* *Screws with self forming thread Jack screws can also be delivered with metric thread M3. Part No. DG15MS-1-3 2) Please contact factory for other jack screw types 1)

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Series

Standard hoods with jack screw locking system â&#x20AC;&#x201C; Overall height max. 42mm DG25MS

for standard 25 way or 44 way HD D-Sub

Dimensions in mm Hood assembly consists of: 1 Metal hood with cover 2 Metal plugs 2 Jack screws 4-40 UNC1),2) 1 Screw M2,5x4,5 for grounding post* 4 Cover screws M2,5x7* *Screws with self forming thread Jack screws can also be delivered with metric thread M3. Part No. DG25MS-3 2) Please contact factory for other jack screw types 1)

DG37MS

for standard 37 way or 62 way HD D-Sub

Dimensions in mm Hood assembly consists of: 1 Metal hood with cover 2 Metal plugs 2 Jack screws 4-40 UNC1),2) 1 Screw M2,5x4,5 for grounding post* 4 Cover screws M2,5x7* *Screws with self forming thread Jack screws can also be delivered with metric thread M3. Part No. DG37MS-3 2) Please contact factory for other jack screw types 1)

DG50MS

for standard 50 way or 78 way HD D-Sub

Dimensions in mm Hood assembly consists of: 1 Metal hood with cover 2 Metal plugs 2 Jack screws 4-40 UNC1),2) 1 Screw M2,5x4,5 for grounding post* 4 Cover screws M2,5x7* *Screws with self forming thread Jack screws can also be delivered with metric thread M3. Part No. DG50MS-3 2) Please contact factory for other jack screw types 1)

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Series

Standard hoods with jack screw locking system EMI / RFI shielding metal hoods made of die-cast zinc Stable mechanical construction Central grounding post inside the hoods Hoods with 2 or 3 cable openings permit a free selection of the cable input, or to make in / out parallel connections Unused cable openings will be EMI / RFI protected by inserting included metal plugs For the best EMI / RFI protection, high cable retention force and rapid assembly, Inotec recommends its

DG09MS-61

outstanding crimp flange system As an alternative, cable retention may be performed by available die-cast zinc cable clamps Jack screws with spring washers Special screws for improved handling For applications under hard vibration conditions Accessories: see page 36 foll.

for standard 9 way or 15 way HD D-Sub

Dimensions in mm Hood assembly consists of: 1 Metal hood with cover 2 Hexagonal female jack screws 4-40 UNC1) 2 Washers 2 Spring washers 1 Screw M2,5x4,5 for grounding post* 4 Cover screws M2,5x7* *Screws with self forming thread 1)

DG09MS-80

for standard 9 way or 15 way HD D-Sub

Jack screws can also be delivered with metric thread M3. Part No. DG09MS-63

Dimensions in mm Hood assembly consists of: 1 Metal hood with cover 2 Jack screws 4-40 UNC 2 Spring washers 1 Screw M2,5x4,5 for grounding post* 4 Cover screws M2,5x7* *Screws with self forming thread

Also available for standard 15 / 25 / 37 and 50 way D-Sub

DG09MS-1-80

for standard 9 way or 15 way HD D-Sub

Dimensions in mm Hood assembly consists of: 1 Metal hood with cover 2 Jack screws 4-40 UNC 2 Spring washers 1 Screw M2,5x4,5 for grounding post* 3 Cover screws M2,5x7* *Screws with self forming thread

Also available for standard 15 way D-Sub

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Series

Standard hoods with jack screw locking system DG09MS-90

for standard 9 way or 15 way HD D-Sub

Dimensions in mm Hood assembly consists of: 1 Metal hood with cover 2 Jack screws M3 2 Spring washers 1 Screw M2,5x4,5 for grounding post* 4 Cover screws M2,5x7* *Screws with self forming thread

Also available for standard 15 / 25 / 37 and 50 way D-Sub

DG09MS-1-90

for standard 9 way or 15 way HD D-Sub

Dimensions in mm Hood assembly consists of: 1 Metal hood with cover 2 Jack screws M3 2 Spring washers 1 Screw M2,5x4,5 for grounding post* 3 Cover screws M2,5x7* *Screws with self forming thread

Also available for standard 15 way D-Sub

Standard hoods with jack screw locking system Robust metal hoods made out of die-cast zinc with excellent protective characteristics against destructive radiation for D-Sub connectors corresponding to DIN 41 652 / MIL-C-24308 and IEC 807-2. With the MS series Inotec developed hoods with a jack screw locking system to be specifically applied where cables are not required to be frequently coupled and where a secure locking is required. Through the play free connector link-up, this kind of locking is especially recommended for applications under vibration conditions. The hood width of sizes 9-37 is 14,8mm and allows a side by side installation when using the small slide-in units (15,08mm) of a 19â&#x20AC;&#x153; rack-system.

In order to fulfill most of the application tasks, this consists of 7 different hoods. There are gripping shoulders on the hood end which enable a trouble-free extraction of the connection even with tightly packed aligned hoods, therefore avoiding that bad habit for pulling on the cables. The interior space is large enough for the most usual forms of cabling. Hoods larger than size 15 possess 3 cable entries and also permit the looping through of cables. The cable entries are lined with double dove-tail grooves in which the pre-fabricated crimp flanges or cable clamps with the corresponding cable are presses in. Cable entries not required are sealed with the supplied metal plugs.

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Series

MS-2

Vertically extended hoods with jack screw locking system â&#x20AC;&#x201C; Overall height max. 55mm EMI / RFI shielding all metal hoods made of die-cast zinc Jack screw locking system recommended for applications under vibration conditions Large dimensioned space inside the hoods gives a large area for the use of mixed connectors, built in electronic circuitries etc. Hoods with 2 or 3 cable openings permit a free selection of the cable input, or to make in / out parallel connections

DG09MS-2

for standard 9 way or 15 way HD D-Sub

Dimensions in mm Hood assembly consists of: 1 Metal hood with cover 2 Jack screws 4-40 UNC1) 1 Screw M2,5x4,5 for grounding post* 3 Cover screws M2,5x7* *Screws with self forming thread 1)

DG09MS-4

for standard 9 way or 15 way HD D-Sub

Jack screws can also be delivered with metric thread M3. Part No. DG09MS-2-3

Dimensions in mm Hood assembly consists of: 1 Metal hood with cover 2 Jack screws 4-40 UNC1) 1 Screw M2,5x4,5 for grounding post* 4 Cover screws M2,5x7* *Screws with self forming thread 1)

DG15MS-2

for standard 15 way or 26 way HD D-Sub

Jack screws can also be delivered with metric thread M3. Part No. DG09MS-4-3

Dimensions in mm Hood assembly consists of: 1 Metal hood with cover 2 Jack screws 4-40 UNC1) 1 Screw M2,5x4,5 for grounding post* 3 Cover screws M2,5x7* *Screws with self forming thread 1)

