EFFICIENT WASTEWATER TREATMENT BY VACUUM EVAPORATION. 2
INSTITUTE OF MATERIALS FINISHING
Become an Acknowledged Leader in Surface Engineering and Materials Finishing: INDUSTRY RECOGNISED TRAINING COURSES FROM THE IMF. 4
QUALICOAT UK & IRELAND
A NEW LABEL OF CONFORMITY FOR THE WORLD OF QUALICOAT. 6
BRITISH COATINGS FEDERATION LTD
BCF CEO TOM BOWTELL HOSTS OFFICIAL LAUNCH OF WORLD PAINT AND COATINGS WEEK AT 2025 EUROPEAN COATINGS SHOW. 9
INDUSTRY NEWS
INNOVATING INDUSTRIAL FLUID MIXING SOLUTIONS FOR OVER 30 YEARS. 12
WEDGE GROUP GALVANIZING LTD, CELEBRATE WINNER OF A PRESTIGIOUS SUE THOMPSON AWARD. 14
NET CARBON ZERO: SCS UNVEILS STATE-OF-THE-ART ROBOTICS LABORATORY FOR ADVANCED THERMAL MAPPING. 16
SURFACEPREP UK UNIFIES MARKET LEADERS TO OFFER TOTAL SURFACE PREPARATION AND FINISHING SOLUTIONS UNDER ONE BRAND. 20
PUMPS & FILTRATION
TOTAL FILTRATION: COMPREHENSIVE DUST & LIQUID FILTRATION SOLUTIONS FOR EVERY INDUSTRY. 26 ELLIG FILTRATION: THE BEST CHOICE FOR METAL PLATING APPLICATIONS. 30
WATER & EFFLUENT TREATMENT
AWE - YOUR TRUSTED PARTNER IN WATER & EFFLUENT TREATMENT. 32 ALLWATER TECHNOLOGIES ASSISTS VERTIK-AL’S SMOOTH TRANSITION TO A CHROMIUM-FREE FUTURE. 34
OPTIMISING WASTEWATER MANAGEMENT WITH MOBILE WATER SOLUTIONS. 38
NEXT-GENERATION, PFAS-FREE VAPOUR DEGREASING SOLVENTS FOR MODERN INDUSTRY. 42
LEADING STEEL PRODUCER INVESTS IN A RÖSLER PRESERVATION LINE. 46
MECWASH SOLVES CLEANING CHALLENGE FOR ADDITIVE MANUFACTURER MATERIALS SOLUTIONS.
STRAALTECHNIEK UK PARTNERS WITH LAUDS FOUNDRY EQUIPMENT AS A UK AGENT.
52
EFFICIENT WASTEWATER TREATMENT BY VACUUM EVAPORATION
Solutex vacuum evaporators provide a way to effectively treat industrial wastewater easily in one single step. The user friendly technology significantly reduces wastewater with high concentration of wastes allowing you to recover up to 98% clean water for reuse and concentrating the waste for disposal or to recover valuable materials. This results in major cost savings and a viable alternative to waste disposal through specialised companies. Water evaporators can also help reduce costs as they generally require less maintenance than other types of system.
Vacuum evaporators can remove suspended solids, salts, emulsified oils, heavy metals, colour pigments , dyes and other non-volatile products producing a distillate that in most cases can go the sewer system without further treatment in compliance with local regulation or can be recycled for use again thus promoting a zero liquid discharge process.
The range of standard and custom built equipment ensures a solution to every application.
When dealing with encrusting liquids like paints or inks, an evaporator with internal boiler scraper (self-cleaning) is available to prevent waste sticking to the boiler walls. Standard equipment is built in stainless steel 316L but can be made from super duplex steel when dealing with corrosive materials like salts.
It is a simple, robust and proven technology for efficiently treating wastewater and copes well with changes in both the volume and concentration of the effluent to be treated. It also ideal when waste streams contain various contaminants like cutting oils, suspended solids,
metals, phosphates, surfactants etc that other process can find difficult to treat.
The low energy, low temperature systems use a heat pump or existing heat sources such as hot water or steam when available. Heat pump systems are available from 10 to 1500 litres per hour and are one of the only treatment processes that do not require additional treatment steps and provide high quality distillate for reuse.
Evaporators are fully automatic and can operate 24/7 with only minimal intervention by personnel required. Process control is by PLC with touch screen. The operating system comes with a USB output that allows you to
connect a mobile device (smartphone) to be used as a router for data transfer and to save trend values. The system allows data transfer to a factory technician for diagnosis in the event of a fault and often avoids the need for an engineer to attend site.
Vacuum evaporation is a competitive alternative to most other treatment systems as the only treatment process capable of reducing the effluent to a minimum amount of waste.
Solutex provide laboratory testing of wastewater to verify potential results.
Telephone: 01691 622225
Visit: www.solutex.co.uk
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Become an Acknowledged Leader in Surface Engineering and Materials Finishing: INDUSTRY RECOGNISED TRAINING COURSES FROM THE IMF
Are you involved with the application of coatings to enhance and protect your products? Do you need to meet client specifications to ensure the longevity of your components? Does the complex world of surface engineering and materials finishing cause you headaches?
If so, the courses offered by the Institute of Materials Finishing (IMF) could be your solution!
The IMF have been promoting knowledge in the surface finishing industries, both inorganic surface treatments including plating and the application of organic paints, lacquers and varnishes for many years. Large numbers of engineers and technicians across a multitude of industries have benefitted from the knowledge gained to enhance their careers, their standing within industry and the ability to problem solve the many challenges they face in their daily working lives!
Starting with the Foundation level course, students gain knowledge on all aspects of materials finishing, specifically aimed at their own industry requirements, but to include sections on Health & Safety, the Environment and Surface Finishing and Corrosion Protection. There is no need for a science background to be able to successfully complete a foundation course.
The Foundation Course requires study of 15 sections and requires the submission of 2 marked assignments followed by an end examination. The course, conducted by distance learning will take 16 weeks to complete. There are three specific study routes to choose from; electroplating, organic coatings and aerospace finishing. On successful completion, the student is awarded the Foundation Certificate.
To follow on, students can then elect to progress to the Technician level modules, which give more in-depth knowledge for key finishing technologies, their application and best practice methods. Again, both inorganic and organic technologies can be studied to match the industry requirements. There is a choice of eight modules, which provide study in applicable areas of surface finishing best matched to your needs.
Like the Foundation course, study is by distance learning, and the student is required to complete four marked assignments and pass an examination.
Passing two technician modules leads to the award of Technician Certificate; passing four modules leads to the award of an Advanced Technician Certificate.
If you feel your career could benefit from being a recognised specialist in your particular branch of Surface Engineering or Materials Finishing, then contact the IMF today.
Speak with our training manager Karen Yates on +44 (0)121 622 7287 or email karen@materialsfinishing.org.
Move your career to the next level and join the finishing community and all the benefits that gives through the IMF.
A NEW LABEL OF CONFORMITY FOR THE WORLD OF QUALICOAT
By Chris Mansfield - QUALICOAT Chair
Updating a brand icon such as QUALICOAT is crucial as it signals an Association’s evolution and commitment to staying relevant in a rapidly changing market. This refreshed icon encapsulates new values, aligns with current design trends, and reinvigorates our Association’s image, helping us resonate with both existing members and new audiences. This visual update not only differentiates our quality label within our sector but also reinvigorates our marketing strategy by providing a modern, adaptable label that reflects our commitment to continued innovation and growth.
The new quality label has now been rolled out across the globe and hundreds of Members will be updating their communications to incorporate the label. Here in the QUALICOAT UK & Ireland licensing Association, we have 53 members across the supply chain which includes powder systems, pre-treatment systems, powder coat applicators, equipment manufacturers,
test houses and more recently companies who only use QUALICOAT finishes.
The new quality label will take centre stage at the FIT Show this April where the Association can be found on stand T76. Some of our Members will be on hand to offer assistance to both exhibitors and visitors on powder coatings.
If you are in the powder coat supply chain or use our Specification for your products, why not apply for membership of QUALICOAT and be able demonstrate you commitment to offering high quality finishes. All QUALICOAT UK & Ireland members are available to offer advice and can be found on the Association website at qualicoatuki.org
BCF CEO TOM BOWTELL HOSTS OFFICIAL LAUNCH OF WORLD PAINT AND COATINGS WEEK AT 2025 EUROPEAN COATINGS SHOW
The inaugural World Paint and Coatings Week was officially launched at the European Coatings Show (ECS) on its opening day by Tom Bowtell, CEO of the British Coatings Federation (BCF) and President of the World Coatings Council (WCC). The campaign week has been organised through the WCC in cooperation and partnership with its various national coatings association members from around the globe.
