Panel & Joinery Production - November/December'18

Page 1

November/December 2018

NEXTEC 7735 Push with automatic pusher and conveyor belt Tel. 01235 557600 Email. sales@weinig.co.uk www.holzher.co.uk

Contents

November/December Issue 2018 Published by:

Telephone/Fax: E-mail: Website: Publisher: Designer: Printer:

EC Media Services 76 Victoria Avenue Westgate on Sea Kent CT8 8BH +44 (0)20 8366 3331 ernie@p-j-production.com www.p-j-production.com Ernie Hollister Ian Curtis, First Sight Graphics www.firstsightgraphics.com The Magazine Printing Company www.magprint.co.uk

Reproduction of articles: All material appearing in Panel & Joinery Production is strictly copyright, and all rights are reserved. No part of the publication may be copied or transmitted in any form whatsoever, including photocopying, without the prior permission of the publishers. Publishers’ note: The editorial opinions expressed in Panel & Joinery Production are not necessarily those of the publishers, who shall be under no liability with respect to any article published herein. Distribution: Panel & Joinery Production is published six times a year and circulated to designers, individual purchasers and specifiers who are manufacturing within the wood-based panel, board and solid wood industry in the UK and Ireland. Annual subscription is at the following rates, which include postage: UK & N. Ireland Mainland Europe Elsewhere

£18.50 £34.00 £38.00

© Copyright EC Media Services ISSN 2046-4134

Holz-Her – the high quality panel processing machine specialist continue to bring the latest technology and innovations in solid wood and furniture production. See full story p8-9

CONTENTS 2 ............ News 4 ............ Leitz Tooling UK Announces New 150 9001 8-9 ....... Nextec by HolzHer 10-11 .. Homag Revolutionises Production at James Burleigh 12-13 .. Still Going After 25 Years 14 ......... Masterwood – Built To Last 15 ......... SCM Innovation Leader At W18 20 ......... Kündig – Heavily Built And Easy To Use 26-27 .. Woodgrains – Get Creative 34 ......... A Succesful Show For Schelling 37 ......... Peter Sefton Furniture School Stays With Felder 42-43 .. Alphacam Toolpaths Intricate Designs on Viking Pillars 49-51 .. Hero’s Welcome for Gallito MD

SPECIAL FEATURES 15-36... W18/Elements Exhibition 26-30... Decorative Surfaces

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

1

*3/ >F AE&F0.F1<EF*;67EB

F

ollowing the announcement of the Autumn budget Helen Hewitt, CEO, BWF, commented: “We were pleased to see some positive measures which will help smaller businesses offer apprenticeships. The £695m initiative to reduce the cost of apprenticeship training for small businesses will halve the amount they have to contribute from 10% to 5%. UK’s SMEs are pivotal to the success of the apprenticeship scheme and this should go some way to resolving the growing skills gap in our sector and to help boost productivity.

“Delivering a solution to end the UK’s housing crisis has long been on the political agenda and so we welcomed the Chancellor’s promise of a further £500m for the housing infrastructure fund to help build a further 650,000 homes. In addition, he pointed to strategic partnerships with 9 housing associations to “deliver 13,000 homes across England, up to £1bn pounds of British business bank guarantees, to support the revival of SME house builders.” On the surface, tapping into the potential of SME house builders to increase housing stock is a smart move. However, as we pointed out following the Spring statement, a successful housing strategy is not just about increasing supply. The fund now stands at £5.5bn, yet there was still no mention of an allocation to ensure that essential fire safety works required in existing social houses are paid for. So, the question still remains as to who will foot the bill. “In more good news for house building, the importance of investing in our high

2

streets with a £675 million Future High Streets Fund to allow councils to rejuvenate town centres could lead to benefits for members. With the Federation of Master Builders estimating last year that as many as 300,000 to 400,000 new homes alone could be created by making use of empty spaces above shops on our high streets, the Future High Streets Fund could be a further boost for residential accommodation. “The Chancellor pledged to publish a full response into the review of build out rates by Sir Oliver Letwin which concluded that large housebuilders are not engaged in ‘systematic speculative land banking’. We welcome any move to reduce bureaucracy in the planning system and look forward to the Governments response to the recommendations.

Helen Hewitt CEO of the British Woodworking Federation (BWF)

“The collapse of Carillion left many wondering what the impact on subcontractors would be and called for a review of public sector construction contracts. Some clarity came yesterday when it was announced that public private partnerships will soon be no more with PFI and PF2 contracts abolished. Existing contracts under the PFI and PF2 system

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

will be honoured but no new ones will be signed and a “centre of excellence” will be set up to manage the remaining contracts, worth approximately £200bn. However, more clarity is still required around how a new model will work to ensure that the infrastructure this country requires continues to be built.” For further information: Tel: 0844 209 2610 www.bwf.org.uk

THE WORLD’S #1 WOODWORKING CAM SOFTWARE Alphacam Router is an easy-to-use CAD/CAM solution for manufacturers wanting fast, efficient toolpaths and the generation of reliable, machine ready CNC code.

www.alphacam.com

News

"EAB F1DD=AC7F9CCD;C:E>F E&F#80F % F % F ;@=AB( ,@C@7E5ECBF8(>BE5>F8B@C6@?6F2E?BA.A:@BADC

L

eitz Tooling UK achieved ISO 9001:2015 Quality Management Systems Standard Certification following its audit last year. By meeting the rigorous criteria for this standard, Leitz affirms its ability to consistently deliver an effective quality management system and drive continuous improvements to its services and internal processes. This internationally recognised certification is a true testament to Leitz’s dedication to the highest levels of quality management and customer satisfaction, which is at the heart of everything Leitz does. ISO consultant Peter O’Reilly said, “ISO 9001:2015 Quality Management System standard is designed to be a powerful business improvement tool. The newest update was revised to ensure that the standard continued to serve the business community and maintain its relevance in today’s marketplace. Leitz achieved transition to the new version of the standard with zero non-conformance. With previous ISO 9001:2008 certificates

Overall operational efficiency as a result of the Certification will be regularly audited by BSI, the business standards company, to ensure that the standard is maintained.

Customers are increasingly seeing ISO 9001:2015 as a prerequisite, as it shows commitment to professionalism and identifies an organised company structure with effective processes in place. Using suppliers accredited with ISO 9001:2015 helps businesses ensure consistent and good quality products and services, which in turn, returns many business benefits.

Leitz Tooling UK managing director Simon Liddell said, “We are proud to be an early adopter of the updated standard within our industry and that our continued hard work has been recognised. It provides further proof that we are serious about service and high quality we always strive to deliver for our customers.�

For further information: Tel: 01279 454530 Email: salesuk@leitz.org To make purchase online: http://shopuk.leitz.org or download Leitz Tooling’s app for iPhone, iPad or Android from Apple’s App Store or Google Play - search for Leitz.

becoming invalid this September (2018), they are setting a benchmark for their industry.�

-E=4F/D?F-E?DE>F!@A>E>F0)E?F % F9BF1<E 3F+ <A$ABADCF F+=E5ECB>

D

ean Williams, Central England Area Fundraising Manager for Help for Heroes says, “I’d like to thank everyone for the immense support they gave us during the W Exhibition and Elements. The support received from the event organisers, exhibitors and visitors was overwhelming and together we raised ÂŁ1,217 in donations. This is thanks to bucket collections and donations from our amazing Band of Brother

4

craftsmen, sales of desk tidies and tool boxes plus raffles at the show. We’ve also had a huge amount of support for our Phoenix House woodshed and we’ve received offers of new tools, equipment and financial support. A special mention should also be given to Axminster Tools & Machinery for their loan of tools and lathes; Didac Training College and Trend for making and selling desk tidies and toolboxes on behalf of Help for Heroes plus

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

Masterwood UK for raffling off a giant dinosaur at the show.�

People

E&F1E:<CA:@=F8;44D?BF+C7ACEE?F/D?F9=4<@:@5

V

ero Software have appointed Carmen Seitan as a Technical Support Engineer for Alphacam. Carmen brings ten years experience of customer services and support in the engineering industry to her new role, including working for an Alphacam distributor. She has also worked for a CAD company supporting and training customers throughout Europe. Based at the Reading office, she will assist Alphacam users at a time when the software’s direct customer base and

reseller network are both growing. Alphacam Support and Services Manager Marie Cassidy says: “Carmen’s extensive experience both in customer service and support in general, and her knowledge of Alphacam in particular… along with a Masters Degree in Industry Engineering…means she’ll hit the ground running when it comes to giving technical advice to customers.” For further information: Alphacam: www.alphacam.com

Carmen Seitan – Technical Support Engineer for Alphacam

2<@C7EF9BF1<EF3EACA7F1D4

M

r. Wolfgang Pöschl, Chairman of the Management Board of the Weinig Group, has asked for his resignation from his position as Chairman of the Management Board at the end of the year for personal reasons. The Supervisory Board noted this request with regret, but respects Mr. Pöschl's personal reasons. "The Supervisory Board thanks Mr. Pöschl for his excellent work. He has

guided the Weinig Group through the difficult years of the global financial crisis and created the conditions for the successful growth of the Weinig Group. We therefore wish Mr. Pöschl all the best in his new phase of life", said Thomas Bach, Chairman of the Su-pervisory Board. The Supervisory Board has temporarily entrusted the Management Board member responsible for Sales and Marketing,

Gregor Baumbusch, with the task of acting as Chairman of the Management Board.

*9F2D54DCECB>F944DACB>F A: F2D?=EBBF9>F2<AE. + E:;BA)EF0..A:E?F 2+0

B

A announced the appointment of Nick Corlett as CEO of BA Components and BA Clic Components with founders Brian & Kieran MacCracken moving to non-executive director roles. Nick, who joined the BA group in December 2017, brings a wealth of experience to the role having previously held senior management roles at Nobia AB and Howdens Joinery – two of Europe’s largest kitchen players. This is a key leadership appointment following the investment partnership with H2 Equity partners who took a majority shareholding in BA in August 2017. Brian McCracken officially steps down from his current role as managing director

and takes up the role of non-executive director. Kieran McCracken also steps down from his director’s active role & also takes the role of a non-executive director. Both will continue to be members of the BA board. Brian commented “After 28 years of starting & steering the business along with Kieran and a great management team through many changes it is with great pride that I pass the baton to Nick to take and lead BA on the next steps of our journey. Nick’s previous experience & working with him in his COO role for 9 months now has given us valuable time together to explore all parts of the business. Nick is now firmly ready to take the challenge on. Both Kieran and I support and wish Nick the best for the new role and times ahead”.

For further information: Tel: 028 8676 4600 www.byba.co.uk

Nick Corlett, appointed Chief Executive Officer at BA Components

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

5

Events

04ECF-D;>EF8;::E>>F C6E?4AC> + 4@C>ADCF8B?@BE7(F9BF9

B

uilding on the success of previous events, the latest AXYZ International Open House held at the company’s main UK facility in Telford was attended by a larger than expected number of existing and potential new customers. They represented a diverse range of industries in which CNC routing/cutting is an essential production requirement and for which AXYZ International remains a preferred supplier. Senior management personnel and members of the AXYZ technical team were in attendance to demonstrate the latest advances in CNC routing, cutting and engraving technology embodied in the company’s primary AXYZ and Pacer series of machines. These included the latest version of the hybrid Trident combined routing and

knife-cutting system that has enjoyed huge success by enabling AXYZ customers to diversify into new markets and create vital additional revenue streams. A particular attraction was a new waterjet cutting machine that is now being stocked and distributed in the UK by AXYZ International. It follows acquisition by the parent company in Canada of US-based WARDJet, a company that has for many years specialised in and been a pioneering influence on the evolution of waterjet cutting technology. The importance of this development was highlighted by the presence at the event of Richard Ward, cofounder of WARDJet, who provided a wealth of information on the benefits of waterjet cutting and how it complements and expands the capabilities of companies currently using traditional CNC routing/cutting systems.