DG25MS-2

for standard 25 way or 44 way HD D-Sub

Jack screws can also be delivered with metric thread M3. Part No. DG15MS-2-3

Dimensions in mm Hood assembly consists of: 1 Metal hood with cover 2 Metal plugs 2 Jack screws 4-40 UNC1) 1 Screw M2,5x4,5 for grounding post* 4 Cover screws M2,5x7* *Screws with self forming thread 1)

Jack screws can also be delivered with metric thread M3. Part No. DG25MS-2-3

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Series

MS-2

Vertically extended hoods with jack screw locking system â&#x20AC;&#x201C; Overall height max. 57mm DG37MS-2

for standard 37 way or 62 way HD D-Sub

DG50MS-2

for standard 50 way or 78 way HD D-Sub

Jack screws can also be delivered with metric thread M3. Part No. DG37MS-2-3

Jack screws can also be delivered with metric thread M3. Part No. DG50MS-2-3

Technical information and applications The MS-2 series was developed by Inotec for this type of applications requiring a large interior area such as mixed connectors with coaxial, high-current, high-voltage inserts or flat cable connectors. Because the construction of this type of link-up systems requires a greater insertion depth, the MS-2 series has been extended 15mm beyond that of the MS series.

The overall concept of the MS series was none the less maintained. Furthermore the relatively large interior area contains a row of extra application possibilities which cannot be implemented with standard hoods, as for example the insertion of filter arrays, electronic circuits with cable terminals or for applications as complex program plugs etc.

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Series

MSX

Hoods for shielding high EMI / RFI levels and frequencies â&#x20AC;&#x201C; Overall height max. 54mm EMI / RFI shielding all metal hoods made from die-cast zinc especially engineered for use at high frequency / high distortion levels Modifications to meet users requirements possible Jack screw locking system recommended for applications under vibration conditions Large dimensioned space inside the hoods needed for the use of mixed connectors, built in electronic circuitries etc.

DG09MSX

Bores in the screwheads permit the installation of a safety wire to avoid unauthorized disconnection Unused cable openings will be EMI / RFI protected by insertion of included metal plugs For the best EMI / RFI protection, high cable retention force and rapid assembly, Inotec recommends its outstanding crimp flange system Accessories: see page 36 foll.

for standard 9 way or 15 way HD D-Sub

Dimensions in mm Hood assembly consists of: 1 Metal hood with cover 2 Special hexagonal jack screws M3 1 Screw M2,5x4,5 for grounding post* 4 Cover screws M2,5x7* *Screws with self forming thread

DG09MS-1X

for standard 9 way or 15 way HD D-Sub

Dimensions in mm Hood assembly consists of: 1 Metal hood with cover 2 Special hexagonal jack screws M3 1 Screw M2,5x4,5 for grounding post* 3 Cover screws M2,5x7* *Screws with self forming thread

DG15MSX

for standard 15 way or 26 way HD D-Sub

Dimensions in mm Hood assembly consists of: 1 Metal hood with cover 2 Special hexagonal jack screws M3 1 Screw M2,5x4,5 for grounding post* 3 Cover screws M2,5x7* *Screws with self forming thread

DG25MSX

for standard 25 way or 44 way HD D-Sub

Dimensions in mm Hood assembly consists of: 1 Metal hood with cover 2 Metal plugs 2 Special hexagonal jack screws M3 1 Screw M2,5x4,5 for grounding post* 4 Cover screws M2,5x7* *Screws with self forming thread

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Series

MSX

Hoods for shielding high EMI / RFI levels and frequencies â&#x20AC;&#x201C; Overall height max. 56mm DG37MSX

for standard 37 way or 62 way HD D-Sub

DG50MSX

for standard 50 way or 78 way HD D-Sub

DG104MSX

for 104pol. HD D-Sub

Dimensions in mm Hood assembly consists of: 1 Metal hood with cover 2 Metal plugs 2 Jack screws 4-40 UNC 1 Screw M2,5x4,5 for grounding post* 4 Cover screws M2,5x7* 2 Spring washers *Screws with self forming thread

Technical information and applications The MSX series was developed by Inotec for applications requiring special attention to high power and/or high frequency EMI/RFI radiation. The connector is embedded inside the metal hood. When mating this assembly, the front-side of the hood is adjoining the front panel for a secure seal between these two units. If the surface of the front panel is uneven, an additional flexible EMI gasket could be installed.

For the most common applications, where the mating connector is installed behind the front panel, the position of the connector inside the hood to its front, relates to the thickness of the front panel including any gaskets used. The construction of this system allows its adaptation to most customers applications. As a standard, Inotec delivers these hoods (and accessories*) for 2,5mm front panels. For other applications please contact factory. (*Special female jack screws DV-B3/1-2 to be mounted on front panel see page 36)

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Series

M11

Piggy-back adapter hoods with jack screw locking system â&#x20AC;&#x201C; Overall height 30mm EMI / RFI shielding metal hoods made of die-cast zinc for the adaption of 2 connectors installed in an opposite position and 1 cable outlet For multiple parallel connections Jack screw locking system recommended for applications under vibration conditions Central grounding post inside the hoods PC boards with 1:1 linkage and cable connections available

DGA09M11

Extended applications by using only one connector on the mating side and a metal plate in the rear position to install the additional components For the best EMI / RFI protection, high cable retention force and rapid assembly, Inotec recommends its outstanding crimp flange system As an alternative, cable retention may be performed by available die-cast zinc cable clamps Accessories: see page 36 foll.

for two standard 9 way or 15 way HD D-Sub

Dimensions in mm Hood assembly consists of: 1 Metal hood with cover 2 Jack screws 4-40 UNC1) 1 Screw M2,5x4,5 for grounding post* 4 Cover screws M2,5x7* *Screws with self forming thread 1)

DGA15M11

Jack screws can also be delivered with metric thread M3. Part No. DGA09M11-3

for two standard 15 way or 26 way HD D-Sub Dimensions in mm Hood assembly consists of: 1 Metal hood with cover 2 Jack screws 4-40 UNC1) 1 Screw M2,5x4,5 for grounding post* 4 Cover screws M2,5x7* *Screws with self forming thread 1)

DGA25M11

Jack screws can also be delivered with metric thread M3. Part No. DGA15M11-3

for two standard 25 way or 44 way HD D-Sub Dimensions in mm Hood assembly consists of: 1 Metal hood with cover 2 Jack screws 4-40 UNC1) 1 Screw M2,5x4,5 for grounding post* 4 Cover screws M2,5x7* *Screws with self forming thread 1)

DGA37M11

Jack screws can also be delivered with metric thread M3. Part No. DGA25M11-3

for two standard 37 way or 62 way HD D-Sub Dimensions in mm Hood assembly consists of: 1 Metal hood with cover 2 Jack screws 4-40 UNC1) 1 Screw M2,5x4,5 for grounding post* 4 Cover screws M2,5x7* *Screws with self forming thread 1)