Running from 24th – 28th March, World Paint and Coatings Week is focused on engaging with the public through social media, although other engagement events may also be organised in some countries. The week has been split into five themes, one for each day: essential coatings; sustainable coatings; innovative coatings; valuable coatings; and careers in coatings. National coatings associations have been posting about how coatings collectively contribute to these areas, while individual companies have shared case studies about how their own products help make the world a better place. It is intended to create a critical mass of activity to increase the reach of the key messages and ensure more people learn about the importance of coatings than individual organisations working on their own could achieve.
The launch backdrop of ECS 2025 – the largest show on record, with over 1,200 exhibitors from over 60 countries and tens of thousands of delegates in attendance – served to demonstrate the strength of the coatings sector globally. But Bowtell explained that the rationale of World Paint and Coatings Week was to reach out beyond
BCF CEO and World Coatings Council President Tom Bowtell celebrating the launch of the inaugural World Paint and Coatings Week at the European Coatings Show in Nuremberg, Germany.
the people attending the convention centre this week and explain to them – the general public and policy- and decision-makers – just how important coatings are to the global economy and society.
Speaking at the launch, Tom Bowtell said:
“I am thrilled to be launching the first World Paint and Coatings Week here at the European Coatings Show in front of so many friends and colleagues. All of us who work in the industry know just how important coatings are to the economy and to everyday life. Almost every solid object will have a coating that is designed to make it look better, work better, or last longer – or a combination of all three. However, too often this crucial contribution is overlooked, or not understood, by the general public. World Paint and Coatings Week sets out to rectify that.
“So, I encourage everyone involved in the sector to follow the World Coatings Council on social media, share their posts, and to join in with your own company case studies explaining how they are crucial to society. Whether it is through job creation or helping in the drive towards greater sustainability, working at the cutting edge of innovation or providing essential coatings that enable other parts of industry to function. The Week is already a success, and I look forward to it growing in scale and scope in future years.”
Learn more about World Paint and Coatings Week and where to follow the World Coatings Council and its members at: https://worldcoatingscouncil.org/worldpaint-coatings-week/.
Scan & Spray
Dynamic Contour Detection
Programming-free coating of any shape! Gema
The second generation of Dynamic Contour Detection detects the object contour fully automatic and positions the guns individually even for thin objects and at high conveyor speeds. Due to the programming-free adaption of all relevant line settings the application range is significantly extended.
Email: uk.sales@gema.eu.com
INNOVATING INDUSTRIAL FLUID MIXING SOLUTIONS FOR OVER 30 YEARS
a quick action toggle clamp to secure the mixer in place.
Euromixers is a leader in designing and manufacturing industrial fluid mixers, with over 30 years of experience. Our skilled engineers and technicians have developed extensive expertise, enabling us to provide top-quality mixing solutions for various industries. In 2018, we received the Queen’s Award for Enterprise – Innovation, a prestigious recognition that acknowledges our dedication to advancing mixing technology.
Over the years, Euromixers has built a reputation for delivering highly specialised mixing solutions. We combine years of experience with continuous research and development to stay ahead of industry trends. By keeping customer needs at the core of our innovations, we design mixers that deliver outstanding performance. Our products are cost-effective, energy-efficient, and recyclable, supporting our clients’ operational goals and environmental commitments.
At Euromixers, we understand that every industry faces unique challenges in fluid mixing. Whether in chemical processing, food production, or pharmaceuticals, we work closely with our clients to provide customised solutions. Our mixers ensure reliable performance and help businesses improve productivity and efficiency.
IBC Mixers
Euromixers unique range of industrial IBC mixers/agitators are designed for use on industry standard Intermediate Bulk Containers (IBCs).
The E-400 folding impeller fits through a standard 150mm screwed cap to quickly re-suspend the product which has settled out during transportation and storage.
Portable & Fixed Mount
Portable clamp-on mixers with Electric or Pneumatic motors offer a cost-effective solution for small batch mixing applications where versatility is essential.
Fixed mount mixers are a robust design that can be expertly configured to meet a wide range of mixing applications on open or closed top tanks.
Drum Mixer
2” Drum pump locator included.
Stainless steel or polycarbonate drum covers available for powder addition/dosing.
Mixing Stations
IBC mixing stations for plastic or stainless-steel IBCs are a cost-effective solution to ensure consistent product quality at the point of use. Guide rails position the IBC and the mixer is raised and lowered into the IBC with an electrical actuator. The mixing stations are supplied complete with a control panel and safety interlocks.
Mixing stations are also available for 200 litre drums.
Heavy Duty Top Entry Mixers
Top entry heavy duty industrial mixers are suitable for mounting on stainless steel or plastic tanks, for sizes 1000 litres and above.
Mixer shaft speed and impeller configuration are selected for optimum performance for each individual application.
High Shear Mixers & Homogenisers
High shear batch mixers can be mounted directly on to several types of vessel, and have been developed for IBCs or 200 litre drums.
Euromixers new drum mixer range are designed for use on industry standard 205 Lit steel drums. Lightweight and easy to operate with lifting handles on a stainless steel bridge with
In-line mixers are normally mounted on a small skid to facilitate easy movement to different locations. Telephone: 0161 486 5099
Email: sales@euromixers.co.uk
Visit: www.euromixers.co.uk
Measure what you see.
byko-visc Family
The right Viscometer for your Application
The byko-visc series offer the perfect solutions for viscosity measurements in quality control. For many applications a viscometer with spindles like the byko-visc RT is the established standard. The byko-visc DS offers an easy viscosity measurement of architectural paints according to ASTM D562. Our new byko-visc CP
Cone and Plate viscometer allows for the precise determination of the absolute viscosity of small samples. Its high shear rate method allows you to reliably predict the flow characteristics of your products when they matter the most.
www.byk-instruments.com
WEDGE GROUP GALVANIZING
LTD, CELEBRATE WINNER OF A PRESTIGIOUS SUE THOMPSON AWARD
Wedge Group Galvanizing Ltd, based in Willenhall, is celebrating the achievements of its Group HR Advisor after she was crowned winner of a prestigious Sue Thompson Award.
Recognising outstanding commitment, effort and dedication to their CIPD learning, Sophie Habgood, was successfully nominated by her line manager Adam Gibson, HR & Health & Safety Director at Wedge Group Galvanizing, with Sophie being recognised despite being in competition with several other HR professionals.
The nomination was accompanied by endorsement from her HR apprenticeship provider, Crosby Management Training Ltd, which hosts the awards in honour of the late Sue Thompson – a much loved professional trainer at Crosby – who after a 17 year CIPD career with them, sadly lost her battle with breast cancer in 2017 at just 63.
Ali House, Qualifications and Assessment Lead at CIPD, said: “I’m delighted that Sophie was awarded the Sue Thompson Award – it was an incredibly tough competition this year,
with a record number of nominations showcasing so many inspiring individuals who are making a positive impact in their organisations and the wider industry. Sophie’s dedication and achievements truly stood out, and we are honoured to celebrate her success.”
Adam Gibson, HR & Health and Safety Director at Wedge Group Galvanizing, added: “We are over the moon for Sophie. I nominated her because she’s shown a fantastic level of commitment in multiple aspects of her career. To have achieved the results that she has, all whilst maintaining a high level of performance in her day-to-day work, really demonstrates how committed Sophie is to both the Company and her own learning and development. We are incredibly proud of her achievements and look forward to watching her continue to grow as an exceptional HR professional, hopefully with a life-long career at Wedge.”
Wedge Group Galvanizing Ltd is the largest hot-dip galvanizing organisation in the UK with a history dating back over 150 years. With 14 plants strategically placed across the country, the firm offers a truly national galvanizing service. For further information, please contact Wedge Group Galvanizing on 01902 601944 or visit www.wedge-galv.co.uk.
Hot dip galvanizing provides you with long-term protection against rust and corrosion of steel products. With 14 plants across the UK, Wedge Group
Galvanizing is the UK’s largest hot dip galvanizing organisation offering a national service, collection and delivery and 24hr turnaround on request. The group can process anything from small components to 29m structural beams.
Head Office: Stafford Street, Willenhall, West Midlands, WV13 1RZ
NET CARBON ZERO: SCS UNVEILS STATE-OF-THE-ART ROBOTICS LABORATORY FOR ADVANCED THERMAL MAPPING
Sensor Coating Sytems Ltd is a leader in thermal measurement technology for gas turbines. This technology enables power plants and aeroplanes to run more efficiently and emit less carbon. To support the company’s continued growth SCS opens its new robotic laboratory. This investment will significantly increase the company’s test capacity and is aiming to support its growing global customer base. The official opening ceremony was supported by the newly elected local Member of Parliament for Dagenham and Rainham Margaret Mullane and also involved local schools, colleges and universities to demonstrate the exciting science and engineering. For the opening day a range of world leading UK professors from Cambridge, University College London, Queen Mary University of London, Nottingham and Cranfield Universities attended the event.
