Horner Products & specs

Page 1

WHO IS HORNER ?

Welcome to Horner Flooring, the oldest and longest-standing member of the Maple Flooring Manufacturers Association (MFMA), with roots dating back to 1891 – the same year the game of basketball was invented by Dr. James Naismith. Over the past century plus, Horner’s commitment to quality of both product and services has been demonstrated most importantly by our relationships. These include providing the NBA All Star Floor for 26 years in a row, 20 plus years of providing special event flooring for the NCAA, Olympics Games and Common Wealth Games. Our track record of over 11,000 floors installed across the United States since 1980 alone continues to secure Horner’s place as the leader in the sports flooring industry. Horner’s R&D continues to lead the industry with innovative sport floor systems for which Horner has been recognized for many decades. Horner’s cutting-edge flooring solutions continue to meet the needs of the most discerning customers, from elementary schools to NBA and Olympic caliber competition. Partnering with only the highest quality flooring contractors allows Horner to provide the essential assurance to architects and end users that the sport flooring system will be installed on schedule and maintained in accordance with the high standards prescribed by Horner. Quality will always remain the hallmark of Horner and its dealer network. Our product line includes wood and synthetic systems that cover the gamut of surfaces for virtually every sports activity. All Horner systems are engineered for the very best in athletic performance, structural integrity, trouble-free maintenance and long lasting appeal. Our goal has always been to be the best – and LEED documentation gives us another opportunity to demonstrate why Horner will always be an industry leader in sports flooring. By developing Horner’s own LEED logistics documents based on USGBC submittal forms, Horner has taken the guess work out of all LEED construction. We welcome the opportunity to demonstrate to you first-hand, why Horner is recognized as the leader it is. This position in our industry has been earned. We look forward to earning your trust. For further information about Horner and its products, visit our website at www.hornerflooring.com or contact us by calling 800-380-0119.


Horner Flooring Company has long been an ecological leader within the sports flooring industry. It was one of the first manufacturing mills to advocate the benefits of 25/32" flooring over the previously-used industry standard of 33/32" flooring Now it’s the first to offer an extended wear life 25/32" product with the introduction of its Long Life™ (L2) Flooring product. Horner’s Long Life™ Flooring offers the ecological, cost savings and availability benefits of standard 25/32" product but with the extended wear life of 33/32" flooring. Long Life™ Flooring will be offered in maple with other products available upon request.

2X

Wear Life Layer 1/4" 1/2"

the wear life of 25/32" without the cost of 33/32"!

25/32"

33/32" < wear life layer >

Long Life™ Benefits p p p p p

LEED

Options Available

Extended Wear Life Ecologically Responsible Increased Availability Cost Savings Ease of Application

Horner Long Life™ 25/32"

LONG LIFE™ FLOORING

Longer Wear Life. Ecologically Sound.

Extended Wear Flooring Option

EXTENDED WEAR FLOORING OPTION


EXTENDED WEAR FLOORING OPTION

LEED - Green Building Applicability Horner’s Long Life™ product is an excellent candidate to be submitted for a LEED Innovation & Design Process Credit, as it embodies the credit’s stated goal to recognize new technologies for their innovative building features and sustainable building techniques not currently addressed by existing LEED Credits. Horner’s Long Life™ Flooring is more ecologically sound as it minimizes wood waste when a floor has reached maximum wear depth. This is accomplished by shifting the tongue and groove assembly down, resulting in a higher proportion of flooring thickness being dedicated to wear depth. Less lumber is consumed for 25/32" product, regardless of wear depth, than is consumed for 33/32" product.

Availbility With ever-increasing sawmill focus being placed upon 4/4" roughcut lumber, readily obtaining 5/4" lumber in a timely manner to produce 33/32" flooring has become tenuous at best.

Structural Stability Horner’s Long Life™ 25/32" product has the same structural strength and dimensional stability required of regular 25/32" flooring – only the tongue and groove profile has changed.

Application Long Life™ Flooring can be used over any Horner system utilizing at least one single layer of 15/32" plywood or 7/16" OSB or other manufacturer approved subfloor.

HORNER

25/32"

33/32"

Horner Long Life™ 25/32"

DIMENSIONAL COMPARISONS As compared to Horner Long Life™ 25/32" Horner Horner Standard Standard Long Life™ 25/32" 33/32" 25/32"

Wear Depth

<

<

Thickness Under Groove

>

>

Tongue Thickness

>

>

Total Thickness

=

>

Sandings1

5-6

9

Horner Long Life™ 25/32" allows 8-9 sandings

9

1. Number of sandings can vary significantly depending upon experience and equipment. Estimates are based upon 1/16" removal during sandings.

FLOORING is the leading manufacturer

of athletic flooring systems used in high-school gyms, college and professional arenas, and public and private training facilities.

Please contact us regarding our extended maintenance warranty options.

HORNER FLOORING COMPANY, INC. 800.380.0119 / www.hornerflooring.com P.O. Box 380, 23400 Hellman Avenue, Dollar Bay, MI 49922 P: 906.482.1180 / F: 906.482.6115 / info@hornerflooring.com


BALANCED PERFORMANCE SYSTEM

BPS

Anchored Panel System

A VERSATILE ANCHORED PANEL SYSTEM

An Advanced DIN/EN-Compliant System. p p p

DIN/EN-compliant, anchored or floating Extra-low profile and high-profile options Versatile applications

p

p

p

p

Horner MFMA Maple 3/8" rated panels Anchor with vertical slip action 7/16" SAFEâ„¢ pad ( Low-profile foam option)

LEED

Options Available

p p p p


BALANCED PERFORMANCE SYSTEM

Traditional field houses, gymnasiums, aerobic and dance floors, high performance and competition facilities PERFORMANCE Meets or exceeds DIN18032-Part II / EN 1490-2006

PERFORMANCE CHARACTERISTICS Shock Absorption Vertical Deflection Area of Deflection Ball Bounce Surface Friction (Coefficient of Friction/Sliding Coefficient)

4

Rolling Load

4

4 4 4 4

SPECIFICATIONS System Thickness*/Pad Options p 25/32" MFMA Horner Maple: 1 7/8" Floor using standard 7/16" SAFE pad 1 3/4" Floor using 1/4" foam pad and 3/8" rated sheathing 2" Floor using 3/4" SAFE pad and 1/2" rated sheathing p 33/32" MFMA Horner Maple: Add 1/4" *System Thickness is equivalent to slab depression for new facilities.

MATERIALS Option: Specify Horner LongLife™ Maple Subfloor: Rated sheathing Optional closed-cell foam pad Modified steel drive pin anchors Vapor retarder

GREEN/LEED OPTIONS FSC Maple Flooring FSC Subfloor Components

SPECIFY For extended wear life, choose Long Life™. Horner’s Long Life™ flooring is 25/32" northern hard maple with the same wear depth as

MRc 7 MRc 7 Exemplary Performance

INSTALLATION REFERENCES

33/32" flooring. Long Life™ provides the ecological, cost savings and availability benefits of a 25/32" floor, with extended wear life. More re-sands, stronger system and economical. Why not value engineer?

New Kent High School, New Kent, VA

HORNER

FLOORING is the leading manufacturer

Paonia High School, Paonia, CO

of athletic flooring systems used in high-school gyms, college and

U.S. Basketball Association, Louisville, KY

professional arenas, and public and private training facilities.

Dumars Residence, Bingham Farms, MI Greenbriar, White Sulphur Springs, WV

Please contact us regarding our extended maintenance warranty options.

HORNER FLOORING COMPANY, INC. 800.380.0119 / www.hornerflooring.com P.O. Box 380, 23400 Hellman Avenue, Dollar Bay, MI 49922 P: 906.482.1180 / F: 906.482.6115 / info@hornerflooring.com


HORNER BALANCED PERFORMANCE (BPS) SYSTEM

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SECTION 096466 --- WOOD GYMNASIUM FLOORING PART 1-GENERAL 1.1 DESCRIPTION A.

B.

This document specifies a wood strip athletic floor system consisting, in general, of wood subflooring, maple flooring, vapor retarder, vertical restraints (system specific), sanding, sealers, finishes, game lines, and wall base. The concrete contractor shall provide a concrete slab, smooth troweled and level to a tolerance of 1/8” (3mm) in a 10’0” (3m) radius, subject to the approval of the wood flooring contractor. LABOR AND MATERIALS NECESSARY TO PUT THE CONCRETE SLAB IN ACCEPTABLE CONDITION (HIGH AREAS GROUND DOWN AND LOW AREAS FILLED WITH APPROVED LEVELING COMPOUNDS) SHALL BE THE RESPONSIBILITY OF THE CONCRETE CONTRACTOR. 1. Concrete slab depression to be used with 7/16” (11mm) BPS pads shall be: a. 2” (51mm) for 25/32” (20mm) thick flooring. b. 2 ¼” (57mm) for 33/32” (26mm) thick flooring. 2. OPTION: Concrete slab depression to be used with ¼” (6mm) foam shall be: a. 1 13/16” (46mm) for 25/32” (20mm) thick flooring. b. 2 1/16” (52mm) for 33/32” (26mm) thick flooring. 3. Concrete subfloors shall have an adequate vapor retarder beneath and at the perimeter of the slab. 4. No pea gravel, river gravel or slag aggregate shall be allowed in the concrete. The concrete strength range at the time of wood flooring installation shall be between 3,000 PSI and 3,500 PSI.

1.2 QUALITY ASSURANCE A.

Supplier Qualifications 1. Supplier of wood flooring shall be Horner Flooring Company. 2. Basis of design shall be “Balanced Performance” sports floor system as provided by Horner Flooring, www.hornerflooring.com, (800-380-0119). 3. Materials other than those listed must be approved 10 days prior to bid date by written addendum. Materials from non-approved manufacturers will not be accepted. B. Installer Qualifications 1. The flooring contractor shall be a Horner Accredited Installation Company with MFMA Accredited Installer(s) on-site for the duration of the wood floor installation; or, a contractor approved by Horner Flooring. C. Flooring shall be stored on the premises before installation commences as required for acclimation. Final determination as to acclimation will be made by the flooring contractor. D. System meets all DIN/EN requirements. 1.3 WORKING CONDITIONS A.

The floor system shall not be delivered or installed until the concrete slab is properly cured and all masonry, plastering, tile work and overhead mechanical trades are completed and building is permanently enclosed and weathertight. B. Permanent heat, light and ventilation shall be installed and operative during and after installation, o o o o maintaining a temperature range of 55 F (13 C) to 75 F (24 C) and a relative humidity range that changes no more than 15% from low to high humidity levels. C. HVAC System shall be operating in balance at levels and conditions consistent with those during permanent occupancy. 1.4 WARRANTY A.

Horner Flooring Company hereby warrants the flooring materials to be free from manufacturing defects for a period of one year from the date of substantial completion. This warranty is expressly limited to the flooring materials supplied by Horner. This warranty is in lieu of all other warranties, expressed or implied including but not limited to any warranty of merchantability or fitness for a particular purpose, and of any other obligations on the part of Horner. This warranty does not cover floor damage caused by conditions beyond our control, such as fire, wind, floor surface chemical action, faulty maintenance, improper ventilation, faulty construction of building, Act of God, ordinary wear and tear, excess moisture and excess dryness, separation of concrete slab, settlement of walls, failure of floor if not installed properly, when installed over poured urethane if poured urethane returns to its liquid state, if poured


HORNER BALANCED PERFORMANCE SYSTEM

Page 2 of 3

urethane releases from concrete slab or failure of floor if installed over polyvinyl chloride synthetic flooring. In the event of breach of any warranty, the liability of Horner shall be limited to repairing or replacing material and system components supplied by Horner and proven to be defective in manufacture, and shall not include any other damages, either direct or consequential. B. Extended warranties are based on maintenance and yearly/annual cleaning and recoating agreements with certified contractors.

PART 2-PRODUCTS 2.1 MATERIAL A.

B. C.

D.

E. F. G. H.

Flooring shall be Horner 25/32" (20mm) or 33/32" (26mm) thick x 2 ¼” (57mm) or 1 ½” (38mm) wide First, Second and Better, Third and Better or Third Grade, random length continuous tongue and groove and end-matched MFMA Northern Hard Maple, grade marked and stamped as manufactured by Horner Flooring Company. OPTION: Horner Long Life™ flooring if so specified. Vapor retarder shall be 6 mil polyethylene. Subfloor shall be 4’ x 8’ x 3/8” (122cm x 244cm x 10mm) rated sheathing, exposure 1, plywood; bottom TM sheet shall be padded with 7/16” (11mm) Horner BPS (SAFE ) pad by manufacturer. OPTION: Rawl type (R-II) restraint if so specified. OPTION: Pads can be replaced with ¼” (6mm) closed cell polyethylene foam. Fasteners 1. Flooring fasteners shall be 1-1/4” (51mm) barbed cleat or 15 gauge (1.8mm) coated staples. OPTION: If Horner Long Life™ is specified, use 1 ½” (51mm) 15 gauge (1.8mm) staples only. 2. Subflooring fasteners shall be 1” (25mm) cleats or staples. Wall base shall be 3” x 4” (76mm x 102mm) Vent Cove heavy duty molded, vented base with premolded outside corners as supplied by Horner Flooring Company. Specify color: black or brown. Finish material shall be specified from the latest listing provided by the MFMA, and shall be applied according to finish manufacturer’s instructions. Gameline paint shall be compatible with finish. Stop blocking, where heavy loads are anticipated, stop blocking shall be installed between pad locations.

PART 3-EXECUTION 3.1 INSPECTION A. Inspect concrete slab for proper tolerance and dryness and report any discrepancies to the general contractor for correction. B. The concrete slab shall be cleaned of all debris so flooring contractor will have adequate access to work surface. C. All overhead work and wet trades shall be complete in floor work area. 3.2 INSTALLATION A. B.

Cover concrete with 6 mil polyethylene, sealing and lapping joints a minimum of 4” (102mm). Install padded bottom layer of plywood at a 45o angle across the long dimension of the finished floor, leaving a 1” (25mm) space along the 8’ (244cm) side and a 2” (51mm) space at the ends of each sheet and installed in a running bond pattern. OPTION: Drill for R-II restraint installation if so specified. 1. If ¼” (6mm) closed cell polyethylene foam option is utilized, install foam before installing bottom layer of plywood, substituting unpadded plywood for padded plywood. C. Install top layer of plywood in a running bond pattern perpendicular (90o) to the bottom layer leaving a 1” (25mm) space along the 8’ (244cm) side and a 2” (51mm) space at the ends of each sheet and installed in a running bond pattern. D. If so specified, install Horner’s BPS hold downs according to manufacturer’s instruction. E. Install flooring parallel to the long dimension of the room by power nailing or stapling 10”-12” (254mm– 305mm) o.c. 1. Provide 2” (51mm) expansion voids at the perimeter and at all vertical obstructions.


HORNER BALANCED PERFORMANCE SYSTEM

Page 3 of 3

st Stop blocking 4”x4” minimum shall be attached to underside of 1 layer of subfloor allowing a maximum of ¼” less than pad thickness where heavy loads are anticipated. G. Solid blocking shall be attached to areas under bleachers in the closed position. Solid blocking shall match the thickness of system pad. Solid blocking shall be a minimum of 4” wide and 12” O.C. H. Expansion Provisions-Size joints between maple flooring strips to allow for intermediate expansion in accordance with expected humidity changes and conditions in the space.

F.

3.3 FLOOR SANDING A. Machine sand with coarse, medium and fine paper to a smooth, even and uniform surface. B. Remove sanding dust from entire surface by tack of vacuum. C. Refer to MFMA sanding and finishing guide for procedures. 3.4 FINISHING A.

Inspect entire area of floor to insure that surface is acceptable for finishing, completely free from sanding dust and perfectly clean. B. Apply seal and finish per finish manufacturer’s instructions. C. Buff and clean floor between each coat or as necessary. D. Paint game lines as shown on drawings, between seal coats. E. Game line paint shall be compatible with finish. 3.5 BASE INSTALLATION A.

Install Vent Cove base, mitering inside corners and anchoring to walls with base cement or screws and anchors.

3.6 MAINTENANCE A.

Upon completion of floor installation, the owner, attendants or individuals in charge and responsible for the upkeep of the building are to see that the care and maintenance instructions outlined within the provided Horner Care and Maintenance Manual are followed. Horner flooring and certified dealers may offer extended warranty and maintenance agreements. It is recommended that any extended agreements include maintenance and recoats by the original installing contractor or related/recommended parties. (See maintenance/cleaning and recoating information on Horner Flooring website).

END OF SECTION




CONTROLLED RESPONSE PERFORMANCE SYSTEM

CRP

Controlled Response Performance System

DIN/EN CERTIFIED ANCHORED SYSTEM

An Advanced DIN/EN-Certified Anchored System. p p p p p

Designed to take the rigors of today’s heavily-used facilities Anchored substrate/continuous channel option Consistent play and ball rebound Greater internal control and expansion/contraction characteristics Versatile applications p

p p

Horner MFMA Maple CRP channel Pre-engineered subfloor 7/16” ECO™ pad or optional SAFE™ pad

LEED

Options Available

p p

p

p p optional SAFE pad


CONTROLLED RESPONSE PERFORMANCE SYSTEM

Field houses, competition and multipurpose gymnasiums, collegiate, secondary schools and heavy-use facilities. PERFORMANCE CRP is a fully DIN/EN Certified system DIN18032-Part II/EN 1490-2006

PERFORMANCE CHARACTERISTICS Shock Absorption Vertical Deflection Area of Deflection Ball Bounce

4

Surface Friction (Coefficient of Friction/Sliding Coefficient) Rolling Load

4

4 4 optional

4 4

SPECIFICATIONS System Thickness*/Pad Options p 25/32” MFMA Horner Maple: 2 5/16” Floor using 7/16” ECO Pad 2 1/2” Floor using ¾” SAFE Pad p 33/32 MFMA Horner Maple: Add ¼” *System thickness is equivalent to slab depression for new facilities.

MATERIALS Option: Specify Horner LongLife™ Maple Subfloor: 15/32” rated manufactured panel or 7/16” OSB subfloor 16-gauge steel CRP restraints with concrete anchors Concrete fastener/anchor 7/16” ECO pad. Option: 7/16” or 3/4” SAFE pad Vapor retarder

GREEN/LEED OPTIONS FSC Maple Flooring MRc 7 FSC Subfloor Components MRc 7 Exemplary Performance Recycled ECO Pads MRc 4.1 & MRc 4.2

INSTALLATION REFERENCES Lake Country Lutheran High School – Hartland, WI University of Southern Indiana – Evansville, IN Coopersville Middle School, Coopersville, MI University of Saskatchewan – Saskatoon, Canada University of San Diego – San Diego, CA

Please contact us regarding our extended maintenance warranty options.

SPECIFY For extended wear life, choose Long Life™. Horner’s Long Life™ flooring is 25/32” northern hard maple with the same wear depth as 33/32” flooring. Long Life™ provides the ecological, cost savings and availability benefits of a 25/32” floor, with extended wear life. More re-sands, stronger system and economical. Why not value engineer?

HORNER

FLOORING is the leading manufacturer

of athletic flooring systems used in high-school gyms, college and professional arenas, and public and private training facilities.

HORNER FLOORING COMPANY, INC. 800.380.0119 / www.hornerflooring.com P.O. Box 380, 23400 Hellman Avenue, Dollar Bay, MI 49922 P: 906.482.1180 / F: 906.482.6115 / info@hornerflooring.com


HORNER CONTROLLED RESPONSE & PERFORMANCE (CRP) SYSTEM

Page 1 of 3

SECTION 096466 --- WOOD GYMNASIUM FLOORING PART 1-GENERAL 1.1 DESCRIPTION A.

B.

This document specifies a wood strip athletic floor system consisting, in general, of wood subflooring, maple flooring, vapor retarder, vertical restraints (system specific), sanding, sealers, finishes, game lines, and wall base. The concrete contractor shall provide a concrete slab, smooth troweled and level to a tolerance of 1/8” (3mm) in a 10’0” (3m) radius, subject to the approval of the wood flooring contractor. LABOR AND MATERIALS NECESSARY TO PUT THE CONCRETE SLAB IN ACCEPTABLE CONDITION (HIGH AREAS GROUND DOWN AND LOW AREAS FILLED WITH APPROVED LEVELING COMPOUNDS) SHALL BE THE RESPONSIBILITY OF THE CONCRETE CONTRACTOR. 1. Concrete slab depression to use for 7/16” (11mm) padding shall be: a. 2 1/8” (55mm) for 25/32” (20mm) thick flooring b. 2 3/8” (60mm) for 33/32” (26mm) thick flooring 2. Concrete subfloors shall have an adequate vapor retarder beneath and at the perimeter of the slab. 3. No pea gravel, river gravel or slag aggregate shall be allowed in the concrete. The concrete strength range at the time of wood flooring installation shall be between 3,000 PSI and 3,500 PSI.

1.2 QUALITY ASSURANCE A.

Supplier Qualifications 1. Supplier of wood flooring shall be Horner Flooring Company. 2. Basis of design shall be “Controlled Response & Performance” sports floor system as provided by Horner Flooring, www.hornerflooring.com. (800-380-0119). 3. Materials other than those listed must be approved 10 days prior to bid date by written addendum. Materials from non-approved manufacturers will not be accepted. B. Installer Qualifications 1. The flooring contractor shall be a Horner Accredited Installation Company with MFMA Accredited Installer(s) on-site for the duration of the wood floor installation; or, a contractor approved by Horner Flooring. C. Flooring shall be stored on the premises before installation commences as required for acclimation. Final determination as to acclimation will be made by the flooring contractor. D. System fully meets all DIN/EN requirements. 1.3 WORKING CONDITIONS A.

The floor system shall not be delivered or installed until the concrete slab is properly cured and all masonry, plastering, tile work and overhead mechanical trades are completed and building is permanently enclosed and weathertight. B. Permanent heat, light and ventilation shall be installed and operative during and after installation, maintaining a temperature range of 55o F (13 o C) to 75o F (24 o C) and a relative humidity range that changes no more than 15% from low to high humidity levels. C. HVAC System shall be operating in balance at levels and conditions consistent with those during permanent occupancy. 1.4 WARRANTY A.

Horner Flooring Company hereby warrants the flooring materials to be free from manufacturing defects for a period of one year from the date of substantial completion. This warranty is expressly limited to the flooring materials supplied by Horner. This warranty is in lieu of all other warranties, expressed or implied including but not limited to any warranty of merchantability or fitness for a particular purpose, and of any other obligations on the part of Horner. This warranty does not cover floor damage caused by conditions beyond our control, such as fire, wind, floor surface chemical action, faulty maintenance, improper ventilation, faulty construction of building, Act of God, ordinary wear and tear, excess moisture and excess dryness, separation of concrete slab, settlement of walls, failure of floor if not installed properly, when installed over poured urethane if poured urethane returns to its liquid state, if poured urethane releases from concrete slab or failure of floor if installed over polyvinyl chloride synthetic flooring. In the event of breach of any warranty, the liability of Horner shall be limited to repairing or


HORNER CONTROLLED RESPONSE & PERFORMANCE (CRP) SYSTEM

Page 2 of 3

replacing material and system components supplied by Horner and proven to be defective in manufacture, and shall not include any other damages, either direct or consequential. B. Extended warranties are based on maintenance and yearly/annual cleaning and recoating agreements with certified contractors.

PART 2-PRODUCTS 2.1 MATERIAL A.

B. C. D. E.

F. G. H. I. J.

Flooring shall be Horner 25/32" (20mm) or 33/32" (26mm) thick x 2 ¼” (57mm) or 1 ½” (38mm) wide First, Second and Better, Third and Better or Third Grade, random length continuous tongue and groove and end-matched MFMA Northern Hard Maple, grade marked and stamped as manufactured by Horner Flooring Company. OPTION: Horner Long Life™ flooring if so specified. Vapor retarder shall be 6 mil polyethylene. Pads shall be 7/16” (11mm) or ¾” (19mm) pads provided by the Horner Flooring Company. Subfloor shall be 15/32” x 2’ x 8’ (12mm x 610mm x 244cm) rated sheathing, exposure 1, plywood. Fasteners 1. Flooring fasteners shall be 1-1/4” (51mm) barbed cleat or 15 gauge (1.8mm) coated staples. OPTION: If Horner Long Life™ is specified, use 1 ½” (51mm) 15 gauge (1.8mm) staples only. 2. Subflooring fasteners shall be 1” (25mm) cleats or staples. CRP Restraints shall be 16 gauge (1.6mm) galvanized steel and steel drive pins (anchors). Wall base shall be 3” x 4” (76mm x 102mm) Vent Cove heavy duty molded, vented base with premolded outside corners as supplied by Horner Flooring Company. Specify color: black or brown. Finish material shall be specified from the latest listing provided by the MFMA, and shall be applied according to finish manufacturer’s instructions. Gameline paint shall be compatible with finish. Stop blocking, where heavy loads are anticipated, stop blocking shall be installed between pad locations.

PART 3-EXECUTION 3.1 INSPECTION A. Inspect concrete slab for proper tolerance and dryness and report any discrepancies to the general contractor for correction. B. The concrete slab shall be cleaned of all debris so flooring contractor will have adequate access to work surface. C. All overhead work and wet trades shall be complete in floor work area. 3.2 INSTALLATION A. B.

Cover concrete with 6 mil polyethylene, sealing and lapping joints a minimum of 4” (102mm). Locate the center of the area and begin installing the 15/32” x 2’ x 8’ (12mm x 610mm x 244cm) prepadded rated sheathing, exposure 1, plywood so that its center falls directly over the center of the floor area and the long (8’ (244cm)) side is perpendicular to the direction of the finished flooring. Install in a brick pattern, (Running Bond) providing a 3½” (83mm) space around each sheet. o C. Locate the center of the area and install the top layer (not padded) on a 45 angle to the bottom layer and finished floor direction. Begin by placing the first top sheet so that its center falls directly over the center of a bottom sheet and continue by installing in a brick pattern providing a 3½” (83mm) space o around each sheet. When the CRP restraint is specified be certain that the 45 angle is such that the CRP restraint will fit into the space created when the top sheet space is coincident with the bottom sheet space. At least two (2) CRP restraints should be utilized to grasp opposing 8’ (244cm) long sides of each bottom sheet. Try to get one on each half of the sheet where possible. Fasten top and bottom sheets together with 1” (25mm) staples approximately 10-12 (254mm-305mm) inches on center. D. Fasten restraints to concrete with ¼” x 1” (6mm x 25mm) steel drive pins (2 per restraint) or equivalent fastener that will provide a minimum withdrawal strength of 900 lbs.(409kg)


HORNER CONTROLLED RESPONSE & PERFORMANCE (CRP) SYSTEM

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E.

Start maple near the center of space running parallel to long dimension of room Subfloor and maple shall stop 1-1/2” from any perimeter walls and vertical obstructions. st F. Stop blocking 4”x4” minimum shall be attached to underside of 1 layer of subfloor allowing a maximum of ¼” less than pad thickness where heavy loads are anticipated. G. Solid blocking shall be attached to areas under bleachers in the closed position. Solid blocking shall match the thickness of system pad. Solid blocking shall be a minimum of 4” wide and 12” O.C. H. Expansion Provisions-Size joints between maple flooring strips to allow for intermediate expansion in accordance with expected humidity changes and conditions in the space. 3.3 FLOOR SANDING A. Machine sand with coarse, medium and fine paper to a smooth, even and uniform surface. B. Remove sanding dust from entire surface by tack of vacuum. C. Refer to MFMA sanding and finishing guide for procedures. 3.4 FINISHING A.

Inspect entire area of floor to insure that surface is acceptable for finishing, completely free from sanding dust and perfectly clean. B. Apply seal and finish per finish manufacturer’s instructions. C. Buff and clean floor between each coat or as necessary. D. Paint game lines as shown on drawings, between seal coats. E. Game line paint shall be compatible with finish. 3.5 BASE INSTALLATION A.

Install Vent Cove base, mitering inside corners and anchoring to walls with base cement or screws and anchors.

3.6 MAINTENANCE A.

Upon completion of floor installation, the owner, attendants or individuals in charge and responsible for the upkeep of the building are to see that the care and maintenance instructions outlined within the provided Horner Care and Maintenance Manual are followed. Horner flooring and certified dealers may offer extended warranty and maintenance agreements. It is recommended that any extended agreements include maintenance and recoats by the original installing contractor or related/recommended parties. (See maintenance/cleaning and recoating information on Horner Flooring website).

END OF SECTION




p p p p p

Meets DIN/EN standards Flexible performance options Outstanding substrate air flow Consistent ball rebound Engineered sleeper design

p

p p

Horner MFMA Maple Modified steel drive pins 15/32” rated panel 7/8” engineered laminated sleeper ECO or SAFE pad options

LEED

Options Available

p p p p

p

p p

LS

An Engineered Anchored Resilient System.

(LAMINATED SLEEPER)

AN ANCHORED PERFORMANCE SYSTEM

Anchored Performance System

LAMINATED SLEEPER SYSTEM


LAMINATED SLEEPER SYSTEM

Traditional gymnasiums, field houses and auxiliary gyms, heavy-use facilities and competition arenas. PERFORMANCE Meets or exceeds DIN18032-Part II / EN 1490-2006

PERFORMANCE CHARACTERISTICS Shock Absorption Vertical Deflection Area of Deflection Ball Bounce Surface Friction (Coefficient of Friction/Sliding Coefficient)

4

Rolling Load

4

4 4 4 4

SPECIFICATIONS System Thickness*/Pad Options p 25/32” MFMA Horner Maple: 2 7/16” Floor using 7/16” SAFE or ECO pad 2 5/8” Floor using 3/4” SAFE pad p 33/32 MFMA Horner Maple: Add ¼” *System thickness is equivalent to slab depression for new facilities.

MATERIALS Option: Specify Horner LongLife™ Maple Subfloor: 15/32” rated sheathing Modified steel drive pin anchors Floating option SAFE or ECO pad options Vapor retarder

GREEN/LEED OPTIONS FSC Maple Flooring MRc 7 FSC Subfloor Components MRc 7 Exemplary Performance Recycled ECO Pads MRc 4.1 & MRc 4.2

INSTALLATION REFERENCES

SPECIFY For extended wear life, choose Long Life™. Horner’s Long Life™ flooring is 25/32” northern hard maple with the same wear depth as 33/32” flooring. Long Life™ provides the ecological, cost savings and availability benefits of a 25/32” floor, with extended wear life. More re-sands, stronger system and economical. Why not value engineer?

HORNER

FLOORING is the leading manufacturer

Mulkiteo YMCA, Mulkiteo, WA

of athletic flooring systems used in high-school gyms, college and

Formen/Reynaud C.C., Lake Charles, LA

professional arenas, and public and private training facilities.

Jasper Middle School, Jasper, IN Franklin High School, Livonia, MI

Please contact us regarding our extended maintenance warranty options.

HORNER FLOORING COMPANY, INC. 800.380.0119 / www.hornerflooring.com P.O. Box 380, 23400 Hellman Avenue, Dollar Bay, MI 49922 P: 906.482.1180 / F: 906.482.6115 / info@hornerflooring.com


HORNER LAMINATED SLEEPER SYSTEM

Page 1 of 3

SECTION 096466 --- WOOD GYMNASIUM FLOORING PART 1-GENERAL 1.1 DESCRIPTION A.

B.

This document specifies a wood strip athletic floor system consisting, in general, of wood subflooring, maple flooring, vapor retarder, vertical restraints (system specific), sanding, sealers, finishes, game lines, and wall base. The concrete contractor shall provide a concrete slab, smooth troweled and level to a tolerance of 1/8” (3mm) in a 10’0” (3m) radius, subject to the approval of the wood flooring contractor. LABOR AND MATERIALS NECESSARY TO PUT THE CONCRETE SLAB IN ACCEPTABLE CONDITION (HIGH AREAS GROUND DOWN AND LOW AREAS FILLED WITH APPROVED LEVELING COMPOUNDS) SHALL BE THE RESPONSIBILITY OF THE CONCRETE CONTRACTOR. 1. Concrete slab depression to use with 3/4” (19mm) SAFETM pads shall be: a. 2 7/8" (73mm) for 25/32" (20mm) thick flooring. b. 3 1/8” (79mm) for 33/32” (26mm) thick flooring. 2. Concrete slab depression to use with 7/16” (11mm) SAFETM shall be: a. 2 5/8” (67mm) for 25/32” (20mm) thick flooring. b. 2 7/8 (73mm) for 33/32” (26mm) thick flooring. 3. Concrete subfloors shall have an adequate vapor retarder beneath and at the perimeter of the slab. 4. No pea gravel, river gravel or slag aggregate shall be allowed in the concrete. The concrete strength range at the time of wood flooring installation shall be between 3,000 PSI and 3,500 PSI.