Jack screws can also be delivered with metric thread M3. Part No. DGA37M11-3

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Series

M30

Piggy-back adapter hoods with jack screw locking system â&#x20AC;&#x201C; Overall height max. 66mm DGA09M30

for two standard 9 way or 15 way HD D-Sub

Dimensions in mm Hood assembly consists of: 1 Metal hood with cover 1 Metal plug 2 Hexagonal jack screws 4-40 UNC 1) 1 Screw M2,5x4,5 for grounding post* 4 Cover screws M2,5x6* 2 Spring washers *Screws with self forming thread 1)

DGA15M30

for two standard 15 way or 26 way HD D-Sub

Jack screws can also be delivered with metric thread M3. Part No. DGA09M30-91 Dimensions in mm

Hood assembly consists of: 1 Metal hood with cover 1 Metal plug 2 Hexagonal jack screws 4-40 UNC 1) 1 Screw M2,5x4,5 for grounding post* 4 Cover screws M2,5x6* 2 Spring washers *Screws with self forming thread 1)

DGA25M30

for two standard 25 way or 44 way HD D-Sub

Jack screws can also be delivered with metric thread M3. Part No. DGA15M30-91

Dimensions in mm Hood assembly consists of: 1 Metal hood with cover 1 Metal plug 2 Hexagonal jack screws 4-40 UNC 1 Screw M2,5x4,5 for grounding post* 4 Cover screws M2,5x7* 2 Spring washers *Screws with self forming thread

Technical information and applications The DGA series made out of die-cast zinc was developed by Inotec as a piggy-back adapter hood with cable ports. The hoods can equally be used as a gender changer for pins / sockets with or without cable entry. Linkage of the connectors to one another can be achieved with available printed circuit* boards. If no connector has been inserted into the rear side of the hood, the opening can be closed with a metal plate* which for example can take up LEDs, mini switches, coaxial connectors and similar items. DGA09M30, DGA15M30, DGA25M30 An additional type of adapter hood with an extra large inside space has been developed for applications requiring built in compact electronic circuitries. These hoods have been extended compared to the standard DGA series. A further speciality are two side by side cable entries positioned 90Â° of the mating direction. (*Accessories: see page 36 foll.)

All piggy-back adapter hoods are available to snap on to DIN-Rail 35mm (EN50022) P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Series

MSB

Universal hoods for BUS applications using D-Sub connectors â&#x20AC;&#x201C; Overall height max. 63mm EMI / RFI shielding metal hoods made of die-cast zinc especially designed for BUS-applications and high distortion levels Jack screw locking system recommended for applications under vibration conditions Two 30Â° cable entries with double dove-t ail grooves for low impedance connections Design allows the installation of one upon onother

DG09MSB

Unused cable openings will be EMI / RFI protected by insertion of included metal plugs For the best EMI / RFI protection, high cable retention force and rapid assembly, Inotec recommends its outstanding crimp flange system Delivery as empty hoods and also as complete units for common BUS systems or according to customer requirements Accessories: see page 36 foll.

for standard 9 way or 15 way HD D-Sub

Dimensions in mm Hood assembly consists of: 1 Metal hood with cover 1 Metal plug 1 Hexagonal jack screw 4-40 UNCx16,5mm1) 1 Hexagonal jack screw 4-40 UNCx58,5mm1) 2 Spring washers 1 Screw M2,5x4,5 for grounding post* 4 Cover screws M2,5x7* *Screws with self forming thread 1) Screws can also be delivered with metric thread M3. Part No. DG09MSB-91

DG15MSB

for standard 15 way or 26 way HD D-Sub

DG09MSBS

for standard 9 way or 15 way HD D-Sub

Dimensions in mm Hood assembly consists of: 1 Metal hood with cover 1 Jack screw 4-40 UNCx411) 1 Jack screw 4-40 UNCx58,51) 2 Spring washers 1 Screw M2,5x4,5 for grounding post* 3 Cover screws M2,5x6* *Screws with self forming thread 1) Screws can also be delivered with metric thread M3. Part No. DG09MSBS-91

Universal hoods for BUS applications Picture shows open MSBS-hoods with installed PC boards for different BUS applications according to customer requirement. PC boards developed by Inotec. Hoods can be mounted one upon another in a distance of 33mm without blocking the access to the jack screws. Also available with coding system. For more information and part nos. please contact factory.

Profibus

CAN

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

MVB / WTB

Special hoods For special applications DG50MFK

for 50 way IDC flat cable connectors

Dimensions in mm Hood assembly consists of: 1 Metal hood with cover 1 Metal plug 2 Spring washers 2 Jack screws 4-40 UNC1) 1 Screw M2,5x4,5 for grounding post* 4 Cover screws M2,5x7* *Screws with self forming thread 1)

Jack screws can also be delivered with metric thread M3. Part No. DG50MFK-3

Different cable outlets, please contact factory for accessories.

DGA25M30-Cxxx

D-Sub distributor

Dimensions in mm for snap on DIN rail Hood assembly according to customer requirements various assemblies male and / or female connectors e.g. 3x male, connected 1:1

For more information, please contact factory.

Example

DGA09M30-Cxxx

Hood with additional crimp adapter

Dimensions in mm Available with 1 or 2 crimp adapters Crimp flange and crimp ferrule to be ordered separately.

For more information, please contact factory.

Example

DGA15M30-Cxxx

Hood with additional crimp adapter

Dimensions in mm Available with 1 or 2 crimp adapters Crimp flange and crimp ferrule to be ordered separately.

Example

For more information, please contact factory.

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Coding Technology Coding system for D-Sub connectors Secure insertion and easy handling of the coding pins with special insertion tool For Inotec metal hoods series

Connectors

Connectors with riveted coding elements Tool for the exact assembling and alignment of the coding elements on a front plate

with riveted coding elements Assembly consists of: Connectors with riveted coding elements. Also available for front / back panel mounting and couplings. For more information, please contact factory.

Coding elements Part No. KOP-01 Assembly consists of: 100 pieces

Coding frame Part No. KOR09

Coding pins Part No. KOS-01 Assembly consists of: 100 pieces

Female jack screw Part No.