SCS, a global leader in temperature measurement solutions, provides accurate and reliable temperature data to customers across the US, Europe and Asia, in Power Generation, Aerospace, Automotive and Industrial markets. Their unique and advanced thermal maps help to develop more clean and reliable energy solutions to a growing international customer base.
This additional facility will significantly enhance SCS’s test capabilities. The introduction of two new state-of-the art ABB robots supplements its existing range of robots and is dedicated solely to laboratory measurements. These robots in combination with SCS’s proprietary measurement equipment will enable accurate laser scanning of components. Today, SCS can generate thousands of measurements points on a single component, resolving minute temparture gradients on highly loaded parts, a unique capability that can’t be achieved with existing measurement technologies. The robots allow the scanning of a large range of highly complex componts from cooled turbine blades, vanes and turbo charger parts, to large transition ducts, helicopter blades and bearings.
Handling Solutions
Product Overview
Manual Monorail Systems
Unit loads up to 3000kg
Monorail Chain Conveyors
Unit loads up to 300kg
Power & Free Conveyors
Unit loads up to 7000kg
Floor Conveyors
Unit loads up to 500kg
Stewart Gill Conveyors Ltd have been supplying overhead conveyors into all sectors of industry for over 70 years.
As a long time member of the Railtechniek van Herwijnen BV Group based in the Netherlands, Stewart Gill Conveyors can offer a comprehensive range of overhead conveyor products which are capable of handling unit loads up to 7000kg.
Stewart Gill Conveyors Ltd offer complete manufacture, installation and commissioning, coupled with fully documented instruction, operation and maintenance manuals.
We do:
In-House 3D CAD engineering
In-House manufactoring in the UK and EU
In-House design of PLC/PC control systems
Industry 4.0
Worldwide installation and commissioning
Remote support, service & inspection Stewart
Part of the
The additonal robots will provide four times more throughput of engine components being processed. The lab represents a crucial step in strengthening SCS’s capacity to serve its growing global customer base.
To commemorate this milestone SCS hosted a grand opening event which, after a warm welcome from the Managing Director Dr Jörg Feist, began with a formal ribbon-cutting ceremony officated by Margaret Mullane, MP for Dagenham and Rainham. In addition, SCS welcomed leading UK academics from Queen Mary University, Cranfield, Nottingham, University College London, and Cambridge. Representatives from the Dagenham & Barking Chamber of Commerce and NATEP were also welcomed by the team. The opening ceremony was followed by guided tours of the facility, offering guests an exclusive look at the overall technical delivery process. Live demonstrations showcased the precision and efficiency of the ABB robots, emphasising the practical applications of robotics in enhancing production and research. Managing Director Dr Jörg Feist remarked, “This new laboratory is another milestone in SCS’ history and a testament to its growing customer base. The team also is excited to share its achievments with local students and showcase that STEM subjects are highly relevant in a technical fast evolving world.”
SCS’ Chairman, Will Iselin, commented, “I am extremely proud of the SCS team, which continues to push the boundaries of temperature measurement in harsh conditions and this new facility cements its technological leadership position in the field.”
SCS also took the opportiunity to extend invitations to local schools and colleges, recognising the importance of inspiring future engineers. Students from Brook Sixth Form and Academy, Brampton Manor Academy, Anglo-European School, Imperial College and the University of Coventry in Dagenham joined to engage with leading academics and industry professionals.
The event concluded with an engaging STEM panel discussion featuring members of the SCS team and a range of world leading professors. The focus was on the different career pathways into engineeing and science. The panellists covered a diverse range of technical degrees in subjects ranging from chemistry, material science, physics and engineering. This interactive session explored the evolving landscape of STEM fields, the critical role of robotics in industry, and the importance of equipping students with real-world skills.
The STEM event was kindly co-sponsored by the Royal Commission for the Exhibition of 1851.
More information and technical insights can be found by visiting www.sensorcoatings.com
WAM Silotop
Airmaster
Donaldson
Camfil Goldcone Air Filtration
SURFACEPREP UK UNIFIES MARKET
LEADERS TO OFFER TOTAL SURFACE PREPARATION AND FINISHING SOLUTIONS UNDER ONE BRAND
SurfacePrep UK today launched its new national brand and website, bringing together industry leaders Hodge Clemco, Hogg Blasting and Finishing, Complete Finishing Systems and PDJ Vibro, and other long-standing surface finishing experts under a single name.
This marks a major step forward for the UK surface preparation industry, offering customers the country’s most comprehensive range of products, services and technical expertise from one unified source that offers exceptional quality and outstanding service.
“This isn’t just a new logo or website—it’s a new way of doing business,” said Paul Griffiths, Sales and Marketing Director of SurfacePrep UK. “We’re combining decades of technical experience, regional strength, and market-leading products
and innovation to create a single partner that supports every stage of the surface preparation and finishing lifecycle. This end-to-end solution will save customers time and money, by providing the complete solution we are offering the most efficient, seamless integration and customer experience in the industry.
The New SurfacePrep Offer: End-to-End Simplicity for UK Industry
Customers can now choose from a fully integrated set of solutions across:
Blasting and coating systems – including paint booths, powder lines, automatic systems and ovens
Abrasives and media – for blasting, peening, cleaning, finishing and polishing
Mass finishing – from vibratory and centrifugal finishing to superfinishing
Equipment hire – ready to deploy with flexible terms
Refurbishment and repair services – on-site or in workshop
Compliance and training support – to help clients meet standards and stay competitive
Expert technical consultation – available across all UK regions
This move gives customers access to a single-source supplier with unmatched category breadth and local technical support.
Why This Matters Now
With production timelines tightening and quality standards rising, manufacturers, fabricators, and finishers across the UK face increasing pressure to deliver better results, faster.
Paul Griffiths, Sales and Marketing Director of SurfacePrep UK
SurfacePrep’s fully integrated model is designed to simplify procurement, reduce lead times, and unlock new efficiencies across operations.
“Clients told us they were tired of managing multiple suppliers and service contracts just to complete a single process,” said Griffiths. “SurfacePrep solves that. We’ve built a platform that makes high-quality finishing more accessible, more responsive, and more commercially efficient.”
A Trusted Legacy, Re-engineered for the Future
While the branding is new, the expertise is not. SurfacePrep UK incorporates the people, service standards and specialist knowledge of Hodge Clemco, Hogg Blasting and Finishing, Complete Finishing Systems, PDJ Vibro, and other trusted names in the new business, giving customers continuity with the added benefit of scale and simplicity.
The new website, www.surfaceprep.co.uk, is now live please take a look. It features product ranges, case studies, and tools to help customers connect with local experts and select the right solution for their specific application.
Cartridges
Bags
Papers
Microfibres
Quality German DC Switch Mode Rectifiers
DC Rectifiers
Pulse Rectifiers
Metallic plate heat exchanger
• low space requirement
• high thermal and mechanical stability
• easy to clean
Coated plate heat exchanger
• custom-made dimensions
+44 / 1509 673 656
• for process liquids with strong acids
• anti-adhesive coating made of thermal conductive fluorpolymer
significant reduction in encrustations
Polymer heat exchanger
• different dimensions
• highest chemical resistance
• several planar layers of tube coils made of PFA large heat transfer surface to volume ratio high temperature- and pressure resistance
™ MEGA MISTBLASTER
Reducing Dust, Waste & Disposal
4 operators can blast all day
4 operators can blast all day
Reduce abrasive consumption by up to 20%
Reduce abrasive consumption by up to 20%
Increase blasting production by up to 30%
Increase blasting production by up to 30%
EASILY SWITCH BETWEEN 4 FUNC Mist Blast Dry Blast Wash Down Blow Down TIONS
AVAILABLE IN 3 DIFFERENT PACKAGES
Single Outlet Blast Pot (6.5 cu ft) Combo Skid with Air Dryer 4-Outlet Mega MistBlaster
Robotic Blasting & Coating Solutions
Does the Work of 5 manual blasters
Up to 646 ft² per hour
Use 3 (#10) nozzles simultaneously
Automate timing and speed
Blast walls, floors, even upside-down
TOTAL FILTRATION: COMPREHENSIVE DUST & LIQUID FILTRATION SOLUTIONS FOR EVERY INDUSTRY
Total Filtration is a Division of The Westbury Group of Filtration Companies, is your one stop shop for the manufacture and supply of liquid and dust filter cartridges and associated components.