1.2 QUALITY ASSURANCE A.

Supplier Qualifications 1. Supplier of wood flooring shall be Horner Flooring Company. 2. Basis of design shall be “Laminated Sleeper” sports floor system as provided by Horner Flooring, www.hornerflooring.com. (800-380-0119). 3. Materials other than those listed must be approved 10 days prior to bid date by written addendum. Materials from non-approved manufacturers will not be accepted. B. Installer Qualifications 1. The flooring contractor shall be a Horner Accredited Installation Company with MFMA Accredited Installer(s) on-site for the duration of the wood floor installation; or, a contractor approved by Horner Flooring. C. Flooring shall be stored on the premises before installation commences as required for acclimation. Final determination as to acclimation will be made by the flooring contractor. D. System fully meets all DIN/EN requirements. 1.3 WORKING CONDITIONS A.

The floor system shall not be delivered or installed until the concrete slab is properly cured and all masonry, plastering, tile work and overhead mechanical trades are completed and building is permanently enclosed and weathertight. B. Permanent heat, light and ventilation shall be installed and operative during and after installation, o o o o maintaining a temperature range of 55 F (13 C) to 75 F (24 C) and a relative humidity range that changes no more than 15% from low to high humidity levels. C. HVAC System shall be operating in balance at levels and conditions consistent with those during permanent occupancy. 1.4 WARRANTY A.

Horner Flooring Company hereby warrants the flooring materials to be free from manufacturing defects for a period of one year from the date of substantial completion. This warranty is expressly limited to the flooring materials supplied by Horner. This warranty is in lieu of all other warranties, expressed or implied including but not limited to any warranty of merchantability or fitness for a particular purpose, and of any other obligations on the part of Horner. This warranty does not cover floor damage caused by conditions beyond our control, such as fire, wind, floor surface chemical action, faulty maintenance, improper ventilation, faulty construction of building, Act of God, ordinary wear and tear, excess moisture and excess dryness, separation of concrete slab, settlement of walls, failure of floor if not installed properly, when installed over poured urethane if poured urethane returns to its liquid state, if poured


HORNER LAMINATED SLEEPER SYSTEM

Page 2 of 3

urethane releases from concrete slab or failure of floor if installed over polyvinyl chloride synthetic flooring. In the event of breach of any warranty, the liability of Horner shall be limited to repairing or replacing material and system components supplied by Horner and proven to be defective in manufacture, and shall not include any other damages, either direct or consequential. B. Extended warranties are based on maintenance and yearly/annual cleaning and recoating agreements with certified contractors.

PART 2-PRODUCTS 2.1 MATERIAL A.

B. C.

D. E. F. G. H. I.

Flooring shall be Horner Maple, 25/32" (20mm) or 33/32" (26mm) thick x 1½" (38mm) or 2¼" (57mm) wide, First, Second and Better, Third and Better or Third Grade, random length continuous tongue and groove and end-matched MFMA Northern Hard Maple, grade marked and stamped as manufactured by Horner Flooring Company. OPTION: Horner Long Life™ flooring if so specified. Vapor retarder shall be 6 mil polyethylene. TM SAFE Laminated Sleepers shall be 7/8” x 4” x 8’ (22mm x 102mm x 244cm) SPF plywood sleepers TM padded with 7/16” (11mm) or ¾” (19mm) SAFE Pads. OPTION: Rawl type restraint. Horner sleepers shall be prenotched to accept R-I restraints, or predrilled to accept R-II retaining pins if so specified. Subfloor shall be 15/32" (12mm) rated sheathing, exposure 1, plywood or 7/16” (11mm) OSB. Flooring fasteners shall be 1 ¾” (45mm) barbed cleat or 15 gauge (2mm) coated staples. OPTION: If Horner Long Life™ is specified, use 1 1/2” (51mm) 15 gauge (1.8mm) staples only. Wall base shall be 3” x 4” (76mm x 102mm) Vent Cove heavy duty molded, vented base with premolded outside corners as supplied by Horner Flooring Company. Specify color: black or brown. Finish material shall be specified from the latest listing provided by the MFMA, and shall be applied according to finish manufacturer’s instructions. Gameline paint shall be compatible with finish. Stop blocking, where heavy loads are anticipated, stop blocking shall be installed between pad locations.

PART 3-EXECUTION 3.1 INSPECTION A. Inspect concrete slab for proper tolerance and dryness and report any discrepancies to the general contractor for correction. B. The concrete slab shall be cleaned of all debris so flooring contractor will have adequate access to work surface. C. All overhead work, wet trades shall be complete in floor work area. 3.2 INSTALLATION A. B.

Cover concrete with 6 mil polyethylene, sealing and lapping joints a minimum of 4" (102mm). Subfloor: 1. Install Horner sleepers along short dimension of room (at right angles to the main playing court), butting ends with a ¼" (6mm) space and staggering joints. Provide 11/2" (51mm) expansion voids at the perimeter and at all vertical obstructions. Sleepers shall be spaced 12" (305mm) o.c. Attach plywood or OSB to the sleepers using 1 ¼” (32mm) cleated nails with ¼" (6mm) spacing between adjoining sheets. OPTION: Rawl type restraint. Install R-I restraints over prenotched sleepers or install R-II pins into predrilled sleepers if so specified. C. Install finish flooring parallel with main playing court by power nailing or stapling approximately 12" (305mm) o.c. 2. Provide 11/2" (51mm) expansion voids at the perimeter and at all vertical obstructions. st D. Stop blocking 4”x4” minimum shall be attached to underside of 1 layer of subfloor allowing a maximum of ¼” less than pad thickness where heavy loads are anticipated.


HORNER LAMINATED SLEEPER SYSTEM

E. F.

Page 3 of 3

Solid blocking shall be attached to areas under bleachers in the closed position. Solid blocking shall match the thickness of system pad. Solid blocking shall be a minimum of 4” wide and 12” O.C. Expansion Provisions-Size joints between maple flooring strips to allow for intermediate expansion in accordance with expected humidity changes and conditions in the space.

3.3 FLOOR SANDING A. Machine sand with coarse, medium and fine paper to a smooth, even and uniform surface. B. Remove sanding dust from entire surface by tack of vacuum. C. Refer to MFMA sanding and finishing guide for procedures. 3.4 FINISHING A.

Inspect entire area of floor to insure that surface is acceptable for finishing, completely free from sanding dust and perfectly clean. B. Apply seal and finish per finish manufacturer’s instructions. C. Buff and clean floor between each coat or as necessary. D. Paint game lines as shown on drawings, between seal coats. E. Game line paint shall be compatible with finish. 3.5 BASE INSTALLATION A.

Install Vent Cove base, mitering inside corners and anchoring to walls with base cement or screws and anchors.

3.6 MAINTENANCE A.

Upon completion of floor installation, the owner, attendants or individuals in charge and responsible for the upkeep of the building are to see that the care and maintenance instructions outlined within the provided Horner Care and Maintenance Manual are followed. Horner flooring and certified dealers may offer extended warranty and maintenance agreements. It is recommended that any extended agreements include maintenance and recoats by the original installing contractor or related/recommended parties. (See maintenance/cleaning and recoating information on Horner Flooring website).

END OF SECTION




A CONTINUOUS CHANNEL ANCHORED SLEEPER SYSTEM

MPC

Anchored Channel Sleeper System

MULTIPURPOSE CHANNEL SYSTEM

A Steel Encased Sleeper System. p p p p p p

High profile option for retrofits Accommodates existing unlevel substrates Variable profile Traditional resilience characteristics Anchored steel drive-pin Floating option

p

p

p p

Horner MFMA Maple Rated underlayment panel Steel encased sleeper 7/16" ECO pad Optional SAFE pad Optional anchored pin

LEED

Options Available

p p p p p

optional SAFE pad


MULTIPURPOSE CHANNEL SYSTEM

Ideal for retrofits of outdated, obsolete systems and large fieldhouses, traditional gymnasiums and facilities with uneven substrates. PERFORMANCE MPC is tested against DIN/EN.

PERFORMANCE CHARACTERISTICS Shock Absorption Vertical Deflection Area of Deflection Ball Bounce Surface Friction (Coefficient of Friction/Sliding Coefficient)

4

Rolling Load

4

4 optional SAFE pad

4 4

SPECIFICATIONS System* Thickness/Pad Options p 25/32" MFMA Horner Maple: High profile 3 5/8" floor using 1/2" ECO or SAFE pad Low profile 3" floor using 7/16" ECO or SAFE pad with a 3/4" safe pad option p 33/32" MFMA Horner Maple: Add 1/4" *System Thickness is equivalent to slab depression for new facilities.

MATERIALS Option: Specify Horner LongLife™ Maple Subfloor: 15/32" rated underlayment or 7/16" OSB 16-gauge steel CRP restraints with concrete anchors ECO pad and SAFE pad Concrete fastener/anchor Vapor retarder

For extended wear life, choose Long Life™. Horner’s Long Life™ flooring is 25/32" northern hard maple with the same wear depth as

GREEN/LEED OPTIONS FSC Maple Flooring FSC Subfloor Components ECO Pads - recycled

SPECIFY

MRc 7 MRc 7 Exemplary Performance MRc 4.1 & MRc 4.2

INSTALLATION REFERENCES Weston High School, Weston, MA Harvard University, Cambridge, MA

33/32" flooring. Long Life™ provides the ecological, cost savings and availability benefits of a 25/32" floor, with extended wear life. More re-sands, stronger system and economical. Why not value engineer?

HORNER

FLOORING is the leading manufacturer

of athletic flooring systems used in high-school gyms, college and professional arenas, and public and private training facilities.

Summit High School, Fontana, CA Central High School #2, Los Angeles, CA

Please contact us regarding our extended maintenance warranty options.

HORNER FLOORING COMPANY, INC. 800.380.0119 / www.hornerflooring.com P.O. Box 380, 23400 Hellman Avenue, Dollar Bay, MI 49922 P: 906.482.1180 / F: 906.482.6115 / info@hornerflooring.com


HORNER MULTIPURPOSE CHANNEL SYSTEM

Page 1 of 3

SECTION 096466 --- WOOD GYMNASIUM FLOORING PART 1-GENERAL 1.1 DESCRIPTION A.

B.

This document specifies a wood strip athletic floor system consisting, in general, of wood subflooring, maple flooring, vapor retarder, vertical restraints (system specific), sanding, sealers, finishes, game lines, and wall base. The concrete contractor shall provide a concrete slab, smooth troweled and level to a tolerance of 1/8” (3mm) in a 10’0” (3m) radius, subject to the approval of the wood flooring contractor. LABOR AND MATERIALS NECESSARY TO PUT THE CONCRETE SLAB IN ACCEPTABLE CONDITION (HIGH AREAS GROUND DOWN AND LOW AREAS FILLED WITH APPROVED LEVELING COMPOUNDS) SHALL BE THE RESPONSIBILITY OF THE CONCRETE CONTRACTOR. 1. This system is designed to accommodate any concrete slab depression over: a. 3” (76mm) with 25/32” (20mm) thick flooring. b. 3 ¼” (83mm) with 33/32” (26mm) thick flooring For a new floor, the depression shall be 3 3/8” (86mm) with 25/32” (20mm) thick flooring. 2. Concrete subfloors shall have an adequate vapor retarder beneath and at the perimeter of the slab. 3. No pea gravel, river gravel or slag aggregate shall be allowed in the concrete. The concrete strength range at the time of wood flooring installation shall be between 3,000 PSI and 3,500 PSI.

1.2 QUALITY ASSURANCE A.

Supplier Qualifications 1. Supplier of wood flooring shall be Horner Flooring Company. 2. Basis of design shall be “Multipurpose Channel” sports floor system as provided by Horner Flooring, www.hornerflooring.com. (800-380-0119). 3. Materials other than those listed must be approved 10 days prior to bid date by written addendum. Materials from non-approved manufacturers will not be accepted. B. Installer Qualifications 1. The flooring contractor shall be a Horner Accredited Installation Company with MFMA Accredited Installer(s) on-site for the duration of the wood floor installation; or, a contractor approved by Horner Flooring. C. Flooring shall be stored on the premises before installation commences as required for acclimation. Final determination as to acclimation will be made by the flooring contractor. D. System shall meet necessary DIN/EN requirements. 1.3 WORKING CONDITIONS A.

The floor system shall not be delivered or installed until the concrete slab is properly cured and all masonry, plastering, tile work and overhead mechanical trades are completed and building is permanently enclosed and weathertight. B. Permanent heat, light and ventilation shall be installed and operative during and after installation, o o o o maintaining a temperature range of 55 F (13 C) to 75 F (24 C) and a relative humidity range that changes no more than 15% from low to high humidity levels. C. HVAC System shall be operating in balance at levels and conditions consistent with those during permanent occupancy. 1.4 WARRANTY A.

Horner Flooring Company hereby warrants the flooring materials to be free from manufacturing defects for a period of one year from the date of substantial completion. This warranty is expressly limited to the flooring materials supplied by Horner. This warranty is in lieu of all other warranties, expressed or implied including but not limited to any warranty of merchantability or fitness for a particular purpose, and of any other obligations on the part of Horner. This warranty does not cover floor damage caused by conditions beyond our control, such as fire, wind, floor surface chemical action, faulty maintenance, improper ventilation, faulty construction of building, acts of God, ordinary wear and tear, excess moisture and excess dryness, separation of concrete slab, settlement of walls, failure of floor if not installed properly, when installed over poured urethane if poured urethane returns to its liquid state, if poured urethane releases from concrete slab or failure of floor if installed over polyvinyl chloride


HORNER MULTIPURPOSE CHANNEL SYSTEM

Page 2 of 3

synthetic flooring. In the event of breach of any warranty, the liability of Horner shall be limited to repairing or replacing material and system components supplied by Horner and proven to be defective in manufacture, and shall not include any other damages, either direct or consequential. B. Extended warranties are based on maintenance and yearly/annual cleaning and recoating agreements with certified contractors.

PART 2-PRODUCTS 2.1 MATERIAL A.

B. C.

D. E.

F. G. H. I.

Flooring shall be Horner Maple, 25/32” (20mm) or 33/32” (26mm) thick x 1 ½” (38mm) or 2 ¼” (57mm) wide, First, Second and Better, Third and Better or Third Grade, random length continuous tongue and groove and end-matched MFMA Northern Hard Maple, grade marked and stamped as manufactured by Horner Flooring Company. OPTION: Horner Long Life™ flooring if so specified. Vapor retarder shall be 6 mil polyethylene. Substructure Sleeper 1. Special 16 gauge (1.6mm) galvanized channel side support brackets are an integral part of each sleeper with the top lip extending over the plywood portion. The support brackets shall be at least 13” (330mm) in length and spaced along the length of sleeper. 2. Sleeper shall be 1 1/8” x 2 ¾” x 8’ (29mm x 70mm x 244cm) wood sleeper (variable thickness). Subfloor 4’ x 8’ x 15/32”, or 23/32” (122cm x 244cm x 12mm, or 18mm) rated sheathing, exposure 1, plywood. Padding shall be 7/16” (11mm) Eco Pads. Fasteners 1. Flooring fasteners shall be 1 ¾” (44mm) or 2” (51mm) barbed cleat or 15 gauge (1.8mm) coated staples, or powercleats. OPTION: If Horner Long Life™ is specified, use 2” (51mm) 15 gauge (1.8mm) staples only. 2. Subfloor fasteners shall be 6d (51mm) nails or 1 ¾” (44mm) staples. Wall base shall be 3” x 4” (76mm x 102mm) Vent Cove heavy duty molded, vented base with premolded outside corners as supplied by Horner Flooring Company. Specify color: black or brown. Finish material shall be specified from the latest listing provided by the MFMA, and shall be applied according to finish manufacturer’s instructions. Minimum of 2 seal coats and 2 finish coats. Gameline paint shall be compatible with finish. Stop blocking; Where heavy loads are anticipated, stop blocking shall be installed between pad locations.

PART 3-EXECUTION 3.1 INSPECTION A. Inspect concrete slab for proper tolerance and dryness and report any discrepancies to the general contractor for correction. B. The concrete slab shall be cleaned of all debris so flooring contractor will have adequate access to work surface. C. All overhead work and wet trades shall be complete in floor work area. 3.2 INSTALLATION A. B.

Cover concrete with 6 mil polyethylene, sealing, and lapping joints a minimum of 4" (102mm). After slab depression is determined, adjust thickness of bottom portion of the MULTIPURPOSE substructure to accommodate before proceeding with assembly. C. Install special substructure sleepers across the short dimension of the room, i.e. perpendicular to the flooring direction. Install 12” (305mm) o.c. with 15/32 (12mm) plywood, 14” (356mm) o.c. with 5/8” (16mm) plywood, or 16” (406mm) o.c. with ¾” (19mm) thick plywood, respectively. Begin by cutting starting sleeper in every other row to a length of 4’ (122cm) and continue across the concrete flooring allowing ¼” (6mm) space between the ends of the sleepers. Shim where necessary. Provide a 1½” (38mm) space next to walls or vertical obstructions.


HORNER MULTIPURPOSE CHANNEL SYSTEM

Page 3 of 3

Install plywood of appropriate thickness over the substructure sleepers at a 45o angle providing ¼” 1/2 (6mm) space around the perimeter of each sheet, and 1 ” (51mm) adjacent to walls or vertical obstruction. st E. Stop blocking 4”x4” minimum shall be attached to underside of 1 layer of subfloor allowing a maximum of ¼” less than pad thickness where heavy loads are anticipated. F. Solid blocking shall be attached to areas under bleachers in the closed position. Solid blocking shall match the thickness of system pad. Solid blocking shall be a minimum of 4” wide and 12” O.C. G. Expansion Provisions-Size joints between maple flooring strips to allow for intermediate expansion in accordance with expected humidity changes and conditions in the space. D.

3.3 FLOOR SANDING A. Machine sand with coarse, medium and fine paper to a smooth, even and uniform surface. B. Remove sanding dust from entire surface by tack of vacuum. C. Refer to MFMA sanding and finishing guide for procedures. 3.4 FINISHING A.

Inspect entire area of floor to insure that surface is acceptable for finishing, completely free from sanding dust and perfectly clean. B. Apply seal and finish per finish manufacturer’s instructions. C. Buff and clean floor between each coat or as necessary. D. Paint game lines as shown on drawings, between seal coats. E. Game line paint shall be compatible with finish. 3.5 BASE INSTALLATION A.

Install Vent Cove base, mitering inside corners and anchoring to walls with base cement or screws and anchors.

3.6 MAINTENANCE A.

Upon completion of floor installation, the owner, attendants or individuals in charge and responsible for the upkeep of the building are to see that the care and maintenance instructions outlined within the provided Horner Care and Maintenance Manual are followed. Horner flooring and certified dealers may offer extended warranty and maintenance agreements. It is recommended that any extended agreements include maintenance and recoats by the original installing contractor or related/recommended parties. (See maintenance/cleaning and recoating information on Horner Flooring website).

END OF SECTION




A Glued-in-place, Edge Grain, Parquet Floor with Optional Resilient Subfloor Systems. p p p p p

Traditional Parquet System

TRADITIONAL PARQUET SYSTEM

MULTISPORT / MULTISPORT ULTRA

& MULTISPORT ULTRA

Low profile Ideal for synthetic system overlays Optional resilient underlayment Traditional parquet pattern Multiple design options

p

MULTISPORT

Horner MFMA Maple Elastomeric adhesive Optional 2 layers 15/32" rated underlayment panel Optional resilient pad

LEED

Options Available

p

p

p

p

p p p

MULTISPORT ULTRA


Low cost gymnasium, aerobic and dance floors with designer options.

& MULTISPORT ULTRA TRADITIONAL PARQUET SYSTEM

PERFORMANCE Available in DIN/EN compliant system when using floating resilient subfloor

SPECIFICATIONS System Thickness*/Pad Options 5/16" Horner MFMA edge grain maple 7/16" Horner MFMA edge grain maple 17/8" with two layer plywood and 7/16" ECO Pad or SAFE pad *System Thickness is equivalent to slab depression for new facilities.

MATERIALS Horner Multisport edge grain maple Elastomeric adhesive Multisport Ultra Option: 7/16" ECO Pad or SAFE pad Vapor retarder (conditional)

GREEN/LEED OPTIONS FSC Subfloor Components ECO Pads - recycled

MRc 7 Exemplary Performance MRc 4.1 & MRc 4.2

INSTALLATION REFERENCES Scribner YMCA, New Albany, IN Alcott Middle School, Norman, OK St. Nicholas Greek Church, Bethlehem, PA Catholic Central High School, Grand Rapids, MI

HORNER

FLOORING is the leading manufacturer

of athletic flooring systems used in high-school gyms, college and professional arenas, and public and private training facilities.

Please contact us regarding our extended maintenance warranty options.

HORNER FLOORING COMPANY, INC. 800.380.0119 / www.hornerflooring.com P.O. Box 380, 23400 Hellman Avenue, Dollar Bay, MI 49922 P: 906.482.1180 / F: 906.482.6115 / info@hornerflooring.com


HORNER MULTISPORT ULTRA SYSTEM

Page 1 of 1

SECTION 096466 --- WOOD GYMNASIUM FLOORING PART 1-GENERAL 1.1 DESCRIPTION A.

B.

This document specifies a wood strip athletic floor system consisting, in general, of wood subflooring, maple flooring, vapor retarder, vertical restraints (system specific), sanding, sealers, finishes, game lines, and wall base. The concrete contractor shall provide a concrete slab, smooth troweled and level to a tolerance of 1/8” (3mm) in a 10’0” (3m) radius, subject to the approval of the wood flooring contractor. LABOR AND MATERIALS NECESSARY TO PUT THE CONCRETE SLAB IN ACCEPTABLE CONDITION (HIGH AREAS GROUND DOWN AND LOW AREAS FILLED WITH APPROVED LEVELING COMPOUNDS) SHALL BE THE RESPONSIBILITY OF THE CONCRETE CONTRACTOR. 1. Concrete slab depression to use for 7/16” (11mm) padding shall be: a. 2 1/8” (55mm) for 25/32” (20mm) thick flooring b. 2 3/8” (60mm) for 33/32” (26mm) thick flooring 2. Concrete subfloors shall have an adequate vapor retarder beneath and at the perimeter of the slab. 3. No pea gravel, river gravel or slag aggregate shall be allowed in the concrete. The concrete strength range at the time of wood flooring installation shall be between 3,000 PSI and 3,500 PSI.

1.2 QUALITY ASSURANCE A.

Supplier Qualifications 1. Supplier of wood flooring shall be Horner Flooring Company. 2. Basis of design shall be “Multisport Ultra” sports floor system as provided by Horner Flooring, www.hornerflooring.com.com, (800-380-0119). 3. Materials other than those listed must be approved 10 days prior by written addendum. Materials from non-approved manufacturers will not be accepted. B. Installer Qualifications 1. The flooring contractor shall be a Horner Accredited Installation Company with MFMA Accredited Installer(s) on-site for the duration of the wood floor installation or a contractor approved by Horner Flooring. C. Flooring shall be stored on the premises before installation commences as required for acclimation. Final determination as to acclimation will be made by the flooring contractor. D. System shall meet necessary DIN/EN requirements. 1.3 WORKING CONDITIONS A.

The floor system shall not be delivered or installed until the concrete slab is properly cured and all masonry, plastering, tile work and overhead mechanical trades are completed and building is permanently enclosed and weathertight. B. Permanent heat, light and ventilation shall be installed and operative during and after installation, o o o o maintaining a temperature range of 55 F (13 C) to 75 F (24 C) and a relative humidity range that changes no more than 15% from low to high humidity levels. C. HVAC System shall be operating in balance at levels and conditions consistent with those during permanent occupancy. 1.4 WARRANTY A.

Horner Flooring Company hereby warrants the flooring materials to be free from manufacturing defects for a period of one year from the date of substantial completion. This warranty is expressly limited to the flooring materials supplied by Horner. This warranty is in lieu of all other warranties, expressed or implied including but not limited to any warranty of merchantability or fitness for a particular purpose, and of any other obligations on the part of Horner. This warranty does not cover floor damage caused by conditions beyond our control, such as fire, wind, floor surface chemical action, faulty maintenance, improper ventilation, faulty construction of building, Act of God, ordinary wear and tear, excess moisture and excess dryness, separation of concrete slab, settlement of walls, failure of floor if not installed properly, when installed over poured urethane if poured urethane returns to its liquid state, if poured urethane releases from concrete slab or failure of floor if installed over polyvinyl chloride synthetic flooring. In the event of breach of any warranty, the liability of Horner shall be limited to repairing or


HORNER MULTISPORT ULTRA SYSTEM

Page 2 of 3

replacing material and system components supplied by Horner and proven to be defective in manufacture, and shall not include any other damages, either direct or consequential. B. Extended warranties are based on maintenance and yearly/annual cleaning and recoating agreements with certified contractors.

PART 2-PRODUCTS 2.1 MATERIAL A.

B.

C. D. E.

Flooring 1. Flooring shall be Horner MultiSport, 7/16" (11mm) thick First, Second and Better, or Third grade. MultiSport is available in 9 5/8” (245mm) x 19.17” (490mm) units. 2. Adhesive shall be Bostik Best Adhesive or approved equal. Subfloor 1. Subfloor panels shall be 15/32" x 4' x 8' (12mm x 122cm x 244cm) rated sheathing, exposure 1, plywood, or 7/16" x 4' x 8' (11mm x 122cm x 244cm) OSB. OPTION: Rawl type (R-II) restraint if so specified. 2. Cushion pads shall be 7/16” (11mm) or 3/4" (19mm) thick pyramidal-shaped Horner SAFE™ pads. Vapor retarder shall be 6 mil polyethylene. Wall Base shall be 3" x 4" (76mm x 102mm) Vent Cove heavy duty molded, vented vinyl base with premolded outside corners as supplied by Horner Flooring Company. Specify color: black or brown. Finish materials shall be as specified by architect selected from the latest listing provided by the MFMA, and shall be applied according to manufacturers

PART 3-EXECUTION 3.1 INSPECTION A. Inspect concrete slab for proper tolerance and dryness and report any discrepancies to the general contractor for correction. B. The concrete slab shall be cleaned of all debris so flooring contractor will have adequate access to work surface. C. All overhead work, wet trades shall be complete in floor work area. 3.2 INSTALLATION A. Cover concrete with 6 mil polyethylene, sealing and lapping joints a minimum of 4" (102mm). B. Subfloor 1. Attach 32 Horner SAFE™ pads to the underside of each bottom sheet of 15/32" (12mm) plywood or 7/16” (11mm) OSB, 12" (305mm) o.c. and 6" (153mm) in from all perimeter edges with a stapler. o 2. Install padded bottom layer of 4' x 8' (122cm x 244cm) sheets at a 45 angle across the long dimension of the finish floor, leaving a minimum 1/4" (6mm) expansion space between adjoining sheets. 3. Install top layer of 4' x 8' (122cm x 244cm) sheets at a 90o angle to the first layer, again leaving a minimum 1/4" (6mm) expansion space between adjoining sheets. Stagger sheets and joints such that no joint in the upper layer falls over a joint in the lower layer. OPTION: increase spacing and drill for R-II restraint installation if so specified. C. Parquet Preparation 1. Locate starting point either by centering off a door, a special focal point in the area, or center of area itself. o 2. Adjust center lines so they are perpendicular (90 ) to each other. This can be most easily accomplished by measuring along one line three (3) feet (91cm) (or a multiple of three feet) and striking on the line itself. Measure four (4) feet (122cm) (or multiples thereof) along the second line and strike a mark. A line connecting these two (2) points should measure exactly five (5) feet o (152cm) (or multiple selected). Adjust lines to form a 3-4-5 triangle -- this assures the 90 relationship. After lines are squared, drop chalk lines every thirty-three (33) inches (838mm).


HORNER MULTISPORT ULTRA SYSTEM

D.

Page 3 of 3

Layout 1. Use Bostik Best Adhesive over subfloor. 2.

Install MultiSport units within the grid formed by the chalk lines. Units should be installed with hairline expansion spacing around the perimeter of each unit when installed in an alternating square manner. When installing in a unidirectional or parallel pattern it is only necessary to include the hairline spacing along the sides of each unit, as maple does not shrink or swell appreciably in the grain direction.

3.

Best wetting is obtained when product is installed immediately into adhesive. If more tack is needed, the freshly troweled adhesive can be allowed to remain open for up to one hour before installing MultiSport units. This will assist in keeping the units from sliding.

4.

A minimum expansion space of 1½" (38mm) should be allowed around the perimeter and all vertical obstructions.

5.

MultiSport should be rolled with a 150 pound (68kg) floor roller within 24 hours after installation.

3.3 FLOOR SANDING A. Machine sand with coarse, medium and fine paper to a smooth, even and uniform surface. B. Remove sanding dust from entire surface by tack of vacuum. C. Refer to MFMA sanding and finishing guide for procedures. 3.4 FINISHING A.

Inspect entire area of floor to insure that surface is acceptable for finishing, completely free from sanding dust and perfectly clean. B. Apply seal and finish per finish manufacturer’s instructions. 1. Apply two (2) coats of seal and two (2) coats of finish. C. Buff and clean floor between each coat or as necessary. D. Paint game lines as shown on drawings, between seal coats. E. Game line paint shall be compatible with finish. 3.5 BASE INSTALLATION A.

Install Vent Cove base, mitering inside corners and anchoring to walls with base cement or screws and anchors.

3.6 MAINTENANCE A.

Upon completion of floor installation, the owner, attendants or individuals in charge and responsible for the upkeep of the building are to see that the care and maintenance instructions outlined within the provided Horner Care and Maintenance Manual are followed. Horner flooring and certified dealers may offer extended warranty and maintenance agreements. It is recommended that any extended agreements include maintenance and recoats by the original installing contractor or related/recommended parties. (See maintenance/cleaning and recoating information on Horner Flooring website).

END OF SECTION




LEED

Options Available


Sets the standard for portable floors. Unsurpassed playing surface. Resilient and stable system with better footing and live-action feel. Fastest Installing Portable System Less than two hours with a crew of six. No special tools. No loose hardware. Accommodate multiple events in one day! Quality Materials MFMA northern hard maple and patented hingeand-lock assembly make for a tight fit and perfectly aligned floor every time.

Who Uses Pro King? Pro King serves members of the NCAA, NBA, WNBA, FIBA and other associations. A few examples include: • Michigan State University • Radford University • Syracuse University • University of Connecticut • University of Tennessee • University of Wisconsin • Villanova University • Chicago Bulls • Detroit Pistons • Phoenix Suns • Toronto Raptors Complete national and international installation list available upon request.

HORNER

FLOORING is the leading manufacturer

of athletic flooring systems used in high-school gyms, college and professional arenas, and public and private training facilities.

HORNER FLOORING COMPANY, INC. 800.380.0119 / www.hornerflooring.com P.O. Box 380, 23400 Hellman Avenue, Dollar Bay, MI 49922 P: 906.482.1180 / F: 906.482.6115 / info@hornerflooring.com


SAFE PANEL SYSTEM

p p p p

Custom tailored resilience Dimensional stability Meets or exceeds DIN/EN shock absorption and ball rebound standards Versatile applications

p

p

Horner MFMA Maple 15/32” rated subfloor 7/16” or 3/4” SAFE™ pad with variable durometer options

LEED

Options Available

p

p

p p

p

SAFE PANEL SYSTEM

Most Popular Floating System.

Variable Durometer Floating System

A VARIABLE DUROMETER FLOATING SYSTEM


SAFE PANEL SYSTEM

Field houses, competition and multipurpose gymnasiums, collegiate, secondary schools and dance areas. PERFORMANCE Tested in accordance with DIN18032-Part II

PERFORMANCE CHARACTERISTICS Shock Absorption Vertical Deflection Area of Deflection Ball Bounce Surface Friction (Coefficient of Friction/Sliding Coefficient)

4

Rolling Load

4

4 4 4

SPECIFICATIONS System Thickness*/Pad Options p 25/32” MFMA Horner Maple: 2 3/8” Floor using 3/4” SAFE pad 2 1/8” Floor using 7/16” SAFE pad p 33/32 MFMA Horner Maple: Add ¼” *System thickness is equivalent to slab depression for new facilities.