KOB-4-40/4-40 UNC 4-40 KOB-4-40/M3 UNC 4-40 KOB-M3/M3 M3 KOB-M3/4-40 M3

B UNC 4-40 M3 M3 UNC 4-40

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Each assembly consists of: 2 Female jack screws 2 Spring washers 2 Nuts 2 Washer

Coding Technology

Assembling tool

for coding elements

Dimensions in mm Part No. KOM09 KOM15 KOM25 KOM37

Hand tool

25,0 33,3 47,0 63,5

39,0 47,3 61,0 77,5

Part No. KOD101

for coding pins

Example

Suitability for coding

of Inotec hoods for D-Sub connectors

hood/series

size

9-37 way

M1/4-40

9-37 way

M1-3

9-37 way

MS-1

9-15 way

MS-2

9-37 way

MS-3

9-37 way

MS-4

9 way

MSX

9-37 way

M11

9-37 way

M30

9-15 way

M30

25 way

MSB

9 way

MSB

15 way

MSBS

9 way

x x

x x x x x x x

Legend + = suitable 0 = suitable with modification = not suitable

Example

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Coding Technology Coding system for D-Sub connectors Accessories With the coding system that was newly developed by Inotec, incorrect connecting of close and similar plug-in connections can be prevented in a simple way. The system is applicable to the Inotec hoods and connectors and can, if necessary, be used to upgrade already existing devices or systems. 70 variations can be obtained with this system. Notes concerning connector coding Coding is always required when there are several connecting outlets of the same type at the device. Optical identifications alone do not provide any protection against negligence or even incorrect matings when inserting the connector! The illustrations on this page show the associated elements, each with a view of the contacts. The filled circles describe the location of the coding pins, whereby, of course, it is absolutely necessary to observe the form and direction of the screen. The letters A...H and a...h only show which pins enter into which holes when the connector is inserted properly according to position.

The code pictures are numbered. Number and code always belong together even if the order or location on the hood was selected to a particular requirement. Hood and connector should always be identified with a corresponding number so that finding the correct location is made easier. As a result, the technician is spared of many unsuccessful attempts! To guarantee the use of the 70 connecting possibilities it must be certain that always 4 pins in one level are in use. If only 6 or less connections of the same size are available, one can do without equipping the hood with a second coding block (E-F-G-H). It will then only be equipped with block A-B-C-D and a-b-c-d with each 2 pins per connector and hood.

Max. 70 proposals for combinations

Max. 6 connections

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Series

MSF

Universal metal hood with 5 cable entries for connectors according to DIN 41 612 type E, F+H EMI / RFI shielding all metal hoods made from die-cast zinc Hoods can be mounted on a 19“ rack with or without special front plates Available accessories permit the installation of hand levers, coding elements and adaptors for E, F+H connectors Cable entries for 3x CF100 and 2x CF200 crimp flanges Cable entries with double dove-tail grooves for low impedance connections

1) 2) 3) 4) 5) 6) 7)

2 7 11 9 10

Unused cable openings will be EMI / RFI protected by insertion of metal plugs For best EMI / RFI protection, high cable retention force and rapid assembly, Inotec recommends its outstanding crimp flange system As an alternative, cable retention may be performed by available die-cast zinc cable clamps

Hood Hood cover Cover screw Screw for grounding post Hexagonal jack screw Spring washer Metal plug DBS100 (small) to close unused cable entries 8) Metal plug DBS200 (large) 9) Crimp flange (small) CF100 10) Crimp flange (large) CF200 11) Crimp ferrule 12,13) Connector positioning adapter type DTE-x 14,15) Connector positioning adapter type DTF-x Fixing elements for PC boards 16) Mounting elements upper part (left+right) for hand lever 17) Mounting elements lower part (left+right) for hand lever 18) Hand lever lower part (left+right) 19) Hand lever upper part (left+right) 20,21) Coding elements

15 14

13 16

19 21 20 5 18

6 1

– See following pages for details – P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Series

MSF

Metal hoods for connectors according to DIN 41 612 types E, F+H with 5 cable entries DG48MSF-1

Hood with cable entries for 3x CF100 and 2x CF200 crimp flanges

Hood assembly consists of: 1 Metal hood with cover 2 Hexagonal jack screws M2.5x18 with spring washers 2 Screws M2,5x4,5* for grounding posts 4 Cover screws M2,5x7* *Screws with self forming thread

This version is used when the slide in unit with its PC board and mating connector is mounted on a front plate. The front plate should be equipped with grounding contacts, making contact to the next front plate installed in the rack. The cover of the hood is longer than the body and makes contact to the grounding contacts of the neighbour front plate when mating. To adjust the connector position inside the hood to the mating depth of the opposite connector, 2 different adapter elements are available. Accessories For the installation of the connector types E,F,H according to DIN 41 612, certain plastic adapter elements are available. See page 28 / 29 and page 38 foll. for detailed types and part numbers of accessories. Please see following picture for applications and use of coding system and PCB fixing levers. Dimensions in mm

Technical information and applications DG48MSF-1 and -3 Coding system and PC board fixing levers

Explanation of accessories Hexagonal coding elements to be installed and positioned in the hood.

Corresponding hexagonal coding elements installed and positioned in the levers.

See page 28 / 29 and page 38 foll. for more information and part numbers of accessories.

Lever for PC board extraction Part No. LPH-1

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Series

MSF

Metal hoods for connectors according to DIN 41 612 types E, F+H with 5 cable entries DG48MSF-3

Hood with cable entries for 3x CF100 and 2x CF200 crimp flanges

Hood assembly consists of: 1 Metal hood with short cover 2 Hexagonal jack screws M2.5x18 with spring washers 2 Screws M2,5x4,5* for grounding posts 4 Cover screws M2,5x7* *Screws with self forming thread

This version is nearly identical to the part number DG48MSF-1 with the exception of its shorter cover having the identical length as the body part. It can be used without a front plate and also for applications where the front side of the hood is adjoining the front plate. To adjust the connector position inside the hood to the mating depth of the opposite connector, 2 different adapter elements are available. Accessories For the installation of the connector types E,F,H according to DIN 41 612, certain plastic adapter elements are available. See page 28 / 29 and page 38 foll. for detailed types and part numbers of accessories. For applications please see picture below.

Dimensions in mm

Technical information and applications DG48MSF-1 and 3 for connector type E, F, H

Explanation of accessories Cable clamp DKS107 Crimp flange CF100-x/x Crimp flange CF200-x/x

Hood without grounding contacts, to be used for slide in units with or without a front plate.

Connector positioning adapter for type E Part No. DTE-1

Connector positioning adapter for type F+H Part No. DTF-1

See page 28 / 29 and page 38 foll. for more information and part numbers of accessories.

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Series

MSF

Universal metal hood with 5 cable entries for connectors according to DIN 41 612 type F EMI / RFI shielding all metal hoods made from die-cast zinc Hoods can be mounted on a 19“ rack with special front plates Wide range of accessories Cable entries for 3x CF100 and 2x CF200 crimp flanges Cable entries with double dove-tail grooves for low impedance connections

1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) 14)

Hood Hood cover Cover screw Screw for grounding post Jack screw with spring washer Metal plug (small) to close unused cable entries Metal plug (large) to close unused cable entries Crimp flange (small) Crimp flange (large) Crimp ferrule Coding pin Female connector F48 Mounting bracket BEB-91 Mounting bracket BEB-93 with screws and spring washers

– See following pages for details –

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Series

MSF

Special metal hood for connector type F according to DIN 41 612 with 5 cable entries DG48MSF-91

Hood with cable entries for 3x CF100 and 2x CF200 crimp flanges

Hood assembly consists of: 1 Metal hood with cover 2 Hexagonal jack screws M3x16,5 with spring washers 2 Screws M2,5x4,5* for grounding posts 4 Cover screws M2,5x7* *Screws with self forming thread

Hood made for special applications and to be used with the F type connector in one position only. The distance of the jack screws is compared to the other versions 17,9mm less and can therefore not be fastened within the 19â&#x20AC;&#x153; rack dimensions. The hood can be equipped with a 4 pin coding system to avoid incorrect matings. The front side of the hood is adjoining the front panel. Accessories See page 29 and page 38 foll. for detailed types and part numbers of accessories. For applications and coding system please see picture below.