Our Industrial Dust Extraction Collectors are fitted our own UK manufactured filter bags and cartridges
The industries we serve are: Automotive Chemical Construction Engineering Food & Beverage HVAC/Ventilation Paper, Pulp & Woodwork Pharmaceutical Plastics Powder Coating Shotblast & Beadblast
We carry a vast selection of filter media, including Cellulose blends, Polyester, Anti-Static Polyester, PTFE coated and Membrane, Nano, Flame Retardant coated, to name a few.
Our bespoke range covers most major OEM and retrofit manufacturers, below are a few examples.
Airmaster Retrofit
Our Airmaster Dust Filter equivalent is a pleated cartridge made in two lengths, 450mm
(type 1) and 920mm (type 2). The end caps can be Galvanised Steel or Stainless Steel, there are three types of filters available with spun polyester standard, Anti-Static, PTFE media and Anti-Static PTFE.
ALTAIR Retrofit
The Altair dust filter equivalent range are cartridge filters made in several lengths: 600mm, 660mm, 1000mm and 1200mm (Other lengths available). These are available in a range of medias as detailed below.
Camfil Farr Goldcone Retrofit
We manufacture our own range of Goldcone style filters, without the cone, available in the length of 1000mml. These are available in a range of medias which include:Cellulose blend 80/20FR, STD Polyester, A/Stat Polyester.
Camfil Tenkay Mark 1, 2, 3, 4
Retrofit
We manufacture a range of square top filters in both 325mm and 225mm (closed end cap sizes). These are also known as Camfill Farr Tenkay Mark
1, 2, 3 and 4 alternatives. They are available in a choice of lengths and medias (All lengths are also available in the round end cap version).
Dantherm Cartridge Filter
Retrofit
Our ABS Dantherm Cartridge Filter Alternative (also known as an Airmaster, Nederman or Disa Dust Filter Cartridge.) is made of lightweight strong plastic version of the Type 66,44,40,22 and 20. (Also available in carbon impregnated for Anti-static requirements).
Donaldson Siloair Filter
Retrofit
Our DCE Torit Siloair Filter equivalents are perfect for silo vending machines. These filter cartridges are made in three lengths: 565mm, 800mm and 1000mm. They are available in a range of medias including Standard, Anti-Static, PTFE Standard and Anti-Static PTFE.
Donaldson TDS Equivalent
Retrofit
The Donaldson TDS Equivalent single or double
ended filter cartridges are available in three basic diameters (202mm, 325mm and 350mm) with six different lengths. They are available in different medias. (Depending on the application), these include Nano Fibre, Spun Bonded Polyester, PTFE, and anti-static.
Donaldson TORIT Equivalent Cartridge
ECB/
TDS/DF+ Retrofits
Our Donaldson TORIT Cartridge Filter retrofits come in two basic diameters (325mm and 350mm) with six different lengths. There are several medias to choose from. (Depending on the application), these include Nano Fibre, Spun Bonded Polyester, PTFE and anti-static.
DONALDSON UNICELL
Retrofits
We also manufacture a complete range of Unicell type cartridge filters which include the two size 70mm x 475mm x 1004mm with 5.00M2 or 70mm x 475mm x 800mm with 4.00M2. These two sizes of cell filter can be made using any of the following filter media: 260g Spunbonded Polyester, AntiStatic finish / Oleophobic coat / PTFE Coat or Membrane.
Mahle / Dustcheck Catchplate
Retrofit
We manufacture Mahle Catchplate
Alterative / Dustcheck twist lock cartridge filter alternative in 328mm O/D x 600mml, available in single open end or double opened ended,
using a choice of high-quality medias including: - Cellulose blend 80/20 FR, Nano fibre, STD Polyester, Antistatic Polyester and both STD and Antistatic PTFE membrane.
Mahle/ Dustcheck
Screw thread
RD72/62/100 Retrofits
Total Filtration can manufacture a parallel version of the RD60/RD72/ RD100 screw thread filter. This dust filter is available in both Galvanised and Stainless-Steel finish. Available in several lengths from 200mml to 1200mml. Media Options include STD Polyester/ A/Static Polyester. STD PTFE Membrane/ Antistatic PTFE Membrane.
Nordic / Freudenberg 3 Lug Filter Retrofits
We manufacture 3 lug filters in a range of sizes:145mm O/D, 150mm O/D, 225mm O/D. 370mm O/D and 397mm O/D. In a range of materials available including Aluminium, ABS Plastic and Resin. All Lengths available up to 1400mml. Medias include: - Cellulose blend 80/20 FR, STD Polyester, Antistatic Polyester.
LEV Testing
Total Filtration carries out LEV and COSHH Testing all over the UK on all types of extraction systems. Our Engineers will work advise and repair any remedial work that is required to ensure you
work in a safe environment.
Total Filtration manufacture a range of Dust Collectors, Metal Recycling Plants and Metal Grinding Booths. Our engineers have over 30 years’ experience in supplying, servicing and maintaining dust extraction systems.
Our latest range of TOTALFLO Dust Collectors are suitable for cartridges and bag filters. Here’s just a few of the many benefits of our new range.
All our machinery is manufactured in the UK with a full range of sizes to suit all airflow requirements.
All our dust collectors can be offered to ATEX standard to ST1 & ST2 and can be provided with full certification. Our Range of Dust Collectors and Extractors include:
Reverse Jet Dust Collectors. Technical Advice, Evaluation and Sizing for all customers. Downflow and Crossflow dust Collectors, to suit specific processes. Unicell style Dust Collector. Full turnkey installations, Large & Small.
For more information on our Dust range contact Mark Longworth on 01282 459744 or email sales@totalfiltration.com
PHOS-PREP
mistries
Pre-Treatment Solutions Group Ltd supply unique chemistries for an array of metal processes.
Our Phos-Prep® range of chemicals are chrome free, eco-friendly and cost effective all while maintaining quality and performance.
With over 50 years experience within the industry we pride ourselves on finding the right solution for your metal treatment. Whether that be degreasing, etching, phosphating, paint stripping and more!
TESTIMONIALS
“We have been a customer of PTS for over 20 years and during our time we have relocated our business, changed our pretreatment process with the full support and expert advice to implement changes from the PTS team. A great company who always go the extra mile to support their customers.”
P.Allen, West Midlands.
“We have been fortunate to have partnered with PTS for over ten years now. They are consummate professionals and always exceed expectations in terms of delivery of service, knowledge and customer care.”
E.Smith, Hampshire.
, ten a
“We have had the great pleasure in working with PTS for over 5 years. No matter how big or small our queries are, PTS always come up trumps and in rapid time. The team are always willing to visit our site to help out with any issues we have or just for a general catch up with our staff. We have a very good relationship with the whole team at PTS and long may this continue.”
R.Glasbey, West Yorkshire.
ELLIG FILTRATION: THE BEST CHOICE FOR METAL PLATING APPLICATIONS
In the ever-evolving world of metal plating, the importance of reliable and efficient filtration cannot be overstated. At Ellig Filtration, we understand that the quality of your plating process directly impacts the final product's performance and appearance. That’s why we are proud to offer a comprehensive range of sediment and carbon filters specifically designed to meet the rigorous demands of metal plating applications.
Unmatched Filtration Technology
Ellig Filtration has established itself as a leader in the filtration industry by consistently delivering high-quality products tailored to the unique needs of various sectors. Our filtration systems utilize advanced technology to ensure that your metal plating processes remain efficient, clean, and compliant with industry standards.
Our sediment filters are engineered to remove particles and impurities from your plating solutions, safeguarding the
integrity of your metalwork. By preventing contaminants from entering the plating bath, our filters help to maintain the purity of the solution, thereby enhancing adhesion and overall finish quality. This results in a flawless surface that meets the exacting standards of today's manufacturing environments.
Superior Carbon Filtration
In addition to sediment filtration, our carbon filters play a crucial role in metal plating applications. These filters are designed to effectively remove volatile organic compounds (VOCs), odors, and other harmful substances that can interfere with the plating process. By incorporating Ellig Filtration's carbon filters into your system, you can ensure that your plating solutions remain uncontaminated, leading to improved product quality and reduced operational costs.
Tailored Solutions for Every Need
At Ellig Filtration, we recognize that every metal plating operation is unique. That’s why our team of experts is dedicated to providing tailored filtration solutions that align with your specific requirements. Whether you
need standard filters or customdesigned systems, we are committed to delivering products that enhance your operational efficiency and product quality.
Proven Performance and Reliability
Our filtration products are rigorously tested to ensure they meet the highest performance standards. With Ellig Filtration, you can trust that our filters will provide long-lasting performance, reducing the need for frequent replacements and minimizing downtime. This reliability translates to cost savings for your business and peace of mind knowing that your filtration needs are in expert hands.