MATERIALS Option: Specify Horner LongLife™ Maple Subfloor: 15/32” rated sheathing or optional 7/16” OSB subfloor Vapor retarder

GREEN/LEED OPTIONS FSC Maple Flooring MRc 7 FSC Subfloor Components MRc 7 Exemplary Performance

SPECIFY For extended wear life, choose Long Life™. Horner’s Long Life™ flooring is 25/32” northern hard maple with the same wear depth as

INSTALLATION REFERENCES

33/32” flooring. Long Life™ provides the ecological, cost savings and

Seatac YMCA, Seatac, WA

availability benefits of a 25/32” floor, with extended wear life. More

Maude Clifford Sec., Grand Prairie, Alberta

re-sands, stronger system and economical. Why not value engineer?

Prairie Hill Middle School, Racine, WI B. Michael Caudill School, Richmond, KY Lake Andres School, Lake Andres, SD

Please contact us regarding our extended maintenance warranty options.

HORNER

FLOORING is the leading manufacturer

of athletic flooring systems used in high-school gyms, college and professional arenas, and public and private training facilities.

HORNER FLOORING COMPANY, INC. 800.380.0119 / www.hornerflooring.com P.O. Box 380, 23400 Hellman Avenue, Dollar Bay, MI 49922 P: 906.482.1180 / F: 906.482.6115 / info@hornerflooring.com


HORNER SAFE 2 SYSTEM

Page 1 of 3

SECTION 096466 --- WOOD GYMNASIUM FLOORING PART 1-GENERAL 1.1 DESCRIPTION A.

B.

This document specifies a wood strip athletic floor system consisting, in general, of wood subflooring, maple flooring, vapor retarder, vertical restraints (system specific), sanding, sealers, finishes, game lines, and wall base. The concrete contractor shall provide a concrete slab, smooth troweled and level to a tolerance of 1/8” (3mm) in a 10’0” (3m) radius, subject to the approval of the wood flooring contractor. LABOR AND MATERIALS NECESSARY TO PUT THE CONCRETE SLAB IN ACCEPTABLE CONDITION (HIGH AREAS GROUND DOWN AND LOW AREAS FILLED WITH APPROVED LEVELING COMPOUNDS) SHALL BE THE RESPONSIBILITY OF THE CONCRETE CONTRACTOR. 1. Concrete slab depression to use with 3/4” (19mm) SAFETM pads shall be: a. 2 7/16” (62mm) for 25/32" (20mm) thick flooring. b. 2 11/16” (68mm) for 33/32” (26mm) thick flooring. 2. Concrete slab depression to use with 7/16” (11mm) SAFETM shall be: a. 2 1/8” (54mm) for 25/32” (20mm) thick flooring. b. 2 3/8” (60mm) for 33/32” (26mm) thick flooring. 3. Concrete subfloors shall have an adequate vapor retarder beneath and at the perimeter of the slab. 4. No pea gravel, river gravel or slag aggregate shall be allowed in the concrete. The concrete strength range at the time of wood flooring installation shall be between 3,000 PSI and 3,500 PSI.

1.2 QUALITY ASSURANCE A.

Supplier Qualifications 1. Supplier of wood flooring shall be Horner Flooring Company. 2. Basis of design shall be “SAFE II” sports floor system as provided by Horner Flooring, www.hornerflooring.com. (800-380-0119). 3. Materials other than those listed must be approved 10 days prior to bid date by written addendum. Materials from non-approved manufacturers will not be accepted. B. Installer Qualifications 1. The flooring contractor shall be a Horner Accredited Installation Company with MFMA Accredited Installer(s) on-site for the duration of the wood floor installation; or, a contractor approved by Horner Flooring. C. Flooring shall be stored on the premises before installation commences as required for acclimation. Final determination as to acclimation will be made by the flooring contractor. D. System shall meet necessary DIN/EN requirements. 1.3 WORKING CONDITIONS A.

The floor system shall not be delivered or installed until the concrete slab is properly cured and all masonry, plastering, tile work and overhead mechanical trades are completed and building is permanently enclosed and weathertight. B. Permanent heat, light and ventilation shall be installed and operative during and after installation, o o o o maintaining a temperature range of 55 F (13 C) to 75 F (24 C) and a relative humidity range that changes no more than 15% from low to high humidity levels. C. HVAC System shall be operating in balance at levels and conditions consistent with those during permanent occupancy. 1.4 WARRANTY A.

Horner Flooring Company hereby warrants the flooring materials to be free from manufacturing defects for a period of one year from the date of substantial completion. This warranty is expressly limited to the flooring materials supplied by Horner. This warranty is in lieu of all other warranties, expressed or implied including but not limited to any warranty of merchantability or fitness for a particular purpose, and of any other obligations on the part of Horner. This warranty does not cover floor damage caused by conditions beyond our control, such as fire, wind, floor surface chemical action, faulty maintenance, improper ventilation, faulty construction of building, Act of God, ordinary wear and tear, excess moisture and excess dryness, separation of concrete slab, settlement of walls, failure of floor if not installed properly, when installed over poured urethane if poured urethane returns to its liquid state, if poured


HORNER SAFE 2 SYSTEM

Page 2 of 3

urethane releases from concrete slab or failure of floor if installed over polyvinyl chloride synthetic flooring. In the event of breach of any warranty, the liability of Horner shall be limited to repairing or replacing material and system components supplied by Horner and proven to be defective in manufacture, and shall not include any other damages, either direct or consequential. B. Extended warranties are based on maintenance and yearly/annual cleaning and recoating agreements with certified contractors.

PART 2-PRODUCTS 2.1 MATERIAL A.

B. C.

D.

E.

F. G. H. I.

Flooring shall be Horner 25/32" (20mm) or 33/32" (26mm) thick x 2 ¼” (57mm) or 1 ½” (38mm) wide First, Second and Better, Third and Better or Third Grade, random length continuous tongue and groove and end-matched MFMA Northern Hard Maple, grade marked and stamped as manufactured by Horner Flooring Company. OPTION: Flooring shall be Horner Long Life™, if so specified. Vapor retarder shall be 6 mil polyethylene. TM SAFE pads shall be 7/16” (11mm) or 3/4" (19mm) thick x 1" x 2 ¼” (25mm x 57mm) pyramidalshaped pads provided by the Horner Flooring Company and attached 12" (305mm) o.c. by the flooring contractor. Subfloor panels shall be 15/32" x 4' x 8' (12mm x 122cm x 244cm) rated sheathing, exposure 1, plywood, or 7/16” (11mm) OSB, as approved by manufacturer. OPTION: Rawl type (R-II) restraint if so specified. Fasteners 1. Flooring fasteners shall be 2" (51mm) barbed cleat or 15 gauge (1.8mm) coated staples. OPTION: If Horner Long Life™ is specified, use 1 1/2” (51mm) 15 gauge (1.8mm) staples only. 2. Subflooring fasteners shall be 1" (25mm) cleats or staples. Wall base shall be 3” x 4” (76mm x 102mm) Vent Cove heavy duty molded, vented base with premolded outside corners as supplied by Horner Flooring Company. Specify color: black or brown. Finish material shall be specified from the latest listing provided by the MFMA, and shall be applied according to finish manufacturer’s instructions. Gameline paint shall be compatible with finish. Stop blocking, where heavy loads are anticipated, stop blocking shall be installed between pad locations.

PART 3-EXECUTION 3.1 INSPECTION A. Inspect concrete slab for proper tolerance and dryness and report any discrepancies to the general contractor for correction. B. The concrete slab shall be cleaned of all debris so flooring contractor will have adequate access to work surface. C. All overhead work and wet trades shall be complete in floor work area. 3.2 INSTALLATION A. B.

Cover concrete with 6 mil polyethylene, sealing and lapping joints a minimum of 4" (102mm). With the aid of a stapler, attach 32 Horner SAFE pads to the underside of each bottom sheet of 15/32" (12mm) plywood or 7/16” (11mm) OSB, 12" (305mm) o.c. and 6" (153mm) in from all perimeter edges. C. Subfloor 1. Install padded bottom layer of 4' x 8' (122cm x 244cm) sheets at a 45 degree angle across the long dimension of the finish floor, leaving a minimum 1/4" (6mm) expansion space between adjoining sheets. 2. Install top layer of 4' x 8' (122cm x 244cm) sheets at a 90 degree angle to the first layer, again leaving a minimum 1/4" (6mm) expansion space between adjoining sheets. OPTION: increase spacing and drill for R-II restraint installation if so specified. D. Install finish flooring parallel with main playing court by power nailing or stapling approximately 12" (305mm) o.c. 1. Provide 11/2" (51mm) expansion voids at the perimeter and at all vertical obstructions.


HORNER SAFE 2 SYSTEM

Page 3 of 3

st Stop blocking 4”x4” minimum shall be attached to underside of 1 layer of subfloor allowing a maximum of ¼” less than pad thickness where heavy loads are anticipated. F. Solid blocking shall be attached to areas under bleachers in the closed position. Solid blocking shall match the thickness of system pad. Solid blocking shall be a minimum of 4” wide and 12” O.C. G. Expansion Provisions-Size joints between maple flooring strips to allow for intermediate expansion in accordance with expected humidity changes and conditions in the space.

E.

3.3 FLOOR SANDING A. Machine sand with coarse, medium and fine paper to a smooth, even and uniform surface. B. Remove sanding dust from entire surface by tack of vacuum. C. Refer to MFMA sanding and finishing guide for procedures. 3.4 FINISHING A.

Inspect entire area of floor to insure that surface is acceptable for finishing, completely free from sanding dust and perfectly clean. B. Apply seal and finish per finish manufacturer’s instructions. C. Buff and clean floor between each coat or as necessary. D. Paint game lines as shown on drawings, between seal coats. E. Game line paint shall be compatible with finish. 3.5 BASE INSTALLATION A.

Install Vent Cove base, mitering inside corners and anchoring to walls with base cement or screws and anchors.

3.6 MAINTENANCE A.

Upon completion of floor installation, the owner, attendants or individuals in charge and responsible for the upkeep of the building are to see that the care and maintenance instructions outlined within the provided Horner Care and Maintenance Manual are followed. Horner flooring and certified dealers may offer extended warranty and maintenance agreements. It is recommended that any extended agreements include maintenance and recoats by the original installing contractor or related/recommended parties. (See maintenance/cleaning and recoating information on Horner Flooring website).

END OF SECTION




ALLWOOD

Traditional Floating System with Air Flow

TRADITIONAL FLOATING SYSTEM WITH AIR FLOW

A Traditional Floating System with Increased Air Flow. p

Increased subfloor venting capabilities Mechanical exhaust system optional (MagnaVent) Uniform performance and ball rebound Ideal for areas with moisture concerns Multiple resilience options Available with 100% FSC maple and subfloor

n p p p p

p

p

p

Horner MFMA Maple 2 layers 1" x 6" SPF subfloor laid at angle 1/4" or 1/2" blanket foam pad (optional resilient pad) Variable air flow spacing

LEED

Options Available

p p p

p

p


Ideal for facilities with moisture concerns. Traditional baskeball floor performance and multipurpose functions. PERFORMANCE System options provide variable performance characteristics

PERFORMANCE CHARACTERISTICS 4 Shock Absorption 4 Vertical Deflection Area of Deflection (4)* 4 Ball Bounce Surface Friction (Coefficient of Friction/Sliding Coefficient) 4

Rolling Load

4

*available in Allwood LP Version

SPECIFICATIONS System Thickness*/Pad Options p 25/32" MFMA Horner Maple: 2 1/2" Floor using 1/4" blanket foam underlayment 2 3/4" Floor using 1/2" blanket foam underlayment 2 11/16" Floor using 7/16" SAFE or ECO Pad p 33/32" MFMA Horner Maple: Add 1/4" *System Thickness is equivalent to slab depression for new facilities.

MATERIALS Option: Specify Horner LongLife™ Maple Subfloor: 2 layers 1" x 6" SPF #2 subfloor Option: 1/2" x 6 SPF #2 subfloor 1/4" closed cell blanket foam underlayment Options: 1/2" closed cell blanket foam for added resilience, 3/4" SAfe pad, 7/16" SAFE Pad or 7/16" ECO Pad MagnaVent exhaust system (see word document) Vapor retarder

For extended wear life, choose Long Life™. Horner’s Long Life™ flooring is 25/32" northern hard maple with the same wear depth as 33/32" flooring. Long Life™ provides the ecological, cost savings and availability benefits of a 25/32" floor, with extended wear life. More

GREEN/LEED OPTIONS FSC Maple Flooring FSC Subfloor Components ECO Pads - recycled

SPECIFY

re-sands, stronger system and economical. Why not value engineer? MRc 7 MRc 7 Exemplary Performance MRc 4.1 & MRc 4.2

HORNER

FLOORING is the leading manufacturer

of athletic flooring systems used in high-school gyms, college and professional arenas, and public and private training facilities.

INSTALLATION REFERENCES Wind River Elementary School, Pavillion, WY Shaw High School, East Cleveland, OH Interlochan Arts Academy, Traverse City, MI Holdrum Middle School, Rivervale, NJ

Please contact us regarding our extended maintenance warranty options.

HORNER FLOORING COMPANY, INC. 800.380.0119 / www.hornerflooring.com P.O. Box 380, 23400 Hellman Avenue, Dollar Bay, MI 49922 P: 906.482.1180 / F: 906.482.6115 / info@hornerflooring.com


HORNER ALL-WOOD SYSTEM

Page 1 of 3

SECTION 096466 --- WOOD GYMNASIUM FLOORING PART 1-GENERAL 1.1 DESCRIPTION A.

B.

This document specifies a wood strip athletic floor system consisting, in general, of wood subflooring, maple flooring, vapor retarder, vertical restraints (system specific), sanding, sealers, finishes, game lines, and wall base. The concrete contractor shall provide a concrete slab, smooth troweled and level to a tolerance of 1/8” (3mm) in a 10’0” (3m) radius, subject to the approval of the wood flooring contractor. LABOR AND MATERIALS NECESSARY TO PUT THE CONCRETE SLAB IN ACCEPTABLE CONDITION (HIGH AREAS GROUND DOWN AND LOW AREAS FILLED WITH APPROVED LEVELING COMPOUNDS) SHALL BE THE RESPONSIBILITY OF THE CONCRETE CONTRACTOR. 1. Concrete slab depression shall be: a. 2 ½” (64mm) for 25/32” (20mm) thick flooring. b. 2 ¾” (70mm) for 33/32” (26mm) thick flooring. 2. With a plywood subfloor, the slab depression shall be: a. 2" (51mm) for 25/32” (20mm) thick flooring. b. 2¼" (57mm) for 33/32” (26mm) thick flooring. 3. With an OSB subfloor, the slab depression shall be: a. 1 7/8” (48mm) for 25/32” (20mm) thick flooring. b. 2 1/8" (54mm)for 33/3” (26mm) thick flooring. 2. Concrete subfloors shall have an adequate vapor retarder beneath and at the perimeter of the slab. 3. No pea gravel, river gravel or slag aggregate shall be allowed in the concrete. The concrete strength range at the time of wood flooring installation shall be between 3,000 PSI and 3,500 PSI.

1.2 QUALITY ASSURANCE A.

Supplier Qualifications 1. Supplier of wood flooring shall be Horner Flooring Company. 2. Basis of design shall be “All-Wood” sports floor system as provided by Horner Flooring, www.hornerflooring.com. (800-380-0119). 3. Materials other than those listed must be approved 10 days prior to bid date by written addendum. Materials from non-approved manufacturers will not be accepted. B. Installer Qualifications 1. The flooring contractor shall be a Horner Accredited Installation Company with MFMA Accredited Installer(s) on-site for the duration of the wood floor installation; or, a contractor approved by Horner Flooring. C. Flooring shall be stored on the premises before installation commences as required for acclimation. Final determination as to acclimation will be made by the flooring contractor. D. System shall meet necessary DIN/EN requirements. 1.3 WORKING CONDITIONS A.

The floor system shall not be delivered or installed until the concrete slab is properly cured and all masonry, plastering, tile work and overhead mechanical trades are completed and building is permanently enclosed and weathertight. B. Permanent heat, light and ventilation shall be installed and operative during and after installation, maintaining a temperature range of 55o F (13 o C) to 75o F (24 o C) and a relative humidity range that changes no more than 15% from low to high humidity levels. C. HVAC System shall be operating in balance at levels and conditions consistent with those during permanent occupancy. 1.4 WARRANTY A.

Horner Flooring Company hereby warrants the flooring materials to be free from manufacturing defects for a period of one year from the date of substantial completion. This warranty is expressly limited to the flooring materials supplied by Horner. This warranty is in lieu of all other warranties, expressed or implied including but not limited to any warranty of merchantability or fitness for a particular purpose, and of any other obligations on the part of Horner. This warranty does not cover floor damage caused by conditions beyond our control, such as fire, wind, floor surface chemical action, faulty maintenance,


HORNER ALL-WOOD SYSTEM

Page 2 of 3

improper ventilation, faulty construction of building, Act of God, ordinary wear and tear, excess moisture and excess dryness, separation of concrete slab, settlement of walls, failure of floor if not installed properly, when installed over poured urethane if poured urethane returns to its liquid state, if poured urethane releases from concrete slab or failure of floor if installed over polyvinyl chloride synthetic flooring. In the event of breach of any warranty, the liability of Horner shall be limited to repairing or replacing material and system components supplied by Horner and proven to be defective in manufacture, and shall not include any other damages, either direct or consequential. B. Extended warranties are based on maintenance and yearly/annual cleaning and recoating agreements with certified contractors.

PART 2-PRODUCTS 2.1 MATERIAL A.

B. C.

D. E. F.

G. H. I. J.

Flooring shall be Horner 25/32" (20mm) or 33/32" (26mm) thick x 2 ¼” (57mm) or 1 ½” (38mm) wide First, Second and Better, Third and Better or Third Grade, random length continuous tongue and groove and end-matched MFMA Northern Hard Maple, grade marked and stamped as manufactured by Horner Flooring Company. OPTION: Horner Long Life™ flooring if so specified. Vapor retarder shall be 6 mil polyethylene. Subfloor shall be Horner 1" x 6" (25mm x 152mm) (nominal) Second and Better Gym Grade Hemlock, No. 2 Spruce, Fir, or Pine S2S to ¾" x 6" (19mm x 152mm) x RL (2 layers of 15/32" (12mm). Rated sheathing, exposure 1, plywood, or 7/16" (11mm) OSB may be used in place of 1" x 6" (25mm x 152mm)). Horner Foam: ¼" (6mm) multi cellular, closed cell plastic foam. Density: 2.0 PCF. Underlayment tape shall be 2" (51mm) duct tape. Fasteners 1. Subfloor fasteners shall be 1¼" (32mm) nails or staples (1" (25mm) with plywood or OSB). 2 Flooring fasteners shall be 2" (51mm) barbed cleats or 15 gauge (1.8mm) coated staples. OPTION: If Horner Long Life™ is specified, use 1 1/2” (51mm) 15 gauge (1.8mm) staples only. Wall base shall be 3” x 4” (76mm x 102mm) Vent Cove heavy duty molded, vented base with premolded outside corners as supplied by Horner Flooring Company. Specify color: black or brown. Finish material shall be specified from the latest listing provided by the MFMA, and shall be applied according to manufacturer’s instructions. Minimum of 2 seal coats and 2 finish coats. Gameline paint shall be compatible with finish. Stop blocking, where heavy loads are anticipated, stop blocking shall be installed between pad locations.

PART 3-EXECUTION 3.1 INSPECTION A. Inspect concrete slab for proper tolerance and dryness and report any discrepancies to the general contractor for correction. B. The concrete slab shall be cleaned of all debris so flooring contractor will have adequate access to work surface. C. All overhead work and wet trades shall be complete in floor work area. 3.2 INSTALLATION A. B.

Cover concrete with 6 mil polyethylene, sealing, and lapping joints a minimum of 4" (102mm). With 1" x 6" (25mm x 152mm) (nominal) subfloor: 1. Install first layer of 1" x 6" (25mm x 152mm) subfloor across the long dimension of the room at a O 45 angle. The ends of the 1" x 6" (25mm x 152mm) shall be butted, leaving a ¼" (6mm) space and the sides spaced 2" (51mm) between adjoining 1" x 6" (25mm x 152mm). Provide 2" (51mm) expansion voids at perimeter and all vertical obstructions. 2. The second layer of 1" x 6" (25mm x 152mm) subfloor shall be laid out 90O to the bottom layer, such that no end joints shall fall over any end joints of the first layer. The ends of the second layer 1" x 6" (25mm x 152mm) shall also be butted, leaving a ¼" (6mm) space, and the sides spaced 2"


HORNER ALL-WOOD SYSTEM

Page 3 of 3

(25mm) between adjoining 1" x 6" (25mm x 152mm). This layer shall be secured to the first layer with nails or staples at each intersection. 3. A single 1" x 6" (25mm x 152mm) border strip shall be installed as part of the second subfloor layer, at right angles to the finish flooring at floor perimeter. C. With All-Wood System II option: 1. Install subfloor as above, but with lower 1" x 6" (25mm x 152mm) (nominal) layer spaced 12” (305mm) o.c., and upper layer spaced 8” (203mm) o.c. D. With 15/32" (12mm) sheathing plywood or 7/16" (11mm) OSB option: 1. Install two layers of either 15/32" (12mm) sheathing plywood or 7/16" (11mm) OSB so that each layer is 45 degree to the long dimension of the floor and 90 degree to the other layer, leaving a ¼" (6mm) space between adjoining sheets and a 2" (51mm) perimeter expansion void. E. Install finish flooring parallel with main playing court by power nailing or stapling approximately 12” ( 305mm) o.c. Provide 11/2” (51mm) expansion voids at the perimeter and at all vertical obstructions. F. Stop blocking 4”x4” minimum shall be attached to underside of 1st layer of subfloor allowing a maximum of ¼” less than pad thickness where heavy loads are anticipated. G. Solid blocking shall be attached to areas under bleachers in the closed position. Solid blocking shall match the thickness of system pad. Solid blocking shall be a minimum of 4” wide and 12” O.C. H. Expansion Provisions-Size joints between maple flooring strips to allow for intermediate expansion in accordance with expected humidity changes and conditions in the space. 3.3 FLOOR SANDING A. Machine sand with coarse, medium and fine paper to a smooth, even and uniform surface. B. Remove sanding dust from entire surface by tack of vacuum. C. Refer to MFMA sanding and finishing guide for procedures. 3.4 FINISHING A.

Inspect entire area of floor to insure that surface is acceptable for finishing, completely free from sanding dust and perfectly clean. B. Apply seal and finish per finish manufacturer’s instructions. C. Buff and clean floor between each coat or as necessary. D. Paint game lines as shown on drawings, between seal coats. E. Game line paint shall be compatible with finish. 3.5 BASE INSTALLATION A.

Install Vent Cove base, mitering inside corners and anchoring to walls with base cement or screws and anchors.

3.6 MAINTENANCE A.

Upon completion of floor installation, the owner, attendants or individuals in charge and responsible for the upkeep of the building are to see that the care and maintenance instructions outlined within the provided Horner Care and Maintenance Manual are followed. Horner flooring and certified dealers may offer extended warranty and maintenance agreements. It is recommended that any extended agreements include maintenance and recoats by the original installing contractor or related/recommended parties. (See maintenance/cleaning and recoating information on Horner Flooring website).

END OF SECTION




p

p

p

LEED

Options Available

Horner MFMA maple 1"x 6" SPF underlayment with spacing (plywood/OSB optional)

p

2"x4" SPF sleeper with spacing

p

Modified steel drive pins

p

p

FIXED SLEEPER

p

A Traditional Sleeper System

A TRADITIONAL SLEEPER SYSTEM


HORNER FIXED SLEEPER SYSTEM

Page 1 of 3

SECTION 096466 --- WOOD GYMNASIUM FLOORING PART 1-GENERAL 1.1 DESCRIPTION A.

B.

This document specifies a wood strip athletic floor system consisting, in general, of wood subflooring, maple flooring, vapor retarder, vertical restraints (system specific), sanding, sealers, finishes, game lines, and wall base. The concrete contractor shall provide a concrete slab, smooth troweled and level to a tolerance of 1/8” (3mm) in a 10’0” (3m) radius, subject to the approval of the wood flooring contractor. LABOR AND MATERIALS NECESSARY TO PUT THE CONCRETE SLAB IN ACCEPTABLE CONDITION (HIGH AREAS GROUND DOWN AND LOW AREAS FILLED WITH APPROVED LEVELING COMPOUNDS) SHALL BE THE RESPONSIBILITY OF THE CONCRETE CONTRACTOR. 1. Concrete slab depression shall be: a. 3 1/8” (79mm) for 25/32" (20mm) thick flooring. b. 3 3/8” (86mm) for 33/32" (26mm) thick flooring. 2. Concrete subfloors shall have an adequate vapor retarder beneath and at the perimeter of the slab. 3. No pea gravel, river gravel or slag aggregate shall be allowed in the concrete. The concrete strength range at the time of wood flooring installation shall be between 3,000 PSI and 3,500 PSI.

1.2 QUALITY ASSURANCE A.

Supplier Qualifications 1. Supplier of wood flooring shall be Horner Flooring Company. 2. Basis of design shall be “Fixed Sleeper” sports floor system as provided by Horner Flooring, www.hornerflooring.com. (800-380-0119). 3. Materials other than those listed must be approved 10 days prior to bid date by written addendum. Materials from non-approved manufacturers will not be accepted. B. Installer Qualifications 1. The flooring contractor shall be a Horner Accredited Installation Company with MFMA Accredited Installer(s) on-site for the duration of the wood floor installation; or, a contractor approved by Horner Flooring. C. Flooring shall be stored on the premises before installation commences as required for acclimation. Final determination as to acclimation will be made by the flooring contractor. D. System shall meet necessary DIN/EN requirements. 1.3 WORKING CONDITIONS A.

The floor system shall not be delivered or installed until the concrete slab is properly cured and all masonry, plastering, tile work and overhead mechanical trades are completed and building is permanently enclosed and weathertight. B. Permanent heat, light and ventilation shall be installed and operative during and after installation, o o o o maintaining a temperature range of 55 F (13 C) to 75 F (24 C) and a relative humidity range that changes no more than 15% from low to high humidity levels. C. HVAC System shall be operating in balance at levels and conditions consistent with those during permanent occupancy. 1.4 WARRANTY A.

Horner Flooring Company hereby warrants the flooring materials to be free from manufacturing defects for a period of one year from the date of substantial completion. This warranty is expressly limited to the flooring materials supplied by Horner. This warranty is in lieu of all other warranties, expressed or implied including but not limited to any warranty of merchantability or fitness for a particular purpose, and of any other obligations on the part of Horner. This warranty does not cover floor damage caused by conditions beyond our control, such as fire, wind, floor surface chemical action, faulty maintenance, improper ventilation, faulty construction of building, Act of God, ordinary wear and tear, excess moisture and excess dryness, separation of concrete slab, settlement of walls, failure of floor if not installed properly, when installed over poured urethane if poured urethane returns to its liquid state, if poured urethane releases from concrete slab or failure of floor if installed over polyvinyl chloride synthetic flooring. In the event of breach of any warranty, the liability of Horner shall be limited to repairing or


HORNER FIXED SLEEPER SYSTEM

Page 2 of 3

replacing material and system components supplied by Horner and proven to be defective in manufacture, and shall not include any other damages, either direct or consequential. B. Extended warranties are based on maintenance and yearly/annual cleaning and recoating agreements with certified contractors.

PART 2-PRODUCTS 2.1 MATERIAL A.

B C. D.

E. F.

G. H. I. J. K. L.

Flooring shall be Horner Maple, 33/32" (26mm) or 25/32" (20mm) thick x 2¼" (57mm) or 1½" (38mm) wide, First, Second and Better, Third and Better or Third Grade, random length continuous tongue and groove and end-matched MFMA Northern Hard Maple, grade marked and stamped as manufactured by Horner Flooring Company. OPTION: Horner Long Life™ flooring if so specified. Mastic/grout shall be hot pour steep roofing asphalt. OPTION:Vapor retarder shall be 6 mil polyethylene. Sleepers shall be 2" x 4" (51mm x 102mm) (nominal), Fir, Spruce, or Hemlock, S4S. Subfloor shall be 1" x 6" (25mm x 152mm) (nominal), No. 2, Fir, Spruce, or Hemlock, S2S to ¾" x 6" (19mm x 152mm). OPTION: 15/32" x 4' x 8' (12mm x 122cm x 244cm) rated sheathing, exposure 1, plywood. Sleeper anchors shall be 2½" (64mm) or 3" (76mm) long, 3/8" (10mm) Rawl type expandable concrete fasteners with minimum pull-out strength of 900 pounds (409kg). Fasteners 1. Subfloor fasteners shall be 6d (51mm) nails or 1¾" (45mm) staples. 2. Flooring fasteners shall be 1 1/2" (51mm) barbed cleats or 15 gauge (1.8mm) coated staples. OPTION: If Horner Long Life™ is specified, use 1 1/2” (51mm) 15 gauge (1.8mm) staples only. Spacers (shims) shall be 3" x 1½" (76mm x 38mm), made from 1/8" (3mm) thick and ¼" (6mm) thick tempered masonite or equal material. Primer shall be asphalt cut back applied at a coverage of 275 sq.ft./gallon (6.741 m2/liter). Wall base shall be 3” x 4” (76mm x 102mm) Vent Cove heavy duty molded, vented base with premolded outside corners as supplied by Horner Flooring Company. Specify color: black or brown. Finish material shall be specified from the latest listing provided by the MFMA, and shall be applied according to finish manufacturer’s instructions. Minimum of 2 seal coats and 2 finish coats. Gameline paint shall be compatible with finish. Stop blocking, where heavy loads are anticipated, stop blocking shall be installed between pad locations.

PART 3-EXECUTION 3.1 INSPECTION A. Inspect concrete slab for proper tolerance and dryness and report any discrepancies to the general contractor for correction. B. The concrete slab shall be cleaned of all debris so flooring contractor will have adequate access to work surface. C. All overhead work and wet trades shall be complete in floor work area. 3.2 INSTALLATION A. B.

Prime concrete at 275 sq.ft./gallon (6.741 m2/liter). Install sleepers across short dimension of the area (perpendicular to the finish floor), 12" (305mm) or 1/2 16" (406mm) o.c., with ends butted and joints staggered by 24" (610mm). Provide a 1 " (51mm) expansion void at the perimeter and all vertical obstructions. Anchor sleepers with drivepins, shimming to level with 1/8" (3mm) or 1/4" (6mm) masonite shims. C. Pour hot-pour asphalt mastic to a level 1/8" (3mm) above bottom of sleepers. D. Subfloor 1. Install 1" x 6" (25mm x 152mm) (nominal) subflooring diagonally to sleepers. Break all joints over sleepers with ends butted and sides spaced 1" (25mm). Securely nail or staple to the sleepers.


HORNER FIXED SLEEPER SYSTEM

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OPTION: Install ¾" (19mm) plywood with 8' (244cm) edge at right angles to sleepers. Break 4' (122cm) edge of plywood over sleeper. Space all sides of plywood ¼" (6mm) and securely nail or staple to sleepers. E.

Install finish flooring parallel with main playing court by power nailing or stapling approximately 12” (305mm) o.c. 1. Provide 11/2” (51mm) expansion voids at the perimeter and at all vertical obstructions. F. Stop blocking 4”x4” minimum shall be attached to underside of 1st layer of subfloor allowing a maximum of ¼” less than pad thickness where heavy loads are anticipated. G. Solid blocking shall be attached to areas under bleachers in the closed position. Solid blocking shall match the thickness of system pad. Solid blocking shall be a minimum of 4” wide and 12” O.C. H. Expansion Provisions-Size joints between maple flooring strips to allow for intermediate expansion in accordance with expected humidity changes and conditions in the space. 3.3 FLOOR SANDING A. Machine sand with coarse, medium and fine paper to a smooth, even and uniform surface. B. Remove sanding dust from entire surface by tack of vacuum. C. Refer to MFMA sanding and finishing guide for procedures. 3.4 FINISHING A.

Inspect entire area of floor to insure that surface is acceptable for finishing, completely free from sanding dust and perfectly clean. B. Apply seal and finish per finish manufacturer’s instructions. C. Buff and clean floor between each coat or as necessary. D. Paint game lines as shown on drawings, between seal coats. E. Game line paint shall be compatible with finish. 3.5 BASE INSTALLATION A.