UK Managing Director of AXYZ International, Mark Sweeney commented: “Entry into the waterjet cutting sector was a logical step to providing a wider choice of machining solutions and in particular those that meet the requirements of customers using materials which traditional CNC routing/cutting systems are unable to process effectively.� UK-based Vice President (Market Development), Robert Marshall added: “The synergy of the two companies will greatly enhance AXYZ International’s footprint in a wider range of industries, adding some 100 experienced employees to the combined workforce and underpinning our plans for further expansion.� For further information: Tel: 01952 291600 www.axyz.co.uk

The AXYZ International Open House was attended by a larger than expected number of existing and potential new customers

6

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

Events

#C1E:<F % F3EACA7F8EB>F2D;?>E /D?F-@CD)E?F3AB<F#CCD)@BADC>

H

alf a year before LIGNA, Weinig gave a foretaste of what’s to come at its InTech in-house exhibition. With two world premieres and many further developments, the world market leader for solid wood processing gave a highly impressive review in Tauberbischofsheim. „In Hanover, we will make another big leap with further innovations in all product areas,â€? promised CEO Wolfgang PĂśschl to over 30 trade journalists who attended the traditional Weinig press conference on the day before InTech. Automation and digitization were the main topics of the in-house exhibition. Technically, an IT cockpit demonstrated the company’s rapid expansion of its Central System Control technology. “The roll-out of this competence to the entire Group is progressing rapidly,â€? says Gregor Baumbusch, Chief Sales and Marketing Officer. In organizational terms, Weinig is further strengthening the newly created “Automa-tion & Digital Businessâ€? unit through personnel and integrative measures. In the field of planing and profiling, the 1000 visitors from 35 countries were able to experience the new Powermat 3000 for the first time at InTech. The machine sets standards with its ease of operation, new jointing technology and monitoring connectivity. The launch of the Powermat 700 Blackline at InTech also marked the start of an attractive, limited special edition. The particularly well-equipped machine is intended above all to convince customers who have not yet been able to decide to convert their production to the current Weinig generation. A world novelty that has received much attention at InTech comes from the product

Plenty of innovations at InTech: The new Powermat 3000 was one of the attrac-tions of the international Weinig in-house exhibition.

unit Windows. The Conturex Artis is positioned below the previous Compact entry-level model, but has added technical value. The “RePos easy� extension system for the Powergrip clamping table, for which a patent has been filed, is outstanding in this respect. “A flexible, high-performance machine for smaller companies as an answer to the consolidation process in the window market,� said Karlheinz Moldan, head of the product unit Windows, at the press conference. Another Conturex evo-lution stage will be presented at LIGNA 2019. In addition to a total of 40 exhibits, the growing Weinig project business was particularly in the spotlight of the audience. Several examples of system solutions were shown, including the component of a complex barrel stave system and the cutting area of a parquet production line

with robot integration. Representing Weinig’s expertise in timber construction was a CLT system for the production of lamel-lae. A program of lectures that changed daily rounded off the range of products presented at InTech. The mix of live demos and practiceoriented information once again convinced the expert visitors in 2018. A satisfied Wolfgang PĂśschl saw the concept of InTech con-firmed: “The heart of solid wood processing beats in Tauberbischofsheim,â€? said the CEO. For further information: Tel: +49 93 41/86-0, Email: e-mail info@weinig.com www.weinig.com

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

7

Profile

E BE:F*(F-D= -E?F F1<EF2D54=EBE @: @7EF/D?F D;?F8A54=E>BF2 2F8D=;BADC

H

olz-Her’s Nextec furniture solution has it all. It is the complete package, comprising machine and specially designed, craftsman-friendly software. Weinig - the technology leader in standard machines for planing and profiling, and sister company Holz-her - the high-quality panel processing machine specialist, continue to bring the latest technology and innovations in solid wood and furniture production. Focused on simplicity, ease of

use, precision and reliability, Nextec is Holz-Her’s latest furniture production solution. With a few simple clicks and the push of a button, Nextec creates and labels each component for your selected cabinet. Hit

the ground running without programming; choose from up to 300 cabinets from Nextec’s intuitive Cabinet Select software, decide how many you

want, select the material and your connection hardware and you are ready to go. Modifying or customising any item in the library, or even adding your own cabinet is just as simple. The software is designed to enable people who are not skilled in programming to produce a piece of furniture, or even an entire kitchen, easily and quickly, and you can start manufacture from the first day the machine arrives.

Uniquely, spoil board doesn't need to be removed when using pods

8

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

A key feature in making your panel processing more efficient is Holz-Her’s DirectCut. This laser-supported high-speed cutting can turn material remnants into valuable furniture components. The optional two-line laser enables an operator to easily cut one-off pieces to your chosen size, without any programming.

Profile

Operating just like an automated panel saw, DirectCut gives genuine value to your otherwise wasted off-cuts. DirectCut enables useful table saw functions, potentially saving you precious floor space and costs. Every machine and technology solution from the Weinig Group comes with reliability, quality assurance, after-sales customer support as standard. For full details contact 01235 557600, email sales@weinig.co.uk or visit their the brand new Weinig Expo UK - Innovation Centre for Manufacturing Excellence in Abingdon. Paul Nightingale, Holz-Her’s national sales manager explains, “If you are controlling everything from the machine, then the Nextec concept includes the machine, Cabinet Select and Nextec Warehouse software. If you need more flexibility, the our office-based Nextec package, Cabinet Control Pro give you the invaluable ability to design away from the workshop.” Holz-Her offers several machine options in its Nextec package. The smallest is the Nextec 7705, available in two widths (1560mm and 2200mm) and three lengths up to 6250mm, or the Nextec 7735 Push offers the flexibility of 5-axis machining. For further information: www.holzher.co.uk

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

9

Case Study

-0,9'F*,'F %%F2 2F!E)D=;BADCA>E> ?D6;:BADCF9BF @5E>F*;?=EA7<

J

ames Burleigh has been making furniture for over 30 years. In 2002 he set up his eponymous limited company to design and produce a signature collection of tables, benches and stools that are visually appealing, strong and durable. Based in north London, James Burleigh and his 17 employees have created a business with a turnover of around £2m from their 7,500 sq. ft. facility. “Our business really took-off about five years ago,” explains Burleigh. He continues, “The profound change in the way offices are set-up has created a demand for more versatile furniture. Companies are looking for more flexible, adaptable solutions that reflect the culture and ethos of each specific setting.”

knocking down a wall we could realise our goal of adding a CNC to our machine portfolio and I knew it was the right decision for the future development of the business. “Having had the need for a CNC in the back of my mind for some time, I had already done quite a bit of research on suitable brands in the market. Before drawing up a short list, however, we visited the UK’s major woodworking show W16, where we were able to see all the main manufacturers under one roof. Prior to the show we’d been scanning the woodworking trade press to gather as much information as possible to aid us in the decision-making process.”

Labour intensive hand routing “As our business grew, we were doing more and more hand routing which was not only time consuming, but also was demanding ever-increasing floor space. Because of this, I’d been thinking about investing in a CNC machine for at least a couple of years; the problem was that we just didn’t have the space to fit one in.

“The opportunity came when the unit next door became available. It was always going to be a tight squeeze, but by

10

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

Seeing is believing “In the end it came down to two companies, one German and the other Italian, both of which produced quality machinery. What swung it HOMAG’s way was the professional pre-sales service and the product demonstrations they arranged for us.

Case Study

“Roger Wilks, HOMAG’s area sales manager at the time, had been answering all our questions over the previous two years, yet never once did he try to pressurise us into making a purchase. As our interest piqued, he arranged for us to visit a couple of manufacturing facilities in the UK which were already using a similar CNC. “The clincher for us, however, was when we were invited out to HOMAG’s manufacturing plant in Germany. They asked us to bring some of our component parts to be machined on the BMG 311 so we could judge for ourselves the performance of the machine. ”The results were amazing. I was staggered at not only how quickly the machine could process the parts, but also the superb quality of the finished items.” Price – important, but not the governing factor “Whilst price is always a significant question when investing in such advanced machinery, for us it wasn’t the governing factor. Far more important was the durable build quality of the HOMAG BMG 311 and the fact that it could reliably produce high quality, precision parts time after time.

“Once the order had been placed, HOMAG met every deadline that was promised and the machine was installed smoothly within two days. The HOMAG engineers trained our staff on site and we also sent three of them up to Castle Donington for more comprehensive training on the woodWOP software.” A production revolution “The BMG 311 has completely amazed us. It is so incredible to see what it can do; it has entirely fulfilled our expectations. I would estimate that we are benefitting from a 30 to 40 per cent increase in capacity and although the footprint of the machine is significant, it still occupies far less space than that taken up by the old manual routers. “The CNC has reduced the number of hours we have to work, significantly decreasing the need for overtime. As a consequence, our workforce is far less stressed and we have been able to move workers to more productive areas of the shop floor.”

enabled us to introduce a new product made from all our laminate and wood offcuts. This latest addition to our range, a small side table, will be launched in February at the Stockholm Furniture Fair. “We are delighted with our investment in this HOMAG BMG 311 CNC. It has amazed us in every way and will likely pay for itself within 12 - 18 months which is impressive indeed. The people at HOMAG are all very professional, the machine demonstration we had in Germany convinced us to purchase the CNC and the installation was beautifully executed. From day one, the machine has transformed our manufacturing processes and delivers first class results time after time. We couldn’t be more delighted,” concludes James Burleigh.

If you would like more information or a demonstration of the latest HOMAG CNCs or other machinery and software please contact Adele Hunt at HOMAG UK: Tel: 01332 856424.

Bringing benefits across the board “As a commercial concern, we’re extremely committed to the protection of the world’s resources and environment. To this end, the HOMAG BMG 311 is doing its bit to help. Not only does having one CNC machine instead of ten hand routers give us more efficient dust extraction and therefore cleaner air, but also it has

The Venture BMG 311 CNC machining centre

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

11

Profile

*;A=BF1DF"@>B 8BA==F'DAC7F8B?DC7F9.BE?F F E@?> It’s 25 years since Biesse UK was founded and throughout the last quarter of a century, Steve Bulmer has remained a constant presence at the machinery manufacturer’s Daventry headquarters. Helping to establish the firm when it was set up in 1993 as a UK subsidiary of the Italian Biesse Group, Steve began as Sales Manager then became Sales Director, before taking up the position of Managing Director in 2009, a post he still holds today.

S

teve’s trajectory could be said to have mirrored the fortunes of the company itself; starting with just three employees, it doubled its turnover in the first two years and now Biesse UK boasts a turnover of ÂŁ30m+ and employs 100 members of staff. As Biesse UK celebrates its milestone anniversary, Steve reveals the ‘four Ps’ that have helped him to sustain a successful business – people, products, partnerships and progress. People power Behind every successful business is a team of great people and Biesse UK is no exception. As well as Steve, another of the original three employees is still at the heart of the firm; John Adamson is now the Service Manager for the glass and stone division. This commitment and loyalty is not unusual within Biesse. Despite its global reach – the Italian parent company has 40 subsidiaries – at its heart, it’s still a family firm and operates with a ‘one team’ mentality. “We describe ourselves as ‘glocal’ – a global company operating at a local level,â€? explains Steve. But like many manufacturing firms, retaining and recruiting good talent can be a struggle. “The biggest challenge facing the engineering industry today is the skills shortage,â€? acknowledges Steve. “Technician skills are in particularly high demand, not least because technology is moving at such a rapid pace – it’s now less about mechanical competence and more about software and electronics. To fill the gap, we recruit a regular stream of junior

12

technicians, providing them with ongoing in-house training to enhance their skills.� Developing a team is something that Steve feels passionately about. “The thing of which I’m most proud during my 25 years at Biesse is seeing the team around me grow,� he states. “The value of our company lies not in the bricks and mortar, but in our staff. People matter.� Premium products While good people are crucial, a good offering has also been central to Biesse’s success. The company’s product range has stood the test of time because it delivers what customers need – high quality, reliable and flexible machinery at a competitive price point. “Machinery is an expensive investment so equipment that can adapt according to demand is really important,� says Steve. “Whether the client is a nationwide manufacturer or a regional SME, it’s essential that they can offer their customers the latest industry trends, and these can change frequently.� Like people, machinery is an investment but Steve has noticed that Biesse’s clients are now less concerned with initial purchase price and are more aware of total cost of ownership. “Today’s customers understand the importance of efficiency and capability,� he reveals. “The overall quality/cost/performance ratio is now key. Our machines offer fantastic value for money – they’re high quality, well equipped, offer the latest technology and are built to last.�

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

Steve Bulmer MD Biesse UK

This is no empty statement: hundreds of their machines are still in operation in the UK more than 20 years after they were first installed. In fact, the company is so certain of the reliability of its machines that in 2011 it introduced an industry first – its Total Care five-year warranty and maintenance programme, which comes as standard on all core products. “We’re still the only company in our sector to offer this,� says Steve. “It sets us apart from our competitors and provides our customers with a clear cost of ownership.� Perfect partnerships Prioritising customers’ needs has clearly paid dividends. Biesse UK is rightly proud of the fact that four of its original clients are still with them today and Steve believes these partnerships have reaped mutual benefits. “Decorative Panels, The Richmond Cabinet Company, BA Components and Rixonway Kitchens have all been with us from the beginning,� he reveals. “They’re now major industry

Profile

Biesse UK’s showroom and offices in Daventry, Northants

influencers but in the early days they were small firms, just like us. Our support has enabled them to grow and likewise, their custom has been instrumental in our success.” “Over the last 25 years, our DNA has remained the same; from day one, our focus has been on building relationships, not just selling machines,” Steve adds. “It’s a small industry and word travels fast. Despite the investment required to purchase a machine, we’ve received continuous repeat business – as companies have evolved, moved into new sectors, increased their output and diversified to meet changing consumer demands, they’ve required new solutions. Being considered a consultative supplier, we find customers continually request advice and support that they may not find elsewhere.” Prioritising progress In fact, as their customers’ demands have altered, Biesse UK has not just followed suit but has in fact helped drive industry change. “The Biesse Group is known for innovation; over 300 people are involved in our R&D activities and customers often visit our UK Technical Centre in Daventry for trials and testing of the latest technology,” says Steve. “The fact that our parent

company is Italian is also a benefit for our customers. Italian kitchen and home design is a few years in front of the UK, which means that we’re ahead of the curve domestically in terms of upcoming design trends and manufacturing methods. Over the 25 years, these insights have made an impact on the industry thanks to early adopters.” Biesse’s product range has expanded significantly in recent years. Although originally a manufacturer of Rover machining centres, Techno drilling machines and Selco beam saws that are still synonymous with Biesse today, the portfolio now includes innovations such as: Skipper, the first machine to offer simultaneous machining and drilling of two panels; a twin pusher solution available on the current range of Selco saws which delivers payback within just one year; Viet Opera R, a robotised sanding machine; and Nextstep, a flexible cutting centre which offers ‘batch one’ just in time production. No discussion around progress would be complete without mention of the 4th Industrial Revolution, however. The digital revolution has been the biggest change to happen in manufacturing during Biesse UK’s lifetime but the company has kept pace. “Our IoT platform SOPHIA connects

us to our customer’s machines 24/7 so we can proactively monitor their condition, check component parts, and take preventative action as necessary to minimise downtime and faults,” explains Steve. “It also allows customers to monitor OEE and machine performance from their smartphone or tablet, and receive an alert if anything unexpected occurs. It includes an e-parts online portal too, and we’re continually expanding its functionality. We’re only at the start of the digital journey but technology is already making things easier for our customers.” Promising plans So, what do the coming years hold for Biesse UK? “Brexit may bring some challenges, but overall, I feel the market will remain buoyant,” states Steve. “Following our acquisition of boutique advanced material machine manufacturer Uniteam, we’ve industrialised their product range and now have a great offering for composite materials, such as carbon fibres and resin – this has the potential to be an even bigger market for us than wood. Our next ambitious UK business plan is well underway and we’re targeting further growth.” For further information: www.biessegroup.com

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

13

Review

1<EF3F+ <A$ABADCF F+=E5ECB>F % F 1<EF!E)AE&F This year’s W Exhibition and sister show, Elements, have been hailed a huge success by visitors ad exhibitors alike. With 9,200 people attending the UK’s only woodworking machinery and materials exhibition and dedicated furniture components show, organizers have seen a 4% increase in visitor numbers this year. This, along with a large number of overseas visitors from Europe and further afield, has confirmed the show’s status as being a must-attend event for the furniture design and manufacturing industry. The four-day event, which will move to hall 18, 19 and 20 in 2020, due to increased demand in stand space, saw a plethora of new products being introduced at the show.