Commitment to Sustainability
Ellig Filtration is also dedicated to promoting sustainability within the metal plating industry. Our filtration products are designed with eco-friendly materials that minimize waste and support environmentally responsible operations. By choosing our filtration solutions, you are not only investing in superior performance but also contributing to a more sustainable future.
For more information please visit www.ellig-filtration.com
AWE - YOUR TRUSTED PARTNER IN WATER & EFFLUENT TREATMENT
Established in 1982, Automated Water & Effluent Ltd specialises in advanced analytical instrumentation for process control, serving sectors where accurate water monitoring and treatment are critical to operational efficiency.
Precision in Process Control
– For Over 40 Years
At Automated Water & Effluent Ltd, our core belief has always remained the same: accurate measurement and precision control are essential for effective process management in water and effluent treatment.
That’s why every component in our product range – from electrochemical sensors measuring pH, Redox, Conductivity, Dissolved Oxygen and Turbidity – is built to deliver the highest level of precision. But it’s not just about the sensor – it’s about the complete system.
We supply both IP65-rated instruments for outdoor mounting and panelmounted instruments for integration into control systems. At our Stafford facility, we also design and build bespoke control panels, usually incorporating our instruments for use across a wide range of industrial applications.
With over four decades of experience, we’ve developed solutions for a broad spectrum of processes and environments. Our extensive catalogue includes instrumentation and sensors for harsh conditions – including pH,
Redox, and Conductivity measurement with contacting cells for high-purity water and supply water monitoring. Applications range from borehole and rinse water to cooling systems and the control of acid and alkali strength via electrodeless (toroidal) sensors.
We also provide temperature sensors suitable for aggressive chemical environments, and open channel flow measurement systems for wastewater discharge. These can include data logging for flow, pH, and temperature to support compliance with discharge consents. In-pipe flow meters can also be integrated with our logging systems.
Our liquid level control solutions include pump control for vessel filling/ emptying, and level measurement displayed as a percentage or in engineering units.
We stock a comprehensive selection of electronic dosing pumps – available in surface or foot-mounted formats, with adjustable stroke and speed control (manual or automatic, depending on model). These are ideal for dosing aggressive chemicals and can be housed in our polypropylene dosing stations with clear PVC front panels for operator protection and safety.
Where dosing into tanks, pits, or sumps is required, we also manufacture a range of simple high-speed and geared mixers with wetted parts in 316 stainless steel.
A wide range of our control instrumentation, dosing pumps and chemical process equipment is available on short delivery.
• Custom Designed & Built Control Panels
• pH & Redox Controllers & Electrodes
• Conductivity Controllers
• Liquid Level Controllers
• Open Chanel & Magnetic Flow Meters
• Data Loggers
• Dosing Pumps & Tanks Call today for a quote or to
ALLWATER TECHNOLOGIES ASSISTS VERTIK-AL’S SMOOTH TRANSITION TO A CHROMIUM-FREE FUTURE
Author: Rory Curran
All Aluminium must undergo rigorous cleaning and pretreatment processes before being powder coated. Used for its anti-corrosion properties, Chromium conversion coating has been used in the pre-treatment of Aluminium extrusions for many years. However, being identified as highly carcinogenic, the European Regulation on Registration, Evaluation, Authorisation and Restriction of Chemicals (REACH) has red-listed Chromium, prohibiting its use in powder coating manufacturing processes.
Vertik-Al, one of the UK’s largest independent powder coaters, is known for its high-quality vertical and horizontal Aluminium powder coating finishes. Active within a range of industries, such as, construction, rail, and automotive, they manufacture a multitude of goods, including extrusions, windows, doors, curtain walling and cladding.
When Vertik-Al heard about this new regulative requirement, it prompted them to call AllWater Technologies (AWT) Ltd to support this shift from a Hexavalent Chromium to a Chromiumfree powder-coating Aluminium manufacturing process.
AllWater Technologies Ltd are experts in industrial water treatment and have been a driving force in industrial water treatment innovation for over 13 years. Led by founding Director, Derek Spriggs, AllWater have supported companies from all around the World in all their industrial water treatment needs. As one of the only players in the UK to provide totally bespoke water treatment systems tailored to suit each client’s specific and exacting requirements, including reverse osmosis, effluent solutions, as well as offering innovative, effective and reliable demineralisation systems, AllWater seeks to provide a service above and beyond that offered by their competitors. From thorough exploration and analysis, their team conceptualise the chemistry, design the project, build the units, and instal the entire system, complete with innovative solutions and technology to assist in ensuring systems maintain optimum efficiency.
Having already enjoyed a long-running service contract with AllWater and recognising them as a trusted partner in successfully navigating complex industrial water treatment challenges, Vertik-Al, naturally, reached out to AWT to assist them in coming up with a solution to running Chromium-free.
Meeting Vertik-Al's Critical Requirements
Vertik-Al's transition from Hexavalent Chromium to Chromium-free processes posed significant challenges, particularly in water volume and quality requirements. With stringent standards mandating water purity levels below 30 µS/cm, Vertik-Al needed a highdemand, reliable water supply capable of meeting these exacting standards. Moreover, the shift to Chromium-free processes necessitated thorough rinsing with demineralised water, adding complexity to the water treatment process. Despite these challenges, Vertik-Al couldn't afford production downtime, requiring the seamless integration of new water treatment systems while keeping existing ones operational. However, before the new system could even be designed, AllWater faced a significant hurdle: the absence of available space for installing the required new system.
Smart Solutions by AllWater Technologies Ltd
Facing the challenge of limited space for system expansion, Vertik-Al and AllWater’s combined ingenuity devised a neat solution to overcome this
obstacle. With calculated planning, AllWater’s Engineers designed the system using SolidWorks software’s 3D modelling to ensure the new plant would fit seamlessly into the existing infrastructure. By Vertik-Al building a new structure to enable use of intermediate bulk containers (IBC’s) and reagent day tanks they were able to transition away from the existing semi-bulk tanks which were overdue replacement. The 3D modelling technology, coupled with the new structure, allowed for the strategic placement of the Duplex Deionisation System. The new system was fully commissioned in tandem with use of the existing DI plant, enabling a smooth transition without any loss of production.
Once the new plant was up and running and Vertik-Al were 100% satisfied with operation the old DI plant was refurbished including integration into the new control system, allowing for much greater levels of monitoring and providing additional capacity in case of future expansion or need for maintenance.
As part of the new installation
AllWater installed new 100% bunded chemical day tanks which are automatically filled under gravity from IBC’s. Radar sensors were also installed on the tanks to monitor and record exactly how much chemical is used each time during a regeneration, with an integrated alarm system to notify if too much or too little chemical is drawn. This simple but smart approach provided visibility into chemical usage through real-time monitoring of chemical usage. Service run-time for each stream is also monitored and recorded, so that any abnormalities in capacity can be detected.
To facilitate ease of installation and enhance durability, the DI streams were mounted on corrosion-proof polypropylene skids. Each skid was equipped with a local control panel featuring conductivity monitoring, while a main control panel was supplemented with remote input/ output capabilities to minimise on-site wiring between the main control panel and satellite panels.
Value-added Service Ensures Optimum Efficiency
When REACH presented the requirement to transition to Chromium-free manufacturing processes, Vertik-Al sought advice from the industrial water treatment experts. Having already forged a strong working relationship through proven service excellence, AllWater were called in to assist in developing a Chromium-free water treatment system on Vertik-Al’s vertical Aluminium powder coating line.
AllWater were faced with some major challenges, from stringent water quality requirements to the need for uninterrupted production, and the lack of space to build a new system. However, with strategic and smart solutions provided by AllWater, these challenges were not only overcome but transformed into opportunities for improvement, growth and efficiency.
The seamless integration of new water treatment systems, despite spatial constraints, speaks to the customer
service AllWater offers, helping to create a relationship where they can work together with Vertik-Al to achieve the required result. The successful implementation of the space-creating method is testament to AllWater’s can-do attitude, proving they can think ‘outside the box’ to complete the task, using what’s available to them.
With expert chemical and design engineers, the exacting requirements were met to the most efficient standards. The introduction of a Duplex Demineralisation System ensured the output flow could create a high-demand, reliable water supply meeting water purity levels well below the 30 µS/cm required.
By relocating infrastructure and implementing advanced monitoring technologies, Vertik-Al gained not only expanded water treatment capabilities but also enhanced visibility and control over their processes. With the ability to monitor chemical usage and system performance remotely, AllWater ensures that Vertik-Al's water treatment infrastructure operates at peak efficiency, facilitating
uninterrupted production. With integrating the old system into the new as back up, along with the ability to continually monitor performance, AllWater has eliminated the requirement for any production downtime whilst breathing new life into a piece of equipment which was previously reaching the end of its serviceable life.