Dimensions in mm

Technical information and applications DG48MSF-91 mounting brackets with coding system

Explanation

The brackets are fastened to the front plate with two screws. The upper sides have M3 threads for hood fastening and 2 bores accepting coding pins which correspond with identical bores in the hood.

See page 29 and page 38 foll. for more information and part numbers of accessories. Mounting brackets Part No. BEB-91 Mounting brackets Part No. BEB-93

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Accessories MSF DIN 41 612 PC board lever

Lever set for PC board extraction and installation of coding elements

The lever has to be mounted on the PC board and helps to lift the board up to disengage it from the mating connector on the back panel and is also designed to accomodate the coding elements.

Part No. LPH-1 The PC board lever comes as an installation kit with all necessary piece parts for one board. Coding elements have to be ordered separately. See page 23 for application information.

Coding element

Hexagonal coding elements to be used with PC board lever

Hexagonal coding element to be used with hood DG48MSF-1 and DG48MSF-3.

Part No. KOE-1 1 set consists of 4 coding elements

One pair has to be installed in the pre-determined position of the hood and the other pair inside the PC board lever.

Adapter DTE-x L

See page 23 for application information.

Connector positioning adapter set for connector types E

Adapter set for E type connectors according to DIN 41 612 to be used in hood no. DG48MSF-1 or -3

Part No. DTE-1 1 set (left and right)

Part No. DTE-2 1 set (left and right)

See page 23 for application information.

Adapter DTF-x L

Connector positioning adapter set for connector types F+H

Adapter set for F+H type connectors according to DIN 41 612 to be used in hood no. DG48MSF-1 or -3

Part No. DTF-1 1 set (left and right)

Part No. DTF-2 1 set (left and right)

See page 23 for application information.

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Accessories MSF DIN 41 612 Mounting bracket

for hood type DG48MSF-91 with bores to accept coding pins

Dimensions in mm Part No. BEB-91 2 brackets for front plate mounting to be used for fastening hood type DG48MSF-91 with the possibility of using 4 coding pins. (KOS-91). See page 26 for application information.

Mounting bracket

for hood type DG48MSF-91

Dimensions in mm Part No. BEB-93 Brackets for fastening PC board, male connector and BEB-91 to the front plate. Assembly consists of: 2 Brackets (left and right) 2 Screws M2,5 x 8 2 Screws M2,5 x 12 2 Screws M2,5 x 16 6 Spring washers See page 26 for application information.

Coding pin

to be inserted in hood DG48MSF-91 and mounting bracket BEB-91

Dimensions in mm Part No. KOS-91 Coding pins can be inserted into the hood DG48MSF-91 and into the corresponding position of the mounting brackets. See page 26 for application information.

Female connector F48

for crimp contacts

Dimensions in mm Part No. FC48S For female crimp contacts FCCxS-200

Female contacts on reel

Crimp contacts

Dimensions in mm Part No. FCC1S-200 Conductor section 0,14-0,5mm2 FCC2S-200 Conductor section 0,5-1,5mm2 1 reel = 2500 contacts class 2

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Accessories for circular connectors Crimp flange system for circular connectors Optimum protection against unwanted radiation Simple and fast assembly 360째 cont act of the cable screen to the cable gland Electrical connection integrity and high retention force capability achieved in one operation Ensures long term reliability under vibration conditions Achieves extremely low contact resistance between the cable screen and the connector

To achieve best EMI / RFI shielding for MS and other circular connectors Inotec has developed a crimp flange adapter system and back shells for different connector sizes and specifications. The crimp flange system has been originated and developed by Inotec for EMI / RFI shielding metal hoods for connectors and is one of the best and most reliable systems available. For the first time this system can now be used for a wide range of circular connectors.

Applications (open and closed)

Material:

Aluminium alloy Surface according to customer requirements. The crimp flange system is available for circular connectors according to MIL-C-5015, MIL-C-26482 and MIL-C-38999. For more information, please contact factory.

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Accessories for circular connectors Crimp flange system for circular connectors

Example

Assembly consists of: 1 Back shell 1 Geared spacer 1 Crimp flange adapter 2 Sealing ring To be ordered separately: 1 Heat shrink tubing 1 Crimp ferrule CH-x/x

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Series

EMC cable gland Optimum protection against unwanted radiation Simple and fast assembly 360째 cont act of the cable screen to the cable gland Electrical connection integrity and high retention force capability achieved in one operation Ensures long term reliability under vibration conditions

KD108-x/x

Achieves extremely low contact resistance between the cable screen and the connector IP67 Only 3 parts Lower diameter compared to other systems requires less space

Cable gland M8x0,75-x/x

Dimensions in mm

Assembly consists of: 1 Cable gland M8x0,75-x/x 1 Gasket Part No. KD108-x/x Accessories to be ordered separately: Part No. KD108-M Nut Lock washer Part No. KD008-S Crimp ferrule Part No. CH-x/x Heat shrink tubing* x/x denotes d1/d2 (determined by Inotec according to customer cable) *Size of heat shrink tubing and part no. on request.

KD110-x/x

Cable gland M10x0,75-x/x

Dimensions in mm

Assembly consists of: 1 Cable gland M10x0,75-x/x 1 Gasket Part No. KD110-x/x Accessories to be ordered separately: Nut Part No. KD110-M Lock washer Part No. KD010-S Crimp ferrule Part No. CH-x/x Heat shrink tubing* x/x denotes d1/d2 (determined by Inotec according to customer cable) *Size of heat shrink tubing and part no. on request.

KD312-x/x

Cable gland M12x1,5-x/x

Dimensions in mm

Assembly consists of: 1 Cable gland M12x1,5-x/x 1 Gasket Part No. KD312-x/x Accessories to be ordered separately: Nut Part No. KD312-M Lock washer Part No. KD012-S Crimp ferrule Part No. CH-x/x Heat shrink tubing* x/x denotes d1/d2 (determined by Inotec according to customer cable) *Size of heat shrink tubing and part no. on request.

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Series

EMC cable gland KD316-x/x

Cable gland M16x1,5-x/x Assembly consists of: 1 Cable gland M16x1,5-x/x 1 Gasket Part No. KD316-x/x Accessories to be ordered separately: Nut Part No. KD316-M Lock washer Part No. KD016-S Crimp ferrule Part No. CH-x/x Heat shrink tubing* x/x denotes d1/d2 (determined by Inotec according to customer cable) *Size of heat shrink tubing and part no. on request.