,@>BE?&DD6F F*;A=BF1DF"@>B

A

fter many months of hard work and organisation the 2018 W Exhibition has been and gone for another 24 months. Masterwood GB would like to thank everyone who made it possible, including Dimensions, Fercell, Print Monster, and all our dedicated staff and technicians. Our biggest thanks go to all those who visited

the stand to look at new machines and software, plus the many existing Masterwood customers who came along to tell us how their CNC’s are still working every week, even though some of these machines are now over 20 years old. Masterwood, built to last. The new Masterwood “Made In Italy� look was reflected on the stand with clear viewing panels allowing great views of the machine demonstrations from all angles. Featured on the stand was a Project 485L, a full 5 axis pod and rail CNC which was producing a “Masterwood Trophy� with intricate carvings of the world engraved along with a dedication to Birmingham. This showed the delicate and smooth movements of the 5 axis to its full potential and drew in a good crowd of viewers each time it was running.

Masterwood stand prior to opening

Winner of Dino with Help For Heroes

14

Accompanying the 5 axis CNC was a MW1538M, a heavy duty “nesting� machine, which was running a nested “dinosaur�. The finished product became the centre of attraction, once our technicians found the correct way to assemble it, and was in great demand. The machining showed how intricate and small parts could be machined to high accuracy so that each piece slid together with the correct fix. Finally we had a Project TF100-2 CNC drilling

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

The ‘Masterwood Trophy’ produced at W18 on the 5-axis Project 485L CNC machining centre

machine on the stand, this was fitted with a full vertical & horizontal drilling head, plus a router with automatic tool changing. Various demonstrations were run on this machine showing the full range of possible operations of drilling and routering. The most popular demonstration was the picture panels that were vee carved to look like famous landmarks or film stars, these were taken from photos and generated into machine programmes in a matter of minutes. All the demonstrations were programmed with Master 3D, Masterwood’s own software for 3, 4, and 5 axis machining, showing how quick and easy it is to turn complicated work into programmes for todays, and yesterday’s, CNC’s. With so much demand for our “dinosaurs� we decided to donate them to “Help For Heroes� who took donations and drew a winner each day. We thank everyone who donated to this great cause and trust that the winners have given the dinosaurs a good home. For further information: Email: office@masterwoodgb.co.uk www.masterwood.com

Review

82,F#CCD)@BADCF"E@6E?F9BF3%

S

CM celebrated W18 by featuring innovative technologies and highly specialised training. The Italian Group, a long-standing, reliable partner for the entire woodworking industry, has been one of the main attractions at the event The show confirmed once again SCM’s leading role in Italy and in Europe, not only for its widest international range of showcased industry-specific technological products, but also for its unique ability to innovate, opening the way to future scenarios in woodworking.

“Work simple. Work digital” was the concept underlying all SCM communication at the exhibition, the leitmotif of all the technological and digital innovations that were introduced. W18 visitors were very interested by the Maestro Digital Systems platform and, in particular, the innovative IoT solution of SCM Maestro connect which, in response to Industry 4.0 requirements, makes the most of the potential of the "Internet of Things" concept to create a system for collecting and analysing data from SCM machines, able to increasingly monitor and optimise production processes, offering on the one hand full control of

production performance by the customer and, on the other hand, a number of microservices such as prompt, smart maintenance and optimised spare part management. Among the most appreciated technologies, the Morbidelli CNC machining centres for drilling, routing and edgebanding, the Accord and Balestrini housing range, the Gabbiani S among SCM cutting options, Olimpic and Stefani edge banders, the Dmc sanding solutions, joinery machines starting from L’invincibile and the different surface finishing solutions by Superfici. The attention of our visitors has been highly focused on Edgebanding, CNC Routing and Drilling technologies, with on the stand purchases of several machines by existing customers, that have made the most of the available choice for a quick upgrade of their production facilities. Great interest has also been placed on the Gabbiani S beam saw with Maestro Optimizer, FlexCut panel handling solution and SawSet rapid set up device for scorer alignment. The imposing presence of Elmag Compact 3 spraying solution was not missed either, offering flexibility at an incredibly competitive price

to medium size furniture manufacturers. On the first day the attendance of new smaller customers, many of which were from Ireland, was noticeable for both classical machines and advanced technologies. The following days have seen a large qualified group of existing and new customers making the most of their local area sales manager, service engineers and Italian product specialist available on the stand to get in depth presentations and demonstrations of the equipment on show for windows, doors and panel manufacturing. The choice of presenting a selected array of equipment and State of the Art in IoT and Industry 4.0 Digital Solutions has helped all visitors to understand how only a handful of competent suppliers can offer not only the latest versions of their mechanical and electronic assemblies, but have the competence and resources to develop the digital aspect of our offering to help customers develop and prosper in a very competitive market. For further information: Tel: 0115 9770044 Email: scmgroupuk@scmgroup.com www.scmgroup.com

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

15

Review

0< F3<@BF9F8<D& Following the successful format adopted two years ago, the DCS Group was once again represented at W18 by Dust Control Systems Ltd, Ecogate Ltd and Gallito Ltd; underlining the group’s capacity to provide the UK woodworking industry with a ‘One Stop Source’ for dust and fume extraction products and services.

O

ver the last 2 years the DCS Group has continued to expand production at both its Dewsbury headquarters and at the Group’s manufacturing facility at Thorp Arch, near Wetherby. In 2016, Gallito announced the launch of its FastClip Ductwork System and production of this high-quality clip-fit ductwork, and associated accessories, now occupies around half of the 3,000 sq. metres of manufacturing space; alongside the company’s facilities for fabrication of dry filter and water wash spray booths, conveying systems, drying and curing ovens, as well as design and installation of bespoke turnkey finishing systems.

Mark Carson, Gallito’s Managing Director since January this year, has been instrumental in the company’s expansion since joining the company in 2017. “At Gallito, traditional metalworking skills are employed hand-in-hand with advanced laser cutting technology and automated machinery”, says Mark Carson, “and we have the capacity to manufacture high quality products, in a range of materials, to just about any shape and size… W18 provided the ideal opportunity to showcase our manufacturing skills, across a range of materials and finishes, as well as being able to demonstrate our in-house design capabilities.” The DCS Group stand was also host to extraction equipment specialist Schuko – Dust Control Systems Ltd is the exclusive distributor for the German manufacturer’s products in the UK and visitors to W18 were able to check out the latest developments in extraction technology with the help of a

16

DCS Group managing director, Philip Oldfield (centre), with the cast of fellow directors and sales team at the close of an outstanding performance at W18.

scaled-down replica filter unit. Recentlyappointed Sales Director for DCS, Andy Hives, remarked: “Being able to view firsthand the advanced technologies at work inside a Schuko filter unit was quite enlightening for our potential customers at the show… not easy to achieve with a telephone enquiry, or even on a site visit.” Also on display for the first time in the UK was the new Schuko VALDI which, with a footprint of just 2m x 2m and multiple build and waste collection options, is raising the bar for compact filter design and construction. Ecogate Ltd provided W18 visitors with another practical demonstration of the

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

ECOGATE® ‘on-demand’ extraction optimisation technology; clearly showing how this worldwide-proven system can drastically reduce electricity consumed by an extraction system. Ecogate was first seen in the UK at W10, but the 2018 demo featured the new generation Ecogate greenBOX NXT controller which allows control of up to 32 Ecogates from a smartphone or other internet-connected device. Chris Oldfield, Ecogate’s Managing Director, commented: “As well as being able to explain the significant benefits of the Ecogate system to potential end users, W18 also gave us the chance to meet with likeminded established business owners, from allied trades, to discuss the ongoing

Review

development of our network of authorised Ecogate ‘introducers’, resellers and installers.” The general consensus from DCS Group company directors was that W18 had lived up to all their expectations. “W18 had been a much-anticipated show,” says Andy Hives, “and we were not disappointed; it was a well-attended show, with a reassuringly positive vibe around the halls, and we were pleased with the flow of visitors to our stand – UK-based in the main, but also a significant representation from Irish woodworking manufacturers. The level of enquiries for the Group was up on 2016 – in quality as well as numbers – and we are currently in the process of contacting everyone who took the trouble

to come and chat with us.” In conclusion, DCS Managing Director, Philip Oldfield, commented: “I thought our stand looked great – a very professional presentation and a credit to our design and installation team who have worked tirelessly on this over recent months. Only time will tell if our attendance at W18 generates sufficient additional turnover to have made it worthwhile but, after our initial review of the enquiries received over the 4 days, we are optimistic that prospective sales revenue could be in the region of 10 times our spend on the show.” Mr Oldfield also confirmed that he had booked a similar space again for the exhibition in 2020 but, if you didn’t get chance to visit the DCS Group stand at W Exhibition check out the new group

websites at: www.DCSlimited.co.uk, www.ecogate.co.uk and www.gallito.co.uk.

For further information: Dust Control Systems Ltd Tel: 0800 040 7116 www.DCSlimited.co.uk Ecogate Ltd Tel: 01924 566770 www.ecogate.co.uk Gallito Ltd Tel: 01937 844698 www.gallito.co.uk

Highlights from DCS Group’s performance at W Exhibition... for another chance to see what it was all about, visit: https://my.matterport.com/show/?m=ffrifFvicJH

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

17

Review

9F'?E@BF8<D&F.D?F0 ,E@?@

T

he W18 exhibition proved to be highly successful for J & C O'Meara Woodworking Machinery Ltd. The constant stream of visitors to the stand included both existing customers and new potential customers, with a significant number of quality enquiries received during the four day show. The new CNC range from AES proved particularly popular with visitors. On show was an example of the heavy duty, high speed nesting machine the AES Extreme 1632 with a working area of 3200mm x 1,600 mm. This machine was also fitted with the HSD boring unit having 10 drills, a 12-position rotary tool changer and automatic bed cleaning. The Extreme series is available with different bed sizes and as a fully automated ‘Line’ machine. On display next to the Extreme was one of the AES Vega Evo machines which is ideal for both furniture makers and joinery companies alike. This machine is of pod and rail design, has an 8-position linear tool changer and has a dedicated double ended horizontal router head to allow mortising for door locks and recessing for hinges. Again, the machine comes complete with Alphacam CAD/CAM software along with easy to use macros written by AES for easy ‘one off’ programming for processing cabinets and doors. The AES Extreme and Vega CNC machines are designed for optimum precision, productivity and reliability. All machines come complete with Osai CNC with 17” colour TFT screen and centralised lubrication. All axes are controlled by state of the art servo motors and the machines come with automatic tool offset. Easy referencing is available with reference pistons, and all machines come equipped with Alphacam CAD/CAM operating software (Alphacam Essential 2D). The x-axis speed and y-axis speed are both 70 m/min for rapid positioning. The z-axis speed is 20 m/min and the z-axis travel is 200 mm. The router motor is 9 kW (12 hp) and the router speed is 24,000 rpm maximum. Options include increased vacuum; rotary tool changer; auto labelling system with alignment; aggregate heads; and C 18

axis head. “We knew the AES products would be well received but were still very surprised by the level of interest. On hand, we had technical representatives from AES along with our Software and Applications Engineer to discuss customer requirements. We believe there is quite a gap in the market where AES fit perfectly,” said Carl O'Meara, managing director of J & C O'Meara. The established Genisis machines also attracted attention. As always, the panel saw range proved popular, especially the Genisis XC compact machine which has a sliding table length of 1,900 mm, offers saw blade tilt of 45°, a cutting width of 1,000 mm, a powerful 7.5Hp motor and a maximum saw diameter of 400mm. The raise and lower of the blade is motorised and this machine is also available as a full size panel saw with 3200mm sliding table and 1300mm rip. Next to the Genisis XC was an example of the Genisis X2 which is a heavy-duty full-size machine having all motorised movements to the main blade and scorer and fitted with the optional digital displays to both cross cut fence and rip fence. This machine was also equipped with the control panel mounted at eye level and additional start/stop on the end of the sliding table. “The sliding table panel saw has always been one of our best-selling machines with around 150 installations of the Genisis machines throughout the UK. The machines are constructed to give long term accuracy and durability even in the busiest of workshops,” said Carl O'Meara. Also popular and on display was an example of the traditional style briquette machine. “We introduced this series of briquetting machines over 10 years ago and have many installations throughout the UK,” said Carl. “There are 15 models in the range and from our experience, we can offer good sound advice to ensure the correct model is supplied for the correct application. Briquetters can be considered an essential for any workshop looking to manage the volume of its wood waste. They convert what is otherwise a waste product into a useable

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

Carl O’Meara and the team

product reducing heating costs as well as landfill costs and can of course provide the source for an additional income.” Installations have included a number of machines which have been sited directly below dust extraction units hence eliminating the handling of the waste. Other installations have included shop fit companies who were looking to compact MDF dust, recycling companies processing paper, cardboard as well as shavings and even a shoe maker who wanted to compact leather dust. All the machines are equipped with a Siemens colour touch screen and have sensor in the hopper to allow the machines to work in automatic mode. “The briquette machines have always been a steady selling machine and as with all machines, it is important to match the correct machine to the correct application. A number of points to consider including volume of waste being produced, the type of material to be processed, how the waste will be introduced into a machine and how the briquettes will be used,” said Carl. Summing up, Carl added, “The W18 exhibition was by far our busiest exhibition to date. We took orders at the show and have sold machines since the show. The level of interest and amount of enquiries have far surpassed any expectations and have been far greater than any other show.” For further information: Tel: 01704 893109 Email: info@ukwoodworkingmachinery.co.uk www.ukwoodworkingmachinery.co.uk

DMC EUROSYS STEM

HEA AV A VY DUTY SANDERS SANDER RS DELIVERING PERFECT FINISH FINIS SH DMC Eurosystem is the new Heavy Duty modular sander providing the UK U market with the most advanced technological solutions for calibrating and sanding. Its modularity alloows a great number of possible configurations, from versatile and flexible, to highly customized, for solving specific application problems. Excellent finishing results are obtained when machining either solid woood components or MDF panels, also if laminated, veneered or painted (opaque or high gloss). This is thanks to the wide range of units (Cross-Belt, Calibrating Roller, Saanding Roller, Superfinishing Pad) that are available within the DMC Eurosystem options. DMC Eurosystem m has the perfect combination of heavy duty rollers followed by super-sensitive EPICS electronic sectional p pads to deliver the best finish you have ever achieved.