The real-time performance monitoring and proactive support offered by AllWater demonstrate their commitment to the continuity of Vertik-Al's operational success. Following the successful commissioning of the new system, comprehensive training was provided to all site personnel, ensuring they were fully equipped to operate and maintain the new equipment. Additionally, to support ongoing operations, all project documentation, including relevant manuals and drawings, is available through the secure client access portal on AllWater Technologies’ website, ensuring Vertik-Al has easy access to all necessary resources. This value-added support is an example of how important AllWater regards their clients as well as providing the correct level of support each client requires. This project confirms that AllWater Technologies Ltd is not only seated at the head of the table when providing scientific solutions to industrial water treatment conundrums but is at the forefront in customer care too.
In an era of water scarcity and stringent environmental regulations, industrial plant operators face unprecedented challenges in managing wastewater. With 80% of global wastewater flowing back into ecosystems untreated, efficient strategies are urgently needed. Mobile water treatment is emerging as a key solution to address these issues.
Plant operators are increasingly turning to mobile water treatment solutions to improve efficiency and reliability of wastewater treatment. Companies like Mobile Water Solutions, part of Nijhuis Saur Industries, are helping sites safeguard operational licenses while lowering their environmental footprint.
When go Mobile?
Mobile wastewater solutions offer flexibility and efficiency in various scenarios. In emergency situations, they can quickly address equipment failures or contamination events, ensuring minimal disruption to operations. During periods of increased production
or seasonal fluctuations, these solutions can provide temporary capacity increases without permanent infrastructure changes.
Mobile units offer an excellent opportunity for pilot testing before full-scale implementation, minimising risk and allowing for fine-tuning of processes.
During planned maintenance of permanent facilities, mobile solutions can support operations, preventing downtimes. Additionally, mobile units can help companies rapidly adapt to new discharge requirements, ensuring continuous compliance.
Benefits of Mobile Wastewater Solutions
Mobile units allow companies to manage water treatment costs as operational expenses rather than capital investments. Pay-as-you-go contracts, from 1 day to 7 years, improve financial planning through predictable payments.
In urgent situations, mobile units can be rapidly deployed, bypassing lengthy processes associated with permanent installations. Scalability allows companies to easily adjust treatment capacity based on changing needs.
Mobile solutions provide access to the latest wastewater treatment and reuse technologies, such as advanced membrane filtration, without major capital investment. These advanced technologies convert wastewater into high-quality reusable water, promoting circular water management.
Case Study: German Refinery Embraces
Mobile Water Solutions
A German refinery partnered with Mobile Water Solutions to address water scarcity and comply with discharge regulations through two innovative projects.
The first project focused on the reuse of reverse osmosis concentrate. Optimising the treatment process with two mobile reverse osmosis units led to lower concentrate conductivity,
which in turn maximised permeate production, reduced waste, and increased the return of high-quality water to the refinery system.
The second project tackled wastewater reuse. This initiative integrated advanced ultrafiltration with upstream NaOCl dosing and downstream Activated Carbon filtration. Complemented by a reverse osmosis trailer, this system allowed the refinery to repurpose a significant portion of effluent from the on-site wastewater treatment plant.
These achievements not only aligned with environmental standards but also supported the refinery's "water positive" initiatives.
Conclusion
Mobile Water Solutions offers a flexible, efficient, and cost-effective approach to wastewater management. With one of the largest mobile water and wastewater fleets, numerous depots, and a dedicated team across Europe, Mobile Water Solutions presents itself as the partner of choice for industrial plant operators.
By embracing mobile wastewater treatment and reuse technologies, companies can ensure compliance and operational continuity while reducing their freshwater consumption and environmental impact.
Learn more about Mobile Water Solutions: www.nsimobilewatersolutions.com
PUMPS & FILTERS
L SERIES | Medium flow rate filter
P SERIES | Ultra-high flow rate filter
A SERIES | Mechanical seals pump
M SERIES | Magnetic drive pump
T SERIES | Vertical pump [...]
FILTER MEDIA
L-TECH | Pleated cartridge
BAGTECH | Filtration bag
QUALITHERM | Extruded cartridge
QUALIBOB | Wound cartridge
ANODTECH | Anode bag [...]
SPECIAL SYSTEMS
ACIDPURE | Acid recycling
EASYPURE | Fluid recycling
IONPURE | Ionic filtration
ACIDVAC | Acid draining vacuum
EDUCTORS | Bath agitation [...]
6 K-type thermocouple ports
High temperature stainless steel barrier box for long run times
Download, view, and analyze data using PosiSoft Desktop Software or export to .CSV Oven Temperature Logger Measures and records
NEXT-GENERATION, PFAS-FREE VAPOUR DEGREASING SOLVENTS FOR MODERN INDUSTRY
EnviroTech Europe supplies high-performance precision cleaning solvents, manufactured in the UK to the highest standards in accordance with strict quality control procedures. Our customers receive premium quality, cost-effective, safe and sustainable precision cleaning solutions. Suitable for various applications across industries such as automotive, aerospace, electronics, and medical device manufacturing.
ProSolv®5408e is a next-generation, PFAS-free solvent that offers zero Ozone Depletion Potential (ODP) and low Global Warming Potential (GWP
below 1), future-proofing your cleaning applications. Effectively removes organic residues and oils and is compatible with most plastics and
metals. Exceptionally low surface tension and strong solvency allows it to reach tight spaces, blind holes and micron-sized holes.
ProSolv®5408e is compatible with most solvent cleaning systems including one-tank or multi-tank immersion and vapour degreasing equipment, using ultrasonics or flush cleaning. An excellent choice for removal of a wide range of organic soils by vapour degreaser, ultrasonic cavitation, dip tank, flushing. Energy-efficient, fast processing, low solvent loss, and easy handling, reducing both environmental impact and operating costs.
THE SOLVENT OF CHOICE FOR HIGH PERFORMANCE CRITICAL CLEANING
ProSolv®5408e has a unique range of characteristics which make it the vapour degreasing solvent of choice for critical cleaning applications in the following industries:
Avionics and Aerospace
Electronics and Electrical
Environmental
General Cleaning
Industrial and Manufacturing
Marine and Maritime
Mechanical Engineering
Functional Coatings
Fullwhenreliability it counts
SurTec as a complete coating system provider for fasteners
As specialists in functional coatings, we combine expertise in the coating and finishing segment of metals (especially fasteners such as screws, etc.) and plastics.
With SurTec, our customers receive a go-to expert or essential fastener functions.
We are part of SurTec, supplier of chemical specialities for surface treatment.
SurTec is a group of companies within Freudenberg, a familiyowned, renowned, German-based, and globally operating business.
Medical Device Manufacturing
Military
Motorsport
Oxygen Cleaning
Precision Optics
Power Generation
Railways and Automotive
FEATURES AND BENEFITS
PFAS Exempt
GWP of less than 1.
Non-hazardous for transportation.
Non-flammable (No Flash Point).
Not classified as a carcinogen.
RoHS compliant.
BENEFIT FROM GLOBAL SOLUTIONS DELIVERED WITH THE CONFIDENCE OF LOCAL SUPPORT
Fast precision cleaning with short cycle times, fast drying.
Stable with no additives, no testing required.
Fast drying.
Mid-range boiling point (46°C).
High Solvency (KB Value 98) for a variety of contaminants.
Compatible with a broad range of substrates.
FURTHER INFORMATION
Please visit our website https://www.envirotech-europe. com/prosolv5408e for information about other uses and applications for ProSolv®5408e.
When it comes to heavy equipment, there’s no room for error.
From demanding durability requirements to exacting color and finish criteria, the toughest of applications require the most formidable of solutions.
Contact: gi.emeai.marketing@sherwin.com
Visit: www.sherwin-williams.eu
Cost-efficient and precise blast-cleaning of very large steel plates in a challenging environment
LEADING STEEL PRODUCER INVESTS IN A RÖSLER PRESERVATION LINE
One of the largest steel producers in North America recently built a huge rolling mill for steel plates in an industrial park in the United States. The new rolling mill is setting new standards regarding the size of the produced steel plates and is one of the most productive steel plants in North America. Besides supplying its customers in the oil and offshore industry with particularly thick and large rolled steel plates the company also offers the surface treatment of the plates as an additional service. The latter, enthusiastically welcomed by the industry, was implemented with a Rösler preservation line, type KON 47/3-HD, that was specially designed for rolling mills.