Install Vent Cove base, mitering inside corners and anchoring to walls with base cement or screws and anchors.

3.6 MAINTENANCE A.

Upon completion of floor installation, the owner, attendants or individuals in charge and responsible for the upkeep of the building are to see that the care and maintenance instructions outlined within the provided Horner Care and Maintenance Manual are followed. Horner flooring and certified dealers may offer extended warranty and maintenance agreements. It is recommended that any extended agreements include maintenance and recoats by the original installing contractor or related/recommended parties. (See maintenance/cleaning and recoating information on Horner Flooring website).

END OF SECTION




A Glued-in-place, Edge Grain, Parquet Floor with Optional Resilient Subfloor Systems. p p p p p

Traditional Parquet System

TRADITIONAL PARQUET SYSTEM

MULTISPORT / MULTISPORT ULTRA

& MULTISPORT ULTRA

Low profile Ideal for synthetic system overlays Optional resilient underlayment Traditional parquet pattern Multiple design options

p

MULTISPORT

Horner MFMA Maple Elastomeric adhesive Optional 2 layers 15/32" rated underlayment panel Optional resilient pad

LEED

Options Available

p

p

p

p

p p p

MULTISPORT ULTRA


Low cost gymnasium, aerobic and dance floors with designer options.

& MULTISPORT ULTRA TRADITIONAL PARQUET SYSTEM

PERFORMANCE Available in DIN/EN compliant system when using floating resilient subfloor

SPECIFICATIONS System Thickness*/Pad Options 5/16" Horner MFMA edge grain maple 7/16" Horner MFMA edge grain maple 17/8" with two layer plywood and 7/16" ECO Pad or SAFE pad *System Thickness is equivalent to slab depression for new facilities.

MATERIALS Horner Multisport edge grain maple Elastomeric adhesive Multisport Ultra Option: 7/16" ECO Pad or SAFE pad Vapor retarder (conditional)

GREEN/LEED OPTIONS FSC Subfloor Components ECO Pads - recycled

MRc 7 Exemplary Performance MRc 4.1 & MRc 4.2

INSTALLATION REFERENCES Scribner YMCA, New Albany, IN Alcott Middle School, Norman, OK St. Nicholas Greek Church, Bethlehem, PA Catholic Central High School, Grand Rapids, MI

HORNER

FLOORING is the leading manufacturer

of athletic flooring systems used in high-school gyms, college and professional arenas, and public and private training facilities.

Please contact us regarding our extended maintenance warranty options.

HORNER FLOORING COMPANY, INC. 800.380.0119 / www.hornerflooring.com P.O. Box 380, 23400 Hellman Avenue, Dollar Bay, MI 49922 P: 906.482.1180 / F: 906.482.6115 / info@hornerflooring.com


HORNER MULTISPORT SYSTEM

Page 1 of 3

SECTION 096466 --- WOOD GYMNASIUM FLOORING PART 1-GENERAL 1.1 DESCRIPTION A.

B.

This document specifies a wood strip athletic floor system consisting, in general, of wood subflooring, maple flooring, vapor retarder, vertical restraints (system specific), sanding, sealers, finishes, game lines, and wall base. The concrete contractor shall provide a concrete slab, smooth troweled and level to a tolerance of 1/8” (3mm) in a 10’0” (3m) radius, subject to the approval of the wood flooring contractor. LABOR AND MATERIALS NECESSARY TO PUT THE CONCRETE SLAB IN ACCEPTABLE CONDITION (HIGH AREAS GROUND DOWN AND LOW AREAS FILLED WITH APPROVED LEVELING COMPOUNDS) SHALL BE THE RESPONSIBILITY OF THE CONCRETE CONTRACTOR. 1. Concrete slab depression shall be according to design requirements. 2. Concrete subfloors shall have an adequate vapor retarder beneath and at the perimeter of the slab. 3. No pea gravel, river gravel or slag aggregate shall be allowed in the concrete. The concrete strength range at the time of wood flooring installation shall be between 3,000 PSI and 3,500 PSI.

1.2 QUALITY ASSURANCE A.

Supplier Qualifications 1. Supplier of wood flooring shall be Horner Flooring Company. 2. Basis of design shall be “Multisport” sports floor system as provided by Horner Flooring, www.hornerflooring.com.com, (800-380-0119). 3. Materials other than those listed must be approved 10 days prior by written addendum. Materials from non-approved manufacturers will not be accepted. B. Installer Qualifications 1. The flooring contractor shall be a Horner Accredited Installation Company with MFMA Accredited Installer(s) on-site for the duration of the wood floor installation or a contractor approved by Horner Flooring. C. Flooring shall be stored on the premises before installation commences as required for acclimation. Final determination as to acclimation will be made by the flooring contractor. D. System shall meet necessary DIN/EN requirements. 1.3 WORKING CONDITIONS A.

The floor system shall not be delivered or installed until the concrete slab is properly cured and all masonry, plastering, tile work and overhead mechanical trades are completed and building is permanently enclosed and weathertight. B. Permanent heat, light and ventilation shall be installed and operative during and after installation, maintaining a temperature range of 55o F (13 o C) to 75o F (24 o C) and a relative humidity range that changes no more than 15% from low to high humidity levels. C. HVAC System shall be operating in balance at levels and conditions consistent with those during permanent occupancy. 1.4 WARRANTY A.

Horner Flooring Company hereby warrants the flooring materials to be free from manufacturing defects for a period of one year from the date of substantial completion. This warranty is expressly limited to the flooring materials supplied by Horner. This warranty is in lieu of all other warranties, expressed or implied including but not limited to any warranty of merchantability or fitness for a particular purpose, and of any other obligations on the part of Horner. This warranty does not cover floor damage caused by conditions beyond our control, such as fire, wind, floor surface chemical action, faulty maintenance, improper ventilation, faulty construction of building, Act of God, ordinary wear and tear, excess moisture and excess dryness, separation of concrete slab, settlement of walls, failure of floor if not installed properly, when installed over poured urethane if poured urethane returns to its liquid state, if poured urethane releases from concrete slab or failure of floor if installed over polyvinyl chloride synthetic flooring. In the event of breach of any warranty, the liability of Horner shall be limited to repairing or replacing material and system components supplied by Horner and proven to be defective in manufacture, and shall not include any other damages, either direct or consequential.


HORNER MULTISPORT SYSTEM

Page 2 of 3

B. Extended warranties are based on maintenance and yearly/annual cleaning and recoating agreements with certified contractors.

PART 2-PRODUCTS 2.1 MATERIAL A.

Direct Glue-Down 1. Flooring shall be Horner MultiSport,5/16" (8mm),7/16" (11mm) or11/16" (17mm) thick First, Second and Better, or Third grade. MultiSport is available in 9 5/8” (245mm) x 19.17” (490mm) units. 2. Primer to ensure proper adhesion to the concrete slab 3. Adhesive shall be Bostik Best Adhesive or approved equal. B. Wall base shall be 3” x 4” (76mm x 102mm) Vent Cove heavy duty molded, vented base with premolded outside corners as supplied by Horner Flooring Company. Specify color: black or brown. C. Finish material shall be specified from the latest listing provided by the MFMA, and shall be applied according to manufacturer’s instructions. Minimum of 2 seal coats and 2 finish coats. D. Gameline paint shall be compatible with finish.

PART 3-EXECUTION 3.1 INSPECTION A. Inspect concrete slab for proper tolerance and dryness and report any discrepancies to the general contractor for correction. B. The concrete slab shall be cleaned of all debris so flooring contractor will have adequate access to work surface. C. All overhead work, wet trades shall be complete in floor work area. 3.2 INSTALLATION A. PREPARATION 1. Locate starting point either by centering off a door, a special focal point in the area, or center of area itself. o 2. Adjust center lines so they are perpendicular (90 ) to each other. This can be most easily accomplished by measuring along one line three (3) feet (91cm) (or a multiple of three feet) and striking on the line itself. Measure four (4) feet (122cm) (or multiples thereof) along the second line and strike a mark. A line connecting these two (2) points should measure exactly five (5) feet (152cm) (or multiple o selected). Adjust lines to form a 3-4-5 triangle -- this assures the 90 relationship. After lines are squared, drop chalk lines every thirty-three (33) inches (838mm). B.

LAYOUT 1. Apply Bostik Best Adhesive over primed concrete, . 2. Install MultiSport units within the grid formed by the chalk lines. Units should be installed with hairline expansion spacing around the perimeter of each unit when installed in an alternating square manner. When installing in a unidirectional or parallel pattern it is only necessary to include the hairline spacing along the sides of each unit, as maple does not shrink or swell appreciably in the grain direction. 3. Best wetting is obtained when product is installed immediately into adhesive. If more tack is needed, the freshly troweled adhesive can be allowed to remain open for up to one hour before installing MultiSport units. This will assist in keeping the units from sliding. 4. A minimum expansion space of 1½" (38mm) should be allowed around the perimeter and all vertical obstructions. 5.

MultiSport should be rolled with a 150 pound (68kg) floor roller within 24 hours after installation.

3.3 FLOOR SANDING


HORNER MULTISPORT SYSTEM

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A. Machine sand with coarse, medium and fine paper to a smooth, even and uniform surface. B. Remove sanding dust from entire surface by tack of vacuum. C. Refer to MFMA sanding and finishing guide for procedures. 3.4 FINISHING A.

Inspect entire area of floor to insure that surface is acceptable for finishing, completely free from sanding dust and perfectly clean. B. Apply seal and finish per finish manufacturer’s instructions. 1. Apply two (2) coats of seal and two (2) coats of finish. C. Buff and clean floor between each coat or as necessary. D. Paint game lines as shown on drawings, between seal coats. E. Game line paint shall be compatible with finish. 3.5 BASE INSTALLATION A.

Install Vent Cove base, mitering inside corners and anchoring to walls with base cement or screws and anchors.

3.6 MAINTENANCE A.

Upon completion of floor installation, the owner, attendants or individuals in charge and responsible for the upkeep of the building are to see that the care and maintenance instructions outlined within the provided Horner Care and Maintenance Manual are followed. Horner flooring and certified dealers may offer extended warranty and maintenance agreements. It is recommended that any extended agreements include maintenance and recoats by the original installing contractor or related/recommended parties. (See maintenance/cleaning and recoating information on Horner Flooring website).

END OF SECTION




SAFE 1

Traditional Floating Sleeper System

TRADITIONAL FLOATING SLEEPER SYSTEM

A Popular Standard Floating Sleeper System. p p p p p

Uniform performance Ease of installation Economical design Versatile applications Industry-standard system (40+ years)

p

p p

Horner MFMA Maple 2" x 3" sleeper (SPF) Rated underlayment panel 7/16" or 3/4" SAFE pad Modified steel anchor option

LEED

Options Available

p p p p p

p


Traditional gymnasiums, field houses, multi-purpose rooms and renovations.

PERFORMANCE Traditional sleeper performance with optional upgrades.

PERFORMANCE CHARACTERISTICS 4 Shock Absorption Vertical Deflection Area of Deflection 4 Ball Bounce Surface Friction (Coefficient of Friction/Sliding Coefficient) 4

Rolling Load

4

SPECIFICATIONS System Thickness*/Pad Options p 25/32" MFMA Horner Maple: 3 1/8" Floor using 7/16 SAFE pad 3 7/16" Floor using 3/4" SAFE pad p 33/32" MFMA Horner Maple: Add 1/4" *System Thickness is equivalent to slab depression for new facilities.

MATERIALS Option: Specify Horner LongLife™ Maple Subfloor: 15/32" rated underlayment 3/4” SAFE pad (7/16" SAFE pad optional) Option: Modified steel drive pin Vapor retarder

GREEN/LEED OPTIONS FSC Maple Flooring FSC Subfloor Components ECO Pads - recycled

SPECIFY For extended wear life, choose Long Life™. Horner’s Long Life™

MRc 7 MRc 7 Exemplary Performance MRc 4.1 & MRc 4.2

INSTALLATION REFERENCES

flooring is 25/32" northern hard maple with the same wear depth as 33/32" flooring. Long Life™ provides the ecological, cost savings and availability benefits of a 25/32" floor, with extended wear life. More re-sands, stronger system and economical. Why not value engineer?

Jerry Colangelo Boys & Girls Club, Phoenix, AZ

HORNER

FLOORING is the leading manufacturer

Monroe/Sky YMCA , Monroe, WA

of athletic flooring systems used in high-school gyms, college and

Paducah Sports Plex, Paducah, KY

professional arenas, and public and private training facilities.

South Cameron High School, Creole, LA Grand Valley State University, Allendale, MI

Please contact us regarding our extended maintenance warranty options.

HORNER FLOORING COMPANY, INC. 800.380.0119 / www.hornerflooring.com P.O. Box 380, 23400 Hellman Avenue, Dollar Bay, MI 49922 P: 906.482.1180 / F: 906.482.6115 / info@hornerflooring.com


HORNER SAFE 1 SYSTEM

Page 1 of 3

SECTION 096466 --- WOOD GYMNASIUM FLOORING PART 1-GENERAL 1.1 DESCRIPTION A.

B.

This document specifies a wood strip athletic floor system consisting, in general, of wood subflooring, maple flooring, vapor retarder, vertical restraints (system specific), sanding, sealers, finishes, game lines, and wall base. The concrete contractor shall provide a concrete slab, smooth troweled and level to a tolerance of 1/8” (3mm) in a 10’0” (3m) radius, subject to the approval of the wood flooring contractor. LABOR AND MATERIALS NECESSARY TO PUT THE CONCRETE SLAB IN ACCEPTABLE CONDITION (HIGH AREAS GROUND DOWN AND LOW AREAS FILLED WITH APPROVED LEVELING COMPOUNDS) SHALL BE THE RESPONSIBILITY OF THE CONCRETE CONTRACTOR. 1. Concrete slab depression to use with 7/16” (11mm) SAFE™ pads shall be: a. 3 1/8" (79mm) for 25/32" (20mm) thick flooring. b. 3 3/8" (86mm) for 33/32” (26mm) thick flooring. 2. Concrete slab depression to use with ¾” (19mm) SAFE™ pads shall be: a. 3 7/16” (87mm) for 25/32” (20mm) thick flooring. b. 3 11/16” (94mm) for 33/32” (26mm) thick flooring. 3. Concrete subfloors shall have an adequate vapor retarder beneath and at the perimeter of the slab. 4. No pea gravel, river gravel or slag aggregate shall be allowed in the concrete. The concrete strength range at the time of wood flooring installation shall be between 3,000 PSI and 3,500 PSI.

1.2 QUALITY ASSURANCE A.

Supplier Qualifications 1. Supplier of wood flooring shall be Horner Flooring Company. 2. Basis of design shall be “SAFE I” sports floor system as provided by Horner Flooring, www.hornerflooring.com. (800-380-0119). 3. Materials other than those listed must be approved 10 days prior to bid date by written addendum. Materials from non-approved manufacturers will not be accepted. B. Installer Qualifications 1. The flooring contractor shall be a Horner Accredited Installation Company with MFMA Accredited Installer(s) on-site for the duration of the wood floor installation; or, a contractor approved by Horner Flooring. C. Flooring shall be stored on the premises before installation commences as required for acclimation. Final determination as to acclimation will be made by the flooring contractor. D. System shall meet necessary DIN/EN requirements. 1.3 WORKING CONDITIONS A.

The floor system shall not be delivered or installed until the concrete slab is properly cured and all masonry, plastering, tile work and overhead mechanical trades are completed and building is permanently enclosed and weathertight. B. Permanent heat, light and ventilation shall be installed and operative during and after installation, o o o o maintaining a temperature range of 55 F (13 C) to 75 F (24 C) and a relative humidity range that changes no more than 15% from low to high humidity levels. C. HVAC System shall be operating in balance at levels and conditions consistent with those during permanent occupancy. 1.4 WARRANTY A.

Horner Flooring Company hereby warrants the flooring materials to be free from manufacturing defects for a period of one year from the date of substantial completion. This warranty is expressly limited to the flooring materials supplied by Horner. This warranty is in lieu of all other warranties, expressed or implied including but not limited to any warranty of merchantability or fitness for a particular purpose, and of any other obligations on the part of Horner. This warranty does not cover floor damage caused by conditions beyond our control, such as fire, wind, floor surface chemical action, faulty maintenance, improper ventilation, faulty construction of building, Act of God, ordinary wear and tear, excess moisture and excess dryness, separation of concrete slab, settlement of walls, failure of floor if not installed properly, when installed over poured urethane if poured urethane returns to its liquid state, if poured


HORNER SAFE 1 SYSTEM

Page 2 of 3

urethane releases from concrete slab or failure of floor if installed over polyvinyl chloride synthetic flooring. In the event of breach of any warranty, the liability of Horner shall be limited to repairing or replacing material and system components supplied by Horner and proven to be defective in manufacture, and shall not include any other damages, either direct or consequential. B. Extended warranties are based on maintenance and yearly/annual cleaning and recoating agreements with certified contractors.

PART 2-PRODUCTS 2.1 MATERIAL A.

B. C.

D. E. G. H. I. J.

Flooring shall be Horner Maple, 25/32" (20mm) or 33/32" (26mm) thick x 1½" (38mm) or 2¼" (57mm) wide, First, Second and Better, Third and Better or Third Grade, random length continuous tongue and groove and end-matched MFMA Northern Hard Maple, grade marked and stamped as manufactured by Horner Flooring Company. OPTION: Horner Long Life™ flooring if so specified. Vapor retarder shall be 6 mil polyethylene. SAFE™ Sleepers 1. Horner sleepers shall be 2" x 3" x 4' (51mm x 76mm x 122cm) (nominal) SPF regular or R-1, kiln dried and padded with either 7/16" (11mm) or ¾" (19mm) SAFE™ pads. OPTION: Rawl type restraint. Horner sleepers shall be prenotched to accept R-I restraints, or predrilled to accept R-II retaining pins if so specified. Subfloor shall be 15/32" (12mm) rated sheathing, exposure 1, plywood, or 7/16" (11mm) OSB. Flooring fasteners shall be 2" (51mm) barbed cleat or 15 gauge (1.8mm) coated staples. OPTION: If Horner Long Life™ is specified, use 1 1/2” (51mm) 15 gauge (1.8mm) staples only. Wall base shall be 3” x 4” (76mm x 102mm) Vent Cove heavy duty molded, vented base with premolded outside corners as supplied by Horner Flooring Company. Specify color: black or brown. Finish material shall be specified from the latest listing provided by the MFMA, and shall be applied according to finish manufacturer’s instructions. Gameline paint shall be compatible with finish. Stop blocking, where heavy loads are anticipated, stop blocking shall be installed between pad locations.

PART 3-EXECUTION 3.1 INSPECTION A. Inspect concrete slab for proper tolerance and dryness and report any discrepancies to the general contractor for correction. B. The concrete slab shall be cleaned of all debris so flooring contractor will have adequate access to work surface. C. All overhead work and wet trades shall be complete in floor work area. 3.2 INSTALLATION A. B.

Cover concrete with 6 mil polyethylene, sealing and lapping joints a minimum of 4" (102mm). Subfloor: 1. Install Horner sleepers along short dimension of room (at right angles to the main playing court), butting ends with a ¼" (6mm) space and staggering joints. Provide 11/2" (51mm) expansion voids at the perimeter and at all vertical obstructions. Sleepers shall be spaced 12" (305mm) o.c. Attach plywood or OSB to the sleepers using 2" (51mm) cleated nails with ¼" (6mm) spacing between adjoining sheets. OPTION: Rawl type restraint. Install R-I restraints over prenotched sleepers or install R-II pins into predrilled sleepers if so specified.

C. Install finish flooring parallel with main playing court by power nailing or stapling approximately 12" (305mm) o.c. 1. Provide 11/2" (51mm) expansion voids at the perimeter and at all vertical obstructions.


HORNER SAFE 1 SYSTEM

Page 3 of 3

D. Stop blocking 4”x4” minimum shall be attached to underside of 1st layer of subfloor allowing a maximum of ¼” less than pad thickness where heavy loads are anticipated. E. Solid blocking shall be attached to areas under bleachers in the closed position. Solid blocking shall match the thickness of system pad. Solid blocking shall be a minimum of 4” wide and 12” O.C. F. Expansion Provisions-Size joints between maple flooring strips to allow for intermediate expansion in accordance with expected humidity changes and conditions in the space. 3.3 FLOOR SANDING A. Machine sand with coarse, medium and fine paper to a smooth, even and uniform surface. B. Remove sanding dust from entire surface by tack of vacuum. C. Refer to MFMA sanding and finishing guide for procedures. 3.4 FINISHING A.

Inspect entire area of floor to insure that surface is acceptable for finishing, completely free from sanding dust and perfectly clean. B. Apply seal and finish per finish manufacturer’s instructions. C. Buff and clean floor between each coat or as necessary. D. Paint game lines as shown on drawings, between seal coats. E. Game line paint shall be compatible with finish. 3.5 BASE INSTALLATION A.

Install Vent Cove base, mitering inside corners and anchoring to walls with base cement or screws and anchors.

3.6 MAINTENANCE A.

Upon completion of floor installation, the owner, attendants or individuals in charge and responsible for the upkeep of the building are to see that the care and maintenance instructions outlined within the provided Horner Care and Maintenance Manual are followed. Horner flooring and certified dealers may offer extended warranty and maintenance agreements. It is recommended that any extended agreements include maintenance and recoats by the original installing contractor or related/recommended parties. (See maintenance/cleaning and recoating information on Horner Flooring website).

END OF SECTION




SAFE

A High-Profile Sleeper System

A HIGH-PROFILE SLEEPER SYSTEM

p

p

p

Horner MFMA maple 2"x3" SPF sleeper with spacing 7/16" or 3/4" SAFE pad

LEED

Options Available

p p p


HORNER SAFE SYSTEM

Page 1 of 3

SECTION 096466 --- WOOD GYMNASIUM FLOORING PART 1-GENERAL 1.1 DESCRIPTION A.

B.

This document specifies a wood strip athletic floor system consisting, in general, of wood subflooring, maple flooring, vapor retarder, vertical restraints (system specific), sanding, sealers, finishes, game lines, and wall base. The concrete contractor shall provide a concrete slab, smooth troweled and level to a tolerance of 1/8” (3mm) in a 10’0” (3m) radius, subject to the approval of the wood flooring contractor. LABOR AND MATERIALS NECESSARY TO PUT THE CONCRETE SLAB IN ACCEPTABLE CONDITION (HIGH AREAS GROUND DOWN AND LOW AREAS FILLED WITH APPROVED LEVELING COMPOUNDS) SHALL BE THE RESPONSIBILITY OF THE CONCRETE CONTRACTOR. 1. Concrete slab depression to use with 7/16” (11mm) SAFE™ pads shall be: a. 2 11/16" (68mm) for 25/32" (20mm) thick flooring. b. 2 15/16" (74mm) for 33/32" (26mm) thick flooring. 2. Concrete slab depression to use with ¾” SAFE™ pads shall be: a. 3” (76mm) for 25/32” (20mm) thick flooring. b. 3 ¼” (83mm) for 33/32” (26mm) thick flooring. 3. Concrete subfloors shall have an adequate vapor retarder beneath and at the perimeter of the slab. 4. No pea gravel, river gravel or slag aggregate shall be allowed in the concrete. The concrete strength range at the time of wood flooring installation shall be between 3,000 PSI and 3,500 PSI.

1.2 QUALITY ASSURANCE A.

B.

C. D.

Supplier Qualifications 1. Supplier of wood flooring shall be Horner Flooring Company. 2. Basis of design shall be “SAFE” sports floor system as provided by Horner Flooring, www.hornerflooring.com.com, (800-380-0119). 3. Materials other than those listed must be approved 10 days prior to bid date by written addendum. Materials from non-approved manufacturers will not be accepted. Installer Qualifications 1. The flooring contractor shall be a Horner Accredited Installation Company with MFMA Accredited Installer(s) on-site for the duration of the wood floor installation; or, a contractor approved by Horner Flooring. Flooring shall be stored on the premises before installation commences as required for acclimation. Final determination as to acclimation will be made by the flooring contractor. System shall meet necessary DIN/EN requirements.

1.3 WORKING CONDITIONS A.

B.

C.

The floor system shall not be delivered or installed until the concrete slab is properly cured and all masonry, plastering, tile work and overhead mechanical trades are completed and building is permanently enclosed and weathertight. Permanent heat, light and ventilation shall be installed and operative during and after installation, o o o o maintaining a temperature range of 55 F (13 C) to 75 F (24 C) and a relative humidity range that changes no more than 15% from low to high humidity levels. HVAC System shall be operating in balance at levels and conditions consistent with those during permanent occupancy.

1.4 WARRANTY A.

Horner Flooring Company hereby warrants the flooring materials to be free from manufacturing defects for a period of one year from the date of substantial completion. This warranty is expressly limited to the flooring materials supplied by Horner. This warranty is in lieu of all other warranties, expressed or implied including but not limited to any warranty of merchantability or fitness for a particular purpose, and of any other obligations on the part of Horner. This warranty does not cover floor damage caused by conditions beyond our control, such as fire, wind, floor surface chemical action, faulty maintenance, improper ventilation, faulty construction of building, Act of God, ordinary wear and tear, excess moisture and excess dryness, separation of concrete slab, settlement of walls, failure of floor if not installed properly, when installed over poured urethane if poured urethane returns to its liquid state, if poured


HORNER SAFE SYSTEM

Page 2 of 3

urethane releases from concrete slab or failure of floor if installed over polyvinyl chloride synthetic flooring. In the event of breach of any warranty, the liability of Horner shall be limited to repairing or replacing material and system components supplied by Horner and proven to be defective in manufacture, and shall not include any other damages, either direct or consequential. B. Extended warranties are based on maintenance and yearly/annual cleaning and recoating agreements with certified contractors.

PART 2-PRODUCTS 2.1 MATERIAL A.

Flooring shall be Horner Maple, 25/32" (20mm) or 33/32" (26mm) thick x 1½" (38mm) or 2¼" (57mm) wide, First, Second and Better, Third and Better or Third Grade, random length continuous tongue and groove and end-matched MFMA Northern Hard Maple, grade marked and stamped as manufactured by Horner Flooring Company. OPTION: Horner Long Life™ flooring if so specified. B. Vapor retarder shall be 6 mil polyethylene. C. SAFE™ Sleepers shall be 2" x 3" x 4' (51mm x 76mm x 122cm) (nominal) SPF, kiln dried, treated and padded with either 7/16” (11mm) or ¾" (19mm) SAFE™ pads. OPTION: Rawl type restraint. Horner sleepers shall be prenotched to accept R-I restraint, or predrilled to accept R-II retaining pins if so specified. D. Flooring fasteners shall be 2" (51mm) barbed cleat or 15 gauge (1.8mm) coated staples. OPTION: If Horner Long Life™ is specified, use 1 1/2” (51mm) 15 gauge (1.8mm) staples only. E. Wall base shall be 3” x 4” (76mm x 102mm) Vent Cove heavy duty molded, vented base with premolded outside corners as supplied by Horner Flooring Company. Specify color: black or brown. F. Finish material shall be specified from the latest listing provided by the MFMA, and shall be applied according to Finish manufacturer’s instructions. G. Gameline paint shall be compatible with finish. H. Stop blocking, where heavy loads are anticipated, stop blocking shall be installed between pad locations.

PART 3-EXECUTION 3.1 INSPECTION A. Inspect concrete slab for proper tolerance and dryness and report any discrepancies to the general contractor for correction. B. The concrete slab shall be cleaned of all debris so flooring contractor will have adequate access to work surface. C. All overhead work and wet trades shall be complete in floor work area. 3.2 INSTALLATION A. B.

C.

D.

Cover concrete with 6 mil polyethylene, sealing and lapping joints a minimum of 4" (102mm). Subfloor: 1. Install Horner sleepers along short dimension of room (at right angles to playing court), butting 1/2 ends with a ¼" (6mm) space and staggering joints. Provide 1 " (51mm) expansion voids at the perimeter and at all vertical obstructions. The sleepers shall be spaced 12" (305mm) o.c. for 33/32" (26mm) thick flooring and 9" (229mm) o.c. for 25/32" (20mm) thick flooring. NOTE: When Third and Better or Third Grade flooring is specified, sleepers should be spaced 8" (203mm) o.c. for both 25/32" (20mm) and 33/32" (26mm) flooring. Recommendation: Add extra sleepers in "key-way" areas. OPTION: install R-II pins into predrilled sleepers if so specified. Install finish flooring parallel with main playing court by power nailing or stapling approximately 12" (305mm) o.c. 1/2 2. Provide 1 " (51mm) expansion voids at the perimeter and at all vertical obstructions. st Stop blocking 4”x4” minimum shall be attached to underside of 1 layer of subfloor allowing a maximum of ¼” less than pad thickness where heavy loads are anticipated.


HORNER SAFE SYSTEM

E. F.

Page 3 of 3

Solid blocking shall be attached to areas under bleachers in the closed position. Solid blocking shall match the thickness of system pad. Solid blocking shall be a minimum of 4” wide and 12” O.C. Expansion Provisions-Size joints between maple flooring strips to allow for intermediate expansion in accordance with expected humidity changes and conditions in the space.

3.3 FLOOR SANDING A. B. C.

Machine sand with coarse, medium and fine paper to a smooth, even and uniform surface. Remove sanding dust from entire surface by tack of vacuum. Refer to MFMA sanding and finishing guide for procedures.

3.4 FINISHING A. B. C. D. E.

Inspect entire area of floor to insure that surface is acceptable for finishing, completely free from sanding dust and perfectly clean. Apply seal and finish per finish manufacturer’s instructions. Buff and clean floor between each coat or as necessary. Paint game lines as shown on drawings, between seal coats. Game line paint shall be compatible with finish.

3.5 BASE INSTALLATION A.

Install Vent Cove base, mitering inside corners and anchoring to walls with base cement or screws and anchors.

3.6 MAINTENANCE A.

Upon completion of floor installation, the owner, attendants or individuals in charge and responsible for the upkeep of the building are to see that the care and maintenance instructions outlined within the provided Horner Care and Maintenance Manual are followed. Horner flooring and certified dealers may offer extended warranty and maintenance agreements. It is recommended that any extended agreements include maintenance and recoats by the original installing contractor or related/recommended parties. (See maintenance/cleaning and recoating information on Horner Flooring website).

END OF SECTION


STA-LOC 2

A Low-Profile Channel System

A LOW-PROFILE CHANNEL SYSTEM

p

p

p

Horner MFMA maple Galvanized steel clip and channel Closed cell foam underlayment

LEED

Options Available

p p

p


HORNER STA-LOC SYSTEM

Page 1 of 3

SECTION 096466 --- WOOD GYMNASIUM FLOORING PART 1-GENERAL 1.1 DESCRIPTION A.

B.

This document specifies a wood strip athletic floor system consisting, in general, of wood subflooring, maple flooring, vapor retarder, vertical restraints (system specific), sanding, sealers, finishes, game lines, and wall base. The concrete contractor shall provide a concrete slab, smooth troweled and level to a tolerance of 1/8” (3mm) in a 10’0” (3m) radius, subject to the approval of the wood flooring contractor. LABOR AND MATERIALS NECESSARY TO PUT THE CONCRETE SLAB IN ACCEPTABLE CONDITION (HIGH AREAS GROUND DOWN AND LOW AREAS FILLED WITH APPROVED LEVELING COMPOUNDS) SHALL BE THE RESPONSIBILITY OF THE CONCRETE CONTRACTOR. 1. Concrete slab depression shall be: a. 1¼" (32mm) for 25/32" (20mm) thick flooring. b. 1½" (38mm) for 33/32" (26mm) thick flooring. 2. Concrete subfloors shall have an adequate vapor retarder beneath and at the perimeter of the slab. 3. No pea gravel, river gravel or slag aggregate shall be allowed in the concrete. The concrete strength range at the time of wood flooring installation shall be between 3,000 PSI and 3,500 PSI.

1.2 QUALITY ASSURANCE A.

Supplier Qualifications 1. Supplier of wood flooring shall be Horner Flooring Company. 2. Basis of design shall be “StaLoc” sports floor system as provided by Horner Flooring, www.hornerflooring.com. (800-380-0119). 3. Materials other than those listed must be approved 10 days prior to bid date by written addendum. Materials from non-approved manufacturers will not be accepted. B. Installer Qualifications 1. The flooring contractor shall be a Horner Accredited Installation Company with MFMA Accredited Installer(s) on-site for the duration of the wood floor installation; or, a contractor approved by Horner Flooring. C. Flooring shall be stored on the premises before installation commences as required for acclimation. Final determination as to acclimation will be made by the flooring contractor. D. System shall meet necessary DIN/EN requirements. 1.3 WORKING CONDITIONS A.