SCM Group UK 9770044 - scmgroupuk@scmgroup.com - www.scmwood.com Tel. +44(0)115 9

Review

C6A7F F-E@)A=(F*;A=BF9C6F+@>(F1DF >E

T

he range of wide belt and edge sanding machines from KĂźndig UK Ltd on display at W18 proved to be exceptionally popular with visitors. Wide belt sanders were represented by both the Premium and Brilliant ranges. All KĂźndig wide belt sanders are constant passline machines, with the sanding group raising and lowering to the desired thickness rather than the workpiece. The sanders are available in working widths of 1,100 mm, 1,350 mm and 1,600 mm. The Premium range can be supplied with one to three sanding belts. The first head is a calibration roller, and in a two-head machine, such as that on display at W18, the second head was a sanding pad for joinery, with an electronic sanding pad for joinery and veneers available as an option. The KĂźndig Premium sanders have a host of options to offer even more versatility, including combinations of rollers and pads as well as the option of a cutterblock, for jointed panels where there are strong glue lines. The Brilliant range of KĂźndig sanders offer even more options. In addition to the head configurations available for the Premium range, there are additional options for electronic sanding pads for the sanding of veneers and higher sensitivity electronic sanding pads for the sanding of lacquers. Machines can be provided with multiple sanding heads as well as top and bottom sanding line. At least one of the sanding heads in a Brilliant machine is positioned at an oblique angle, usually the last one. Oblique sanding, developed by KĂźndig, has been shown by KĂźndig to produce an exceptionally high quality finish, and this is again reflected in the comments that companies using these sanders have provided to this magazine. Sanding belts are of course always supplied to end users in perfect condition, but over time tiny flaws may develop. These can be transferred to the workpiece in the same way that track lines used to appear on fax machines. By orienting the oblique sanding head at a slight angle to the other heads, so it is not perpendicular to the direction of travel, the oblique sanding method obviates 20

Images by kind permission of John Legg

this problem. With surfaces such as veneers and lacquers, this can be a significant advantage. “We were joined by Mr Thomas Tenburg from KĂźndig (Germany) who performed a number of demonstrations throughout the show,â€? said KĂźndig UK's Carl O'Meara. “The part where we have a purposely damaged sanding belt and show the difference between traditional ‘straight line’ sanding which shows the defect as opposed to oblique sanding giving a perfect finish always amazes people, especially those that have a constant struggle with their existing straight line sanders.â€? Also popular were the edge sanders, represented on the stand by the Uniq model. These edge sanding machines are used both for solid wood and veneered edges. The oscillation of the abrasive is programmable to optimise the use of the sanding belt and the whole sanding unit can tilt allowing the sanding of a bevel edge whilst keeping the workpiece flat on the cast iron table. The Uniq model comes with many advantages. A heavy cast iron work table is provided on one side for solid wood sanding, and a similar table is provided for veneer sanding on the other side, the two tables being stepped in height to allow both sides to be worked simultaneously whilst using different parts of the abrasive. Motorised height adjustment and tilting of the abrasive belt is provided as standard,

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

therefore no adjustment of the working table is required. Mechanical inclination of up to 45° without resetting of the tables, a patented feature, is included as standard. The oscillation stroke is programmable from 10 mm to 90 mm. Dust extraction is provided by two suction caps. The belt width is 150200 mm, and the belt length is 2,000 mm. The working level is approximately 830 mm on the solid sanding side and 900 mm on the veneer sanding side. The floor space required for the Uniq model is 1,150 x 800 mm. “The edge sanders have always been met with a warm welcome into any workshop with a common report being that it ends up being one of the most used machines,â€? said Carl. “In particular, we are seeing an increase of sales of the Uniq-S which has an integrated feed system and therefore brings automation to what is otherwise a time consuming and somewhat tedious process.â€? Carl concluded: “It is always a pleasure to greet existing users and meet potential new users alike. Several customers commented on how heavily built and easy to use our machines are and for those who saw the Brilliant in action, they were totally amazed at the finish, even using a purposely damaged sanding belt.â€? For further information: Tel: 0845 833 0565 Email: sales@kundig.co.uk www.kundig.co.uk

Review

*AE>>E >F04E?@F!F3AC>F+=E5ECB>FD. #CCD)@BADCF9&@?6

L

eading woodworking machinery manufacturer, Biesse UK, has won an Elements of Innovation Award for its unique Opera R sanding machine at this year’s W Exhibition and Elements. Part of the company’s new ‘Automaction’ concept, which brings automated, interconnected production manufacturing processes to the woodworking industry, the new Opera R has been designed to offer a greater sanding consistency and a higher continuity of output on flat panels and shaker doors. Controlled via a 15-inch touch screen, the new Opera R has succeeded in reproducing sanding processes that were previously only achievable through manual methods. This has resulted in the elimination of human error, reduced production costs and increased efficiency, leading to greater productivity. Giacomo Mariotti, Product Area Manager for Biesse says, “This machine is an industry first and we believe it will revolutionise the way the industry works. Automation has huge potential in the woodworking sector but is yet to be fully utilised. We hope our machines will change this. “The Opera R sanding machine – partnered with a collaborative robot that offloads the doors – offers quality, safety and consistency during the sanding process. It’s simplified the cycle and as a result, the return is almost immediate. It’s a versatile machine – it can be used as a stand alone machine or in a production line – and we have a number of options to accommodate a wide range of applications, including a model that features two robots and two conveyer belts to double productivity.

Steve Bulmer MD for Biesse UK (right) with Glacomo Mariotti Product Area Manager for Biesse with the Elements of Innovations Award

“We’re offering new solutions to the woodworking industry and it’s fantastic to be recognised by our peers. We are proud to be at the forefront of innovation and we will continue to create exceptional solutions that will benefit our customers and help them succeed.” Independent judge and Course Leader at Buckinghamshire New University, Paul Lighterness adds, “Automation is an exciting area of growth in the woodworking industry and it’s fascinating to see how this kind of technology can increase productivity and efficiencies in the sector. Biesse’s innovative Opera R was a worthy winner.”

For further information: Tel: 01327 300366 Email: info@biesse.co.uk www.biesse.com

Biesse Award Winners

Steve Bulmer accepting the Elements of Innovation Gold Award

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

21

Review

0 !F80" 1#0 F9BF3% F 8;::E>>F/D?F-0,9'F9BF1<EF +2

T

he W18 show emphasised that 2018 has been a strong year for innovation within the woodworking industry. HOMAG certainly echoed this theme as it demonstrated its latest innovations in the heart of the exhibition at the NEC. Simon Brooks, managing director for HOMAG UK explains: “The W shows are always the highlight of the calendar for the UK woodworking industry and this year’s show was no different. The general vibe at the show was extremely positive and we are pleased to have taken a high number of orders. “The main message of the HOMAG stand this year was that we are a ‘one stop shop’ for all manufacturers. As shown on our stand, we are clearly positioned to offer complete production solutions, from start to finish, for entry level through to industrial sized manufacturers. This year we demonstrated a range of solutions from design and manufacturing software suites through to production and finishing processes.” Operator guidance with the SAWTEQ B300 beam saw

HOMAG demonstrated five CNC models from its CENTATEQ range

Visitors to W18 witnessed the SAWTEQ B300 in action with intelliGuide, HOMAG’s interactive LED guidance system. The machine was fully operational on the stand, showcasing its impressive features as it received cutting patterns live from HOMAG’s optimiser software. Additionally, the system demonstrated its unique label generator for each panel which ensures parts are handled correctly and not lost within the production process. With complete user guidance, the machine also uses offcut management software to keep track of reusable parts as well as destacking software to tell the operator where to place each part.

Perfect edge solutions with HOMAG HOMAG’s edge banding technology is renowned for its production efficiencies and reliability. With a range that caters for all facility sizes, HOMAG presented several machines ranging from its compact EDGETEQ S-200 all the way through to its industrial EDGETEQ S-500. All machines were continuously running throughout the show, with visitors benefiting from professional demonstrations. In addition, HOMAG showcased all its edge banding sealants with EVA, P.O. and PUR glue systems as well as its airTec invisible joint system. This year, HOMAG coupled its EDGETEQ S-500 with a LOOPTEQ O-600 vacuum controlled gantry handling system. This setup is capable of efficiently producing one-off panels at high volumes and certainly proved to be a real showstopper on the stand.

HOMAG premiered the MOULDEQ M-300 to the UK market at W18

22

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

CNC automation - improved efficiencies and cost savings For high speed material processing, HOMAG demonstrated five of its CNC models for panel and joinery production. The CENTATEQ N-500 compact nesting

Review

A UK launch at W18 - MOULDTEQ M-300 Live at W18, HOMAG launched its new MOULDTEQ M-300 four-sided planer moulder to the UK market. The launch proved successful as the model received positive feedback with a high volume of enquiries. HOMAG has taken what is considered a very traditional piece of machinery and created a solution that combines state-ofthe-art technology with solid mechanical engineering. It joins HOMAG’s range of moulders which are available with 5-8 heads as required. Feedback from the show was that visitors were impressed with HOMAG’s strengthened joinery production portfolio. HOMAG provided live demonstrations of intelliGuide – the interactive LED guidance system

machine performed like a workhorse throughout the event. Ideal for the high speed nesting of MFC or MDF materials, it produced made-to-order children’s rocking chairs throughout the four-day exhibition to raise funds for charity. The highly versatile and efficient gantry machine offers high precision in cutting out shaped workpieces during production straight from initial set-up.

joinery capabilities. Able to carry out a wide range of tasks, it produced door and window components throughout the show. The CABTEQ T-200 automatic carcass clamp demonstrated how quick and flexible cabinet assembly can be using HOMAG’s unique carcass recognition system. The T-200 can be used as a standalone machine or as part of an automated assembly line.

Complete finishing solutions from HOMAG The SANDTEQ W-200 is a high performance wide-belt sanding machine which produces a first class surface finish within a compact footprint. The machine impressed visitors with its versatility as it efficiently calibrated solid wood components, finished sanded veneered parts and de-nibbed lacquered panels to a high finish. Completing the finishing range at W18 was

The DRILLTEQ V-200 CNC processing centre continues to be a very popular choice for entry-level manufacturing. The compact, flexible all-rounder is the ideal solution for drilling, trimming and grooving. Also demonstrated was the DRILLTEQ D-500 which offers horizontal drilling and dowel insertion within one machine for production efficiency. Both DRILLTEQ models proved very popular with visitors as HOMAG took multiple orders for both during the show. Joinery manufacturers were particularly impressed by the CENTATEQ P-310 CNC processing centre. With its rigid construction and powerful 5-axis head programmed by woodWOP, this powerhouse demonstrated its impressive

Panel & Joinery machinery produced rocking chairs live on the stand to raise money for charity

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

23

Review

fantastic show and I’d like to thank everyone who placed an order with us or enquired about a product during the event. It was great to see so many first time buyers, ranging from entry level through to high end production, at the show.

Several edgebanding machines and sealants were on show including airTec for invisible joining

the SPRAYTEQ S-100, an entry level, costeffective automatic throughfeed spraying machine. The machine proved extremely popular with visitors who were looking for a way to automate their spraying processes at a very affordable price point. A high number of enquiries were taken for the spray machine which is one of many models available from HOMAG for automated painting and lacquering. Virtual autonomous production – a first at W18 A world first at W18, HOMAG presented its autonomous production capabilities with a Virtual Reality (VR) presentation. Using a VR headset, visitors were able to immerse themselves into the world of high tech production.

Providing real time updates across the whole facility, it allows manufacturers to maximise machine performance. In addition to its impressive machinery, HOMAG demonstrated its latest software which simplifies the production process. W18 operatives showcased its range of products including woodWOP 7.1 and woodWOP CAM plugin for efficient CNC production. Visitors also explored woodCAD|CAM 2018 for furnishing presentation and MagiCut optimisation software for panel processing.