Large and heavy steel plates demand a high degree of precision and maximum performance. With a total length of 75 meters, a blast media throughput of 3.7 metric tons per minute and an annual capacity of 122,000 metric tons the preservation
line, supplied to a North American steel producer, is one of the largest designed and built by Rösler Oberflächentechnik GmbH, a true powerhouse! But this performance is necessary, because the processed plates are very big. Depending on the
With a length of 75 meters and a production volume of 122,000 metric tons per year, the blast and prime line KON 47/3-HD is a powerhouse.
rolling thickness of the original steel slab, the plates can be up to 4,300 mm wide, 18,000 mm long and have a max. thickness of 203 mm. Marcus Witter, global sales expert at Rösler, explains: “These dimensions presented a real technical challenge. The blast cleaning operation for such large and heavy plates, with a maximum weight of over 45 metric tons, demands extra robust equipment that is not only extremely productive but also works with a high degree of precision. Otherwise, the specified surface cleanliness of SA 2,5 cannot be achieved. The technical requirements and a tight delivery time made this project very challenging”.
Rösler blast and prime line offers an additional benefit
The position of the Rösler equipment at the very end of the process chain clearly demonstrates its importance for the entire manufacturing operation: The Rösler preservation line offers not just standard surface treatment but an optional additional service. This represents a true value for steel distributors as well as the end users: The customer can choose between a raw plate, as it comes from the rolling mill, or a plate that has been only shot blasted or shot blasted and painted. “Depending on the final use of the steel plate, this choice can be an attractive additional value. For example, plates that must be transported over long distances can be prone to corrosion. In such cases it helps to blast-clean the plates and apply a corrosion-resistant coating. This not only protects the plates during transport but, at the same time, saves two steps in the customer’s own
production: He can immediately cut and weld the material without having to remove the weldable primer”, explains the Rösler global sales expert Marcus Witter. In the new preservation line, the company is mostly utilizing solvent-based primers as required for ship building and offshore operations. The same primers are also frequently used by traditional steel fabricators. However, because of stricter environmental demands, the Rösler preservation lines can also process water-based lacquers.
Equipment design
and hardware ensure a maximum of operational and cost efficiency
A crucial part of the Rösler preservation line is a roller conveyor shot blast machine. The machine entrance is equipped with a blow-off system for removing contaminants from the plates and a pre-heater. The latter heats up the work pieces to the optimal operating temperature required for the subsequent painting operation. The pre-heater, equipped with two highly efficient gas burners, heats the air to 260° C and is running in recirculating mode. With a short intermediate roller conveyor the steel plates are then transferred into the shot blast machine supplied with
In the automatic painting unit, the two-component paint is applied using the airless process. Sensors recognize the sheet size and transport speed for minimizing overspray.
ten Gamma 400G turbines, each with an installed power of 30 kW. Depending on the plate width, some turbines can automatically be turned off. This improves the overall equipment efficiency, lowers the wear rate and, thus, helps reduce the operational costs.
The shot blast machine contains an automatic plate width recognition system that – depending on the
actual width – selectively turns off some turbines. For this reason, to ensure an optimal cleaning effect with even distribution of the blast media, the shot blast machine was equipped with an improved blast media distribution and recycling system.
In view of a work piece weight of 7 metric tons per running meter Rösler installed a special heavy-duty roller conveyor system. And to minimize wear, caused by the continuously high blast media throughput of 3.7 metric tons per minute, the entire blast chamber was fabricated from 8 mm thick manganese steel and additionally lined with exchangeable manganese steel plates, also 8 mm thick.
After the shot blasting operation an integrated cleaning station removes residual blast media and dust from the plates, so that they are completely clean, when entering the automatic paint booth. There, a two-component paint is applied onto the work piece surface with an airless paint system that is controlled by sensors recognizing the plate width and length as well as the transport speed. This helps minimize overspray, the unnecessary blowing of paint into the booth, resulting in lower paint consumption and higher operational efficiency. After it has been dried, the paint on the steel plates must have
The blast chamber, equipped with ten Gamma 400G turbines, is made entirely of 8mm manganese steel and additionally lined with replaceable 8 mm thick manganese steel plates for wear resistance.
a thickness of between 15 and 25 µm (590 – 985 micro inches).
Once the paint has been applied, the plates are transported into the dryer, heated to about 60° C. There, a special slat conveyor ensures that the paint on the lower plate surface is not scratched. This ensures that the plates leave the dryer with no visible defects. A thermal post-combustion system cleans the exhaust air from the paint booth and dryer, so that the legal emission limits can be easily met.
Successful commissioning despite a difficult installation environment and tight deadline
The Rösler blast and prime line was commissioned at the end of 2023 and since then has been running with no problems, producing excellent results. Because of a very tight time frame for the entire rolling mill the installation of the blast and prime line represented
a real challenge. For, while the preservation line was installed, the building, including outer walls, roof and other sections, had to be completed. Marcus Witter concludes: “This represented a big challenge for the installation of the preservation line. But we did everything in our power to support our customer in meeting the tight project deadline. In the end we were successful, because the project teams on both sides were in daily contact with each other. The atmosphere between the customer and us was always characterized by a high degree of cooperation. In the end we could successfully conclude this challenging project”.
Rösler Oberflächentechnik GmbH is proud to have been a partner in this important project and looks forward to being part of future projects with the same complexity.
For over 80 years, the privately owned Rösler Oberflächentechnik GmbH has been actively engaged in the field of
surface preparation and surface finishing. As global market leader, we offer a comprehensive portfolio of equipment, consumables and services around the mass finishing and shot blasting technologies for a wide spectrum of different industries. Our range of about 15,000 consumables, developed in our Customer Experience Centers and laboratories located all over the world, specifically serves our customers for resolving their individual finishing needs. Under the brand name AM Solutions, we offer numerous equipment solutions and services in the area of additive manufacturing/ 3D printing. Last-but-not-least, as our central training center the Rösler Academy offers practical, hands-on seminars to the subjects mass finishing, shot blasting and additive manufacturing. The Rösler group has a global network of 15 locations and approx. 150 sales agents.
For more information, please go to: www.rosler.com
Gas Process Burners
high effi ciency, process heating solutions.
FD Series Packaged Oven/Dryer Burners
•Speci cally designed for process air heating applications in convection ovens and dryers
•High turndown/short ame lengths providing accurate process temperature control
•High ef ciency gas + air modulation, gas only modulation and simple high/low control options
•Heat Input Range: 9 kW – 1550 kW
TX Series Gas Fired Process Tank Heating Systems
•High ef ciency (80%+) heating of all types of spray and dip process tanks
•Compact high ef ciency small diameter immersion tube heat exchangers occupying minimum tank space
•Accurate performance modelling using Lanemark TxCalc design software
•Heat Input Range: 15 kW (1½") – 1150 kW (8")
Midco HMA Series Air Replacement or “Make-Up” Air Heating Burners
•Direct red, high ef ciency burner systems, for high volume air heating applications such as paint spray booths, ovens and dryers.
•Supplied either as Midco burner heads for OEM system integration or as Lanemark DB or FDB complete packaged systems including modulating gas valve trains and controls
•Wide range of ring rates to suit alternative temperature rise and air velocity system requirements
•DbCalc system design software
FD-GA modulating gas + air process air heating burners.
TX high efficiency small diameter immersion tube tank heating systems.
FD-E low cost high turndown oven/dryer air heating burners.
FD-C high turndown oven/ dryer air heating burners.
Midco HMA high efficiency, high turndown, air replacement or “make-up” air heating burners.
Lanemark gas burner systems offer users reliable,
PosiTector ® Inspection
Unrivaled probe interchangeability for all of your inspection needs.
Coating Thickness Probes
n Ferrous n Non-Ferrous n Combination n Ultrasonic
Surface Profile Probes
n Depth Micrometer n Replica Tape Reader
Environmental Conditions Probes
n Integral n Cabled Magnetic Probe n Anemometer Probe
n 1/2” NPT n Infrared
Hardness Probes
n Shore n Barcol
Salt Contamination Probe
n Bresle Method
Ultrasonic Wall Thickness Probes
n Corrosion n Multiple Echo Thru-Paint n Precision
n Low Frequency n Xtreme
Customized Inspection Kits...
Build your own kit from a selection of gauge bodies and probes to suit your needs.
Backwards Compatibility! The redesigned PosiTector gauge body accepts ALL coating thickness (6000/200), environmental (DPM), surface profile (SPG/RTR), salt contamination (SST), hardness (SHD/BHI), and ultrasonic wall thickness (UTG) probes manufactured since 2012.
MECWASH SOLVES CLEANING CHALLENGE FOR ADDITIVE MANUFACTURER MATERIALS SOLUTIONS
MecWash Systems worked alongside pioneering additive manufacturer, Material Solutions, to create a bespoke component cleaning system and brand-new chemical process to address the unique challenges of 3D printing.