The floor system shall not be delivered or installed until the concrete slab is properly cured and all masonry, plastering, tile work and overhead mechanical trades are completed and building is permanently enclosed and weathertight. B. Permanent heat, light and ventilation shall be installed and operative during and after installation, o o o o maintaining a temperature range of 55 F (13 C) to 75 F (24 C) and a relative humidity range that changes no more than 15% from low to high humidity levels. C. HVAC System shall be operating in balance at levels and conditions consistent with those during permanent occupancy. 1.4 WARRANTY A.

Horner Flooring Company hereby warrants the flooring materials to be free from manufacturing defects for a period of one year from the date of substantial completion. This warranty is expressly limited to the flooring materials supplied by Horner. This warranty is in lieu of all other warranties, expressed or implied including but not limited to any warranty of merchantability or fitness for a particular purpose, and of any other obligations on the part of Horner. This warranty does not cover floor damage caused by conditions beyond our control, such as fire, wind, floor surface chemical action, faulty maintenance, improper ventilation, faulty construction of building, Act of God, ordinary wear and tear, excess moisture and excess dryness, separation of concrete slab, settlement of walls, failure of floor if not installed properly, when installed over poured urethane if poured urethane returns to its liquid state, if poured urethane releases from concrete slab or failure of floor if installed over polyvinyl chloride synthetic flooring. In the event of breach of any warranty, the liability of Horner shall be limited to repairing or


HORNER STA-LOC SYSTEM

Page 2 of 3

replacing material and system components supplied by Horner and proven to be defective in manufacture, and shall not include any other damages, either direct or consequential. B. Extended warranties are based on maintenance and yearly/annual cleaning and recoating agreements with certified contractors.

PART 2-PRODUCTS 2.1 MATERIAL A.

B. C.

D.

E. F.

G. H. I.

Flooring shall be Horner STA-LOC, 33/32" (26mm) by 2¼" (57mm) wide or 1½" (38mm) wide, or STALOC, 25/32" (20mm) thick by 2¼" (57mm) or 1½" (38mm) wide. All flooring shall be First, Second and Better, Third and Better or Third Grade, random length continuous tongue and groove and end-matched MFMA Northern Hard Maple, grade marked and stamped as manufactured by Horner Flooring Company. Vapor retarder shall be 6 mil polyethylene. Horner Resilient "Horner Foam" 1. Horner Foam shall be ½" x 4' 150' (13mm x 122cm x 46m) pre-grooved, multi-cellular, closed cell plastic foam. Density: 2.0 PCF. Horner STA-LOC Clips and Channels 1. Channels shall be 16 gauge (1.6mm) hot-dipped galvanized steel. 2. Clips shall be 16 or 18 gauge (1.6mm or 1.3mm) steel. Channel anchors shall be modified steel drivepins or hammer drivepins, 3/8" (10mm) diameter flat head, min. 1½" (38mm) long. Wall Base shall be 1" x 2" (25mm x 51mm) Horner Maple molding. OPTION: 3" x 4" (76mm x 102mm) Vent Cove heavy duty molded, vented vinyl base with premolded outside corners as supplied by Horner Flooring Company. Specify color: black or brown. Finish material shall be specified from the latest listing provided by the MFMA, and shall be applied according to finish manufacturer’s instructions. Gameline paint shall be compatible with finish.

PART 3-EXECUTION 3.1 INSPECTION A. Inspect concrete slab for proper tolerance and dryness and report any discrepancies to the general contractor for correction. B. The concrete slab shall be cleaned of all debris so flooring contractor will have adequate access to work surface. C. All overhead work, wet trades shall be complete in floor work area. 3.2 INSTALLATION A. B.

Cover entire concrete slab with 6 mil polyethylene, sealing and lapping joints a minimum of 4" (102mm). Install "Horner Foam" at right angles to long dimension of room (at right angles to the main playing court). C. Insert STA-LOC channels in machined grooves with ends staggered in adjacent rows. Offset channel ends with end of "Grooved Board" a minimum of 1’ (305mm). D. Anchor channels to concrete with power actuated pins 14" (356mm) o.c. with additional pins at ends of channel. E. Install flooring at right angles to channels, inserting Horner clips at each channel intersection. Block insides of boards at wall line, and drive flooring up firmly and securely. 3.3 FLOOR SANDING A. Machine sand with coarse, medium and fine paper to a smooth, even and uniform surface. B. Remove sanding dust from entire surface by tack of vacuum. C. Refer to MFMA sanding and finishing guide for procedures.


HORNER STA-LOC SYSTEM

Page 3 of 3

3.4 FINISHING A.

Inspect entire area of floor to insure that surface is acceptable for finishing, completely free from sanding dust and perfectly clean. B. Apply seal and finish per finish manufacturer’s instructions. C. Buff and clean floor between each coat or as necessary. D. Paint game lines as shown on drawings, between seal coats. E. Game line paint shall be compatible with finish. 3.5 BASE INSTALLATION A.

Install,wall base mitering corners and anchoring to floor with anchors or install cove base.

3.6 MAINTENANCE A.

Upon completion of floor installation, the owner, attendants or individuals in charge and responsible for the upkeep of the building are to see that the care and maintenance instructions outlined within the provided Horner Care and Maintenance Manual are followed. Horner flooring and certified dealers may offer extended warranty and maintenance agreements. It is recommended that any extended agreements include maintenance and recoats by the original installing contractor or related/recommended parties. (See maintenance/cleaning and recoating information on Horner Flooring website).

END OF SECTION




p p p p p

Uniform performance Ease of installation Economical design Versatile applications Industry-standard system (30+ years)

p

p

Horner MFMA Maple 2 layers rated underlayment Standard 3/8" resilient pad (5/8" option)

LEED

Options Available

p p p

p

THRUST•A•CUSHION 2

A Popular Standard Floating Panel System.

Traditional Floating Panel System

TRADITIONAL FLOATING PANEL SYSTEM


Traditional gymnasiums, field houses, and multi-purpose rooms.

PERFORMANCE Traditional wood floor with ideal basketball performance

PERFORMANCE CHARACTERISTICS 4 Shock Absorption Vertical Deflection Area of Deflection 4 Ball Bounce Surface Friction (Coefficient of Friction/Sliding Coefficient) 4

Rolling Load

4

SPECIFICATIONS System Thickness*/Pad Options p 25/32" MFMA Horner Maple: 2 1/8" Floor using 3/8" TAC pad 2 3/8" Floor using 5/8" TAC pad p 33/32" MFMA Horner Maple: Add 1/4" *System Thickness is equivalent to slab depression for new facilities.

MATERIALS Option: Specify Horner LongLife™ Maple Subfloor: 2 layers 15/32" rated underlayment or 7/16" OSB 3/8" TAC pad (5/8" TAC pad optional) Optional: modified steel/drive pin anchor system Vapor retarder

GREEN/LEED OPTIONS FSC Maple Flooring MRc 7 FSC Subfloor Components MRc 7 Exemplary Performance ECO Pads - recycled MRc 4.1 & MRc 4.2

SPECIFY For extended wear life, choose Long Life™. Horner’s Long Life™ flooring is 25/32" northern hard maple with the same wear depth as 33/32" flooring. Long Life™ provides the ecological, cost savings and availability benefits of a 25/32" floor, with extended wear life. More re-sands, stronger system and economical. Why not value engineer?

INSTALLATION REFERENCES Red Springs Middle School, Red Springs, NC

HORNER

FLOORING is the leading manufacturer

Great Bridge YMCA, Chesapeake, VA

of athletic flooring systems used in high-school gyms, college and

Greater Toronto Youth Center, Brampton, Ontario

professional arenas, and public and private training facilities.

Shoreline YMCA, Shoreline, WA

Please contact us regarding our extended maintenance warranty options.

HORNER FLOORING COMPANY, INC. 800.380.0119 / www.hornerflooring.com P.O. Box 380, 23400 Hellman Avenue, Dollar Bay, MI 49922 P: 906.482.1180 / F: 906.482.6115 / info@hornerflooring.com


HORNER THRUST-A-CUSHION 2 SYSTEM

Page 1 of 3

SECTION 096466 --- WOOD GYMNASIUM FLOORING PART 1-GENERAL 1.1 DESCRIPTION A.

B.

This document specifies a wood strip athletic floor system consisting, in general, of wood subflooring, maple flooring, vapor retarder, vertical restraints (system specific), sanding, sealers, finishes, game lines, and wall base. The concrete contractor shall provide a concrete slab, smooth troweled and level to a tolerance of 1/8” (3mm) in a 10’0” (3m) radius, subject to the approval of the wood flooring contractor. LABOR AND MATERIALS NECESSARY TO PUT THE CONCRETE SLAB IN ACCEPTABLE CONDITION (HIGH AREAS GROUND DOWN AND LOW AREAS FILLED WITH APPROVED LEVELING COMPOUNDS) SHALL BE THE RESPONSIBILITY OF THE CONCRETE CONTRACTOR. 1. Concrete slab depression to use with 3/8” (10mm) Thrust-A-Cushion pads shall be: a. 2 1/8" (54mm) for 25/32" (20mm) thick flooring. b. 2 3/8" (60mm) for 33/32" (26mm) thick flooring. 2. Concrete slab depression to use with 5/8” (16mm) Thrust-A-Cushion pads shall be: a. 2 3/8” (79mm) for 25/32” (20mm) thick flooring. b. 2 5/8” (92mm) for 33/32” (26mm) thick flooring. 3. OPTION: Concrete slab depression to use with ¼” (6mm) foam padding shall be: a. 1 7/8” (48mm) for 25/32” (20mm) thick flooring. b. 2 1/8” (54mm) for 33/32” (26mm) thick flooring 4. OPTION: Concrete slab depression to use with ½” (13mm) foam padding shall be: a. 2 1/8” (54mm) for 25/32” (20mm) thick flooring. b. 2 3/8” (60mm) for 33/32” (26mm) thick flooring. 5. Concrete subfloors shall have an adequate vapor retarder beneath and at the perimeter of the slab. 6. No pea gravel, river gravel or slag aggregate shall be allowed in the concrete. The concrete strength range at the time of wood flooring installation shall be between 3,000 PSI and 3,500 PSI.

1.2 QUALITY ASSURANCE A.

Supplier Qualifications 1. Supplier of wood flooring shall be Horner Flooring Company. 2. Basis of design shall be “Thrust-A-Cushion II ” sports floor system as provided by Horner Flooring, www.hornerflooring.com, (800-380-0119). 3. Materials other than those listed must be approved 10 days prior to bid date by written addendum. Materials from non-approved manufacturers will not be accepted. B. Installer Qualifications 1. The flooring contractor shall be a Horner Accredited Installation Company with MFMA Accredited Installer(s) on-site for the duration of the wood floor installation; or’ a contractor approved by Horner Flooring. C. Flooring shall be stored on the premises before installation commences as required for acclimation. Final determination as to acclimation will be made by the flooring contractor. D. System shall meet necessary DIN/EN requirements. 1.3 WORKING CONDITIONS A.

The floor system shall not be delivered or installed until the concrete slab is properly cured and all masonry, plastering, tile work and overhead mechanical trades are completed and building is permanently enclosed and weathertight. B. Permanent heat, light and ventilation shall be installed and operative during and after installation, o o o o maintaining a temperature range of 55 F (13 C) to 75 F (24 C) ) and a relative humidity range that changes no more than 15% from low to high humidity levels. C. HVAC System shall be operating in balance at levels and conditions consistent with those during permanent occupancy. 1.4 WARRANTY A.

Horner Flooring Company hereby warrants the flooring materials to be free from manufacturing defects for a period of one year from the date of substantial completion. This warranty is expressly limited to the flooring materials supplied by Horner. This warranty is in lieu of all other warranties, expressed or


HORNER THRUST-A-CUSHION 2 SYSTEM

Page 2 of 3

implied including but not limited to any warranty of merchantability or fitness for a particular purpose, and of any other obligations on the part of Horner. This warranty does not cover floor damage caused by conditions beyond our control, such as fire, wind, floor surface chemical action, faulty maintenance, improper ventilation, faulty construction of building, Act of God, ordinary wear and tear, excess moisture and excess dryness, separation of concrete slab, settlement of walls, failure of floor if not installed properly, when installed over poured urethane if poured urethane returns to its liquid state, if poured urethane releases from concrete slab or failure of floor if installed over polyvinyl chloride synthetic flooring. In the event of breach of any warranty, the liability of Horner shall be limited to repairing or replacing material and system components supplied by Horner and proven to be defective in manufacture, and shall not include any other damages, either direct or consequential. B. Extended warranties are based on maintenance and yearly/annual cleaning and recoating agreements with certified contractors.

PART 2-PRODUCTS 2.1 MATERIAL A.

B. C. D.

E.

F. G. H. I.

Flooring shall be Horner Maple, 25/32" (20mm) or 33/32" (26mm) thick x 1½" (38mm) or 2¼" (57mm) wide, First, Second and Better, Third and Better or Third Grade, random length continuous tongue and groove and end-matched MFMA Northern Hard Maple, grade marked and stamped as manufactured by Horner Flooring Company. OPTION: Horner Long Life™ flooring if so specified. Vapor retarder shall be 6 mil polyethylene. Thrust A Cushion Pads shall be either 3/8" (10mm) or 5/8" (16mm) thick x 1" x 2 ¼” (25mm x 57mm) provided by the Horner Flooring Company and attached 12" (305mm) o.c. by the flooring contractor. Subfloor panels shall be 15/32" x 4' x 8' (12mm x 122cm x 244cm) rated sheathing, exposure 1, plywood, or 7/16” (11mm) OSB, as approved by manufacturer. OPTION: Rawl type (R-II) restraint if so specified. Fasteners 1. Flooring fasteners shall be 2" (51mm) barbed cleat or 15 gauge (1.8mm) coated staples. OPTION: If Horner Long Life™ is specified, use 1 1/2” (51mm) 15 gauge (1.8mm) staples only. 2. Subflooring fasteners shall be 1" (25mm) cleats or staples. Wall base shall be 3” x 4” (76mm x 102mm) Vent Cove heavy duty molded, vented base with premolded outside corners as supplied by Horner Flooring Company. Specify color: black or brown. Finish material shall be specified from the latest listing provided by the MFMA, and shall be applied according to finish manufacturer’s instructions. Minimum of 2 seal coats and 2 finish coats. Gameline paint shall be compatible with finish. Stop blocking, where heavy loads are anticipated, stop blocking shall be installed between pad locations.

PART 3-EXECUTION 3.1 INSPECTION A. Inspect concrete slab for proper tolerance and dryness and report any discrepancies to the general contractor for correction. B. The concrete slab shall be cleaned of all debris so flooring contractor will have adequate access to work surface. C. All overhead work and wet trades shall be complete in floor work area. 3.2 INSTALLATION A. B.

Cover concrete with 6 mil polyethylene, sealing and lapping joints a minimum of 4" (102mm). Install first layer of 15/32" x 4' x 8' (12mm x 122cm x 244cm) plywood with 32 Horner Thrust-A-Cushion 1/2 pads attached 12" (305mm) o.c. with a 1/4" (6mm) spacing between adjoining sheets and a 1 " (51mm) expansion void along perimeter and all vertical obstructions. Install perimeter rows of cushions with not more than 6" (152mm) from edge of sheet to center of cushion. First layer shall be installed


HORNER THRUST-A-CUSHION 2 SYSTEM

Page 3 of 3

across the long dimension of the room at a 45 degree angle. Second layer of plywood shall be laid out along the opposite 45o angle to the long dimension, so that the two layers cross at a 90 degree angle, and securely fastened to bottom layer OPTION: 7/16" (11mm) OSB may be used in place of plywood, as approved by manufacturer. OPTION: 1/4" (6mm) or 1/2"(13mm) foam can be substituted for Thrust-A-Cushion pads. C. Install finish flooring parallel with main playing court by power nailing or stapling approximately 12" (305mm) o.c. 1/2 1. Provide 1 " (51mm) expansion voids at the perimeter and at all vertical obstructions D. Stop blocking 4”x4” minimum shall be attached to underside of 1st layer of subfloor allowing a maximum of ¼” less than pad thickness where heavy loads are anticipated. E. Solid blocking shall be attached to areas under bleachers in the closed position. Solid blocking shall match the thickness of system pad. Solid blocking shall be a minimum of 4” wide and 12” O.C. F. Expansion Provisions-Size joints between maple flooring strips to allow for intermediate expansion in accordance with expected humidity changes and conditions in the space. 3.3 FLOOR SANDING A. Machine sand with coarse, medium and fine paper to a smooth, even and uniform surface. B. Remove sanding dust from entire surface by tack of vacuum. C. Refer to MFMA sanding and finishing guide for procedures. 3.4 FINISHING A.

Inspect entire area of floor to insure that surface is acceptable for finishing, completely free from sanding dust and perfectly clean. B. Apply seal and finish per finish manufacturer’s instructions. C. Buff and clean floor between each coat or as necessary. D. Paint game lines as shown on drawings, between seal coats. E. Game line paint shall be compatible with finish. 3.5 BASE INSTALLATION A.

Install Vent Cove base, mitering inside corners and anchoring to walls with base cement or screws and anchors.

3.6 MAINTENANCE A.

Upon completion of floor installation, the owner, attendants or individuals in charge and responsible for the upkeep of the building are to see that the care and maintenance instructions outlined within the provided Horner Care and Maintenance Manual are followed. Horner flooring and certified dealers may offer extended warranty and maintenance agreements. It is recommended that any extended agreements include maintenance and recoats by the original installing contractor or related/recommended parties. (See maintenance/cleaning and recoating information on Horner Flooring website).

END OF SECTION




p p p p p

Uniform performance Ease of installation Economical design Versatile applications Industry-standard system (40+ years)

p

p p

Horner MFMA Maple 2" x 3" sleeper (SPF) Rated underlayment panel Standard 3/8" resilient pad (5/8" option) Modified steel anchor option

LEED

Options Available

p p p p

p

p

THRUST•A•CUSHION 1

A Popular Standard Floating Sleeper System.

Traditional Floating Sleeper System

TRADITIONAL FLOATING SLEEPER SYSTEM


Traditional gymnasiums, field houses, multi-purpose rooms and renovations.

PERFORMANCE Traditional sleeper performance with optional upgrades.

PERFORMANCE CHARACTERISTICS 4 Shock Absorption Vertical Deflection Area of Deflection 4 Ball Bounce Surface Friction (Coefficient of Friction/Sliding Coefficient) 4

Rolling Load

4

SPECIFICATIONS System Thickness*/Pad Options p 25/32" MFMA Horner Maple: 3 1/8" Floor using 3/8" TAC pad 3 3/8" Floor using 5/8" TAC pad p 33/32" MFMA Horner Maple: Add 1/4" *System Thickness is equivalent to slab depression for new facilities.

MATERIALS Option: Specify Horner LongLife™ Maple Subfloor: 2 layers 15/32" rated underlayment or 7/16" OSB 3/8" TAC pad (5/8" TAC pad optional) Option: Modified steel drive pin Vapor retarder

GREEN/LEED OPTIONS FSC Maple Flooring FSC Subfloor Components ECO Pads - recycled

SPECIFY For extended wear life, choose Long Life™. Horner’s Long Life™

MRc 7 MRc 7 Exemplary Performance MRc 4.1 & MRc 4.2

INSTALLATION REFERENCES

flooring is 25/32" northern hard maple with the same wear depth as 33/32" flooring. Long Life™ provides the ecological, cost savings and availability benefits of a 25/32" floor, with extended wear life. More re-sands, stronger system and economical. Why not value engineer?

Jerry Colangelo Boys & Girls Club, Phoenix, AZ

HORNER

FLOORING is the leading manufacturer

Monroe/Sky YMCA, Monroe, WA

of athletic flooring systems used in high-school gyms, college and

Paducah Sports Plex, Paducah, KY

professional arenas, and public and private training facilities.

South Cameron High School, Creole, LA Grand Valley State University, Allendale, MI

Please contact us regarding our extended maintenance warranty options.

HORNER FLOORING COMPANY, INC. 800.380.0119 / www.hornerflooring.com P.O. Box 380, 23400 Hellman Avenue, Dollar Bay, MI 49922 P: 906.482.1180 / F: 906.482.6115 / info@hornerflooring.com


HORNER THRUST-A-CUSHION 1 SYSTEM

Page 1 of 3

SECTION 096466 --- WOOD GYMNASIUM FLOORING PART 1-GENERAL 1.1 DESCRIPTION A.

B.

This document specifies a wood strip athletic floor system consisting, in general, of wood subflooring, maple flooring, vapor retarder, vertical restraints (system specific), sanding, sealers, finishes, game lines, and wall base. The concrete contractor shall provide a concrete slab, smooth troweled and level to a tolerance of 1/8” (3mm) in a 10’0” (3m) radius, subject to the approval of the wood flooring contractor. LABOR AND MATERIALS NECESSARY TO PUT THE CONCRETE SLAB IN ACCEPTABLE CONDITION (HIGH AREAS GROUND DOWN AND LOW AREAS FILLED WITH APPROVED LEVELING COMPOUNDS) SHALL BE THE RESPONSIBILITY OF THE CONCRETE CONTRACTOR. 1. Concrete slab depression to use with 3/8” (10mm) Thrust-A-Cushion pads shall be: a. 3 1/8" (79mm) for 25/32" (20mm) thick flooring. b. 3 3/8" (86mm) for 33/32" (26mm) thick flooring. 2. Concrete slab depression to use with 5/8” (16mm) Thrust-A-Cushion pads shall be: a. 3 3/8” (86mm) for 25/32” (20mm) thick flooring. b. 3 5/8” (92mm) for 33/32” (26mm) thick flooring. 2. Concrete subfloors shall have an adequate vapor retarder beneath and at the perimeter of the slab. 3. No pea gravel, river gravel or slag aggregate shall be allowed in the concrete. The concrete strength range at the time of wood flooring installation shall be between 3,000 PSI and 3,500 PSI.

1.2 QUALITY ASSURANCE A.

Supplier Qualifications 1. Supplier of wood flooring shall be Horner Flooring Company. 2. Basis of design shall be “Thrust-A-Cushion I ” sports floor system as provided by Horner Flooring, www.hornerflooring.com. (800-380-0119). 3. Materials other than those listed must be approved 10 days prior to bid date by written addendum. Materials from non-approved manufacturers will not be accepted. B. Installer Qualifications 1. The flooring contractor shall be a Horner Accredited Installation Company with MFMA Accredited Installer(s) on-site for the duration of the wood floor installation; or, a contractor approved by Horner Flooring. C. Flooring shall be stored on the premises before installation commences as required for acclimation. Final determination as to acclimation will be made by the flooring contractor. D. System shall meet necessary DIN/EN requirements. 1.3 WORKING CONDITIONS A.

The floor system shall not be delivered or installed until the concrete slab is properly cured and all masonry, plastering, tile work and overhead mechanical trades are completed and building is permanently enclosed and weathertight. B. Permanent heat, light and ventilation shall be installed and operative during and after installation, o o o o maintaining a temperature range of 55 F (13 C) to 75 F (24 C) and a relative humidity range that changes no more than 15% from low to high humidity levels. C. HVAC System shall be operating in balance at levels and conditions consistent with those during permanent occupancy. 1.4 WARRANTY A.

Horner Flooring Company hereby warrants the flooring materials to be free from manufacturing defects for a period of one year from the date of substantial completion. This warranty is expressly limited to the flooring materials supplied by Horner. This warranty is in lieu of all other warranties, expressed or implied including but not limited to any warranty of merchantability or fitness for a particular purpose, and of any other obligations on the part of Horner. This warranty does not cover floor damage caused by conditions beyond our control, such as fire, wind, floor surface chemical action, faulty maintenance, improper ventilation, faulty construction of building, Act of God, ordinary wear and tear, excess moisture and excess dryness, separation of concrete slab, settlement of walls, failure of floor if not installed properly, when installed over poured urethane if poured urethane returns to its liquid state, if poured


HORNER THRUST-A-CUSHION 1 SYSTEM

Page 2 of 3

urethane releases from concrete slab or failure of floor if installed over polyvinyl chloride synthetic flooring. In the event of breach of any warranty, the liability of Horner shall be limited to repairing or replacing material and system components supplied by Horner and proven to be defective in manufacture, and shall not include any other damages, either direct or consequential. B. Extended warranties are based on maintenance and yearly/annual cleaning and recoating agreements with certified contractors.

PART 2-PRODUCTS 2.1 MATERIAL A.

B. C.

D. E. F. G. H. I.

Flooring shall be Horner Maple, 25/32" (20mm) or 33/32" (26mm) thick x 1½" (38mm) or 2¼" (57mm) wide, First, Second and Better, Third and Better or Third Grade, random length continuous tongue and groove and end-matched MFMA Northern Hard Maple, grade marked and stamped as manufactured by Horner Flooring Company. OPTION: Horner Long Life™ flooring if so specified. Vapor retarder shall be 6 mil polyethylene. THRUST-A-CUSHION Sleepers 1. Horner sleepers shall be 2" x 3" x 4' (51mm x 76mm x 122cm) (nominal) SPF regular or R-1, kiln dried and padded with either 3/8" (10mm) or 5/8" (16mm) Thrust-A-Cushion pads. OPTION: Horner R-II sleepers shall be predrilled to accept a retaining pin, when so specified. Subfloor shall be 15/32" (12mm) rated sheathing, exposure 1, plywood, or 7/16" (11mm) OSB. Flooring fasteners shall be 2" (51mm) barbed cleat or 15 gauge (1.8mm) coated staples. OPTION: If Horner Long Life™ is specified, use 1 1/2” (51mm) 15 gauge (1.8mm) staples only. Wall base shall be 3” x 4” (76mm x 102mm) Vent Cove heavy duty molded, vented base with premolded outside corners as supplied by Horner Flooring Company. Specify color: black or brown. Finish material shall be specified from the latest listing provided by the MFMA, and shall be applied according to finish manufacturer’s instructions. Minimum of 2 seal coats and 2 finish coats. Gameline paint shall be compatible with finish. Stop blocking, where heavy loads are anticipated, stop blocking shall be installed between pad locations.

PART 3-EXECUTION 3.1 INSPECTION A. Inspect concrete slab for proper tolerance and dryness and report any discrepancies to the general contractor for correction. B. The concrete slab shall be cleaned of all debris so flooring contractor will have adequate access to work surface. C. All overhead work and wet trades shall be complete in floor work area. 3.2 INSTALLATION A. B.

Cover concrete with 6 mil polyethylene, sealing and lapping joints a minimum of 4" (102mm) . Subfloor: 1. Install Horner sleepers along short dimension of room (at right angles to the main playing court), 1/2 butting ends with a ¼" (6mm) space and staggering joints. Provide 1 " (51mm) expansion voids at the perimeter and at all vertical obstructions. Sleepers shall be spaced 12" (305mm) o.c. Attach plywood or OSB to the sleepers using 2" (51mm cleated nails with ¼" (6mm) spacing between adjoining sheets. 2. When so specified, install R-II pins in pre-drilled holes. C. Install finish flooring parallel with main playing court by power nailing or stapling approximately 12" (305mm) o.c. 1. Provide 2" (51mm) expansion voids at the perimeter and at all vertical obstructions.


HORNER THRUST-A-CUSHION 1 SYSTEM

Page 3 of 3

Stop blocking 4”x4” minimum shall be attached to underside of 1st layer of subfloor allowing a maximum of ¼” less than pad thickness where heavy loads are anticipated. G. Solid blocking shall be attached to areas under bleachers in the closed position. Solid blocking shall match the thickness of system pad. Solid blocking shall be a minimum of 4” wide and 12” O.C. H. Expansion Provisions-Size joints between maple flooring strips to allow for intermediate expansion in accordance with expected humidity changes and conditions in the space.

F.

3.3 FLOOR SANDING A. Machine sand with coarse, medium and fine paper to a smooth, even and uniform surface. B. Remove sanding dust from entire surface by tack of vacuum. C. Refer to MFMA sanding and finishing guide for procedures. 3.4 FINISHING A.

Inspect entire area of floor to insure that surface is acceptable for finishing, completely free from sanding dust and perfectly clean. B. Apply seal and finish per finish manufacturer’s instructions. C. Buff and clean floor between each coat or as necessary. D. Paint game lines as shown on drawings, between seal coats. E. Game line paint shall be compatible with finish. 3.5 BASE INSTALLATION A.

Install Vent Cove base, mitering inside corners and anchoring to walls with base cement or screws and anchors.

3.6 MAINTENANCE A.

Upon completion of floor installation, the owner, attendants or individuals in charge and responsible for the upkeep of the building are to see that the care and maintenance instructions outlined within the provided Horner Care and Maintenance Manual are followed. Horner flooring and certified dealers may offer extended warranty and maintenance agreements. It is recommended that any extended agreements include maintenance and recoats by the original installing contractor or related/recommended parties. (See maintenance/cleaning and recoating information on Horner Flooring website).

END OF SECTION




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Horner MFMA maple 2"x 3" SPF sleeper with spacing 3/8" or 5/8" TAC pad

LEED

Options Available

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p

p

THRUST•A•CUSHION

p

A Value Priced Sleeper System

A VALUE PRICED SLEEPER SYSTEM


HORNER THRUST-A-CUSHION SYSTEM

Page 1 of 3

SECTION 096466 --- WOOD GYMNASIUM FLOORING PART 1-GENERAL 1.1 DESCRIPTION A.

B.

This document specifies a wood strip athletic floor system consisting, in general, of wood subflooring, maple flooring, vapor retarder, vertical restraints (system specific), sanding, sealers, finishes, game lines, and wall base. The concrete contractor shall provide a concrete slab, smooth troweled and level to a tolerance of 1/8” (3mm) in a 10’0” (3m) radius, subject to the approval of the wood flooring contractor. LABOR AND MATERIALS NECESSARY TO PUT THE CONCRETE SLAB IN ACCEPTABLE CONDITION (HIGH AREAS GROUND DOWN AND LOW AREAS FILLED WITH APPROVED LEVELING COMPOUNDS) SHALL BE THE RESPONSIBILITY OF THE CONCRETE CONTRACTOR. 1. Concrete slab depression to use with 3/8” (10mm) Thrust-A-Cushion pads shall be: a. 2 5/8" (67mm) for 25/32" (20mm) thick flooring. b. 2 7/8" (73mm) for 33/32" (26mm) thick flooring. 2. Concrete slab depression to use with 5/8” (16mm) Thrust-A-Cushion pads shall be: a. 2 7/8” (73mm) for 25/32” (20mm) thick flooring. b. 3 1/8” (79mm) for 33/32” (26mm) thick flooring. 2. Concrete subfloors shall have an adequate vapor retarder beneath and at the perimeter of the slab. 3. No pea gravel, river gravel or slag aggregate shall be allowed in the concrete. The concrete strength range at the time of wood flooring installation shall be between 3,000 PSI and 3,500 PSI.

1.2 QUALITY ASSURANCE A.

Supplier Qualifications 1. Supplier of wood flooring shall be Horner Flooring Company. 2. Basis of design shall be “Thrust-A-Cushion” sports floor system as provided by Horner Flooring, www.hornerflooring.com. (800-380-0119). 3. Materials other than those listed must be approved 10 days prior to bid date by written addendum. Materials from non-approved manufacturers will not be accepted. B. Installer Qualifications 1. The flooring contractor shall be a Horner Accredited Installation Company with MFMA Accredited Installer(s) on-site for the duration of the wood floor installation; or, a contractor approved by Horner Flooring. C. Flooring shall be stored on the premises before installation commences as required for acclimation. Final determination as to acclimation will be made by the flooring contractor. D. System shall meet necessary DIN/EN requirements. 1.3 WORKING CONDITIONS A.

The floor system shall not be delivered or installed until the concrete slab is properly cured and all masonry, plastering, tile work and overhead mechanical trades are completed and building is permanently enclosed and weathertight. B. Permanent heat, light and ventilation shall be installed and operative during and after installation, o o o o maintaining a temperature range of 55 F (13 C) to 75 F (24 C) ) and a relative humidity range that changes no more than 15% from low to high humidity levels. C. HVAC System shall be operating in balance at levels and conditions consistent with those during permanent occupancy. 1.4 WARRANTY A.