“Overall, it was an extremely successful event for HOMAG both in terms of number of orders taken as well as feedback received from visitors. Customers were impressed by both the innovative technology on show and the large number of demonstrations going on throughout the four day exhibition. The VR headset certainly got the crowds excited and visitors were surprised at not only the capabilities of HOMAG’s software solutions but also how simple it is to integrate them into their businesses. Overall, the show was a tremendous success and we look forward to the next event.” For further information: Tel: 01332 856500 Email: info-uk@homag.com www.homag.com

A big THANK YOU from HOMAG Simon Brooks concludes, “W18 was a

HOMAG created a virtual factory which was completely automated from start to finish. This was a true representation of a HOMAG installation using AGVs and robotic handling to transport workpieces between machinery during the production process and automatically feed and destack finished parts. Innovative digital solutions from HOMAG As well as the latest machinery, HOMAG demonstrated its leading range of innovative software solutions. At the heart of this is its digital platform, tapio. The digital solution makes networked production even more accessible to all workshops and visitors at W18 were impressed with the high level of information available through its live machine updates.

24

Visitors experienced HOMAG’s autonomous production through a virtual reality factory

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

Silky touch

Decorative Surfaces

3DD67?@AC>F F'EBF2?E@BA)E Interior furniture design in recent years has all been about colour, greys in particular, as we know. Now this trend has extended into woodgrains with popular choices either being grey in tone or suitable partners for the grey solid colours.

RENOLIT introduces a number of woodgrain decors from their most recent 3D thermoformable film introductions and show how they can be combined with new, classic and bold modern solid colours to provide interior designers with a new array of possibilities. ROCKFORD HICKORY Hickory wood in nature displays characteristics of being very hard, firm, dense and shock resistant. Reproduced by RENOLIT as a 3D thermoformable film, the light, medium and dark colour variations represent this combination of strength, toughness, and hardness. The depth of the design is created by light pores and contrasting cathedrals. Variation of pattern and colour emphasizes the designs’ natural beauty. Light Rockford Hickory: Ideal for bedrooms and living spaces to provide a bright and airy atmosphere to either small or spacious rooms. Perfect for new build properties SE Light Hickory Light

against magnolia or white backgrounds. For a modern statement pair with bold colours such as Dried Date Supermatt or Dried Mango Supermatt. Natural Rockford Hickory: Best suited to kitchens and interior furniture, the warm golden tones of Natural Rockford Hickory sit comfortably in a traditional room setting. Create a classic but contemporary appearance combined with Mussel Suedette Matt, and jazz it up with Bronze Metallic. Grey Nordic Wood

26

Dark Rockford Hickory: The deep rich

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

tones create a warm sophisticated look. Pair with Stone Grey Suedette Matt for a statement look against neutral colours or mix with Conifer Green to fit with the latest nature trend. RIBEIRA ASH PAINTED Q. Presented in its own shade of taupe in a horizontal orientation, the bright and charismatic design conveys Scandinavian freshness and strong light-dark contrasts. Vibrant growth rings, prominent cathedrals and subtly curved lines give the décor a powerful elegance. The structured emboss underlines the liveliness of the design with

Decorative Surfaces

a deep feel and natural variety. With multifunctional appeal, this design works well in furniture, kitchen and bathroom installations in combination with Pearl Grey Suedette Matt and Cement Supermatt. NORDIC WOOD is a subtle design consisting of a natural grain, soft lines and neutral tones. Characterized by simplicity, minimalism and functionality. White Nordic Wood shouts archetypical Scandinavian. Complete the crisp light look with Denim Suedette Matt or Northern Lights Supermatt. Grey Nordic Wood introduces a soft natural white-grey tone for a warmer finish making a dynamic addition to bathroom furniture. The neutral tones can mix with a variety of colour to transform the atmosphere; White Grey Suedette Matt to keep it fresh and light, Century Wolfram Grey adds sophistication, or Vibration Supermatt to bring in a delightful bold trend colour. For further information: Tel: 01670 718222 Email: janette.rowland@renolit.com www.renolit.com/design

White Nordic Wood

Ribeica Ash Painted

Rockford Hickory PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

27

Decorative Surfaces

#CBE?AD?F/A=5FACFB<EF/?@5EF.D? 8D<DF ;$F!E.;?$A><5ECB The Compton Cross cocktail bar in London’s Soho district was formerly Molly Moggs, a legendary pub and cabaret venue which recently closed.

N

ew owners, The Marmalade Pub Company wanted to retain the character of the original pub while developing it into a more stylish and contempory cocktail bar. Specialist contractor T6 used Interior Film, an architectural film manufactured by LG Hausys and supplied in the UK by David Clouting, to ‘wrap’ around PVC board which had been cut into strips and used to frame the mirrored areas which featured throughout the bar and seating areas. Interior Film’s flexibility ensured that even the rebated edges of the PVC frames did not present a problem, creating a seamless smooth finish. This unique self-adhesive film is quick to

install and can be applied to almost any interior surface including: wood, metals, plasterboard, plastics and even melamine.

Easy to clean and maintain, Interior Film is hardwearing and remains stable if exposed to heat, humidity or low temperatures. It has also passed robust bleach tests when used in hospital applications. Available in a wide range of designs and finishes, Interior Film which has a CE and IMO classification can be viewed on the BIMSTORE website. The use of Interior Film on projects like the refurbishment of the Compton Cross cocktail bar demonstrates its versatility for use in a wide range of applications and illustrates why David Clouting are seeing an increasing demand from specialist contractors, shop fitters and interior designers who are looking for cost effective solutions and innovative finishes for their refurbishment projects. For further information: www.davidclouting.co.uk

28

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

Service, diversity and speed

Length. Width. Thickness.

Made to measure! Ostermann delivers the matching edgings for more than 70 board suppliers, from 1 meter and within 24 hours.

www.ostermann.eu UK: Phone 01905 793 550 – sales.uk@ostermann.eu IE: Phone: 0044 1905 793 552 –sales.ie@ostermann.eu

Decorative Surfaces

8E?A:@ 1<EFCE&F>B@C6@?6FAC =; ;?(F>;4E? 5@BB

S

erica matt PVC is the ultimate premium finish and the latest addition to the dp-specialist range from Decorative Panels Lamination. The captivating and silky finish gives the surface a real wow effect both to the touch and to the eye. Incorporating anti- scratch and antifingerprint technology, SERICA is designed to cover all types of furnishings in homes, offices and stores and is an excellent choice for exhibition contractors and specialised projects. One of the main advantages Serica has over other matt products on the market is its ability to be repaired. Serica surfaces have anti-scratch properties but in case micro-scratches do occur, the surface can be easily repaired with thermal heating. A simple iron can be used to renovate the surface and give it a new life. The PVC’s resilient nature means the surface is robust enough not to require a protective film,

making it easy to process within a factory. Decorative Panels can offer Serica laminated on MDF or dp-lite Hollowcore board. Available 1250mm wide and stocked in 11 unicolour designs as well as a further 19 colours deliverable on short lead time. The Serica surface is extremely flexible and can also be used for membrane pressing and profile wrapping. If you missed Decorative Panels Lamination at UK Construction Week in October,

30

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

arrange a visit to their Group Marketing Suite today. There, you will be able to see every surface and product they have available including the Serica range. Contact Decorative Panels Lamination to order your Serica sample swatch or speak to one of the team about your enquiry today. Tel: 01484 658341 Email: info@decorativepanels.co.uk

S M O O R TO T H G U BRO

LIFE

decofoil deco foil 3D Forming Veneers for kitchen, bedroom and bathroom furniture We offer an exciting range of contemporary and traditional styles, all with excellent board matches Find out more about our exciting range of contemporary LG Hausys PVC foil materials for kitchen, bedroom and bathroom.

Call: +44 (0)1376 518037

Review

@=BDC>F3@6 ACF'DF '?EEC F 9BF3F8<D& New image makes for powerful presence at N.E.C. exhibition

A

40% increase in enquiries when compared with W16, a very positive customer response and a number of significant sales ensured a major success for Daltons Wadkin. In fact ‘the best show for some years’ according to sales director Andy Walsh. With colourful ‘forestry’ backdrops and trees within their stands Daltons Wadkin presented a new and unique style in order to further raise their profile as one of the leading suppliers of machinery and services within the timber sector. A selection of top brands from European and UK manufacturers were on display and being demonstrated within the ‘forest’ area which covered 324 square metres over two stands. The company’s sales, engineering and training personnel were on hand to provide technical information and show the capabilities of the products which included a top of the range Salvador Superpush 250 fully automatic programmable cross cutting system with auto chain loading, a Kimla BPF 2131 CNC 3-axis Router with 2.1 x 3.1 metre capacity and an Elcon Quadra fully automatic and programmable vertical panel saw.

Technical experts from several of the manufacturers were available and ready to support the various innovations on display which also featured the latest development of the popular ST100R range of band resaws from Tiverton based manufacturer Stenner, a Kuper XL 6 six head planer moulder with automatic setting to all cutterheads, a Cehisa Compact PCS edge bander, a Salvamac Classic C50 upstroke cross cut which also featured the brand new Salvastop stop system with auto setting and touch screen control, and an Altendorf F45 sliding table panel saw Classical equipment and the company’s engineering and manufacturing capability were represented by a Wadkin BRA radial arm cross cut saw and Phillipson 30” disc and vertical bobbin sanding machines, all built in the Daltons Wadkin workshops in Nottingham. Also highlighted by an individual display were the certificated operator training activities which constitute an increasingly important part of their business. As a PIABC quality assured training organisation

32

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

covering the whole of the UK and Ireland Daltons Wadkin offer both on site and in house training to suit individual customer requirements. Furthermore, Warren Handley, from the company’s ‘red team’ of highly experienced machine operator trainers was asked by the organisers to present a series of talks during the exhibition regarding the need for training within the industry, the methods available, and the benefits to both employer and employee. Audience members benefitted from a knowledgeable and incisive overview of the increasing requirement for safe working practises in today’s world. For information relating to any solid wood or panel cutting equipment or further details of training or other support features including machine servicing and breakdown cover, instalations, machine moving, tooling supply and LEV inspection and testing: Tel: 0115 9865201 www. daltonswadkin.com

Review

9F'?E@BF3F+ <A$ABADCF +=E5ECB>F/D?F*=;5

T

he recent W Exhibition & Elements at the NEC in Birmingham was a huge success for Blum, with an innovative stand attracting record numbers of visitors. A visit to the Blum cinema – complete with popcorn – introduced training services, support software and assembly devices that Blum offer, alongside the core Blum products; hinges, drawers and lift systems. The main area of the stand was dedicated to the Assembly devices which Blum offer to save time & make life easier for manufacturers and fitters.

The EASYSTICK assembly device was undoubtedly the star of the show, demonstrating how simple it is to manufacture hinges with total precision. When used along with Blum’s Cabinet Configurator, and MINIPRESS, it makes it superbly easy to produce drilling patterns, do line drilling, and drill holes for cabinet profiles, front fixings, hinges etc. Whether you are workshop based or a user of CNC machines you will find that using EASYSTICK will free up time and help to

A demonstration of Easystick

Also on display and being demonstrated were a number of other assembly devices, jigs, templates, and machines, all available from the Blum Kit Store (www.blumkit.co.uk), which could be ordered on the stand, with free delivery.

Blum UK explains: “The cinematic experience lured a high number of visitors to the stand. The main feature captivated our audiences whilst telling our story of support and launching the new Blum 2018 catalogue, arguably our most comprehensive ever. The experience also raised the awareness of our Kit Store and the free training offered by Blum UK at Milton Keynes.”

Matthew Glanfield – Technical Manager at

THIИK AGAIN, THIИK DIFFERENTLY

speed up the manufacturing process. Many visitors left eagerly anticipating the launch of EASYSTICK & Cabinet Configurator.

For further information: Tel: 01908 285700 www.blum.com

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

33

Review

9F8;::E>>.;=F8<D&F/D?F8:<E==AC7

S

chelling UK Ltd enjoyed yet another successful year at W18: on display were the Schelling fh4 cut-to-size saw complete with a Barbaric LCV feeding system, a Votecs shredder with industrial inline Magnet for metal, ducting by Norduct and a filter by Modesta. Visitors to the Schelling UK stand were left impressed by the Barbaric LCV feeding system, which displayed smooth, fast & easy feeding directly into the Schelling fh4. The Barbaric feeder demonstrated how it can load either single sheets in longitudinal or head cut positions straight onto the roller table of the fh4, then push the book or single sheet up against the aligners in the rollertable to then proceed automatically with the cutting pattern. The number of boards and their loading direction are easily selected from the cutting patterns created by Schelling HPO optimisation on the Schelling FH4 saw control of the machine.