KD320-x/x

Cable gland M20x1,5-x/x

Dimensions in mm

Assembly consists of: 1 Cable gland M20x1,5-x/x 1 Gasket Part No. KD320-x/x Accessories to be ordered separately: Part No. KD320-M Nut Lock washer Part No. KD020-S Crimp ferrule Part No. CH-x/x Heat shrink tubing* x/x denotes d1/d2 (determined by Inotec according to customer cable) *Size of heat shrink tubing and part no. on request.

Technical information and applications Time saving is an important factor in the cost of cable assembly. With our system, the simple and stable design enables rational assembly and exceptional technical efficiency. Different thread sizes allow for a greater packing density, when compared with other existing systems. Additional sizes can be offered to specific customerâ&#x20AC;&#x2122;s requirements.

The user will order the cable gland in the required crimp flange size, depending on the cable to be used. Inotec will define the data and processing requirements to be followed in a data sheet created on receipt of a cable sample. This service guarantees for the user a high and utmost reliable product.

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Connectors Subminiatur-D Connectors Introduction The Inotec subminiature D-connector series complies with DIN 41 652 and corresponds largely with MIL-C-24308. The Inotec quality management program according to DIN / ISO 9001 guarantees the user optimal quality and reliability of the products.

The trapezoidal metal shell serves to shield from electromagnetic emitted radio interferences. This metal shell is provided with dimples that ensures a secure material connection. The contact elements can be delivered in different designs depending on the intended use. The selected contact materials ensure a high contact security with low transition resistance.

Please note that this catalogue only contains the standard design. In addition, we also produce according to customer specifications. Please send us your inquiry if you cannot find your applicable connector here.

Technical properties

Derating curve3) 6 5 Operating current (A)

Numbers of poles 9, 15, 25, 37, 50 Rated current 5 Amp. 1) Operating voltage 125V ∼ according to VDE 0110 size A Contact resistance < 3mΩ Test voltage 1000 V, eff Air gap and creepage distance > 1mm Insulation resistance > 1011Ω Temperature range -55°C to +125°C Mating cycles > 500 / 200 / 50 2) Insulator PBTP, 2-pieces Flammability self-extinguishing according to UL 94 V-0 Shell Steel, Sn over Ni Contacts turned, Cu-alloy Plating Au over Ni 1) According to the derating curve at the opposite 2) According to the quality classes of DIN 41 652 3) The specifications refer to test items with hand-soldered termination. Using other contact types can result to different data.

4 3 2 1 0 0

100

120 140°C

Ambient temperature

Dimensions in mm

Size

K max.

09 P 09 S

31,19 31,19

16,79 16,46

25,00 25,00

8,23 8,02

12,93 12,93

11,0 11,2

6,0 6,2

19,3 19,3

10,9 10,9

1,5 1,5

15 P 15 S

39,52 39,52

25,12 24,79

33,30 33,30

8,23 8,02

12,93 12,93

11,0 11,2

6,0 6,2

27,5 27,5

10,9 10,9

1,5 1,5

25 P 25 S

53,42 53,42

38,84 38,50

47,04 47,04

8,23 8,02

12,93 12,93

11,0 11,2

5,9 6,2

41,3 41,3

10,9 10,9

1,5 1,5

37 P 37 S

69,70 69,70

55,30 54,96

63,50 63,50

8,23 8,02

12,93 12,93

11,0 11,2

5,9 6,2

57,7 57,7

10,9 10,9

1,5 1,5

50 P 50 S

67,31 67,31

52,68 52,55

61,10 61,10

10,95 10,87

15,75 15,75

11,0 11,2

5,9 6,2

55,3 55,3

13,6 13,6

1,5 1,5

*according to DIN 41 652

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Connectors D-Sub connectors Crimp connectors

male

Dimensions in mm for 9 way Part No.

Type 1

Type 2 Type 1

Type 2

09way 15way 25way 37way 50way

Type 1

Type 2

DC09P-G* DCE09P-G* DC15P-G* DCE15P-G* DC25P-G* DC37P-G* DC50P-G*

Contacts to be ordered separately *Shells with dimples Also available without dimples: Part No. DCxxP (xx denotes size 09-50)

Crimp connectors

female

Dimensions in mm for 9 way Part No.

Type 1

Type 2

Type 1

Type 2

09way 15way 25way 37way 50way

Type 1

Type 2

DC09S-G* DC15S-G* DC25S-G* DC37S-G* DC50S-G*

DC09S DC15S DC25S DC37S DC50S

Contacts to be ordered separately *Shells with dimples

Crimp contacts

male

Dimensions in mm Part No. DCC2P4

AWG 24-20

DCC2P5

AWG 18 (max. 0,75mm2)

Precision turned crimp contacts with 1.3µm gold plating for quality class 1.

Crimp contacts

female

Dimensions in mm Part No. DCC2S4

AWG 24-20

DCC2S5

AWG 18 (max. 0,75mm2)

Precision turned crimp contacts made of Cu-bronze with stainless steel shroud to protect the contact area. Crimp area annealed. 1.3µm gold plating for quality class 1. For other connector types, please contact factory.

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Accessories Slide lock DVxxGx

Manually operated slide locks

Dimensions in mm Part No. DV09Gx DV15Gx DV25Gx DV37Gx DV50Gx

Dimensions A B width 36,0 25,0 11,0 44,0 33,3 11,0 58,0 47,0 11,0 74,3 63,5 11,0 73,8 61,1 13,6

Assembly consists of: Part No. ending G1 = slide lock only Part No. ending G2 = slide lock, 2 special threadforming screws 4-40 UNCx7,5 for connector and slide lock fastening 2 spring washers, 2 nuts 4-40 UNC

Lock bolt DV-B1/x

for above slide locks

Dimensions in mm Part No. DV-B1/1 DV-B1/2

Thread length L 08,2 12,9

(other lengths upon request) Assembly consists of: 2 Special lock bolts with 4-40 UNC thread 2 Washers 2 Spring washers 2 Nuts 4-40 UNC

Female jack screw DV-B2/x

Hexagon female jack screws

Dimensions in mm Part No. DV-B2/1 DV-B2/2 DV-B2/4

Thread length L 05,0 08,0 13,0

(other lengths / threads upon request) Assembly consists of: 2 Hexagonal female jack screws 4-40 UNC 2 Washers 2 Spring washers 2 Nuts 4-40 UNC

Female jack screw DV-B3/1-2

for connectors installed behind the front panels

Dimensions in mm Part No. DV-B3/1-2 Assembly consists of: 2 Female jack screws, threads M3 2 Spring washers 2 Nuts M3 thread This special female jack screw is used with the MSX hood series for connectors mounted behind the front panels of approx. 2-2,5mm thickness. The mounting holes have to be according to the drawing. For other panel thicknesses please contact factory.