Horner Flooring Company hereby warrants the flooring materials to be free from manufacturing defects for a period of one year from the date of substantial completion. This warranty is expressly limited to the flooring materials supplied by Horner. This warranty is in lieu of all other warranties, expressed or implied including but not limited to any warranty of merchantability or fitness for a particular purpose, and of any other obligations on the part of Horner. This warranty does not cover floor damage caused by conditions beyond our control, such as fire, wind, floor surface chemical action, faulty maintenance, improper ventilation, faulty construction of building, Act of God, ordinary wear and tear, excess moisture and excess dryness, separation of concrete slab, settlement of walls, failure of floor if not installed properly, when installed over poured urethane if poured urethane returns to its liquid state, if poured


HORNER THRUST-A-CUSHION SYSTEM

Page 2 of 3

urethane releases from concrete slab or failure of floor if installed over polyvinyl chloride synthetic flooring. In the event of breach of any warranty, the liability of Horner shall be limited to repairing or replacing material and system components supplied by Horner and proven to be defective in manufacture, and shall not include any other damages, either direct or consequential. B. Extended warranties are based on maintenance and yearly/annual cleaning and recoating agreements with certified contractors.

PART 2-PRODUCTS 2.1 MATERIAL A. Flooring shall be Horner Maple, 25/32" (20mm) or 33/32" (26mm) thick x 1½" (38mm) or 2¼" (57mm) wide, First, Second and Better, Third and Better or Third Grade, random length continuous tongue and groove and end-matched MFMA Northern Hard Maple, grade marked and stamped as manufactured by Horner Flooring Company. OPTION: Horner Long Life™ flooring if so specified. B. Vapor retarder shall be 6 mil polyethylene. C. THRUST-A-CUSHION Sleepers 1. Horner sleepers shall be 2" x 3" x 4' (51mm x 76mm x 122cm) (nominal) SPF, kiln dried, and padded with either 3/8" (10mm) or 5/8" (16mm) Thrust-A-Cushion pads. OPTION: Rawl type restraint. Horner sleepers shall be prenotched to accept R-I restraints, or predrilled to accept R-II retaining pins if so specified. D. Flooring fasteners shall be 2" (51mm) barbed cleat or 15 gauge (1.8mm) coated staples. OPTION: If Horner Long Life™ is specified, use 1 1/2” (51mm) 15 gauge (1.8mm) staples only. E. Wall base shall be 3” x 4” (76mm x 102mm) Vent Cove heavy duty molded, vented base with premolded outside corners as supplied by Horner Flooring Company. Specify color: black or brown. F. Finish material shall be specified from the latest listing provided by the MFMA, and shall be applied according to finish manufacturer’s instructions. Minimum of 2 seal coats and 2 finish coats. G. Gameline paint shall be compatible with finish. H. Stop blocking, where heavy loads are anticipated, stop blocking shall be installed between pad locations.

PART 3-EXECUTION 3.1 INSPECTION A. Inspect concrete slab for proper tolerance and dryness and report any discrepancies to the general contractor for correction. B. The concrete slab shall be cleaned of all debris so flooring contractor will have adequate access to work surface. C. All overhead work, wet trades shall be complete in floor work area. 3.2 INSTALLATION A. B.

Cover concrete with 6 mil polyethylene, sealing and lapping joints a minimum of 4" (102mm). Subfloor: 1. Install Horner sleepers along short dimension of room (at right angles to playing court), butting 1/2 ends with a ¼" (6mm) space and staggering joints. Provide 1 " (51mm) expansion voids at the perimeter and at all vertical obstructions. The sleepers shall be spaced 12" (305mm) O.C. for 33/32" (26mm) thick flooring and 9" (229mm) O.C. for 25/32" (20mm) thick flooring. NOTE: When Third and Better or Third Grade flooring is specified, sleepers should be spaced 8" (203mm) o.c. for both 25/32" (20mm) and 33/32" (26mm) flooring. Recommendation: Add extra sleepers in "keyway" areas. OPTION: Rawl type restraint. Install R-I restraints over prenotched sleepers or install R-II pins into predrilled sleepers if so specified. C. Install finish flooring parallel with main playing court by power nailing or stapling approximately 12" (305mm) o.c. 1. Provide 11/2" (51mm) expansion voids at the perimeter and at all vertical obstructions.


HORNER THRUST-A-CUSHION SYSTEM

D. E. F.

Page 3 of 3

st

Stop blocking 4”x4” minimum shall be attached to underside of 1 layer of subfloor allowing a maximum of ¼” less than pad thickness where heavy loads are anticipated. Solid blocking shall be attached to areas under bleachers in the closed position. Solid blocking shall match the thickness of system pad. Solid blocking shall be a minimum of 4” wide and 12” O.C. Expansion Provisions-Size joints between maple flooring strips to allow for intermediate expansion in accordance with expected humidity changes and conditions in the space.

3.3 FLOOR SANDING A. Machine sand with coarse, medium and fine paper to a smooth, even and uniform surface. B. Remove sanding dust from entire surface by tack of vacuum. C. Refer to MFMA sanding and finishing guide for procedures. 3.4 FINISHING A.

Inspect entire area of floor to insure that surface is acceptable for finishing, completely free from sanding dust and perfectly clean. B. Apply seal and finish per finish manufacturer’s instructions. C. Buff and clean floor between each coat or as necessary. D. Paint game lines as shown on drawings, between seal coats. E. Game line paint shall be compatible with finish. 3.5 BASE INSTALLATION A.

Install Vent Cove base, mitering inside corners and anchoring to walls with base cement or screws and anchors.

3.6 MAINTENANCE A.

Upon completion of floor installation, the owner, attendants or individuals in charge and responsible for the upkeep of the building are to see that the care and maintenance instructions outlined within the provided Horner Care and Maintenance Manual are followed. Horner flooring and certified dealers may offer extended warranty and maintenance agreements. It is recommended that any extended agreements include maintenance and recoats by the original installing contractor or related/recommended parties. (See maintenance/cleaning and recoating information on Horner Flooring website).

END OF SECTION




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LEED

Options Available

Horner MFMA Maple

p

2 layers 15/32" rated subfloor

p

3/8" or 5/8" TAC pads

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1/4" closed cell foam underlayment

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VARI-CUSHION

p

A Multi-Cushioned Floating Panel System

A MULTI-CUSHIONED FLOATING PANEL SYSTEM


HORNER VARI-CUSHION SYSTEM

Page 1 of 3

SECTION 096466 --- WOOD GYMNASIUM FLOORING PART 1-GENERAL 1.1 DESCRIPTION A.

B.

1.

This document specifies a wood strip athletic floor system consisting, in general, of wood subflooring, maple flooring, vapor retarder, vertical restraints (system specific), sanding, sealers, finishes, game lines, and wall base. The concrete contractor shall provide a concrete slab, smooth troweled and level to a tolerance of 1/8” (3mm) in a 10’0” (3m) radius, subject to the approval of the wood flooring contractor. LABOR AND MATERIALS NECESSARY TO PUT THE CONCRETE SLAB IN ACCEPTABLE CONDITION (HIGH AREAS GROUND DOWN AND LOW AREAS FILLED WITH APPROVED LEVELING COMPOUNDS) SHALL BE THE RESPONSIBILITY OF THE CONCRETE CONTRACTOR. Concrete slab depression to use with 3/8” (10mm) pads shall be: a. 2¼" (57mm) for 25/32" (20mm) thick flooring. b. 2½" (64mm) for 33/32" (26mm) thick flooring. 2. Concrete slab depression to use with 5/8” (16mm) pads shall be: a. 2½" (64mm) for 25/32” (20mm) thick flooring. b. 2¾" (70mm) for 33/32” (26)mm) thick flooring. 3. Concrete slab depression to use with: a. 5/16” (8mm) Multisport shall be 2” (51mm) b. 11/16” (17mm) Multisport shall be 2 3/8” (60mm) 2. Concrete subfloors shall have an adequate vapor retarder beneath and at the perimeter of the slab. 3. No pea gravel, river gravel or slag aggregate shall be allowed in the concrete. The concrete strength range at the time of wood flooring installation shall be between 3,000 PSI and 3,500 PSI.

1.2 QUALITY ASSURANCE A.

Supplier Qualifications 1. Supplier of wood flooring shall be Horner Flooring Company. 2. Basis of design shall be “Vari-Cushion” sports floor system as provided by Horner Flooring, www.hornerflooring.com. (800-380-0119). 3. Materials other than those listed must be approved 10 days prior to bid date by written addendum. Materials from non-approved manufacturers will not be accepted. B. Installer Qualifications 1. The flooring contractor shall be a Horner Accredited Installation Company with MFMA Accredited Installer(s) on-site for the duration of the wood floor installation; or, a contractor approved by Horner Flooring. C. Flooring shall be stored on the premises before installation commences as required for acclimation. Final determination as to acclimation will be made by the flooring contractor. D. System shall meet necessary DIN/EN requirements. 1.3 WORKING CONDITIONS A.

The floor system shall not be delivered or installed until the concrete slab is properly cured and all masonry, plastering, tile work and overhead mechanical trades are completed and building is permanently enclosed and weathertight. B. Permanent heat, light and ventilation shall be installed and operative during and after installation, o o o o maintaining a temperature range of 55 F (13 C) to 75 F (24 C) and a relative humidity range that changes no more than 15% from low to high humidity levels. C. HVAC System shall be operating in balance at levels and conditions consistent with those during permanent occupancy. 1.4 WARRANTY A.

Horner Flooring Company hereby warrants the flooring materials to be free from manufacturing defects for a period of one year from the date of substantial completion. This warranty is expressly limited to the flooring materials supplied by Horner. This warranty is in lieu of all other warranties, expressed or implied including but not limited to any warranty of merchantability or fitness for a particular purpose, and of any other obligations on the part of Horner. This warranty does not cover floor damage caused by conditions beyond our control, such as fire, wind, floor surface chemical action, faulty maintenance,


HORNER VARI-CUSHION SYSTEM

Page 2 of 3

improper ventilation, faulty construction of building, Act of God, ordinary wear and tear, excess moisture and excess dryness, separation of concrete slab, settlement of walls, failure of floor if not installed properly, when installed over poured urethane if poured urethane returns to its liquid state, if poured urethane releases from concrete slab or failure of floor if installed over polyvinyl chloride synthetic flooring. In the event of breach of any warranty, the liability of Horner shall be limited to repairing or replacing material and system components supplied by Horner and proven to be defective in manufacture, and shall not include any other damages, either direct or consequential. B. Extended warranties are based on maintenance and yearly/annual cleaning and recoating agreements with certified contractors.

PART 2-PRODUCTS 2.1 MATERIAL A.

Flooring shall be Horner 33/32" (26mm) or 25/32" (20mm) thick x 2¼" (57mm) or 1½" (38mm) wide First, Second and Better, Third and Better or Third Grade, random length continuous tongue and groove and end-matched MFMA Northern Hard Maple, grade marked and stamped as manufactured by Horner Flooring Company. OPTION: Horner Long Life™ flooring if so specified. OPTION: Horner Multisport flooring, 5/16" (8mm) or 11/16" (12mm) thick Select and Better Grade if so specified. B. Vapor retarder shall be 6 mil polyethylene. C. VARI-CUSHION foam shall be ¼" (6mm), multicellular, closed cell polyethylene foam, 2 PCF. D. VARI-CUSHION pads shall be 2¼" x 3" x 3/8" or 5/8" (57mm x 76mm x 10mm or 16mm) thick, as supplied by Horner Flooring Company, and attached 12" (305mm) o.c. by flooring contractor. E. Subfloor shall be 15/32" x 4' x 8' (12mm x 122cm x 244cm) rated sheathing, exposure 1, plywood or 7/16" (11mm) OSB , as approved by manufacturer. F. Fasteners shall be 2" (51mm) barbed cleat or 15 gauge (1.8mm) coated staples. OPTION: If Horner Long Life™ is specified, use 1 1/2” (51mm) 15 gauge (1.8mm) staples only. G. Wall base shall be 3” x 4” (76mm x 102mm) Vent Cove heavy duty molded, vented base with premolded outside corners as supplied by Horner Flooring Company. Specify color: black or brown. H. Finish material shall be specified from the latest listing provided by the MFMA, and shall be applied according to finish manufacturer’s instructions. Minimum of 2 seal coats and 2 finish coats. I. Gameline paint shall be compatible with finish. J. Stop blocking, where heavy loads are anticipated, stop blocking shall be installed between pad locations. PART 3-EXECUTION 3.1 INSPECTION A. Inspect concrete slab for proper tolerance and dryness and report any discrepancies to the general contractor for correction. B. The concrete slab shall be cleaned of all debris so flooring contractor will have adequate access to work surface. C. All overhead work, wet trades shall be complete in floor work area. 3.2 INSTALLATION A. Cover concrete with 6 mil poly, sealing and lapping joints at a minimum of 4" (102mm.). B. Roll out VARI-CUSHION foam over polyethylene, butting and taping end and side joints. C. With the aid of a stapler, attach 32 Horner THRUST-A-CUSHION pads to the underside of each bottom sheet of 15/32" (12mm) rated sheathing, exposure 1, or 7/16" (11mm) OSB, 12" (305mm) o.c. and 6" (152mm) in from all perimeter edges. D. Install padded bottom layer of 4' x 8' (122cm x 244cm) sheets at a 45 degree angle across the long dimension of the finish floor, leaving a minimum ¼" expansion space between adjoining sheets. E. Install top layer of 4’ x 8' (122cm x 244cm) sheets at a 90 degree angle to the first layer, again leaving a minimum ¼" (6mm) expansion space between adjoining sheets.


HORNER VARI-CUSHION SYSTEM

Page 3 of 3

F.

Install finish flooring parallel with main playing court by power nailing or stapling approximately 12" (305mm) o.c.. 1. Provide 11/2" (51mm) expansion voids at perimeter and all vertical obstructions. G. LAYOUT - MULTISPORT 1. Locate starting point either by centering off a door, a special focal point in the area, or the center of the area itself. 2. Adjust center lines so they are perpendicular (90 degrees) to each other. After lines are squared, drop chalk lines every thirty-three (33) inches (838mm), and install within the grid formed by the chalk lines. 3. Use Bostik Best Moisture Cure Urethane Adhesive over concrete, wood or particle board. 4. MultiSport units should be installed with hairline expansion spacing along the perimeter of each unit when installed in an alternating square manner. When installing in a unidirectional or parallel pattern it is only necessary to include spacing along the sides of each unit, as maple does not shrink or swell appreciably in the grain direction. H. Stop blocking 4”x4” minimum shall be attached to underside of 1st layer of subfloor allowing a maximum of ¼” less than pad thickness where heavy loads are anticipated. I. Solid blocking shall be attached to areas under bleachers in the closed position. Solid blocking shall match the thickness of system pad. Solid blocking shall be a minimum of 4” wide and 12” O.C. J. Expansion Provisions-Size joints between maple flooring strips to allow for intermediate expansion in accordance with expected humidity changes and conditions in the space. 3.3 FLOOR SANDING A. Machine sand with coarse, medium and fine paper to a smooth, even and uniform surface. B. Remove sanding dust from entire surface by tack of vacuum. C. Refer to MFMA sanding and finishing guide for procedures. 3.4 FINISHING A.

Inspect entire area of floor to insure that surface is acceptable for finishing, completely free from sanding dust and perfectly clean. B. Apply seal and finish per finish manufacturer’s instructions. C. Buff and clean floor between each coat or as necessary. D. Paint game lines as shown on drawings, between seal coats. E. Game line paint shall be compatible with finish. 3.5 BASE INSTALLATION A.

Install Vent Cove base, mitering inside corners and anchoring to walls with base cement or screws and anchors.

3.6 MAINTENANCE A.

Upon completion of floor installation, the owner, attendants or individuals in charge and responsible for the upkeep of the building are to see that the care and maintenance instructions outlined within the provided Horner Care and Maintenance Manual are followed. Horner flooring and certified dealers may offer extended warranty and maintenance agreements. It is recommended that any extended agreements include maintenance and recoats by the original installing contractor or related/recommended parties. (See maintenance/cleaning and recoating information on Horner Flooring website).

END OF SECTION




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Low initial cost/low ownership cost No yearly coating application required Made from recycled rubber – Comfortable and high performing Environmentally-friendly – zero mercury Seamless No-fade surface

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Aliphatic Wear Coat Polyurethane 2mm Structure Coat(s) Polyurethane Pore Sealer Recycled Rubber Base Mat Base Mat Thickness (mm): 4, 6, 7, 9 and 14

LEED

Options Available

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CushionCourt™

Padded Polyurethane, Multi-function Sports Floor.

Recycled Padded Polyurethane

RECYCLED PADDED POLYURETHANE SYSTEM


Multipurpose facilities, gymnastics, martial arts, cafetoriums, elementary and middle school gymnasiums PERFORMANCE CHARACTERISTICS Shock Absorption min. 51 (Cat.1) min. 45 (Cat. 2) 7mm=28%, 9mm=32%, 4mm=14% Ball Rebound min. 90% 99% (4, 7, 9mm) Sliding Coefficient 0.4-0.6mm 7mm=0.50, 9mm=0.44, 4mm=0.43

1

basemat

2

seal coat

3

structure coat(s)

4

wear coat

5

ready to play

SPECIFICATIONS Shore A Hardness

80

Tensile Strength DIN 53504 N/mm 2 7.0 Elongation at Break DIN 53504 150% Remaining Indentation max. 0.5 mm 7mm-0.17, 9mm=0.37, 4mm=0.21

SYSTEM OPTIONS 3000 GPS 1&2 TRACKtion™ Track & Field reNew™ TopOff™

general use high performance training/jogging/walking spike use rejuvenate rejuvenate

GREEN/LEED OPTIONS Construction Waste Management MRc 2.1 & 2.2 Resource Reuse MRc 3.1 & 3.2 Recycled Content MRc 4.1 & 4.2

INSTALLATION REFERENCES Wright State University, Dayton, OH Sea World, Tampa, FL Alma College, Alma, MI Kent State University, Cleveland, OH Salem High School, Salem, MA

HORNER

FLOORING is the leading manufacturer

of athletic flooring systems used in high-school gyms, college and professional arenas, and public and private training facilities.

Please contact us regarding our extended maintenance warranty options.

HORNER FLOORING COMPANY, INC. 800.380.0119 / www.hornerflooring.com P.O. Box 380, 23400 Hellman Avenue, Dollar Bay, MI 49922 P: 906.482.1180 / F: 906.482.6115 / info@hornerflooring.com


CushionCourt™ Series

Recycled Padded Polyurethane

RECYCLED, PADDED POLYURETHANE MULTI-FUNCTION SPORTS FLOOR SYSTEMS

CushionCourt™ 3000 The standard CushionCourt system is the ultimate in multi-function performance. While providing the shock absorption and frictional characteristics of traditional wood floors, it allows end users to utilize their floors for a much broader spectrum of activities. It would not be uncommon to find CushionCourt floors in use as food service areas/cafetoriums, stage and assembly, trade show, and many other non-athletic activity areas. Available in shock absorption levels ranging from 15% to 35%, CushionCourt provides great participant safety and ergonomic comfort while providing facility owners and managers with great versatility.

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reNew & TopOff The way to make any CushionCourt™ system last the life of the building is to renovate it with a reNew system of new 2mm pour and fresh top-coat. If the existing floor has minimal damage, only the top-coat is needed by applying the TopOff system. Depending on what is most appropriate for the particular floor, either system will extend the life of the floor for as long as the building is standing.

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CushionCourt TRACK tion Whenever high grip is needed and where rotational characteristics are minimized, TRACKtion is the floor of choice. Typically seen in non-spike, track applications, TRACKtion will reduce slipping and will provide maximum lineal control. Ideal for casual running/jogging tracks

CushionCourt TRACK & FIELD The Track & Field version of CusionCourt represents the pinnacle of pointelastic performance. It provides GPS type shock absorption, Olympic performance and expands on the standard CushionCourt 3000 versatility. All of the standard athletic and multi-function uses can be handles with ease. CushionCourt Track & Field technology can routinely handle spike traffic (for track meets), free-weights, and many other high-abuse situations. When world-class performance is required, CushionCourt Track & Field delivers.

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TRACK & FIELD

]


CushionCourt™ GPS I & II The GPS system takes multi-function to the next level by providing a DIN-certified system with all the benefits of the standard CushionCourt™ 3000 systems. Shock absorption increases to either 45% or 52%, depending on style of system. GPS is the ultimate way to protect small children, elderly, and million-dollar athletes while still keeping budget and multi-function characteristics in line.

CushionCourt Ultra/Combination Systems The ultimate wood/synthetic system – Ultra features the best of both worlds by combining all the best features of area-elastic floors and point-elastic floors into one system that provides the end user with unparalleled comfort, safety and performance. The Ultra is typically constructed of a Horner SAFE™ subfloor and topped by one of the CushionCourt™ systems. AREA-ELASTIC systems are great for reducing muscular and skeletal injuries, particularly over the long term when repetitive motion is involved. For example, when training for basketball or other court-type activities, drills are performed repetitively in order to develop skills and improve performance. Area elastic systems help reduce injuries associated with these repeated motions. POINT-ELASTIC systems provide protection for immediate injuries such as impacts associated with heads, elbows, and knees – by providing a pillow-like effect when the head, elbow or knee impacts the floor. In addition, these effects are provided without any appreciable loss in performance of the floor in that ball-bounce and frictional rotation characteristics are similar to classic wood floors. CushionCourt Ultra™ is a DIN system that will provide the most complete comfort, safety and performance for all levels of athletes from the NBA, to the weekend warrior, to your little champ.

CushionCourt™ Options

Pad (mm) Shock Absorption (%) Friction Gym/ Fieldhouse Walk/Jog Aerobics Tennis Free weights/ spikes Bleachers Social/ Non-athletic

HORNER

&

FIELD

GPS 1&2

TRACKtion

4-9

12-14

4-14

10-14

NA

~15-35 like wood

~45-50 like wood

~15-50 like rubber

~25-45 like wood

same as existing like wood

ReNEW, TopOff

p p p p

p p p p

8 p 8 p

p p p p

p p p p

8 p

8 p

8 p

p p

8 p

p

p

p

p

p

recommended p

TRACK

3000

not appropriate 8

FLOORING is the leading manufacturer

of athletic flooring systems used in high-school gyms, college and professional arenas, and public and private training facilities.

Please contact us regarding our extended maintenance warranty options.

HORNER FLOORING COMPANY, INC. 800.380.0119 / www.hornerflooring.com P.O. Box 380, 23400 Hellman Avenue, Dollar Bay, MI 49922 P: 906.482.1180 / F: 906.482.6115 / info@hornerflooring.com


HORNER CUSHIONCOURT 3000 (TRACKtion, GPS 1 & 2, reNEW, TOPOFF) System

Page 1 of 4

SECTION 096566 --- RESILIENT ATHLETIC FLOORING PART 1-GENERAL 1.1 DESCRIPTION A. B.

This document specifies the complete installation of a urethane surface system designed for multiple sport use, as formulated by Horner Flooring Company. The concrete contractor shall provide a concrete slab, smooth troweled and level to a tolerance of 1/8” (3mm) in a 10’0” (3m) radius, subject to the approval of the flooring contractor. LABOR AND MATERIALS NECESSARY TO PUT THE CONCRETE SLAB IN ACCEPTABLE CONDITION (HIGH AREAS GROUND DOWN AND LOW AREAS FILLED WITH APPROVED LEVELING COMPOUNDS) SHALL BE THE RESPONSIBILITY OF THE CONCRETE CONTRACTOR. 1. Membrane waterproofing a. Concrete subfloors on or below grade shall be adequately waterproofed beneath and at the perimeter walls and on earth side of below grade walls. It is the responsibility of the engineer to determine the extent of this need. 2. Concrete subfloors shall have an adequate vapor retarder beneath and at the perimeter of the slab. 3. No pea gravel, river gravel or slag aggregate shall be allowed in the concrete. The concrete strength range at the time of wood flooring installation shall be between 3,000 PSI and 3,500 PSI.

1.2 QUALITY ASSURANCE A.

Supplier Qualifications 1. Supplier of flooring shall be Horner Flooring Company. 2. Basis of design shall be “CushionCourt Series” sports floor system as provided by Horner Flooring, www.hornerflooring.com, (800-380-0119). 3. Materials other than those listed must be approved 10 days prior to bid date by written addendum. Materials from non-approved manufacturers will not be accepted. B. Installer Qualifications 1. The flooring contractor shall be a Horner Accredited Installation Company on-site for the duration of the wood floor installation; or, a contractor approved by Horner Flooring. C. Flooring materials shall never be stored outdoors or exposed to outdoor elements in transport or storage. D. CushionCourt GPS 1 and 2 shall meet DIN requirements. 1.3 WORKING CONDITIONS A.

B.

C. D. E.

F. G. H. I.

The floor system shall not be delivered or installed until the concrete slab is properly cured and all masonry, plastering, tile work and overhead mechanical trades are completed and building is permanently enclosed and weathertight. Flooring installation shall not begin until all sub-contract work which would cause damage, dirt, dust or interruption of normal installation pace is completed. Subfloors shall be clean, dry and free from dirt, dust, oil, grease, paint, alkali, concrete curing agents, hardening and parting compounds, old adhesive residue, or other foreign materials. Moisture content of the concrete slab must not exceed 3 pounds per 1,000 square feet (1kg per 68 m2) over 24 hours when using the calcium chloride test as per ASTM 1869-98. The installation area shall be closed to all traffic and activity for a period to be set by the flooring contractor. Permanent heat, light, and ventilation shall be installed and operating prior to, during and after installation. HVAC System shall be operating in balance at levels and conditions consistent with those during permanent occupancy. If the material is to be stored prior to installation, the general contractor shall provide an area where the stored materials can be maintained at a minimum of 55o F (13o C) and relativity humidity under 50%. o o One week prior to, during and for 168 hours after installation, a room temperature of 65 F (18 C) or more and 35% relative humidity or less shall be maintained. Adhere to all MSDS requirements for materials employed in the work. Protect all persons from exposure to hazardous materials. After synthetic floors have been fully installed, the floor area is to be kept locked by general contractor for a minimum of 120 hours to allow curing time for system. No other trades or personnel are allowed on floor until accepted by the owner in writing.


HORNER CUSHIONCOURT 3000 (TRACKtion, GPS 1 & 2, reNEW, TOPOFF) System

Page 2 of 4

1.4 WARRANTY A.

B.

Horner Flooring Company hereby warrants the flooring materials to be free from manufacturing defects for a period of 5 years from the date of substantial completion. This warranty is expressly limited to the flooring materials supplied by Horner. This warranty is in lieu of all other warranties, expressed or implied including but not limited to any warranty of merchantability or fitness for a particular purpose, and of any other obligations on the part of Horner. This warranty does not cover floor damage caused by conditions beyond our control, such as fire, wind, floor surface chemical action, faulty maintenance, improper ventilation, faulty construction of building, Act of God, ordinary wear and tear, excess moisture and excess dryness, separation of concrete slab, settlement of walls, failure of floor if not installed properly, when installed over poured urethane or other previously existing floors if poured urethane returns to its liquid state, if previously existing floors release from concrete slab. In the event of breach of any warranty, the liability of Horner shall be limited to repairing or replacing material and system components supplied by Horner and proven to be defective in manufacture, and shall not include any other damages, either direct or consequential. Extended warranties are based on maintenance and yearly/annual cleaning and recoating agreements with certified contractors.

PART 2-PRODUCTS 2.1 MATERIAL A. B. C.

D. E.

F.

G. H. I.

All components shall be non-hazardous and not contain ANY lead, mercury, nor any heavy metals, PCB, or formaldehyde and shall be supplied by Horner Flooring Company. Horner Basemat Adhesive is a two (2) component polyurethane. Horner Basemat is a prefabricated rubber mat made of recycled rubber granules and of a constant thickness. 1. Basemat thickness – 7mm OPTION: Thickness may be 4mm, 9mm, 12mm or 14mm Horner Seal Coat is a two (2) component, thixotropic polyurethane compound. Horner Structural Coat is a seamless, self-leveling two (2) component polyurethane. Use this for all systems except TopOff. 1. Total wear thickness – 2mm average throughout the floor. OPTION: For basemat thicknesses of 14mm (without mess netting) total wear thickness shall be 3mm average throughout the floor. 2. Physical properties shall be: Shore A Hardness: 80 Tensile Strength DIN 53504: N/mm 2 7.0 Elongation at Break DIN 53504: 150% Shock Absorption: min. 51(Cat.1) min. 45 (Cat. 2): 7mm=28%, 9mm=32%, 4mm+14.% Rolling Load: 1000 N Remaining Indentation max. 0.5 mm: 7mm=0.17, 9mm=0.37, 4mm=0.21 Ball Rebound min. 90%: 99.0%(4, 7, and 9) Sliding Coefficient 0.4-0.6 mm: 7mm=0.50, 9mm=0.44, 4mm=0.43 Horner Top Coat is a pigmented two (2) component, UV, abrasion resistant polyurethane top coating. It can be provided in a variety of standard colors (matte finish). Use this top coat for all systems including reNew™. Horner Game Line Paint is a two component, high solids, polyurethane, mat line paint. It comes in a variety of standard colors. OPTION: Vinyl wall base 4” (102mm) high; select color: black or brown. OPTION: TRACKtion™, an activity specific granulation additive for additional traction which is often required of running tracks and tennis courts if so specified.


HORNER CUSHIONCOURT 3000 (TRACKtion, GPS 1 & 2, reNEW, TOPOFF) System

J.

Page 3 of 4

OPTION: GPS 1 AND GPS 2 DIN certified systems passing DIN 18032 categories 1 and 2 respectively. 1. GPS 1 use Horner DIN mesh netting in seal layer with standard 2mm average structural coat pour. 2. GPS 2 use 3mm average pour of structural resin.

PART 3-EXECUTION 3.1 INSPECTION A.

Inspect concrete slab for proper tolerance and dryness and report any discrepancies to the general contractor for correction. B. The concrete slab shall be cleaned of all debris so flooring contractor will have adequate access to work surface. C. All overhead work and wet trades shall be complete in floor work area. D. Installer shall document all working conditions provided in general specifications before installation begins. 3.2 INSTALLATION A.

B.

C.

D.

E.

F. G. H.

I.

J.

Basemat 1. Unroll basemat and allow to relax. Do not cut basemat to final dimensions until laid into adhesive. 2. Thoroughly mix the two-component polyurethane adhesive and apply directly to the concrete subfloor with a notched trowel per manufacturer’s instructions. 3. Install basemat into freshly applied adhesive. Do not allow compression fit at any seams. Roll basemat with an 80 pound (37kg) roller and repeat the rolling process on the entire mat 45 minutes after installation. Allow adhesive to cure before proceeding to seal coat. Seal Coat 1. Thoroughly mix two-component seal coat. 2. Apply two layers of seal coat to basemat with a flat trowel. Allow each layer to cure a minimum of 8 hours before proceeding to the next application. Inspect for and fill all gaps applying additional material as needed. Sand down any ridges in cured seal coat with 80 grit sandpaper. Structural Coat 1. Thoroughly mix two-component structural coat. 2. Apply mixed material using a notched squeegee in one layer. The structural coat must be applied wet-into-wet to create a seamless surface. Allow structural coat to cure 12 hours before proceeding to the next application. Manually sand any imperfections in the finished surface. Top Coat 1. Thoroughly mix two-component polyurethane top coat. 2. Apply mixed material with a high-solvent paint roller. Allow top coat to cure a minimum of 12 hours before applying game lines. Game Lines 1. Use only high quality masking tape approved by manufacturer. 2. Thoroughly mix two-component game line paint. 3. Provide game lines as indicated with specifications and governing bodies. OPTION: TRACKtion™ 1. If so specified, apply according to manufacturer’s recommendations. OPTION: Install vinyl base by anchoring to walls with base cement. OPTION: reNew™ 1. Install Horner structural coat over previously existing urethane floor after proper preparation of existing conditions. 2. Install Horner Top Coat and game lines per previously listed methods. OPTION: TopOff™ 1. Install Horner Top Coat and game lines per previously listed methods. over existing urethane floor after proper preparation of existing conditions. Remove all excess and waste materials from the area of work. Dispose of empty containers in accordance with federal and local statutes.


HORNER CUSHIONCOURT 3000 (TRACKtion, GPS 1 & 2, reNEW, TOPOFF) System

Page 4 of 4

3.3 VINYL WALL BASE - OPTION A.

Install Vent Cove Base, mitering inside corners and anchoring to walls with base cement or screws and anchors.