The Barbaric LCV feeding system, which is renowned for offering custom-made systems built with simple yet high-quality components, also showed off simple operation and seamless linking to the Schelling Software. Other benefits of this system include low-space requirements for those with restricted space, and physical relief on production workers due to the automated nature of the feeder. Schelling also showed off Votecs’ EZ 6/1 shredder which is unique in the industry due to its exclusive features for veneer shredding. Special features of the Votecs EZ 6/1 include: • • • •

Segmented floors Special cutting knives Veneer adapted rotor speeds Special screen for veneer shredding

Of course the main event at the Schelling UK stand was the display put on by the Schelling fh4 cut-to-size saw. As with all of

The Schelling stand prior to opening

Schelling’s machines, the fh4 maintains the highest precision possible over the entire service life, plus it has the highest level of automation in its class. At W18 Schelling were proud to show off how this saw offers maximum precision alongside speed and flexibility, to process cuts of both individual and multiple panels. Visitors to the stand watched the impressive demonstration of the saw’s varied automatic settings and automatically monitored functions, and were shown a few of the special features of the saw with autospeed and double side aligner/dual strip aligner. The dual strip aligners (one before and one after the saw line) remain on the material during the cut to ensure maximum angular precision. The alignment force, along with various other saw settings, adjusts automatically to the material thickness or package height with the aid of a frequency converter, meaning even thin panel strips can be cut & aligned with high precision. To find out more about the latest and best in machines, feeding systems, and shredders, contact the Schelling UK Ltd team: Tel: 01937 586340 Email: info@schelling.co.uk

A Schelling fh4 cut-to-size 34

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

CNC Machinery for Nesting Drilling & Shaping Joinery Door Production

Everything you need for... Kitchens

Bedrooms

Furniture

Shopfitting

J&C O'Meara Ltd. 01704 893 109 www.ukwoodworkingmachinery.co.uk Unit 4, Falcon Place, Burscough, Lancashire, L40 8RT

Review

!E:D?6F8@=E>F@C6F"E@6>F.D?F2@$ACEB A>ADCF@C6F9=4<@:@5F@BF3%

“

How can your products make my business more productive and efficient?” “How can your software tools help me to fully exploit my significant investment in CNC equipment?” Those were just two of the questions woodworking companies asked Vero Software at the W18 trade fair. And casework manufacturers wanted to know how to bridge the gap between design and manufacture, which have been separate from each other in the past. With Alphacam’s powerful automation and nesting functionality answering those first two questions, and Cabinet Vision’s Screen-To-Machine module, closes the loop between sales and manufacture for casework manufacturers. Visitors to the show also saw first-hand the software in action, driving a variety of CNC machine tools on machinery suppliers’ stands. During the four days of W18, Cabinet Vision and Alphacam between them closed many sales, and gained hundreds of

36

strong leads, many of which were looking to invest in the software in the short to medium term. Michael Pettit, EMEA Sales Manager for Cabinet Vision and Alphacam, says visitors were particularly interested in Alphacam’s new nesting engine, unveiled in the 2018 R2 release, which tests show delivers significant improvements in material yield. “Using proprietary technology to deliver ‘best in class’ geometry and toolpath optimisation, the nesting engine provides faster calculation times, along with improved feedback and graphics. “Customers are also moving away from having to program individual parts for their CNC production, and were impressed when they saw demonstrations showing how Alphacam’s latest automation tools in Automation Manager can reduce programming time by several days each week.” Cabinet Vision demonstrated its latest release, which includes all-new photo

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

rendering technology that provides a considerable enhancement in rendering capabilities from previous versions. “It now gives manufacturers almost photo-like images which they can use as a sales tool to show their customers exactly what the products will look like in situ.” And Cabinet Vision also partners with a number of machine tool suppliers, providing a total machine and software solution. In conclusion, Michael Pettit says: “W18 gave us the opportunity to meet new customers and gain significant leads. Also, it was good to catch up with existing customers, many who are our customers for many years and hear their stories about how our market-leading solutions for the woodworking industry have driven productivity and profitability in their businesses.” Further information: Cabinet Vision: www.cabinetvision.com Alphacam: www.alphacam.com

WOODWORK KING MA ACHINER ACHINER RY RY Introducin ng the NEW W CNC Route ers This new range of afffo fordable CNC Routers fro om AT ATA TA Engineering offfeers the same high quality bbuild that you come to expect from a company that has been supplying CNC’’s fo or over 20 years,, along with support and technical back up. Standard sizes: 8 x 4,, 10 x 5,, 3m x 2m m (Special sizes aavvailablee on request) Standard Features: HSD HSK Spindles,, Rotar R yA AT TC, Location Pins, To Digitizerr.. Tool 3 and 4 Axis machines in stock.

Call us today to arra ange a Demonsstration!

Castle Pocket Routters from AT TA A Engineerinng

New Improved Model TSM22 Poccket Router Model TSM22,, the most popular p Pocket Router in tthe Castle range has been re--designed with a new lift uup table t to provide the fo top following fe features: • Easier and quickkeer accesss when replacing the routter cutterr,, drill and other parts durring routine servicing and repairr.. • Additional safety fe fe featurre which automatically discconnects the electrical supply to the Bosch motors. motors This long established and widely used model continnues to provide the quickest and strongest method fo for kitcchen and bedroom carcass man nufacture, retail displaayy staands and

Call us today to arran ange a demonstration. AT A TA Engineering Prro TA rocesses Ltd AT A TA T A House, Unit B,, Boun ndary Way, Waayy,, Hemel Hem mpstead,, Herts,, HP2 7SSS t:: 01442 0 264411 e:: saless@ataeng.com www.ataeng.com

Case Study

EBE?F8E.BDCF/;?CAB;?E 8:<DD=F8B@(>F3AB<F/E=6E?

P

eter Sefton runs the Peter Sefton Furniture School, which offers a wide range of woodworking and furniture making courses. The main course is 35 weeks long and covers hand skills, machining and a lot more, they also offer specialist short courses and three day machining courses on using bandsaws, planer thicknessers, table saws and spindle moulders all carried out on a range of machinery from the FELDER GROUP. For the last 15 years Peter has been using machines from the FELDER GROUP and is still using three of his original machines today. When he first started the school Peter purchased an A3-41 planer thicknesser, an N4400 bandsaw, an F3 spindle moulder and a K3 panel saw from FELDER’s Hammer range since then he has added two AF 22 dust extraction units, upgraded his K3 to a K700 Professional as well as adding a second planer - the A 741 from the FELDER range. Commenting on why he chose machines form FELDER, Peter said, “I had known of FELDER for over 20 years and it’s great to see how they have progressed. I went to the Headquarters in Milton Keynes and it gives you a great confidence seeing their setup, and the range is safe which is essential when running a school.”

38

Speaking about his machines, Peter said, “The N4400 bandsaw is essential; it has so many uses. We swap the blade 2 or 3 times a day: A little narrow blade for tight curved work, a wider blade for ripping, a medium blade for making tenons and dovetails. As the school became more popular, a queue for the A3-41 started to develop so I decided to add another planer, taking the step up to the FELDER A 741. The quick change knives on both the planers are easy to set up; I can teach someone in 15 minutes and be confident that they could go back to their own workshop and set it up. Regarding his panel saw, Peter said, “The Hammer K3 did well and I had that for 12 years but we were ready for an upgrade. The bigger and more robust FELDER K 700 has allowed us to do such accurate work - fine cutting for inlays/veneers and a selection of different tasks that I can show the students, but most importantly is the increased safety.” Peter then went on to say, “I wouldn’t have

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

a workshop without a spindle moulder. In the past, they have had a reputation for being dangerous but the technology has improved so much and now it is much safer - as long as it is set up correctly – and you can do some really nice work.” Peter now makes DVDs and digital downloads on the each of the machines to spread his knowledge and experience and to keep people up to date with the safety regulations. You can watch the full testimonial on YouTube at FELDER GROUP UK TV. For further information: Tel: 01908 635 000 www.felder-group.co.uk

Woodwaste

DACE?(F2D54@C(F*ECE.AB>F/?D5F ;?:<@>AC7 9F3DD6F3@>BEF1E:<CD=D7(F-E@BE? Norfolk staircase manufacturer has purchased a new wood waste heater from Wood Waste Technology to continue to convert waste wood into free heating for the factory.

A

manufacture, installation and on-going maintenance. The company also services all types of wood waste heaters and supplies genuine spares up to 60% cheaper than other suppliers.

Cullum & Clarke Joinery is a specialist manufacturer of staircases, windows and doors as well as all other purpose-made joinery, supplying to both trade and public since the business started in 1982.

In addition, Wood Waste Technology is the UK’s official distributor for Gross Apparatebau GmbH, a German manufacturer of dependable, precision engineered shredders and briquetters. The company is also a distributor for Putzmaus boiler tube cleaning systems - a powerful but gentle routine maintenance solution that is quick and easy to use, and helps to increase boiler efficiency and lower operating costs.

The company had previously invested in a wood waste heater from another manufacturer which developed a problem, so Managing Director Barry Cullum did some research on a replacement. After reading positive reviews about the UK manufactured wood waste heaters from Wood Waste Technology, Barry contacted them for more information. Following a site survey and quotation, Barry ordered a WT5 from Wood Waste Technology. Barry explains: “We’re delighted with our new wood waste heater. Wood Waste Technology’s heaters are well made, easy to use, efficient and competitively priced, and the team at Wood Waste Technology was great to deal with. We even managed to duct some of the heat to another area so all the employees in our 6000 sq.ft. workshop feel the warmth. Our business really benefits from having a wood waste heater on the premises so we didn’t hesitate to buy a replacement once our old one developed a problem. From what we’ve seen so far we think Wood Waste Technology’s products are second to none, and we’re not surprised to hear that all the wood waste heaters they’ve ever produced are still in operation today.� Wood Waste Technology offers a full range of wood waste heaters, from small hand fired units to larger fully automatic systems, and offers site survey and design, as well as

For further information on how you can save or make money by using your wood waste: Tel: 01785 250400 www.woodwastetechnology.com www.grossuk.co.uk www.putzmaus.co.uk

* ) "&(&* ))!* # (&* ('#$( ) * &' $&*()*#""* &'* !% (' & Design, Manufacture, Installation Large hopper filters, fans, cyclones Small bag filters, rigid ductwork, flexible hose LEV COSHH testing, assessment, service EWI-THERM Wood burning stoves Fast nationwide service

) (#$(*% * )'*)%'* * ')!%$(*$#(#") %&

&" * * ** # * * # " *& % ' & ))! )' !% ($) (')" $) % & * ))! )' !% ($) (')" $) %

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

39

Case Study

-0,9'F D;$=E>F ?D6;:BADC 2@4@:AB(F/D?F @)@=F/;?CAB;?E

F

ounded in 1978, Daval Furniture is an innovator in the creation of luxury fitted furniture for homes. Located in the picturesque landscape of Yorkshire, Daval is a family owned business with British furniture design and manufacture at its heart.

“We were handling raw materials with a standard forklift truck, placing full size panels onto the bed of a CNC. When you multiply this activity by the number of machines we have, it’s clear to see that this process is incredibly time consuming and error prone.

The business has enjoyed considerable success, however future growth was being threatened by the changing cost base for the industry as Daval’s managing director, Simon Bodsworth explains, “Over the last few years we have seen costs such as labour, raw materials, transport and energy rise dramatically.

“The technology from a cut, edge, drill scenario has changed significantly. You can now produce made to order products on a much more volume orientated scale and this led us to the decision to invest in machinery and software that would help us achieve our future plans.”

“These costs are mainly out of our control and have become disproportionate within our business model. Consequently, we have had to look at changing our approach to adapt to these significant cost rises.” Thirty per cent rise in sales “At the same time, rapid growth in our sales – 30 per cent in the last twelve months alone – put pressure on our production capacity. Our process of cellular based manufacturing on CNCs just didn’t have the capacity to grow at the necessary pace.

Finding the right partner “We’ve been a fan of HOMAG machinery for over 20 years. With such a major investment, however, we decided it was vitally important to carry out a thorough evaluation to ensure we partnered with the company that was right for the future of our business. “So in 2016 we began the process of seeing what equipment was out in the market. Our first port of call was Ligna where we were able to get a good overview of the market. Following this, we visited a number of

machine manufacturers who offer similar solutions and talked with independent consultants to get their view on how the industry is changing. “Our research focused us on investing in a number of solutions for made to order, made to measure furniture on a volume scale. The first stage was a storage and retrieval system linked to a beam saw. This was to be followed by an edge banding line due in May this year and a drilling cell in September. The completed solution will give us a fully functioning line.” HOMAG wins the business “Selecting HOMAG as our partner of choice was driven predominantly by the excellent levels of service, both pre and post sale, which they have always provided. And, of course, with HOMAG, you know you are getting the very best machines money can buy; they are reliable and do exactly what it says on the tin. “Determining the specification of all the machinery was critically important and HOMAG played a major role in making sure we invested in the right models to achieve our goals. We had numerous meetings with them over a period of time, but they were always focused on understanding what we wanted to achieve, not what they wanted to sell, which was very refreshing and reassuring. “This approach meant we ended up with an optimum line, rather than a collection of individual machines. Much credit must go to HOMAG’s John Shepherd and David Gildea for their guidance, knowledge and help in achieving this. And, by purchasing all the machines from the one supplier, we knew we’d have a one stop solution.”

New stock awaiting entry into the HOMAG TLF 411 system 40

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

Case Study

“The connectivity back to our Option-i software is really key. It gives us this end to end production approach which we’ve been working on for three years now.” Help with financing “With such a major investment we were looking for guidance on the financing side and HOMAG were more than willing to help. They introduced us to HOMAG Finance who were able to put together a very attractive deal for us.

HOMAG HPP 300 beam saw fed by a HOMAG TLF 411 Storage and retrieval system at Daval Furniture

Understanding the production process “Perhaps the best accolade you can give HOMAG is that they have always gone out of their way to make sure they have the best understanding of our production process. This is absolutely vital from our perspective. It means they know the knock-on consequences of what they are telling you about which means they can give you the best advice either way. “The first stage of our investment is a HOMAG TLF 411 storage and retrieval system linked to a HOMAG HPP 300 beam saw. This forms the foundation of our end to end solution. The automatic board storage and retrieval system gives us total control of our stock of raw materials and eliminates damage caused by manual handling.

“With the new system we will double our production capacity which, as you can imagine, is incredibly significant. The connected technology, the barcoding solutions that run behind it and our Option-i software that interlinks with it, mean we can offer more flexibility to our customers. “We have better traceability of the production system and so can provide more communication back to our customers and internally. We naturally have better quality because the latest machines consistently produce better products. They are also more functional with different finishing stations which allow a higher quality ‘box ready’ product.