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Accessories Automatic slide lock EDxxVL

Automatic â&#x20AC;&#x153;push onâ&#x20AC;? slide locks

Dimensions in mm Part No. ED09VL ED15VL ED25VL ED37VL ED50VL

Dimensions A B width 37,1 25,0 15,2 45,0 33,3 15,2 60,0 47,0 15,2 76,6 63,5 15,2 73,7 61,1 18,0

Assembly consists of: 1 Slide lock 1 Leaf spring

Lock tabs EDVL-Bx

for above automatic slide locks

Dimensions in mm Part No. EDVL-B1-P for 9 to 37 way connectors EDVL-B2 for 50 way connectors

Assembly consists of: 2 Lock tabs ( ) = EDVL-B2

Tensile tests with different locking types

Test 1: Slide locks from competitor Retention force: 0,287 kN Test 2: Inotec slide lock DV25Gx Retention force: 0,435 kN Test 3: Inotec slide lock ED25VL Retention force: 0,448 kN

Force kN

Test 4: Inotec jack screw locking system of series MS Retention force: 4,392 kN

The specified values are average values that were determined with 25 way D-Sub versions.

Deformation mm

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Accessories Crimp flange CF100-x/x*

for 9 to 48 way hoods Part No. CF100-x/x* *x/x denotes D1/D2 (inside/outside dia. in mm, D1 max. 8,0mm dia.)

See page 48 for technical information and page 42 foll. for crimp tools

Crimp flange CF200-x/x*

for 48 / 50 / 104 way hoods Part No. CF200-x/x* *x/x denotes D1/D2 (inside/outside dia. in mm, D1 max. 11,0mm dia.) See page 48 for technical information and page 42 foll. for crimp tools

Crimp flange CF300-x/x*

Special crimp flange for 9 to 48 way hoods Part No. CF300-x/x* *x/x denotes D1/D2 (inside/outside dia. in mm, D1 max. 10,5mm dia.) See page 48 for technical information and page 42 foll. for crimp tools

Crimp flange CF400-x/x*

for DG09MSBS Part No. CF400-x/x* *x/x denotes D1/D2 (inside/outside dia. in mm, D1 max. 6,5mm dia.)

See page 48 for technical information and page 42 foll. for crimp tools

Crimp ferrule CH-x/x* Part No. CH-x/x* *x/x denotes D1/D2 (inside/outside dia. in mm)

See page 48 for technical information and page 42 foll. for crimp tools

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Accessories Cable clamp DKS100

Standard cable clamp for 9 to 48 way hoods

Dimensions in mm Part No. DKS100 Assembly consists of: 2 Cable clamps 2 Screws M2,5x10 with self forming thread 2 sections with different distance to accept cable outside dia. of appr. 3 to 12mm

Cable clamp DKS200

Standard cable clamp for 48/50/104 way hoods Dimensions in mm Part No. DKS200 Assembly consists of: 2 Cable clamps 2 Screws M2,5x16 with self forming thread 2 sections with different distance to accept cable outside dia. of appr. 5 to 14mm

Cable clamp DKS107

Standard cable clamp for 9 to 48 way hoods

Dimensions in mm Part No. DKS107 Assembly consists of: 2 Cable clamps 2 screws M2,5x10 with self forming thread Accepts max. 3 cables with outside dia. 6 to 8mm

Cable clamp DKS207

Standard cable clamp for 48/50/104 way hoods Dimensions in mm Part No. DKS207 Assembly consists of: 2 Cable clamps 2 screws M2,5x10 with self forming thread Accepts max. 3 cables with outside dia. 6 to 11mm

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Accessories Metal plug DBS100

to close unused cable openings. For 9 to 48 way hoods Part No. DBS100 Metal plugs are supplied with the metal hoods in corresponding quantities. They may also be ordered as separate items for applications not requiring a cable entry or for installation of additional components (coaxial connectors, LED’s, switches etc.)

Metal plug DBS200

to close unused cable openings. For 48 / 50 / 104 way hoods Part No. DBS200 Metal plugs are supplied with the metal hoods in corresponding quantities. They may also be ordered as separate items for applications not requiring a cable entry or for installation of additional components (coaxial connectors, LED’s, switches etc.)

Metal plug DBS400

to close unused cable openings. For DG09MSBS hoods Part No. DBS400 Metal plugs are supplied with the metal hoods in corresponding quantities. They may also be ordered as separate items for applications not requiring a cable entry or for installation of additional components (coaxial connectors, LED’s, switches etc.)

DBS100-BNCxxxS/P

Metal plug with BNC connector for 9 to 48 way hoods Part No. DBS100-BNC001S (example) Metal plug with integrated BNC connector for EMI / RFI shielding application. Contact factory for other types.

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Accessories Metal plate DGAxxM30BP

Metal plates with bores for series M30

Dimensions in mm Part No. DGA09M30BP DGA15M30BP

25,0 33,3

32,4 40,7

The metal plates are used with the DGA hood series to close the opening if only one connector is used. The plates can be used for installing additional components i.e. LED’s, switches, etc.

Metal plate DGAxxM30BPO

Metal plates without bores for series M30

Dimensions in mm Part No. DGA09M30BPO DGA15M30BPO

B 32,4 40,7

The metal plates are used with the DGA hood series to close the opening if only one connector is used. The plates can be used for installing additional components i.e. LED’s, switches, etc.

Metal plate DGAxxBP

Metal plates for series M11

Dimensions in mm Part No. DGA09BP DGA15BP DGA25BP DGA37BP

25,0 33,3 47,0 63,5

32,0 40,3 55,4 70,5

The metal plates are used with the DGA hood series to close the opening if only one connector is used. The plates can be used for installing additional components i.e. LED’s, switches, etc.

PC board DGAxxL1

PC boards for series M11 Part No.

Example

DGA09L1 for 09 way D-Sub connectors DGA15L1 for 15 way D-Sub connectors DGA25L1 for 25 way D-Sub connectors DGA37L1 for 37 way D-Sub connectors PC boards* connect 1:1 male and female D-Sub connectors, having solder pads for cable connection. *Contact factory for other types

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Tools IHP500

Hand operated toggle lever table press

Part No. IHP500 Technical data

Pressure force Working stroke Adj. working height Spindle dia. Spindle bore Clearence Working surface T-slot DIN 650 Base dim. Weight

KN mm mm mm mm mm mm mm mm kg

5,0 40 45-220 20 10H7x25 63 110x60 10 110x160 8,5

Toggle lever table press of rigid construction for multiple use and sufficient pressure for crimp flanges. Toggle presses are employed where the full force of a press is only needed at the end of a working stroke.

Crimp dies for table press Part No. DCBxxx(T) *xxx denotes the type and hexagonal dimension in mm. The dies are available within the range of the Inotec crimp ferrules in 0,5mm steps.