3.4 PROTECTION A. B.

No traffic or other trades shall be allowed on the surface for a period of one week (168 hours) following installation to allow for complete curing of the finish. No smoking, open flames, or sparks from electrical equipment or other sources shall be permitted during application of materials

3.5 MAINTENANCE A.

Upon completion of floor installation, the owner, attendants or individuals in charge and responsible for the upkeep of the building are to see that the care and maintenance instructions outlined within the provided Horner Care and Maintenance Manual are followed. Horner Flooring and certified dealers may offer extended warranty and maintenance agreements. It is recommended that any extended agreements include maintenance and recoats by the original installing contractor or related/recommended parties. (See maintenance/cleaning and recoating information on Horner Flooring website).

END OF SECTION


RECYCLED RUBBER SYSTEMS

p p p p p p p

LEED credit available, up to 100% recycled Extremely durable Proven history Value priced Portable InvisiLoc™ option available Easy to repair Ideal for weight rooms, cardio rooms, do-it-yourself projects

PHYSICAL PROPERTIES PROPERTY EcoTuff Rolls EcoTuff Tiles EcoTuff InvisiLoc™ Tile Tensile Strength Coefficient of Friction Chemical Resistance Elongation at Break

TEST METHOD 4' x 50' x 9mm (3/8") 36" x 36" x 9mm (3.8") 24" x 24" x 9mm (3/8") ASTM D 412 ASTM D 2047 ASTM D 925 ASTM D 412412

RESULT 1.95 lbs/sq. ft. 1.95 lbs/sq. ft. 1.95 lbs/sq. ft. 200 lb/in2 minimum >0.9 µk No change 75% min

REFERENCES University of Illinois, Champagne, Illinois University Club of Cincinnati, Cincinnati, Ohio St. Martins University, Seattle, Washington Providence Technical High School, Providence, Rhode Island Kemert Chiropratic Rehabilitation Center, Cincinnati, Ohio

InvisiLoc™ option

ECO Series

EcoTuff

Recycled Rubber Systems

EcoTuff EcoCourt Tennis/Sport EcoTrack


EcoTrack p p p p p

LEED credits available - 100% recycled Easily convertible to urethane track in the future Olympic performance at a Junior Varsity price Proven, long-lasting perferformance in freeze/thaw cycles Same uniform performance as IAAF certified Olymp-XX / Olymp-X product

PHYSICAL PROPERTIES PROPERTY TEST METHOD Density 4' x 50' x 9mm (3/8") Tensile Strength ASTM D412, Die c Elongation ASTM D412, Die c Compression ASTM F36 50 psi 100 psi 200 psi Shore a Hardness ASTM D2240 Tear Strength ASTM D624, Die c Compression Set B ASTM D395 25% Deflection, 22 hrs. 158°F

RESULT 1.95 lbs/sq. ft. 116 min psi 74% min Recovery 15% 81% 28% 92% 45% 95% 50+5 points 30ppi 26%

EcoCourt & EcoCourt Tennis/Sport p p p p p p

Quick installation time The ultimate value-priced gym floor Ideal for general sports and tennis (great ball control) LEED credits available Durable, long-lasting Upgradable to CushionCourt™

PHYSICAL PROPERTIES Shock absorption: 17% - 21% EcoCourt: Same physical properties as EcoTuff Colors: black, red, green, grey

HORNER

FLOORING is the leading manufacturer

of athletic flooring systems used in high-school gyms, college and professional arenas, and public and private training facilities.

HORNER FLOORING COMPANY, INC. 800.380.0119 / www.hornerflooring.com P.O. Box 380, 23400 Hellman Avenue, Dollar Bay, MI 49922 P: 906.482.1180 / F: 906.482.6115 / info@hornerflooring.com


HORNER ECOTUFF SYSTEM

Page 1 of 3

SECTION 096566 --- RESILIENT ATHLETIC FLOORING PART 1-GENERAL 1.1 DESCRIPTION A. B.

This document specifies the complete installation of a rubber surface system designed for multiple sport use, as formulated by Horner Flooring Company. The concrete contractor shall provide a concrete slab, smooth troweled and level to a tolerance of 1/8” (3mm) in a 10’0” (3m) radius, subject to the approval of the flooring contractor. LABOR AND MATERIALS NECESSARY TO PUT THE CONCRETE SLAB IN ACCEPTABLE CONDITION (HIGH AREAS GROUND DOWN AND LOW AREAS FILLED WITH APPROVED LEVELING COMPOUNDS) SHALL BE THE RESPONSIBILITY OF THE CONCRETE CONTRACTOR. 1. Membrane waterproofing a. Concrete subfloors on or below grade shall be adequately waterproofed beneath and at the perimeter walls and on earth side of below grade walls. It is the responsibility of the engineer to determine the extent of this need. 2. Concrete subfloors shall have an adequate vapor retarder beneath and at the perimeter of the slab. 3. No pea gravel, river gravel or slag aggregate shall be allowed in the concrete. The concrete strength range at the time of wood flooring installation shall be between 3,000 PSI and 3,500 PSI.

1.2 QUALITY ASSURANCE A.

Supplier Qualifications 1. Supplier of flooring shall be Horner Flooring Company. 2. Basis of design shall be “EcoTuff” sports floor system as provided by Horner Flooring, www.hornerflooring.com, (800-380-0119). 3. Materials other than those listed must be approved 10 days prior to bid date by written addendum. Materials from non-approved manufacturers will not be accepted. B. Installer Qualifications 1. The flooring contractor shall be a Horner Accredited Installation Company on-site for the duration of the wood floor installation; or, a contractor approved by Horner Flooring. C. Flooring materials shall never be stored outdoors or exposed to outdoor elements in transport or storage. 1.3 WORKING CONDITIONS A.

B.

C. D. E.

F. G. H. I.

The floor system shall not be delivered or installed until the concrete slab is properly cured and all masonry, plastering, tile work and overhead mechanical trades are completed and building is permanently enclosed and weathertight. Flooring installation shall not begin until all sub-contract work which would cause damage, dirt, dust or interruption of normal installation pace is completed. Subfloors shall be clean, dry and free from dirt, dust, oil, grease, paint, alkali, concrete curing agents, hardening and parting compounds, old adhesive residue, or other foreign materials. 2 Moisture content of the concrete slab must not exceed 3 pounds per 1,000 square feet (1kg per 68 m ) over 24 hours when using the calcium chloride test as per ASTM 1869-98. The installation area shall be closed to all traffic and activity for a period to be set by the flooring contractor. Permanent heat, light, and ventilation shall be installed and operating prior to, during and after installation. HVAC System shall be operating in balance at levels and conditions consistent with those during permanent occupancy. If the material is to be stored prior to installation, the general contractor shall provide an area where the stored materials can be maintained at a minimum of 55o F (13o C) and relativity humidity under 50%. One week prior to, during and for 168 hours after installation, a room temperature of 65o F (18o C) or more and 35% relative humidity or less shall be maintained. Adhere to all MSDS requirements for materials employed in the work. Protect all persons from exposure to hazardous materials. After synthetic floors have been fully installed, the floor area is to be kept locked by general contractor for a minimum of 120 hours to allow curing time for system. No other trades or personnel are allowed on floor until accepted by the owner in writing.


HORNER ECOTUFF SYSTEM

Page 2 of 3

1.4 WARRANTY A.

B.

Horner Flooring Company hereby warrants the flooring materials to be free from manufacturing defects for a period of 1 year from the date of substantial completion. This warranty is expressly limited to the flooring materials supplied by Horner. This warranty is in lieu of all other warranties, expressed or implied including but not limited to any warranty of merchantability or fitness for a particular purpose, and of any other obligations on the part of Horner. This warranty does not cover floor damage caused by conditions beyond our control, such as fire, wind, floor surface chemical action, faulty maintenance, improper ventilation, faulty construction of building, Act of God, ordinary wear and tear, excess moisture and excess dryness, separation of concrete slab, settlement of walls, failure of floor if not installed properly, when installed over poured urethane or other previously existing floors if poured urethane returns to its liquid state, if previously existing floors release from concrete slab. In the event of breach of any warranty, the liability of Horner shall be limited to repairing or replacing material and system components supplied by Horner and proven to be defective in manufacture, and shall not include any other damages, either direct or consequential. Extended warranties are based on maintenance and yearly/annual cleaning and recoating agreements with certified contractors.

PART 2-PRODUCTS 2.1 MATERIAL A.

All components shall be non-hazardous and not contain ANY lead, mercury, nor any heavy metals, PCB, or formaldehyde and shall be supplied by Horner Flooring Company. B. Horner EcoTuff Polyurethane Adhesive. C. Horner EcoTuff Flooring is a recycled rubber product combined from quality recycled SBR tire rubber and recycled EPDM flecks that is a single-ply, non-laminated product with high slip resistance, durability, cushioned resilience and stain resistant. 1. Rolls a. Thickness: 3/8” (9mm) b. Width: 48” (1219mm) c. Length: To be specified 2. Tiles a. Thickness: 3/8” (9mm) b. Width: 36” (914mm) c. Length: 36” (914mm) 3. Invisilock Tiles a. Thickness: 3/8” (9mm) b. Width: 24” (611mm) c. Length: 24” (611mm) 4. Physical Properties a. Weight: 1.5 lbs/sf (6.1 kgs/sm) b. Color: Available in five standard colors, some color limitations apply to Invisilock product. c. Tensile Strength: 200 lbs/square inch ASTM D412 d. Flexibility ¼” Mandrel: Pass ASTM F137 e. Static Load 1000 lbs/square inch: < 0.020 inches ASTM F970 f. Coefficient of Friction: >0.9 g. Chemical Resistance: ASTM 2047 1. 5% Acetic Acid: No Change 2. 70% Isopropyl Alcohol: No Change 3. 5% Sodium Hydroxide: No Change 4. 5% Hydrochloric Acid: No Change 5. 5% Ammonia: No Change 6. 5% Phenol: No Change 7. Bleach: No Change 8. Sulfuric Acid: No Change h. Ambient Noise Reduction, Sabin/ft2: 0.10 ASTM C423 i. Thermal Conductivity, BTU-in/hr-ft2-°F: approximately 0.406 ASTM C518 j. Impact Insulation Class: 45 minimum ASTM E492 k. Sound Transmission Coefficient: 45 minimum ASTM 413


HORNER ECOTUFF SYSTEM

D.

Page 3 of 3

OPTION: Vinyl wall base 4” (102mm) high; select color: black or brown.

PART 3-EXECUTION 3.1 INSPECTION A.

Inspect concrete slab for proper tolerance and dryness and report any discrepancies to the general contractor for correction. B. The concrete slab shall be cleaned of all debris so flooring contractor will have adequate access to work surface. C. All overhead work and wet trades shall be complete in floor work area. D. Installer shall document all working conditions provided in general specifications before installation begins. 3.2 INSTALLATION A. Spread single component urethane adhesive using 1/16” square notched towel. No mixing needed. B. Install EcoTuff rolls keeping seems tight and bricking as necessary. C. OPTION: Install EcoTuff tiles in a “four corner” or “brick” pattern with Horner single component urethane adhesive using 1/16” square notched towel. No mixing needed. D. OPTION: Install EcoTuff Invisilock using no adhesive. Insure that “grain” of tiles is in the same direction. For open ended sides, use appropriate corner and end Invisilock pieces, securing open sides with anchored “Snap Track”, high-durometer rubber reducer.

3.3 VINYL WALL BASE - OPTION A.

Install Vent Cove Base, mitering inside corners and anchoring to walls with base cement or screws and anchors.

3.4 PROTECTION A. B.

No traffic or other trades shall be allowed on the surface for a period of one week (168 hours) following installation to allow for complete curing of the finish. No smoking, open flames, or sparks from electrical equipment or other sources shall be permitted during application of materials

3.5 MAINTENANCE A.

Upon completion of floor installation, the owner, attendants or individuals in charge and responsible for the upkeep of the building are to see that the care and maintenance instructions outlined within the provided Horner Care and Maintenance Manual are followed. Horner Flooring and certified dealers may offer extended warranty and maintenance agreements. It is recommended that any extended agreements include maintenance and recoats by the original installing contractor or related/recommended parties. (See maintenance/cleaning and recoating information on Horner Flooring website).

END OF SECTION


HORNER ECOTRACK SYSTEM

Page 1 of 3

SECTION 096566 --- RESILIENT ATHLETIC FLOORING PART 1-GENERAL 1.1 DESCRIPTION A. B.

This document specifies the complete installation of a rubber surface system designed for multiple sport use, as formulated by Horner Flooring Company. The concrete contractor shall provide a concrete slab, smooth troweled and level to a tolerance of 1/8” (3mm) in a 10’0” (3m) radius, subject to the approval of the flooring contractor. LABOR AND MATERIALS NECESSARY TO PUT THE CONCRETE SLAB IN ACCEPTABLE CONDITION (HIGH AREAS GROUND DOWN AND LOW AREAS FILLED WITH APPROVED LEVELING COMPOUNDS) SHALL BE THE RESPONSIBILITY OF THE CONCRETE CONTRACTOR. 1. Membrane waterproofing a. Concrete subfloors on or below grade shall be adequately waterproofed beneath and at the perimeter walls and on earth side of below grade walls. It is the responsibility of the engineer to determine the extent of this need. 2. Concrete subfloors shall have an adequate vapor retarder beneath and at the perimeter of the slab. 3. No pea gravel, river gravel or slag aggregate shall be allowed in the concrete. The concrete strength range at the time of wood flooring installation shall be between 3,000 PSI and 3,500 PSI.

1.2 QUALITY ASSURANCE A.

Supplier Qualifications 1. Supplier of flooring shall be Horner Flooring Company. 2. Basis of design shall be “EcoTrack” sports floor system as provided by Horner Flooring, www.hornerflooring.com, (800-380-0119). 3. Materials other than those listed must be approved 10 days prior to bid date by written addendum. Materials from non-approved manufacturers will not be accepted. B. Installer Qualifications 1. The flooring contractor shall be a Horner Accredited Installation Company on-site for the duration of the wood floor installation; or, a contractor approved by Horner Flooring. C. Flooring materials shall never be stored outdoors or exposed to outdoor elements in transport or storage. 1.3 WORKING CONDITIONS A.

B.

C. D. E.

F. G. H. I.

The floor system shall not be delivered or installed until the concrete slab is properly cured and all masonry, plastering, tile work and overhead mechanical trades are completed and building is permanently enclosed and weathertight. Flooring installation shall not begin until all sub-contract work which would cause damage, dirt, dust or interruption of normal installation pace is completed. Subfloors shall be clean, dry and free from dirt, dust, oil, grease, paint, alkali, concrete curing agents, hardening and parting compounds, old adhesive residue, or other foreign materials. 2 Moisture content of the concrete slab must not exceed 3 pounds per 1,000 square feet (1kg per 68 m ) over 24 hours when using the calcium chloride test as per ASTM 1869-98. The installation area shall be closed to all traffic and activity for a period to be set by the flooring contractor. Permanent heat, light, and ventilation shall be installed and operating prior to, during and after installation. HVAC System shall be operating in balance at levels and conditions consistent with those during permanent occupancy. If the material is to be stored prior to installation, the general contractor shall provide an area where the stored materials can be maintained at a minimum of 55o F (13o C) and relativity humidity under 50%. One week prior to, during and for 168 hours after installation, a room temperature of 65o F (18o C) or more and 35% relative humidity or less shall be maintained. Adhere to all MSDS requirements for materials employed in the work. Protect all persons from exposure to hazardous materials. After synthetic floors have been fully installed, the floor area is to be kept locked by general contractor for a minimum of 120 hours to allow curing time for system. No other trades or personnel are allowed on floor until accepted by the owner in writing.


HORNER ECOTRACK SYSTEM

Page 2 of 3

1.4 WARRANTY A.

B.

Horner Flooring Company hereby warrants the flooring materials to be free from manufacturing defects for a period of 1 year from the date of substantial completion. This warranty is expressly limited to the flooring materials supplied by Horner. This warranty is in lieu of all other warranties, expressed or implied including but not limited to any warranty of merchantability or fitness for a particular purpose, and of any other obligations on the part of Horner. This warranty does not cover floor damage caused by conditions beyond our control, such as fire, wind, floor surface chemical action, faulty maintenance, improper ventilation, faulty construction of building, Act of God, ordinary wear and tear, excess moisture and excess dryness, separation of concrete slab, settlement of walls, failure of floor if not installed properly, when installed over poured urethane or other previously existing floors if poured urethane returns to its liquid state, if previously existing floors release from concrete slab. In the event of breach of any warranty, the liability of Horner shall be limited to repairing or replacing material and system components supplied by Horner and proven to be defective in manufacture, and shall not include any other damages, either direct or consequential. Extended warranties are based on maintenance and yearly/annual cleaning and recoating agreements with certified contractors.

PART 2-PRODUCTS 2.1 MATERIAL A.

All components shall be non-hazardous and not contain ANY lead, mercury, nor any heavy metals, PCB, or formaldehyde and shall be supplied by Horner Flooring Company. B. EcoTrack Adhesive is a one component adhesive shall be supplied by Horner Flooring Company. No substitutions. Use of non-approved adhesives shall void warranty. C. EcoTrack is a homogeneous, non-layered rolled rubber product consisting of recycled rubber tires and urethane binder. 1. Thickness: 3/8” (10mm) Standard OPTION: Thickness may be 1/2” (12mm) 2. Width: 36” (916mm) OPTION: Width may be 42” (1069mm) or 48” (1219mm) 3. Length: ~50’ depending upon width and thickness specified. D. Physical Properties 1. Density: .75 g/m3 ASTMD 297 2. Tensile Strength: 116 psi minimum ASTM D 412, Die C 3. Compression: ASTM F 36 a. 50 psi – 15% 81% b. 100 psi – 28% 92% c. 200 psi – 45% 95% 4. Shore A Hardness: 50+- 5 ASTM D 2240 5. Tear: 30 ppi ASTM D524, Die C 6. Flexibility: 0-1 Factor ASTM F 7. Compression Set B (25% deflection, 22 hours, 158 Degrees): 26% ASTM D395 E. EcoTrack Game Line Paint shall be approved by Horner Flooring Company and must be compatible with rubber sports track. F. OPTION: Vinyl wall base 4” (102mm) high; select color: black or brown. PART 3-EXECUTION 3.1 INSPECTION A.

Inspect concrete slab for proper tolerance and dryness and report any discrepancies to the general contractor for correction. B. The concrete slab shall be cleaned of all debris so flooring contractor will have adequate access to work surface. C. All overhead work and wet trades shall be complete in floor work area. D. Installer shall document all working conditions provided in general specifications before installation begins.


HORNER ECOTRACK SYSTEM

Page 3 of 3

3.2 INSTALLATION A. Ecotrack Rubber Track 1. Unroll and allow to relax before cutting and fitting. 2. Thoroughly mix the urethane adhesive according to manufacturer’s instructions. Use manufacturer’s notched trowel with specified dimension to spread adhesive. 3. Unroll rubber track into freshly applied adhesive. 4. Roll the entire track with a medium-sized steel roller to remove entrapped air. 5. Wipe away adhesive that oozes between seams with wood alcohol. B. Game Line Paint 1. Paint game lines in accordance with manufacturer’s current procedures using approved material. 3.3 VINYL WALL BASE - OPTION A.

Install Vent Cove Base, mitering inside corners and anchoring to walls with base cement or screws and anchors.

3.4 PROTECTION A. B.

No traffic or other trades shall be allowed on the surface for a period of one week (168 hours) following installation to allow for complete curing of the finish. No smoking, open flames, or sparks from electrical equipment or other sources shall be permitted during application of materials

3.5 MAINTENANCE A.

Upon completion of floor installation, the owner, attendants or individuals in charge and responsible for the upkeep of the building are to see that the care and maintenance instructions outlined within the provided Horner Care and Maintenance Manual are followed. Horner Flooring and certified dealers may offer extended warranty and maintenance agreements. It is recommended that any extended agreements include maintenance and recoats by the original installing contractor or related/recommended parties. (See maintenance/cleaning and recoating information on Horner Flooring website).

END OF SECTION


A Dual-Durometer, Rubber High-Performance System. p p p p p p

Outstanding shock absorption Excellent surface traction IAFF and DIN certified Full color wear layer (no fillers) Uniform performance Variable thicknesses

p

p

p

Vulcanized rubber (full color option) Waffled bottom layer Spike-resistant 2 Embossing options Triple-durometer option Thickness (mm): 5, 6, 8, 10, 12, 13, 14

LEED

Options Available

p p p

Olymp-XX Track

p p p p

p

Olymp-XX Sport

Olymp-XXâ„¢

SPIKABLE, RUBBER TRACK AND MULTI-SPORT SURFACE

Rubber Sheet Flooring

TRACK/SPORT


TRACK/SPORT

Competitive to casual, high-performance rubber running track and fieldhouse systems. PERFORMANCE CHARACTERISTICS

Shock Absorption Friction Ball Bounce IAAF & DIN Certified

~25% -38% 1.54 dry, 1.71 wet 95+% Yes

SPECIFICATIONS

Thickness

5mm - 14mm

Hardness Shore A

55/40

Compression Set

90

Resilience by vertical rebound

68

Tensile Properties Strength Elongation at break

4.3 396

Resistance to fungi

Non-growth

Spike resistance

Very good

Critical Radiant Flux

0.59 W/cm2

Optical density of smoke

<450, Class I

Color Stability

Good

Chemical Resistance

Good

UV Resistance

Good

INSTALLATION REFERENCES Providence Career Technical High School, Providence, RI

Julie Isphording

UW Wisconsin Madison SERF Facility, Madison, WI Illinois State University Recreation & Kinesiology Center, Bloomington, IL Please contact us regarding our extended maintenance warranty options.

HORNER

FLOORING is the leading manufacturer

of athletic flooring systems used in high-school gyms, college and professional arenas, and public and private training facilities.

HORNER FLOORING COMPANY, INC. 800.380.0119 / www.hornerflooring.com P.O. Box 380, 23400 Hellman Avenue, Dollar Bay, MI 49922 P: 906.482.1180 / F: 906.482.6115 / info@hornerflooring.com

“Very few surfaces provide Olympic level speed and cushioning suitable for everyday training. The new Olymp-XX track surface by Horner Sports Flooring is just that. It is a fast surface while still providing the forgiveness needed for everyday training. If I had trained and competed on Olymp-XX™ throughout my entire running career, who knows how many more years I could have stayed at my peak. I would recommend Olymp-XX™ track surface to any coach who wants to achieve the best performance from their athletes, while minimizing the effect of long-term degenerative injuries. “

Julie Isphording is a 1984 Olympian where she ran the first ever women’s Olympic marathon. She’s an award-winning syndicated radio talk show host, author of her third book: Get Healthy. Get Happy: How to Make Small Changes That Give You Big Results. New York City Marathon world record holder for 17 year olds (still standing) Winner Los Angeles Marathon 1991 Winner Columbus Marathon 1989, 1990 First American finisher, Boston Marathon 1983


HORNER OLYMP-XX TRACK & SPORT SYSTEM

Page 1 of 3

SECTION 096566 --- RESILIENT ATHLETIC FLOORING PART 1-GENERAL 1.1 DESCRIPTION A. B.

This document specifies the complete installation of a rubber surface system designed for multiple sport use, as formulated by Horner Flooring Company. The concrete contractor shall provide a concrete slab, smooth troweled and level to a tolerance of 1/8” (3mm) in a 10’0” (3m) radius, subject to the approval of the flooring contractor. LABOR AND MATERIALS NECESSARY TO PUT THE CONCRETE SLAB IN ACCEPTABLE CONDITION (HIGH AREAS GROUND DOWN AND LOW AREAS FILLED WITH APPROVED LEVELING COMPOUNDS) SHALL BE THE RESPONSIBILITY OF THE CONCRETE CONTRACTOR. 1. Membrane waterproofing a. Concrete subfloors on or below grade shall be adequately waterproofed beneath and at the perimeter walls and on earth side of below grade walls. It is the responsibility of the engineer to determine the extent of this need. 2. Concrete subfloors shall have an adequate vapor retarder beneath and at the perimeter of the slab. 3. No pea gravel, river gravel or slag aggregate shall be allowed in the concrete. The concrete strength range at the time of wood flooring installation shall be between 3,000 PSI and 3,500 PSI.

1.2 QUALITY ASSURANCE A.

Supplier Qualifications 1. Supplier of flooring shall be Horner Flooring Company. 2. Basis of design shall be “Olymp-XX” sports floor system as provided by Horner Flooring, www.hornerflooring.com, (800-380-0119). 3. Materials other than those listed must be approved 10 days prior to bid date by written addendum. Materials from non-approved manufacturers will not be accepted. B. Installer Qualifications 1. The flooring contractor shall be a Horner Accredited Installation Company on-site for the duration of the wood floor installation; or, a contractor approved by Horner Flooring. C. Flooring materials shall never be stored outdoors or exposed to outdoor elements in transport or storage. 1.3 WORKING CONDITIONS A.

B.

C. D. E.

F. G. H. I.

The floor system shall not be delivered or installed until the concrete slab is properly cured and all masonry, plastering, tile work and overhead mechanical trades are completed and building is permanently enclosed and weathertight. Flooring installation shall not begin until all sub-contract work which would cause damage, dirt, dust or interruption of normal installation pace is completed. Subfloors shall be clean, dry and free from dirt, dust, oil, grease, paint, alkali, concrete curing agents, hardening and parting compounds, old adhesive residue, or other foreign materials. 2 Moisture content of the concrete slab must not exceed 3 pounds per 1,000 square feet (1kg per 68 m ) over 24 hours when using the calcium chloride test as per ASTM 1869-98. The installation area shall be closed to all traffic and activity for a period to be set by the flooring contractor. Permanent heat, light, and ventilation shall be installed and operating prior to, during and after installation. HVAC System shall be operating in balance at levels and conditions consistent with those during permanent occupancy. If the material is to be stored prior to installation, the general contractor shall provide an area where the stored materials can be maintained at a minimum of 55o F (13o C) and relativity humidity under 50%. One week prior to, during and for 168 hours after installation, a room temperature of 65o F (18o C) or more and 35% relative humidity or less shall be maintained. Adhere to all MSDS requirements for materials employed in the work. Protect all persons from exposure to hazardous materials. After synthetic floors have been fully installed, the floor area is to be kept locked by general contractor for a minimum of 120 hours to allow curing time for system. No other trades or personnel are allowed on floor until accepted by the owner in writing.


HORNER OLYMP-XX TRACK & SPORT SYSTEM

Page 2 of 3

1.4 WARRANTY A.

B.

Horner Flooring Company hereby warrants the flooring materials to be free from manufacturing defects for a period of 1 year from the date of substantial completion. This warranty is expressly limited to the flooring materials supplied by Horner. This warranty is in lieu of all other warranties, expressed or implied including but not limited to any warranty of merchantability or fitness for a particular purpose, and of any other obligations on the part of Horner. This warranty does not cover floor damage caused by conditions beyond our control, such as fire, wind, floor surface chemical action, faulty maintenance, improper ventilation, faulty construction of building, Act of God, ordinary wear and tear, excess moisture and excess dryness, separation of concrete slab, settlement of walls, failure of floor if not installed properly, when installed over poured urethane or other previously existing floors if poured urethane returns to its liquid state, if previously existing floors release from concrete slab. In the event of breach of any warranty, the liability of Horner shall be limited to repairing or replacing material and system components supplied by Horner and proven to be defective in manufacture, and shall not include any other damages, either direct or consequential. Extended warranties are based on maintenance and yearly/annual cleaning and recoating agreements with certified contractors.

PART 2-PRODUCTS A.

All components shall be non-hazardous and not contain ANY lead, mercury, nor any heavy metals, PCB, or formaldehyde and shall be supplied by Horner Flooring Company. B. Horner Olymp-XX Adhesive is a two (2) component polyurethane. Use of any non-approved adhesive shall void warranty. C. Horner Olymp-XX Flooring shall be a homogeneous, rolled rubber product with Sport or Track embossing consisting of a base of both natural and synthetic rubbers vulcanized with mineral aggregates, stabiliziers, pigmentation and solid color fillers. D. Physical Properties 1. Thicknesses: 3/16” (5mm), ¼” (6mm), 5/16” (8mm), 3/8” (10mm) or ½” (12mm) 2. Colors: Standard variety of colors. 3. Shore A Hardness: 55/40 ASTM D2240 4. Compression Set: 90 ASTM D395 5. Resilience Vertical Rebound: 68 ASTM D2632 6. Tensile Strength: 43 ASTM D412-98 7. Coefficient of Friction: 1.54 dry 1.71 wet ASTM D1894 8. Flame Spread: 59 (Class 1) ASTM E648 8. Spike Resistance: Walking Traffic Only 9. Color Stability: Good 10. Chemical Resistance: Good 11. UV Resistance: Good E. Game line paint shall be recommended by Horner Flooring Company and compatible with Olymp-XX material. F. OPTION: Vinyl wall base 4” (102mm) high; select color: black or brown. PART 3-EXECUTION 3.1 INSPECTION A.

Inspect concrete slab for proper tolerance and dryness and report any discrepancies to the general contractor for correction. B. The concrete slab shall be cleaned of all debris so flooring contractor will have adequate access to work surface. C. All overhead work and wet trades shall be complete in floor work area. D. Installer shall document all working conditions provided in general specifications before installation begins. 3.2 INSTALLATION A. B.

Mix and spread Horner’s two part component urethane adhesive using notched towel. Install Olymp-XX Track and/or Olymp-XX Sport, allowing rubber to relax before installation keeping seams tight.


HORNER OLYMP-XX TRACK & SPORT SYSTEM

Page 3 of 3

C. Roll entire floor to remove trapped air, and brick seams continuously. D. Line Paint 1. Use recommended Horner Paint installed per Horner’s current recommendation. 3.3 VINYL WALL BASE - OPTION A.

Install Vent Cove Base, mitering inside corners and anchoring to walls with base cement or screws and anchors.

3.4 PROTECTION A. B.

No traffic or other trades shall be allowed on the surface for a period of one week (168 hours) following installation to allow for complete curing of the finish. No smoking, open flames, or sparks from electrical equipment or other sources shall be permitted during application of materials

3.5 MAINTENANCE A.

Upon completion of floor installation, the owner, attendants or individuals in charge and responsible for the upkeep of the building are to see that the care and maintenance instructions outlined within the provided Horner Care and Maintenance Manual are followed. Horner Flooring and certified dealers may offer extended warranty and maintenance agreements. It is recommended that any extended agreements include maintenance and recoats by the original installing contractor or related/recommended parties. (See maintenance/cleaning and recoating information on Horner Flooring website).

END OF SECTION


optima™

Full-Depth Urethane System

FULL-DEPTH URETHANE SYSTEM

The Ultimate Full-Depth Urethane System p p p p p p p p p p

Full-depth, urethane top to bottom Recycled rubber enhances shock absorption and creates LEED eligibility Extremely durable with extended wear over traditional full-depth urethane 40+ year history Quick installation Zero heavy metals (mercury, etc.) Multi-function, multi-purpose Uniform depth for consistent performance Value priced Upgrades Horner AllCourt™ p p

p

Urethane filled recycled rubber p No-fade wear coat p Thickness: 1/4" p


Multi-funtional and multi-purpose suitable for gyms, fieldhouses and general athletics, except free weights and spikes. SPECIFICATIONS Hardness ASTM D 2240 80 Shore A Tensile Strength ASTM D 412 N/mm2 7.0 Elongation ASTM D 412 150% Ball Rebound 99% Coefficient of Friction ~ .5µk Shock Absorption ~ 10% Thickness uniform ~ 1/4" thickness throughout Concrete Moisture Content ≤ 3% Concrete no curing compounds, sealing agents, and level to 1/8" in any 10' radius

OPTIONS reNew™ TopOff™

rejuvenate rejuvenateINSTALLATION

REFERENCES Lawrenceburg Christian Church Recreation Center, Lawrenceburg, KY St. Martins University, Lacey, WA Indian Hill Winter Club, Camp Dennison, OH Hoop Dome, Toronto, Ontario

HORNER

FLOORING is the leading manufacturer

of athletic flooring systems used in high-school gyms, college and professional arenas, and public and private training facilities.

Please contact us regarding our extended maintenance warranty options.

HORNER FLOORING COMPANY, INC. 800.380.0119 / www.hornerflooring.com P.O. Box 380, 23400 Hellman Avenue, Dollar Bay, MI 49922 P: 906.482.1180 / F: 906.482.6115 / info@hornerflooring.com


HORNER OPTIMA SYSTEM

Page 1 of 4

SECTION 096566 --- RESILIENT ATHLETIC FLOORING PART 1-GENERAL 1.1 DESCRIPTION A. B.