“Looking ahead, we would expect that on average, the return on our £1.1m investment will take five to six years. “The great thing with HOMAG is that they never over promise and under deliver. Our new business model will double our capacity, significantly reduce waste and the automation it allows will give us the end to end solution that will deliver better, more cost effective products for our customers,” concludes Simon Bodsworth. If you would like more information or a demonstration of the latest HOMAG saws, storage and retrieval systems or other machinery and software please contact Adele Hunt at HOMAG UK: Tel: 01332 856424

“On delivery, full size boards are loaded directly into the system and when required are automatically supplied to the relevant saw for sizing. Any unused part-panels are put back into storage for use at a later date. The overhead PC system has total control of our stocks, it can reorganise our materials according to demand and it automatically notifies us when stocks need reordering. All of the guess work has gone. “The quality of cut and the speed of the new HPP 300 saw are fantastic and give us a solid base to produce first class finished products. Using this new HOMAG cell, our board conversion area has become much more efficient and organised. HOMAG TFL 411 – total stock control, storage and retrieval system

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

41

Case Study

9=4<@:@5F1DD=4@B<>F2;BF#CB?A:@BE E>A7C>F0CF ,EB?EF A AC7F A==@?>F

A

woodworking company wasn’t phased when an intricate eight-metre part was too big for its machine tool – it simply built a door in the side of the machining centre and supported the piece outside by mounting it on a cradle. Bystrup Maskinsnedkeri programmed its CMS Ares 6018 with Alphacam to cut authentic motifs into carved pillars for a Viking museum at Lejre, near the city of Roskilde in Denmark. The Land of the Legends is a 106-acre archaeological open-air museum, recreating typical Viking buildings showing how the warriors lived between 900 and 1,300 years ago. A project is underway to rebuild one of those buildings, the King’s Hall, measuring 60 metres x 12 metres, and ten metres high, containing four solid oak pillars to hold the roof. The pillars are

each eight-metres tall, decorated with intricate and complex motifs from Nordic mythology, showing the Nordic Gods Thor, Odin, Frej and Freja, depicting how the Vikings saw and adored their Gods. The contract to cut the motifs into the pillars was awarded to Bystrup Maskinsnedkeri, a small company with just two employees, based at Svendborg in Denmark. Managing Director Niels Bystrup knew that even though the designs were extremely intricate, he would be able to program his machine tool with Alphacam to easily and successfully cut the solid Oak. But there was an initial physical hurdle to overcome before the Alphacam programs could start cutting wood. While each pillar weighs 1000 kg and has a diameter of 450 mm, it was the eight-metre length that caused an issue, as the 5-axis CMS Ares with its Fanuc 31B controller is only

6000 mm long. He made a door on the left side of the machine, and the part rests on a cradle outside. Without the door, the part could not have been loaded. “The machining area in X was sufficient to have the area to be worked on inside in one go,” says Niels Bystrup. “But as our CMS Ares doesn’t have a rotary table, the upper half of the pillar was machined first, then it was turned 180 degrees to machine the other half.” Prior to the job beginning, Neil Bystrup was in close contact with Alphacam’s Danish reseller, Østjydsk CAD-CAM. Karl Erik Andersen, from Østjydsk CAD-CAM, says: “We worked extensively with Niels Bystrup on test programs, and loading the ‘heavy’ solids, as the program file size for just half a pillar was 250 Mb. Jobs like this must be considered carefully, as there couldn’t be any trials. It had to be right first time, as there were only four pieces of material for the finished pillars. We couldn’t afford any mistakes.” The pillars are made of “’Navy Oak,’ from trees planted 200 years ago, when Britain took over the Danish Navy. “At that time, the King of Denmark ordered new trees to be planted, so they could build a new Navy. Now the trees are ready, but, of course, ships aren’t built of Oak any more. So the trees are used for other purposes.” The decorations were created by the museum, based on original designs found in graves and excavations in Denmark and Norway. Bystrup Maskinsnedkeri received them as STEP files, which were imported into Alphacam. The designs sank into the wood to a depth of 25 mm, and were machined with small ball nose

42

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

Case Study

two and a half years ago, Niels Bystrup works with it on wood, plastic and Sika Block. As well as the CMS Ares, the company also programs a recently acquired Fanuc Robodrill with Alphacam, mainly for machining smaller components. In conclusion, Karl Erik Andersen says: “The story only leaves one question – did the Vikings really have Alphacam and CNC machine tools 1,200 years ago, when the originals were made?” For further information: Østjydsk CAD-CAM: www.ojcc.dk Alphacam: www.alphacam.com

cutters, which were required to achieve the necessary detail.

machining time for the project was more than four weeks.

The cutting time for each pillar was around 70 hours, meaning that the overall

Having invested in CNC and Alphacam’s specialist 5-axis Ultimate module around

Bystrup Maskinsnedkeri: www.bystruptotalbyg.dk/ Legendary Country: www.sagnlandet.dk/en/

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

43

Software

"@BE>BF9=4<@:@5F/D:;>E>F0CF E>BAC7 9C6F3DD6&D? AC7F1E:<CD=D7AE> Updated nesting and automation functions top the bill in the latest release of Alphacam.

U

sers of Alphacam 2019 R1 will find that a completely redesigned and compact nesting interface provides a streamlined way to quickly create and deploy nest projects, giving greater flexibility and productivity. Drag-and-drop support for manually nested parts means it is easier for programmers to begin the process of manual nesting. “This is just one of many features throughout the latest release which provides greater control with fewer clicks,” says Brand Manager Hector Henry. “Again, it enhances productivity.” Another process which reduces the number of steps, is the ability to automatically align a part to a neighbouring angled part on the nest. Parts are matched in this way by simply selecting which elements must be aligned.

An update to the Automation Manager does away with the need to create a CSV file when producing assemblies, which he says is a major plus for any manufacturer. “Given a part thickness, the Auto Associate Material function automatically assigns a material from the database. It compares the thickness…solid or otherwise…and

selects an appropriate material within a set tolerance.” When importing CSV files for subcomponents, the main parametric job can now pass detailed information to subcomponents in an assembly. This means complex and parametric objects can now be fully controlled with complete selection of parameters, static and dynamic hardware, fittings and other data. Automation jobs now benefit from the new Tool Ordering utility. “This allows the user to completely re-assign the tool sequence in a job, giving freedom of execution, optimisation and better control. When importing a part to a job in Automation Manager, the system interrogates the geometries – including solid – to find the part sizes (X, Y, Z), which can then be used throughout the interface, leading to greater clarity, better reporting,

44

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

Software

and enhanced automation. Reporting is enhanced with the ability to query and display additional part information. “This is managed by interrogating the incoming CAD file to determine parameters such as the X, Y and Z dimensions.” The User Interface includes two powerful enhancements: the first allows a selection window to be created, selecting anything it touches or includes; and users can now resize the preview window in their NC code, to fully show the posted code, regardless of how long or complex it is. Moving on to two enhancements for 3D Machining – firstly, Hector Henry says a much-improved Automatic Collision Detection algorithm avoids gouging nonmachined faces and surfaces in the Select Solid Faces function. “It also allows for full control over which faces should stay untouched. This intelligent algorithm can even automatically create 2D boundaries for the end user. Overall, this enhancement improves machining functionality and gives greater productivity through intelligent boundary creation.”

Secondly, he says Cylindrical-Parallel Machining has been improved to the extent that optimised toolpaths can now be created for parts under conditions which were previously impossible. “This update greatly enhances functionality in previous releases, by including complex geometries, opening new possibilities for 4-axis machining.” Enhancing the interface in the Sawing module now allows users to efficiently select solid faces for sawing, from a solid model. “Applying a sawing strategy directly to a solid face considerably improves productivity, with greater reliability.” Parametric Rules now have a new ‘Else’ condition, which provides a complete ‘If… Then…Else’ structure. “It means complex rules can be synthesized into significantly shorter statements, providing four major benefits: ease of use, ease of maintenance, reliability and productivity.”

toolpaths have been modified, there is no need for associativity to change. Changes to the Custom Line Width in Line Properties provides greater functionality for the presentation of drawings and prints. “With Custom Line Widths now possible through the main interface and API, it allows the user to set true custom line widths both by layer and at the individual geometry level.” Finally, the ability to provide universal control over the stock in an Auto-Z operation means the user can set the reference level on a geometry to the top or bottom, truly allowing for complex environment and application, which Hector Henry says delivers industry-leading automation capabilities. For further information: Tel: 01189 756084 E-mail: stewart.bint@verosoftware.com www.alphacam.com

A new, dedicated option when editing 3D workplanes considerably reduces the risk of mistakes. Users simply change all the properties of a plane with a single click, which improves productivity, and, as no

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

45

Profile

3EACA7F"; >:@CF2E=E$?@BE>F F E@?> 0.F#CCD)@BA)EF8:@CCE?F1E:<CD=D7(

L

uxscan Technologies SĂ rl, the leading specialist for automated timber optimizing Foetz in Luxembourg, celebrates its 20th anniversary. Originating from a small start up, the company has grown continuously since 1998. Today, Luxscan has a scanner program for all performance requirements and all investment volumes. This also in-cludes systems for strength grading. The anniversary event took place among the staff and invited guests. Among them were Weinig CEO Wolfgang PĂśschl and CFO Gerald Schmidt. Their special congratu-lations went to Luxscan Managing Director RaphaĂŤl Vogrig, who founded the compa-ny and played a

Where it all began in 1998: Founder RaphaĂŤl Vogrig in the first modest Luxscan production facility

Scanners for all performance classes: A complete range of machines awaits customers in the showroom of today’s Luxscan headquarters in Foetz/Luxembourg 46

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

Profile

decisive role in its success. Raphaël Vogrig and Jean-Philippe Hilde-brand have held dual leadership positions at Luxscan for several years. The two managing directors took the opportunity to thank the employees for their great com-mitment. Supported by the commitment of the team, the company looks at a strong track record after 20 years of market presence: By the end of 2018, Luxscan will have sold 400 scanners for use in a total of 36 countries. A video reviewed the steep development of the company: Already with the first scan-ner sale to New Zealand, Luxscan gained an international foothold. Soon installations followed in Germany and other European countries such as Hungary and Austria. En-couraged by good sales figures in Canada and the USA, they decided in 2005 to found Luxscan Inc. and established their own company presence in North America, currently the most important market for the scanner specialist. In 2007 Luxscan be-came a member of the Weinig Group, the leading technology provider in solid wood and panel processing. This step accelerated the further expansion. Initially, the com-pany focused on scanners for the recognition of various wood characteristics during crosscutting. In 2008 the first rip scanner was introduced. With the completely redesigned CombiScan+ Luxscan set a particularly remarkable milestone at LIGNA 2009. The advanced technology made it possible to detect defects even more precisely, to take more criteria into account and also to grade them according to defined qualities. Due to its high performance and good integration into cutting systems, the Com-biScan+ had a significant influence on market penetration. The EasyScan finally meant the successful expansion of the portfolio to the entry-level segment in 2012. The enhanced EasyScan+ model set standards also in the medium range from 2015. Luxscan was now in the position to cover requirements on every level. This brought a further growth spurt: “Thanks

Proud of a 20-year success story: Luxscan Managing Directors Raphaël Vogrig (right) and Jean-Philippe Hildebrand in front of the CombiScan Evo, the com-pany’s top model

to our comprehensive portfolio, we have achieved a significant increase in sales in the last two years,” says a delighted Jean-Philippe Hil-debrand.

most strongly positioned, with 18 people in eleven lan-guages taking care of customers’ concerns.

Meanwhile Luxscan employs more than 50 people. Special attention is paid to innova-tion and customer orientation. Accordingly, the R&D department is one of the two largest teams. The service is

Tel: 0049 93 41 860 www.weinig.com

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

47

Case Study

9 F!D;BE?F-E=4>F*DD>BF ?D6;:BADC 9BF"E@6AC7F F1A5$E?F,E?:<@CB

F

ollowing installation of a highperformance CNC router supplied by AXYZ International, Burton upon Trent-based W.H. Mason & Son (Timber Merchants) has boosted production and enabled further diversification into new markets. Established in 1897, the company is one of the longest established and most successful businesses in Staffordshire, founded on an impressive pedigree and supported by a continually expanding customer base. As a major importer, stockist and distributor of different kinds of timber, the company enables a wide range of applications in many different markets, including the industrial woodworking, furniture manufacturing, joinery and panel processing sectors. A key activity, however, is the supply of bespoke products such as exhibition stands, retail display units and shelving, garden furniture and, somewhat uniquely, wooden casks for the wine, brewing and distilling industries. Director of W.H. Mason & Son, Mike Cherry commented: “Our successful business relationship with AXYZ International dates back to the time we installed a smaller CNC router supplied by Pacer Systems prior to its acquisition by AXYZ. At that time, we were sourcing only production tools from the AXYZ 24/7 online purchasing facility and it was due to AXYZ International’s known reputation for reliability that we decided to purchase a new and higher-performance AXYZ machine that would better meet current and predicted future customer requirements.� The AXYZ CNC router installed is one of the 4000 series and arguably the most popular within the industries being served by W.H. Mason & Son. Sales Manager of the company, Jason Cherry commented:

48

The AXYZ 4010 CNC Router installed at W.H. Mason & Son

“The AXYZ 4010 machine has a processing area of three metres x 1.5 metres. It will handle all sizes and volumes of the work we undertake and incorporates a 10-station ATC (Automatic Tool Change) facility for work involving multiple tooling requirements and the latest AXYZ A2MC machine controller. As explained by AXYZ International, this particular machine enhancement is designed to comprehensively resolve problems associated with ‘bounce’ and vibration caused by sudden acceleration/deceleration frequently experienced with less technically advanced control systems.� The router is supported by the nonstandard VECTRIC Aspire design and production software rather than the standard VECTRIC Pro version generally supplied with AXYZ machines. Jason Cherry added: “The choice of software was based on our need for greater flexibility and ease of use and because the VECTRIC Aspire software is fully compatible with the laser cutting systems we also use.� On the service provided by AXYZ