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Tools HZ100

Special hand hold crimp tool

Part No. HZ100

Precision one hand operated crimp tool with linear stroke. All parts made of high tensile steel and particular parts are specially hardened for long life. The upper die swings out and accepts crimp diameters which would normaly require a much larger capacity crimp tool, having a larger opening, and requiring the use of both hands to complete an operation.

Crimp dies for hand crimp tool. Part No. CB-xxx*(T)

*xxx denotes the type and hexagonal dimension in mm. The dies are available within the range of the Inotec crimp ferrules in 0,5mm steps.

HZ201

Special hand hold crimp tool

Part No. HZ201

Precision one hand operated tool similar to HZ100 but for hexagonal dimensions up to 20mm. *xxx denotes the type and hexagonal dimension in mm. The dies are available within the range of the Inotec crimp ferrules in 0,5mm steps. Crimp dies for hand crimp tool. Part No. CB201-xxx*(T)

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Tools Special tool HZ148

Precision crimp tool for single contacts with BO crimp

Part No.

HZ148

for Crimp range 0,14-0,5mm2

Hardened special steel for long life Parallel together moving crimp dies for secure crimp connections Handy tool with low operating crimp force High cable retention force due to subdivided crimp ranges

B-crimping Grinding pattern of crimping by a crimping tool HZ148.

Special tool HZ248

Precision crimp tool for single contacts with BO crimp

Part No.

HZ248

for Crimp range 0,5-1,5mm2

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Tools Crimping tool

for turned contacts

Part No. Crimping tool: Positioner:

M22520/2-01 M22520/2-08

8-notch crimping tool in MIL-design with adjustable depth of indentation.

Insertion and removal tool

for standard D-Sub crimp contacts

Part No.

Mounting device

DCT100

for coding elements

Part No. KOM09 KOM15 KOM25 KOM37

See page 20 foll. for technical information.

Hand tool

for coding pins

Part No.

KOD101

For KOS-01. See page 20 foll. for technical information.

Part No. Example

KOD148

For KOS-91. See page 26 foll. for technical information.

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Tools Insertion tool CFE

Crimp flange insertion tool

This very handy tool for inserting crimp flanges has been designed by Inotec to ease the handling, save time and simplify the assembling method. The application is a follow: Feed the conductors through the crimp flange and insert the crimp flange into the grooves of the insertion tool CFE. Push the crimp flange underneath the cable screen and sheath until it reaches its end position and take crimp flange out of the insertion tool.

Part No. Part No.

CFE100 (to be used for crimp flange CF100 and CF300) CFE200 (to be used for crimp flange CF200)

Part No.

CFE400 (to be used for crimp flange CF400)

Other tools upon request.

Scissors

for cutting cable screen

Part No.

CS01

This convenient scissors with its bent cutting edges made out of hardened steel is ideal for cutting cable screen.

Screwdriver

with hexagon ball end

Part No.

SDK01

(Width across flats 2,5)

This screwdriver is very well suited for slanted positioning (up to 30째) onto the socket screw of the hoods.

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Tools Tool box

for several tools

Dimensions in mm

Part No.

WK100

Inner dimensions: 326x222x78 Outer dimensions: 335x275x88

Assembly consists of: Tool box with plastic foam inside for individual equipment.

Example

Could be equipped with 1 Hand tool HZ100 2 Crimp dies CB-xxx(T) 3 Crimp dies CB-xxx(T) 4 Accessories for HZ100 5 Scissors CS01 6 Insertion tool CFExxx 7 Box for accessories 8 Box for accessories 9 Cable cutter

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Technical information Cable assembly EMI / RFI shielding metal hoods: Cable assembly with Inotec crimp flange and ferrule

2. The cable input point should have satisfactory RF-sealing without any open electrical windows.

General: In order to minimize destructive EMI / RFI radiation on transmission lines, it is essential to have suitable safeguards. To achieve this objective, well protected cables with good screening properties and proper EMI / RFI shielding metal hoods on the cable ends are essential. The connection of the cable to the metal hood must meet several important criteria:

3. A strain relief with high mechanical retention force to be able to function during rough use of the cable.

1. A low impedance connection of the cable screen to the backshell remaining constant over a long period of time and under mechanical strain.

4. The entire work process has to be of high quality, economical and simple to carry out. To fulfil all these requirements, Inotec developed for their metal hoods the Inotec crimp flange system which connects the cable screen 360째 around the crimp flange and also achieves the mechanical strain relief in one operation. To assemble crimp parts and cable, please follow the instructions below:

Assembly Instructions: Cut the cable sheath to the correct length. Fold the cable screen backwards over the cable sheath and cut it off in such a way, that approximately 1-2mm are left over.

Slide the crimp ferrule backwards over the cable sheath. Feed the conductors through the crimp flange. Push the crimp flange underneath the cable screen and sheath until it reaches its end position. Slide the crimp ferrule forward to the correct position.

Insert ferrule into hexagonal crimp dies, specified by Inotec and press tool firmly together.

The assembled crimp flange is then pressed into the corresponding groove provided in the metal hood. The result is a high retention force, very low resistance and a reliable connection of the cable screen to the metal hood without any electrical windows.

The prerequisites for an optimum connection are the coordination of crimp flange, crimp ferrule and crimp dies for the cable that is used by the customer. The decisive factor in determining the dimensions of the crimp flange is the diameter of the conductor bundle and not the external diameter of the cable sheath. The max. inner diameter for the crimp flanges is as follows: CF100: 8,0mm, CF200: 11,0mm, CF300: 10,5mm, CF400: 6,5mm

On receipt of a cable sample from the customer, Inotec will determine all necessary dimensions and furnish this data and instructions for the application in a technical information sheet. This free service guarantees the user trouble-free assembly and ensures good product reliability. Small incremental diameters of crimp flanges, crimp ferrules and crimp tools are in stock and assure a speedy delivery and service to our customers.

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S .

Technical information Test set up for screening efficiency according to DIN 47250-6

Vector Network Analyser

Port 1 Port 2

Indicator line ( l=7m )

Measuring line Test object

Indicator line ( l=7m ) Terminating resistance

Absorption pick up

Legend: No. 1: Reference cable No. 2: Inotec metal hood DG09MSX No. 3: Inotec metal hood DG09MSBS No. 4: Best available competitor metal hood No. 5: Metalized plastic hood No. 6: Plastic hood with metal inlay

General notes We reserve the right for technical changes that we consider advisable for reasons of quality improvement, expanded utilization possibilities or production reasons without prior announcement. We are not liable for replacement deliveries of previous designs. The technical values that are specified in the catalogue only refer to the corresponding components and are no assurance of features in user devices, the design of which is not known to us. The verifivication of the appropriate utilization is up to the user. Errors excepted.

P R O F E S S I O N A L Q U A L I T Y F O R P R O F E S S I O N A L A P P L I C AT I O N S