This document specifies the complete installation of a polyurethane surface system designed for multiple sport use, as formulated by Horner Flooring Company. The concrete contractor shall provide a concrete slab, smooth troweled and level to a tolerance of 1/8” (3mm) in a 10’0” (3m) radius, subject to the approval of the flooring contractor. LABOR AND MATERIALS NECESSARY TO PUT THE CONCRETE SLAB IN ACCEPTABLE CONDITION (HIGH AREAS GROUND DOWN AND LOW AREAS FILLED WITH APPROVED LEVELING COMPOUNDS) SHALL BE THE RESPONSIBILITY OF THE CONCRETE CONTRACTOR. 1. Membrane waterproofing a. Concrete subfloors on or below grade shall be adequately waterproofed beneath and at the perimeter walls and on earth side of below grade walls. It is the responsibility of the engineer to determine the extent of this need. 2. Concrete subfloors shall have an adequate vapor retarder beneath and at the perimeter of the slab. 3. No pea gravel, river gravel or slag aggregate shall be allowed in the concrete. The concrete strength range at the time of wood flooring installation shall be between 3,000 PSI and 3,500 PSI.

1.2 QUALITY ASSURANCE A.

Supplier Qualifications 1. Supplier of flooring shall be Horner Flooring Company. 2. Basis of design shall be “Optima” sports floor system as provided by Horner Flooring, www.hornerflooring.com, (800-380-0119). 3. Materials other than those listed must be approved 10 days prior to bid date by written addendum. Materials from non-approved manufacturers will not be accepted. B. Installer Qualifications 1. The flooring contractor shall be a Horner Accredited Installation Company on-site for the duration of the wood floor installation; or, a contractor approved by Horner Flooring. C. Flooring materials shall never be stored outdoors or exposed to outdoor elements in transport or storage. 1.3 WORKING CONDITIONS A.

B.

C. D. E.

F. G. H. I.

The floor system shall not be delivered or installed until the concrete slab is properly cured and all masonry, plastering, tile work and overhead mechanical trades are completed and building is permanently enclosed and weathertight. Flooring installation shall not begin until all sub-contract work which would cause damage, dirt, dust or interruption of normal installation pace is completed. Subfloors shall be clean, dry and free from dirt, dust, oil, grease, paint, alkali, concrete curing agents, hardening and parting compounds, old adhesive residue, or other foreign materials. 2 Moisture content of the concrete slab must not exceed 3 pounds per 1,000 square feet (1kg per 68 m ) over 24 hours when using the calcium chloride test as per ASTM 1869-98. The installation area shall be closed to all traffic and activity for a period to be set by the flooring contractor. Permanent heat, light, and ventilation shall be installed and operating prior to, during and after installation. HVAC System shall be operating in balance at levels and conditions consistent with those during permanent occupancy. If the material is to be stored prior to installation, the general contractor shall provide an area where the stored materials can be maintained at a minimum of 55o F (13o C) and relativity humidity under 50%. One week prior to, during and for 168 hours after installation, a room temperature of 65o F (18o C) or more and 35% relative humidity or less shall be maintained. Adhere to all MSDS requirements for materials employed in the work. Protect all persons from exposure to hazardous materials. After synthetic floors have been fully installed, the floor area is to be kept locked by general contractor for a minimum of 120 hours to allow curing time for system. No other trades or personnel are allowed on floor until accepted by the owner in writing.


HORNER OPTIMA SYSTEM

Page 2 of 4

1.4 WARRANTY A.

B.

Horner Flooring Company hereby warrants the flooring materials to be free from manufacturing defects for a period of 1 year from the date of substantial completion. This warranty is expressly limited to the flooring materials supplied by Horner. This warranty is in lieu of all other warranties, expressed or implied including but not limited to any warranty of merchantability or fitness for a particular purpose, and of any other obligations on the part of Horner. This warranty does not cover floor damage caused by conditions beyond our control, such as fire, wind, floor surface chemical action, faulty maintenance, improper ventilation, faulty construction of building, Act of God, ordinary wear and tear, excess moisture and excess dryness, separation of concrete slab, settlement of walls, failure of floor if not installed properly, when installed over poured urethane or other previously existing floors if poured urethane returns to its liquid state, if previously existing floors release from concrete slab. In the event of breach of any warranty, the liability of Horner shall be limited to repairing or replacing material and system components supplied by Horner and proven to be defective in manufacture, and shall not include any other damages, either direct or consequential. Extended warranties are based on maintenance and yearly/annual cleaning and recoating agreements with certified contractors.

PART 2-PRODUCTS 2.1 MATERIAL A. B. C.

D. E.

F.

G. H.

All components shall be non-hazardous and not contain ANY lead, mercury, nor any heavy metals, PCB, or formaldehyde and shall be supplied by Horner Flooring Company. Horner Basemat Adhesive is a two (2) component polyurethane. Horner Basemat is a prefabricated rubber mat made of recycled rubber granules and of a constant thickness. 1. Basemat thickness – 7mm OPTION: Thickness may be 4mm, 9mm, 12mm or 14mm Horner Seal Coat is a two (2) component, thixotropic polyurethane compound. Horner Structural Coat is a seamless, self-leveling two (2) component polyurethane. Use this for all systems except TopOff. 1. Total thickness ~1/4” average throughout the floor. 2. Physical properties shall be: Shore A Hardness: 80 Tensile Strength DIN 53504: N/mm 2 7.0 Elongation at Break DIN 53504: 150% Shock Absorption: min. 51(Cat.1) min. 45 (Cat. 2): 7mm=28%, 9mm=32%, 4mm+14.% Rolling Load: 1000 N Remaining Indentation max. 0.5 mm: 7mm=0.17, 9mm=0.37, 4mm=0.21 Ball Rebound min. 90%: 99.0%(4, 7, and 9) Sliding Coefficient 0.4-0.6 mm: 7mm=0.50, 9mm=0.44, 4mm=0.43 Horner Top Coat is a pigmented two (2) component, UV, abrasion resistant polyurethane top coating. It can be provided in a variety of standard colors (matte finish). Use this top coat for all systems including reNew. Horner Game Line Paint is a two component, high solids, polyurethane, mat line paint. It comes in a variety of standard colors. OPTION: Vinyl wall base 4” (102mm) high; select color: black or brown.

PART 3-EXECUTION 3.1 INSPECTION A.

Inspect concrete slab for proper tolerance and dryness and report any discrepancies to the general contractor for correction.


HORNER OPTIMA SYSTEM

Page 3 of 4

B.

The concrete slab shall be cleaned of all debris so flooring contractor will have adequate access to work surface. C. All overhead work and wet trades shall be complete in floor work area. D. Installer shall document all working conditions provided in general specifications before installation begins. 3.2 INSTALLATION A.

B.

C.

D.

E.

G. H.

I.

J.

Basemat 1. Unroll basemat and allow to relax. Do not cut basemat to final dimensions until laid into adhesive. 2. Thoroughly mix the two-component polyurethane adhesive and apply directly to the concrete subfloor with a notched trowel per manufacturer’s instructions. 3. Install basemat into freshly applied adhesive. Do not allow compression fit at any seams. Roll basemat with an 80 pound (37kg) roller and repeat the rolling process on the entire mat 45 minutes after installation. Allow adhesive to cure before proceeding to seal coat. Seal Coat 1. Thoroughly mix two-component seal coat. 2. Apply two layers of seal coat to basemat with a flat trowel. Allow each layer to cure a minimum of 8 hours before proceeding to the next application. Inspect for and fill all gaps applying additional material as needed. Sand down any ridges in cured seal coat with 80 grit sandpaper. Structural Coat 1. Thoroughly mix two-component structural coat. 2. Apply mixed material using a notched squeegee in one layer. The structural coat must be applied wet-into-wet to create a seamless surface. Allow structural coat to cure 12 hours before proceeding to the next application. Manually sand any imperfections in the finished surface. Top Coat 1. Thoroughly mix two-component polyurethane top coat. 2. Apply mixed material with a high-solvent paint roller. Allow top coat to cure a minimum of 12 hours before applying game lines. Game Lines 1. Use only high quality masking tape approved by manufacturer. 2. Thoroughly mix two-component game line paint. 3. Provide game lines as indicated with specifications and governing bodies. OPTION: Install vinyl base by anchoring to walls with base cement. OPTION: reNew 1. Install Horner structural coat over previously existing urethane floor after proper preparation of existing conditions. 2. Install Horner Top Coat and game lines per previously listed methods. OPTION: TopOff 1. Install Horner Top Coat and game lines per previously listed methods. over existing urethane floor after proper preparation of existing conditions. Remove all excess and waste materials from the area of work. Dispose of empty containers in accordance with federal and local statutes.

3.3 VINYL WALL BASE - OPTION A.

Install Vent Cove Base, mitering inside corners and anchoring to walls with base cement or screws and anchors.

3.4 PROTECTION A. B.

No traffic or other trades shall be allowed on the surface for a period of one week (168 hours) following installation to allow for complete curing of the finish. No smoking, open flames, or sparks from electrical equipment or other sources shall be permitted during application of materials

3.5 MAINTENANCE A.

Upon completion of floor installation, the owner, attendants or individuals in charge and responsible for the upkeep of the building are to see that the care and maintenance instructions outlined within the


HORNER OPTIMA SYSTEM

Page 4 of 4

provided Horner Care and Maintenance Manual are followed. Horner Flooring and certified dealers may offer extended warranty and maintenance agreements. It is recommended that any extended agreements include maintenance and recoats by the original installing contractor or related/recommended parties. (See maintenance/cleaning and recoating information on Horner Flooring website). END OF SECTION


SuperTuff™

Vulcanized Rubber Flooring

VULCANIZED RUBBER FLOORING

Ultra Durable Vulcanized Rubber Flooring p p p p p p p

Stands up to the most extreme conditions InvisiLoc™ or glue-down installation Vulcanized, dual-durometer Hammered and smooth finishes Free weight, skate and multi-function rooms Long life-cycle, low life-cycle cost Multiple color options p

p

p

p

p

Hammered surface p hides blemishes Full color top wear layer p Softer underlayer p InvisiLoc™ p Optional VersaTuff p Thickness (mm): p 5, 6, 8 and 10


Weight rooms, spinning rooms, exercise areas, free weights and high-traffic areas. SPECIFICATIONS Hardness Tensile strength Ultimate elongation Modulus 20% Taber abrasion Tear resistance Dimension

ASTM D 2240 ASTM D 412 ASTM D 412 ASTM D 412 ASTM C 501 (H22 wheels; 1kg load) ASTM D 624 38.5" x 38.5"

81 Shore A 868 psi 347% 175% 126 161 lbs/in based on 10mm

SYSTEMS SuperTuff - free weights, 8 and 10mm SuperTuff - fitness, 5mm VersaTuff - gyms, cardio, locker rooms, multi-function, 6 and 8mm

INSTALLATION REFERENCES University of Wisconsin - Platteville, Platteville, WI Michigan Tech University, Houghton, MI Houghton High School, Houghton, MI Marinette Business Center, WI

VersaTuffâ„¢

HORNER

FLOORING is the leading manufacturer

of athletic flooring systems used in high-school gyms, college and professional arenas, and public and private training facilities.

Please contact us regarding our extended maintenance warranty options.

HORNER FLOORING COMPANY, INC. 800.380.0119 / www.hornerflooring.com P.O. Box 380, 23400 Hellman Avenue, Dollar Bay, MI 49922 P: 906.482.1180 / F: 906.482.6115 / info@hornerflooring.com


SECTION 096566 --- RESILIENT ATHLETIC FLOORING PART 1-GENERAL 1.1 A. B.

DESCRIPTION This document specifies the complete installation of a rubber surface system designed for multiple sport use, as formulated by Horner Flooring Company. The concrete contractor shall provide a concrete slab, smooth troweled and level to a tolerance of 1/8” (3mm) in a 10’0” (3m) radius, subject to the approval of the flooring contractor. LABOR AND MATERIALS NECESSARY TO PUT THE CONCRETE SLAB IN ACCEPTABLE CONDITION (HIGH AREAS GROUND DOWN AND LOW AREAS FILLED WITH APPROVED LEVELING COMPOUNDS) SHALL BE THE RESPONSIBILITY OF THE CONCRETE CONTRACTOR. 1. Membrane waterproofing a. Concrete subfloors on or below grade shall be adequately waterproofed beneath and at the perimeter walls and on earth side of below grade walls. It is the responsibility of the engineer to determine the extent of this need. 2. Concrete subfloors shall have an adequate vapor retarder beneath and at the perimeter of the slab. 3. No pea gravel, river gravel or slag aggregate shall be allowed in the concrete. The concrete strength range at the time of wood flooring installation shall be between 3,000 PSI and 3,500 PSI.

1.2 A.

B. C. 1.3 A. B.

C. D. E. F.

QUALITY ASSURANCE Supplier Qualifications Supplier of flooring shall be Horner Flooring Company. Basis of design shall be “SuperTuff” sports floor system as provided by Horner Flooring, www.hornerflooring.com, (800-380-0119). 3. Materials other than those listed must be approved 10 days prior to bid date by written addendum. Materials from non-approved manufacturers will not be accepted. Installer Qualifications 1. The flooring contractor shall be a Horner Accredited Installation Company on-site for the duration of the wood floor installation; or, a contractor approved by Horner Flooring. Flooring materials shall never be stored outdoors or exposed to outdoor elements in transport or storage. 1. 2.

WORKING CONDITIONS The floor system shall not be delivered or installed until the concrete slab is properly cured and all masonry, plastering, tile work and overhead mechanical trades are completed and building is permanently enclosed and weathertight. Flooring installation shall not begin until all sub-contract work which would cause damage, dirt, dust or interruption of normal installation pace is completed. Subfloors shall be clean, dry and free from dirt, dust, oil, grease, paint, alkali, concrete curing agents, hardening and parting compounds, old adhesive residue, or other foreign materials. Moisture content of the concrete slab must not exceed 3 pounds per 1,000 square feet (1kg per 68 m2) over 24 hours when using the calcium chloride test as per ASTM 1869-98.

The installation area shall be closed to all traffic and activity for a period to be set by the flooring contractor. Permanent heat, light, and ventilation shall be installed and operating prior to, during and after installation. HVAC System shall be operating in balance at levels and conditions consistent with those during permanent occupancy. If the material is to be stored prior to installation, the general contractor shall provide an area where the stored materials can be maintained at a minimum of 55o F (13o C) and relativity humidity under 50%.

G. H. I.

One week prior to, during and for 168 hours after installation, a room temperature of 65o F (18o C) or more and 35% relative humidity or less shall be maintained. Adhere to all MSDS requirements for materials employed in the work. Protect all persons from exposure to hazardous materials. After synthetic floors have been fully installed, the floor area is to be kept locked by general contractor for a minimum of 120 hours to allow curing time for system. No other trades or personnel are allowed on floor until accepted by the owner in writing.


1.4 A.

B.

WARRANTY Horner Flooring Company hereby warrants the flooring materials to be free from manufacturing defects for a period of 1 year from the date of substantial completion. This warranty is expressly limited to the flooring materials supplied by Horner. This warranty is in lieu of all other warranties, expressed or implied including but not limited to any warranty of merchantability or fitness for a particular purpose, and of any other obligations on the part of Horner. This warranty does not cover floor damage caused by conditions beyond our control, such as fire, wind, floor surface chemical action, faulty maintenance, improper ventilation, faulty construction of building, Act of God, ordinary wear and tear, excess moisture and excess dryness, separation of concrete slab, settlement of walls, failure of floor if not installed properly, when installed over poured urethane or other previously existing floors if poured urethane returns to its liquid state, if previously existing floors release from concrete slab. In the event of breach of any warranty, the liability of Horner shall be limited to repairing or replacing material and system components supplied by Horner and proven to be defective in manufacture, and shall not include any other damages, either direct or consequential. Extended warranties are based on maintenance and yearly/annual cleaning and recoating agreements with certified contractors.

PART 2-PRODUCTS 2.1 A. B. C. D.

E.

MATERIAL All components shall be non-hazardous and not contain ANY lead, mercury, nor any heav y metals, PCB, or formaldehyde and shall be supplied by Horner Flooring Company. SuperTuff Adhesive shall be Horner’s two part component adhesive. Horner SuperTuff shall be a vulcanized two-layer system comprised of either a smooth, solid color top or hammered, speckled top layer vulcanized to a grey lower layer. Horner SuperTuff is available in either glued down square tiles or loose laid interlock (Invisilock) tiles. 1. Tiles: 39” (1000mm) x 39” (1000mm) x 3/8” (10mm) 2. Invisilock Tiles : 38-1/2” (980mm) x 38-1/2” (980mm) x 5/16” (8mm) 3. Minimim Physical Properties a. Resistance to Ozone: no cracks/crazing ASTM 1149 b. Shore A Hardness: 81 c. Tensile Strength: 868 psi ASTM D412 d. Elongation: 347% ASTM D412 e. Tear Resistance: 161 lbsf/in ASTM D624 f. Coefficient of Friction: .83 static, .84 kinetic ASTM D1894 g. Taber Abrasion: 126 (h22 wheels, 1kg load) ASTM C501 OPTION: Install vinyl base by anchoring to walls with base cement.

PART 3-EXECUTION 3.1 A. B. C. D. 3.2 A. B.

INSPECTION Inspect concrete slab for proper tolerance and dryness and report any discrepancies to the general contractor for correction. The concrete slab shall be cleaned of all debris so flooring contractor will have adequate access to work surface. All overhead work and wet trades shall be complete in floor work area. Installer shall document all working conditions provided in general specifications before installation begins. INSTALLATION Mix and spread Horner’s two part component urethane adhesive using notched towel. Install SuperTuff tiles keeping seems tight and bricking as necessary. Use only high quality masking tape approved by manufacturer. Thoroughly mix two-component game line paint. Provide game lines as indicated with specifications and governing bodies.


3.3 A. 3.4 A. B. 3.5 A.

VINYL WALL BASE - OPTION Install Vent Cove Base, mitering inside corners and anchoring to walls with base cement or screws and anchors. PROTECTION No traffic or other trades shall be allowed on the surface for a period of one week (168 hours) following installation to allow for complete curing of the finish. No smoking, open flames, or sparks from electrical equipment or other sources shall be permitted during application of materials MAINTENANCE Upon completion of floor installation, the owner, attendants or individuals in charge and responsible for the upkeep of the building are to see that the care and maintenance instructions outlined within the provided Horner Care and Maintenance Manual are followed. Horner Flooring and certified dealers may offer extended warranty and maintenance agreements. It is recommended that any extended agreements include maintenance and recoats by the original installing contractor or related/recommended parties. (See maintenance/cleaning and recoating information on Horner Flooring website).

END OF SECTION

HORNER SUPERTUFF SYSTEM Page PAGE 3 of NUMPAGES 3

HORNER CUSHIONCOURT 3000 (TRACTION, GPS 1 & 2, RENEW, TOPOFF)

Page PAGE 1 of 4


Proven HORNER Systems

WOOD FLOORING

WOOD FLOORING

ROBBINS

CONNOR

ACTION

Flooring Systems

Controlled Response & Performance System (CRP)

Bio Channel

Rezill Channel

Channel Flex II

AacerChannel

Balanced Performance System (BPS)

Mach 1/Air Channel Star

Focus/Alliance

Anchor Flex

Power Play DIN

FIXED RESILENT

Apex

Green Play

High Performance Panel System (HP2)

Bio Star

ProAction Thrust

AACER

AacerFlex EN

Eco Laminated Sleeper Subfloor System (LS)

Air Channel Star

Alliance

Concord

Power Sleeper

Safe Laminated Sleeper Subfloor System

Air Channel Star

Alliance

Concord

Power Sleeper

Flooring System

SAFE 2

Bio Cushion Classic

NeoShok

Pro Action Flex

Aacer Flex

SAFE 1

Bio Cushion Variant

NeoShok

Pro Action Variant

Aacer Variant

SAFE

Bio Cushion Variant

NeoShok

Pro Action Variant

Aacer Variant

Thrust-A-Cushion 2

Perma Cushion

DuraCushion I

ActionCushion I

AacerCush II

Thrust-A-Cushion 1

Perma Cushion III

DuraCusion III

Cushion II plus

AacerCush plus

Thrust-A-Cushion

Perma Cushion II

DuraCushion II

ActionCushion II

AacerCush I

All Wood

Rezilllock

Action InterLoc

Scissor Loc

Flooring Systems

MultiPurpose Channel II

Bio Channel Classic

Perma Flex

Power Channel

Power Sleeper SE

Fixed Sleeper System

Act. Fixed Sleeper

Fixed Sleeper

StaLoc II System

Lock Tight

Perma Lock

Action LOC

Aacer Loc

Flooring Systems

MultiSport

Sportwood Direct

Sportbond

ActionWood

Aacer Wood

MultiSport Ultra

Sportwood Ultra Star

Sport Plus

ActionWood Plus

Aacer Wood Flex

Wood Flooring System

Pro King

All-Star

QuickLock

FLOATING

FIXED

PARQUET

PORTABLE

Horner Sports Flooring

800.380.0119

COMPARISON CHART

COMPARISON CHART

WWW.HornerFlooring.com


Proven HORNER Systems

RESILENT

ROBBINS

CONNOR

ACTION

AACER

MONDO

Flooring Systems

CushionCourt 3000

Pulastic & Pulastic 2000

Elastiplus 2002

Herculan

MP Sport

CushionCourt GPS 1&2

Pulastic DG

Elastiplus DIN

Herculan DIN

MP Sport DIN

CushionCourt Traction

Pulastic TB

CushionCourt reNew

Pulastic FL

Elastinew

MP Sport Facelift

CushionCourt Track & Field

Pulastic SP

Sport Impact

Olymp-X Track

Durathon Classic Track

MP Trax

Super-X Competition

Olymp-X Sport

Durathon Classic FH

Olymp-XX Track

Durathon Elite Track

FlashTrack

Mondotrack FTX/SX, Super-X

Olymp-XX Sport

Durathon Elite FH

Sportroll

EcoTuff

Galaxy Classic

Elastiflex, Elastimat, Elastiroll

Reflex

JV Elite

SuperTuff

Galaxy Ultra

SportGuard

SuperTuff Invisolock

Galaxy Fit

Optima

Chemturf

VersaTuff

Sportguard

Horner Sports Flooring

800.380.0119

WWW.HornerFlooring.com

RESILIENT FLOORING

RESILIENT FLOORING

COMPARISON CHART

COMPARISON CHART


Maintaining Your

Wood Sports Floor

To be in compliance with warranty conditions it is the responsibility of the facility owner/managers to maintain their Horner floor under the recommendations outlined in floor specifications and maintenance instructions. Performance and durability are best “maintained” by proper control of relative humidity and temperature. Areas containing wood flooring perform best by adequately providing air circulation by mechanical or natural means. Temperature and humidity must be fully functional and monitored year round.

Sports Vs. Civic Non Sport Use Your wood sports floor is designed to take the rigors of multiple sports activities. In addition, non-sports activities may be an essential part of your facilities usage. Given this, Horner Flooring recommends that your care and maintenance program be designed to accommodate other activities. Please consult Horner Flooring and your local representative to help in designing a maintenance system for all your uses.

Note: Different geographical regions may require varied degrees of control. Please consult your HVAC provider or your local Horner Flooring Representative for more information.

USE IT… BUT DON’T ABUSE IT!

Floor Care Essentials Maintenance Products Horner Flooring recommends that before any floor care or refinishing products are used, a full review is done with your installation/maintenance professional recommended and certified by Horner Flooring. There are a lot of products – some of which work better than others.

Excessive expansion or shrinkage in your floor caused by environmental conditions which exceed normal ranges are not the responsibility of Horner Sports Flooring and are not covered by the warranty. Please review with building/facility managers and personnel.

Dust Mopping

Wet Tacking

Monthly and Quarterly Floor Care Your maple floor should be scrubbed and treated with an approved floor cleaner. If an auto scrubber is used, make sure proper training and performance is maintained. Consult Horner Flooring or your certified representative for proper equipment and product usage. Yearly Floor Care Horner Sports Flooring recommends that your maple floor be cleaned, screened and recoated annually with an approved finish. Your warranty may be affected by product and contractor usage. Please consult your warranty and Horner Sports Flooring Representative before this procedure. Please see Yearly/Restorative Coating section. Floor Stain Prevention In the case of spills, be sure to wipe with damp cloth immediately. Use a soft cloth or towel. Note: Be sure that any wet areas are cleaned and dried immediately.

Shoe Mark Removal

Gum Removal

Damage from Water/Moisture Water or excessive moisture is the main item that can cause damage to your floor. Wood is a hygroscopic material that nature intends to expand and contract under normal conditions. This is by retention and release of moisture within the woods cell structure. Tightening/Cupping If cupping is observed in your wood floor, immediate lowering of relative humidity and introduction of a steady air flow is recommended. This will lower the moisture content in the wood floor system. Contact your authorized floor contractor or Horner Sports Flooring. If cupping is localized it is best to determine the cause of the moisture. Never sand a cupped floor without consultation with a professional and properly preparing the facility.

Questions? Clarifications?

Shoe Mark Removal and Prevention Shoe marks can be removed with an approved floor cleaner. Different finishes will use different cleaners. Consult your installation and floor care professional for best products. To remove shoe marks: • Rub the mark with a tennis ball attached to a pole or broom handle. (slit the ball and press onto the handle) • Rag dampened in mineral spirits (oil based finishes only). • Red scrub pad with recommended cleaner. Prevent shoe marks by monitoring and recommending only non marking shoes to be allowed on the playing surface. Gum and Tar Removal Removal of gum, tar or adhesives is accomplished by using a plastic scraper and rubbing the area with Mineral Spirits. Also using an ice pack or freeze-it spray to harden the gum or adhesive and then scraping it off with a plastic scraper will work as well. Wipe areas with soft dry cloth towel when removal is complete.

Ventilation, Moisture, Temperature Your hardwood maple floor system is designed to withstand normal variations in humidity and temperature. A fully functional HVAC system providing proper ventilation (air movement) will prevent changes in the floor systems shape and appearance. The HVAC system must be adjusted to maintain room temperatures between 55-80°F. If during high humidity outdoor periods the space gains humidity in excess of 55% immediate air movement and exhaust of moisture laden air must be accomplished. During warm humid seasons regular inspections of the space and floor should be conducted. Please consult the facilities HVAC provider so that these recommendations and requirements are fully understood. Better air circulation can be achieved if interior doors remain open and the air circulation system is operating. If humidity levels in the facility drop below 35% (geographically sensitive) Horner Sports Flooring recommends that humidity be introduced into the space to avoid excessive shrinkage.

Daily Floor Care To protect the finish, appearance and performance of your floor, it’s imperative that daily sweeping/mopping of your floor is conducted. Dust, dirt and debris are best removed with the recommended mop and floor cleaner. Proper daily cleaning maintains the correct surface friction and athletic performance characteristics by reducing slips and inconsistent stops. DON’T JUST PUSH THE DUST……..REMOVE THE DUST! Entrance/Walk-off Mats Depending on the outside areas specific to your floor, catching dirt and dust before it gets on the floor is one of the best ways to extend the appearance and performance of the wood floor. Placing walk-off and entrance mats designed to catch dirt and grit in heavy traffic areas helps protect the floor. Horner Flooring recommends placing mats directly outside or at the entrances of the floor. Regular cleaning and vacuuming of mats will ensure best results.

Facility Maintenance

Do not hesitate to contact Horner Sports Flooring at

1-800-482-1180 www.hornerflooring.com.

Poly-Based Spill Clean-up

Water-Based Spill Clean-up

Excessive Gaps (Cracks Between Floor Boards) Your floor may have intermittent “gaps” or internal expansion provision built into the system during installation. This is to allow for normal expansion and contraction that occur throughout the seasons. Depending on specific site and seasonal conditions at the time of the installation varying degrees of built-in provisions will occur. These are normal and questions concerning these should be directed to your authorized installation contractor. Excessive gaps occur due to low humidity levels or excessive dryness in the facility. This can be remedied by introducing higher humidity/moisture laden air into the space. Contract your floor care professional or Horner Sports Flooring for other corrective measures. Moisture Exposure Prevention Some items to watch for: • Abnormal dampness/condensation • Exterior door thresholds and window seals need to be weather tight • Ceiling or pipe/drain leaks must be corrected immediately • Excessive water from foot traffic should be dried or corrected immediately • Monitor relative humidity levels regularly • Roof drains should be kept clear and drain away from the building • Report any abnormal visual or measurement (temp/RH) to building manager Expansion Joints Your floor has designed-in expansion joints. Never block or obstruct any expansion joints at the perimeter or vertical obstructions (i.e. columns, game inserts, bleachers). Bleacher Systems Be certain that your floor is designed to take rolling and point loads that the bleachers will place on the floor system. Bleacher wheels should be designed for wood floors. Regular cleaning behind and beneath bleachers will prevent undue wear and unsightly marring and scratching of the floor.

Yearly/Regular Restorative Coating Horner Sports Flooring recommends that your maple floor be cleaned, screened and recoated annually with an approved finish. Your warranty may be affected by product and contractor usage. Please consult your warranty and Horner Sports Flooring Representative before this procedure. Depending on daily maintenance, traffic and usage, your floor may require a more aggressive recoating program. Horner Flooring recommends the use of an approved maintenance contractor. Proper scheduling and dry/cure time is essential to the finishes performance. Products vary greatly and overall safety and performance of your floor can be adversely affected if incompatible finishes and products are used. Good workmanship by a professional properly coordinated with the facility staff will make for low life cycle costs as well as other savings. Contact Horner with any questions or if you are in need of any recommendations.


Maintaining Your

Synthetic Sports Floor Floor Care Essentials

Equipment 1. Scrubber vacuum machine, walk behind or rider. Use a low rpm machine. 2. Wide gym-style push broom. 3. Scrub pads - Use a medium light to medium level scrub pad similar to 3M blue for regular maintenance. Use more aggressive pad similar to 3M green for once-a-year maintenance. 4. Cleaner - Use a neutral PH detergent mixed to manufacturer’s recommended ratio Hillyard Clean Scrub (http://www.hillyard.com) is recommended. 5. Warm water. 6. Optional - “Soft Scrub” brand, NO-BLEACH cleaner for CushionCourt systems only. 7. Optional - “Mr. Clean Magic Eraser” brand scuff/stain remover for CushionCourt systems only. 8. Optional - “Freeze It” brand freeze spray or regular ice cubes. 9. Floor mats for all entry ways highly recommended. Daily Maintenance Procedures 1. Dust mop floor with a push broom or vacuum. Do not use dust mop treatment. 2. Place floor mats at all entrances both inside and out if possible - highly recommended. 3. Frequency - Dust mop or vacuum floor at least once a day - highly recommended. Weekly or Bi-Monthly Procedures 1. Mix cleaner with warm water and put in scrubber vacuum tank. 2. Apply to floor and scrub a section of floor that can be covered in 15 minutes. Do not vacuum, simply let dirt emulsify for 15 minute period. 3. Start at the beginning of next section and scrub floor again without vacuuming. 4. Then return to previous section and scrub again this time while vacuuming. 5. Repeat steps 3 and 4 until finished cleaning. 6. Frequency - Scrub floor with 3M blue pad (or equivalent) once a week or as dictated by the level of dirt. Scrub floor with 3M green pad (or equivalent) once a year to remove any excess dirt built up. Method - As Required 1. Scuff marks and deeper stains - Use “Mr. Clean Magic Eraser” following the manufacturer’s directions. Repeat as needefd. For CushionCourt only. 2. Gum – Freeze gum with ice or “Freeze It” brand spray. Once frozen, gently scrape gum off floor following manufacturer’s directions. Repeat as needed. 3. Once a year deep cleaning - Use “NO BLEACH” “Soft Scrub” brand. Using sparingly, place a continuous bead of cleaner in front of scrubber vacuum machine and proceed as you would for weekly cleaning. Frequency: Once a year in combination with the 3M green pad (or equivalent) cleaning – use only if needed.

HORNER FLOORING COMPANY, INC. 800.380.0119 / www.hornerflooring.com P.O. Box 380, 23400 Hellman Drive, Dollar Bay, MI 49922 P: 906.482.1180 / F: 906.482.6115 / info@hornerflooring.com

Questions? Clarifications?

For more details please consult your authorized Horner dealer or visit

www.hornerflooring.com.


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