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

International, prior to, during and following installation of the AXYZ 4010 router, both Mike and Jason Cherry concurred: “The service was excellent, from the initial discussions covering our precise requirements, the ability to visit the AXYZ main facility in Telford for a demonstration of the router before placing an order through to the subsequent on-site product training and ongoing technical support provided.� As to the future, Mike Cherry concluded: “We have the space and capacity to increase the number of machines and make additions to our workforce to meet customer requirements. For both, the service provided by AXYZ International will continue be a key factor.� For further information: AXYZ Tel: 01952 291600 www.axyz.co.uk W.H. Mason Tel: 01283 563455 www.whmasonandsonltd

Finishing

-E?D >F3E=:D5EF/D?F'@==ABDF,

G

allito Limited, a member of the DCS Group of companies, has recently installed a comprehensive product finishing facility for the UK’s premier manufacturer and supplier of themed props and accessories. Based at Thorp Arch Estate, near Wetherby in West Yorkshire, Event Prop Hire provides a (literally) incredible range of goods on hire for any kind of themed event; ranging from indulgent private parties, to glamorous corporate events, new product launches, and have even adorned the sets of ‘Strictly’ and ‘XFactor’. Event Prop Hire was founded 15 years ago by co-directors Matthew East and Rosie Ellis – the duo had studied together through university, graduating in 2002 with degrees in Entertainment Design and dreams of setting up in business designing, building and selling props. Within a couple of years, those dreams had become reality and the business, originally called Scenecraft, was operating from a 150 sq. metre workshop and selling props ranging from alien costumes to giant sets of teeth. Many of the company’s clients were involved

Utilising 3D scanning and the latest engineering design software, Gallito created detailed drawings and a virtual 3D representation of the proposed facility before any construction work commenced.

with the events industry and, from early on, it became apparent that the themed props they were being commissioned to build would generally be used just once… and then scrapped. It occurred to Matt and Rosie that it would be much more cost-effective for their clients if they were able to hire the props, certainly much less wasteful, and potentially a much more lucrative business model. The upshot of this inspired notion was a relocation

In the largest enclosure, with a working height of 3.5 metres, Event Prop Hire has over 100 sq. metres of floor space available – allowing finishing work to be undertaken on multiple items at the same time.

of the business to larger premises, employment for an extra pair of hands, a company van… and a reincarnation of the business as Event Prop Hire. Event Prop Hire rapidly acquired a reputation for exceptional quality and service within the industry and, over the next few years, as the company’s client base grew exponentially, Event Prop Hire grew to meet the demand. In 2014, with its head office and manufacturing facility located on the outskirts of York, the company had accumulated tens of thousands of stock items which were now being stored in rented warehouse buildings at Thorp Arch Estate. With around 60 employees operating across the two Yorkshire sites, the company took another giant step forward by opening a showroom in The City of London, close to Aldgate Tube Station; giving Event Prop Hire a shop window on the doorstep of three quarters of the company’s expanding clientele. In 2017, with turnover now exceeding £3 million, this continued growth had in no small way been due to the company’s commitment to quality and service, and in order to sustain this ethos the decision was taken to streamline the business by bringing admin, manufacturing and storage under one roof.

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

49

Finishing

The availability of one vast space at Thorp Arch provided the obvious solution, and the company’s new headquarters is spread across some 13,500 sq. metres, storing thousands of props and housing a brand new, custom-built manufacturing facility. Before this major step could be accomplished successfully, a plan to deliver a smooth transition of production from York to Thorp Arch had to be put in place, with the assurance that the new manufacturing facility was fit and ready from the get go to create new bespoke props, repair and maintain existing stock, and to constantly prepare items for dispatch to an event in ‘as good as new’ condition. Event Prop Hire now has state-of-the art production facilities including 3-D scanning, 3 and 4-axis CNC machining, as well as a design and print studio – and all of these facilities are enjoyed to the full by a team of passionate professionals, each skilled in different areas of expertise. In setting up the new production facility, the directors recognised that investment in the best available plant and equipment was a major contributory factor in their quest for unrivalled quality of finish. And, when it came to procuring design and construction of new enclosures for the finishing department, a

Designed, manufactured and installed by Gallito Ltd, this two-storey installation comprises a total of 9 enclosures; providing Event Prop Hire with a clean, safe environment for product finishing operations.

Google search for prospective suppliers turned up an ace within half a mile of their new premises, on the same industrial estate… Gallito Limited has been involved with the design, manufacture, and installation of quality spray booths and paint finishing systems for over 40 years, and has itself expanded rapidly since becoming part of the DCS Group of companies. Today, Gallito offers advanced, cost-effective solutions, and

The Hulk getting a makeover before being dispatched to another office party!

50

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

a capability that extends from standard spray booths and ovens, through to turnkey finishing systems. Gallito’s Sales Manager, Mike Lodge, handled the initial enquiry and, following site visits and discussions with Matt to assess the requirements, was able to present a proposal to Event Prop Hire which fully met the company’s needs for a range of different sized enclosures; providing a series of clean, safe areas for carrying out a multiplicity of manufacturing and maintenance tasks – but all with the same common requirement for efficient and effective extraction of potentially harmful fumes and particulates. “Matthew knew what he wanted to achieve from the installation of new spray booths and enclosures, and it was then our job to interpret those requirements and come up with a design that fulfilled all his needs, and provided an extraction capacity that would cope effectively and easily with the many and varied demands of the manufacturing and maintenance departments,” Mike Lodge explained. Before commencing on any design work for the new facility Gallito undertook 3-dimensional scanning at the warehouse and, utilising this scanned data within their professional engineering design software, the team’s designers created a virtual 3D environment in which to develop a

Finishing

design layout for the structure – ensuring precision in manufacture and guaranteeing a perfect fit when the enclosures were installed on site.

sq. metres; with one entire wall fitted with filter media, and extraction being provided by four separate 7.5kW fans – capable of extracting over 90,000m3 of air per hour from this large open space.

The result is an imposing two-storey construction, providing a total floor space of around 800 sq. metres, with 9 individual enclosures, utilising 12 separate belt-driven axial fans, sized at 710mm and 813mm diameter, from 5.5kW to 7.5kW, and capable of extracting a combined total of over 280,000m3 of air per hour. In addition to a ventilated paint storeroom, there are 7 enclosures on the ground floor; including four identical enclosures, used primarily for sanding operations, sized at 4.5m x 4.5m x 3m high, each with a dedicated extraction fan, double-width sliding access doors, and a series of interconnecting personnel doors to permit unrestricted access from one room to another. On the opposite side of a 20m long covered access corridor are two further enclosures; each with a floor area of around 40 sq. metres and vertical filtration area of approximately 12 sq. metres, again serviced by independent extraction fans – one 5.5kW and the other 7.5kW, and capable of extracting over 50, 000m3 per hour.

“This has been an interesting and novel project for our team at Gallito,” commented Mike Lodge, "and you can't help but smile when you walk through the warehouse at Event Prop Hire. The close geographical location of the two businesses ensured excellent communication and collaboration throughout the design and construction process and, with our manufacturing plant on-hand just round the corner, any minor design modifications requested by EPH were executed swiftly and efficiently.”

The paint store is centrally-located for easy access from all areas, and is situated adjacent to the largest enclosure in the facility. With a personnel access door directly into the paint store, and two further doublewidth sliding doors providing access to 112 sq. metres of workable floor space, this enclosure provides filtration across an area of around 45

Everyone involved with the new finishing department is complimentary about the installation which Gallito’s team fitted in just 20 working days. “We supply products on hire for over 2000 events every year,” says Matthew East, “including corporate events for some of the biggest brands and blue-chip companies and, to maintain our reputation for excellent quality and service, our

The mezzanine area is accessed from either end of the structure via steel staircases, and a gated loading area on the first floor landing area allows items to be forklifted up and down as necessary. This area provides two further independent spray booth enclosures, each having a filtration area of around 15 sq. metres. These enclosures have 3 metre high ceilings and each room has independent extraction provided by two 5.5kW fans.

production facility must be able to cope with anything and everything we throw at it, in an efficient and timely manner. This installation by Gallito has achieved what we asked for and has fulfilled all our expectations – from first enquiry through to the day of commissioning, Mike Lodge and the team of Gallito designers, engineers and fitters have performed outstandingly.” Mark Carson, who took over the reins as Gallito’s Managing Director in January, following the retirement of former MD, Ian Ward, has been instrumental in the company’s expansion since joining the company in July 2017. The business now occupies almost 3,000 sq. metres of manufacturing space at Thorp Arch, and traditional metalworking skills are supported by a plethora of automated machinery, including advanced laser cutting technology. Gallito has the capacity to manufacture high quality bespoke spray booths and enclosures, in a range of materials, to just about any shape and size, employing dry filter or water wash filtration systems, along with a standard range of booths, paint kitchens, drying ovens, associated conveying equipment and ancillaries. The company also manufactures the FastClip Ductwork System – a complete range of clip-together ductwork sections and components, made from high quality galvanised steel, and available in a wide range of sizes. “I was delighted with the end result our engineers have achieved here,” says Mark Carson. “It was terrific to receive such excellent feedback from Matt and the team at Event Prop Hire and to observe the plant being utilised as intended.” For more information: Tel: 01937 844698 www.gallito.co.uk

Utilising 3D scanning and the latest engineering design software, Gallito created detailed drawings and a virtual 3D representation of the proposed facility before any construction work commenced.

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

51

Finishing

-0,9' >F2D54=EBEF!@C7EF0.F/ACA><AC7 8D=;BADC>F/D?F9==F,@C;.@:B;?E?> As part of HOMAG’s large catalogue of innovative technology, it has developed a range of automated solutions which handle the complete finishing process from start to finish. Simon Brooks, managing director, HOMAG UK explains, “HOMAG’s range of automated finishing solutions has been designed to shorten production times, increase finish quality and lower production costs.

“

We have spent the last few years building a finishing range which starts at entry level size but then leads up to high end industrial lines. Now, even the smallest of manufacturers can change their processes from hand spraying to automated production in a very cost effective way. With easy payment terms available through HOMAG finance, we now

have high quality finishing solutions accessible to all sizes of manufacturers.”

SANDTEQ W-200/300 models - High performance sanding with a selection of heads The SANDTEQ W-200/300 models are high performance wide-belt sanding

machines which produce a first class surface finish within a compact footprint. The machines efficiently perform calibration and fine sanding of solid wood and wooden materials as well as veneer and lacquer sanding up to full panel widths of 1350mm. The SANDTEQ SWT 200/300 are constant

The SANDTEQ W-300 high performance wide belt sanding with a selection of heads

52

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

Finishing

pass line machines which means the feed table height is constant providing a more heavy-duty and reliable solution. The machines all feature automatic thickness adjustment from 3 to 200mm and a constant working height (900mm) via adjustment of the upper frame of the machine. Workpieces are fed into the machine on a variable speed (3-15m/min), high quality multi-ply conveyor belt. The parts are guided through the machine with spring-loaded rubberised pressure rollers positioned close to the sanding heads. The SANDTEQ 200/300 models offer a choice of four heads which can be specified in single and twin head configurations to give seven different machine combinations. All the heads feature a simplified head locking system which enables quick and simple changing of sanding belts. Each machine in the range is controlled via a 7” colour touchscreen. This makes the operation of the SANDTEQ 200/300 models simple and quick for operators.

cost efficiencies are also boosted via the SPRAYTEQ S-100’s intelligent workpiece detection system. A high resolution light grid accurately identifies the contours of each part, precisely controlling the paint flow of the individual spray guns.

automated concepts of loading and unloading. The use of a two-way loading function at both sides of the machine delivers an almost ‘self-sufficient’ concept, significantly increasing production efficiency.

The SPRAYTEQ S-100 can provide consistently high quality painting or lacquering for up to 2,400 parts per shift. It not only reduces paint exposure for operators, but also eases workload pressure produced when using a traditional manual paint applicator.

Simon Brooks concludes, “Here at HOMAG, we pride ourselves on being able to offer our range of innovative solutions to companies of all sizes. Our knowledgeable sales team is always available to discuss our range of finishing machines and will help you determine the best fit for your production needs.

Equipped with a complete throughfeed transport belt, workpieces are effortlessly fed into the spray booth on individual trays. Once the spraying process is complete, the parts continue to be conveyed out of the machine to the end of the belt. Designed to transport even the smallest of parts, this model expands the opportunity of production possibilities.

“If you would like more information or a demonstration of either the SANDTEQ W-200/300 or the SPRAYTEQ S-100: Tel: 01332 856424

Furthermore, the largest of production volumes can be achieved on the SPRAYTEQ S-100 by doubling both the

SPRAYTEQ S-100 Spray Coating Machine – Consistent High Quality Results The SPRAYTEQ S-100 was specifically designed with both small and medium sized companies in mind. Equipped with a reciprocating arm and four spray guns, it features a fully automated vacuum conveyor belt to transport workpieces for ultimate flexibility and throughput efficiency. The SPRAYTEQ S-100 can be used as both a standalone spray machine or as part of an extensive finishing line. The integration of an automated paint application system ensures that a high quality finish is continuously achieved. It also reduces the amount of overspray waste and offers a significant cost saving investment for businesses. The

SPRAYTEQ S-100 spray coating machine – consistant high quality finish

PANEL & JOINERY PRODUCTION – NOVEMBER/DECEMBER 2018

53

“The K 700 has allowed us to do such accurate work” Peter Sefton, Owner

“Such as fine cutting for inlays/ veneers and a selection of different tasks that I can show the students, but most important is the increased safety!”

Watch the full testimonial on FELDER GROUP UK TV

Peter Sefton Furniture School’s Woodworking Machines K 700

F3

Sliding Table Saw

Spindle p Moulder

O Wood dwo ki M hi Over 150 Woodworking Machines to choose from! Call today and find the right Machine from the FELDER GROUP range! For more information Tel. 01908 635 000

Unit 2, Sovereign Business Park, Joplin Court Crownhill, MK8 0JP, Milton Keynes

info@felder-group.com www.felder-group.com

Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.