Additive manufacturing (AM) has enabled companies to manufacture components with complex geometric shapes customised to meet challenging environments in aerospace, power generation and motorsport. Components can be created from the inside out, incorporating integral features in places which traditional casting and machining simply can’t access.
The manufacturing process melts metal powders layer by layer, using lasers to trace slices of CAD models in layers of powdered high-performance metal alloys to form solid objects. The AM printing process leaves powder particles as residue which must be cleaned off. However, the metal used by Material Solutions is incredibly sensitive and can stain when cleaned. The question is how to clean the various complex parts in a mix of
sensitive super alloy materials without staining.
The in-house chemist at MecWash, Dave Pawson drew on a lifetime of experience to solve the problem. His understanding of chemical wash solutions is unparalleled in the industry, having created thousands of unique solutions for MecWash customers over the years:
“We were determined to create a process that ensured the impressive components created by Materials Solutions would be entirely free from residual materials.
“The incomplete removal of residuals, such as powder, dye penetrant and coolant, can severely affect the component’s functionality and integrity. We took great care in analysing the samples to identify the opportunities and how we could attain a high-quality wash of the components,” said Doc.
Material Solutions work with some of the biggest names in global industry to solve complex engineering challenges through additive manufacturing.
The MWX600 is designed to provide the highest quality of component cleaning.
The addition of the MecWash MWX600 has transformed the component cleaning at Material Solutions.
First for Sustainability
With our new Interpon D1036 Low-E powder coating, we’ve created an industry first: a powder coating that can cure as low as 150°C while still being Qualicoat class one certified. It can also cure up to 25% faster than conventional powders, reducing both energy consumption and carbon emissions, and significantly improving your coating line efficiency. Easy to apply Interpon D1036 Low-E has the same application properties as standard formulation, is backed by an Environmental Product Declaration (EPD) and has a global warranty of up to 15 years to deliver the quality performance, color and style your customers need. It is an innovation that supports our collective commitment to sustainability throughout the value chain.
Materials Solutions was impressed with the detail of the approach by MecWash: “We have been in business since 2006 and we are experiencing exceptional growth currently with a high demand for our work. This means that downtime would be detrimental to our productivity.
“Before working with MecWash, the components at Materials Solutions often required manual input, which slowed down productivity, and in this instance, mishandling this process could damage components. The components often feature very complex geometries, such as internal channels or lattice structures, which are challenging to clean thoroughly using conventional methods.
“The insights and support from MecWash have been exceptional and the cleaning results have boosted our efficiency. The understanding of the chemical compounds from MecWash has been transformative for Materials Solutions."
John Pattison, managing director of MecWash, comments: “Additive manufacturing is a buoyant sector of industry and Materials Solutions are well positioned to lead within the market. Our technical expertise is at the heart of our approach to cleaning components, and the challenge of washing additive manufactured components is a different proposition to traditional ones.
“We work closely with our customers throughout all stages of the manufacturing to ensure we achieve the best results possible. MecWash will continue to work alongside Materials Solutions to scale up the cleaning capabilities as the demand for their components increases,” said John. Telephone: +44 (0) 1684 271600
Email: enquire@MecWash.co.uk
Visit: www.mecwash.co.uk
The large wash chamber of the MWX600 has a maximum load weight of 250kg, which is ample for the components manufactured by Materials Solutions.
The MWX600 from MecWash has boosted the efficiency of the cleaning at Material Solutions.
STRAALTECHNIEK UK PARTNERS WITH LAUDS FOUNDRY EQUIPMENT AS A UK AGENT
Lauds Range of Equipment:
Core Blowers
Straaltechniek UK Ltd offer many services into the surface preparation industry including manufacture and supply of equipment, new or 2nd hand refurbished, aftermarket spares, and equipment modernisation as well as maintenance support through service contracts and breakdown cover.
To expand on their portfolio further, Straaltechniek and Lauds Foundry Equipment GmbH have created a partnership to bring foundry solutions to the UK.
Lauds Foundry Equipment GmbH is a technology leader supplying state of the art technology and equipment into the foundry industry. Lauds have been operating in the industry for years, building a track record to prove that their systems are built to withstand the demanding environment of the foundry.
Foundry Division
No-Bake Equipment
Continuous Mixers, 1 – 100 mtph
Specialised Mixers: Mobile, DualHead and Three-Arm Variable Height
Specialised Heavy-Duty Shakeouts
Built to Suit
Lauds High-Level Primary Sand Reclamation Rhino Series
Lauds Low-Level Primary Sand Reclamation
Lauds Secondary Reclamation (LSR 2.5 – 40mtph)
Green Sand Back to Core Shop
Reclamation through Secondary Attrition
Handling Equipment, Storage Hoppers
Pneumatic Conveying Systems
Dense Phase Pneumatic Conveying
Heat Treatment Furnaces
Drying Ovens for Core and No Bake Moulds
Waste Management Systems, Green Sand, Cold Box and No-Bake Material Handling Equipment Dust / Fume Extraction
Siemens Controls
Customised Solutions
LFE FSE Core and Mould Blowing
Machine Fully Automated from 6 – 120 litre
LFE 3000 Core and Mould Machine
High Speed 6.5 – 35 litre
LFE Jobbing Machine 1 – 40 litre
LFE Core Blower Test Bench Lab
LFE Gassing Systems Amine/CO2
LFE Scrubber Units
LFE Scrubber Systems
Complete Machine Refurbishments
Control Stations
Fully Automated Sand Preparation and Delivery Systems for Core Shop detail Cold Box and CO2
As an agent for Lauds Foundry Equipment, this allows Straaltechniek to provide comprehensive support and supply of foundry equipment, tailored to meet the needs of the foundry sector, alongside their core capabilities of surface preparation.
Email: info@straaltechniek.co.uk
Telephone: 0114 257 1077
Email: kevin@laudsfe.de
Telephone: +49 (162) 951 1587
Pull-Off Adhesion Testers
Measure the adhesion of coatings to metal, wood, concrete and more
n Impact and scratch resistant color Touch Screen display with keypad
n Wirelessly connect the PosiTest AT-A to your smart device using our free app
n Record the results as pass/fail and the nature of fracture cohesive, adhesive and glue failures
THE BENEFITS OF WET BLASTING FOR THE AEROSPACE MRO INDUSTRY
In aerospace maintenance, repair, and overhaul (MRO), surface preparation is crucial for component longevity and performance. Wet blasting, or vapor blasting, has emerged as a precise, efficient, and environmentally friendly alternative to traditional dry blasting and chemical treatments. This article explores its advantages for aerospace MRO applications.
Superior surface preparation
Wet blasting combines abrasive media with water, creating a dust-free process that ensures uniform surface preparation without damaging delicate aerospace components. Unlike dry blasting, which generates excessive heat and erosion, wet blasting gently cleans surfaces, making it ideal for turbine blades, landing gear, and composite structures.
Peening to enhance fatigue resistance
The peening process reduces the likelihood of cracking or failure under high stress conditions. Components like fan and turbine blades are peened by wet blasting to the same intensity as dry shot peening but are left with a superior surface finish. Wet blasting also reduces impact and microfracturing by cushioning abrasive particles with water. This prevents contaminant embedding, reduces surface roughness, and extends the lifespan of critical parts.
Corrosion prevention and cleanliness
Unlike dry blasting, which can leave contaminants or induce static buildup, wet blasting thoroughly removes grease,
coatings, oxidation, and foreign object debris (FOD). Simultaneously with this cleaning process, surfaces are finished to a specific Ra tolerance that enhances the adhesion of protective coatings, ensuring longterm component durability.
Environmentally friendly and safer
Dry blasting produces airborne dust and hazardous particulates, posing health risks to workers. The process often requires extensive and expensive containment as a result.
Aircraft Wheel Before Wet Blasting
Aircraft Wheel After Wet Blasting
Wet blasting suppresses dust, improving air quality and reducing protective equipment costs. Additionally, it consumes less abrasive media and recycles that media along with the water in the system, making it a sustainable and cost-effective solution.
Precision and versatility
Aerospace components often have intricate geometries and tight tolerances. Wet blasting provides controlled material removal, ensuring precise finishes without compromising accuracy. It is versatile for applications like paint stripping, composite bonding preparation, corrosion removal, and surface texturing for non-destructive testing (NDT).
Cost-effective and efficient
Wet blasting improves operational efficiency by streamlining cleaning and preparation. It reduces abrasive consumption and equipment wear, lowering maintenance costs. The ability to automate the process enhances consistency and repeatability, optimising MRO workflows and reducing downtime.
In conclusion
As aerospace MRO providers seek advanced surface treatment solutions, wet blasting stands out for its efficiency, cost-effectiveness, and environmental benefits. By delivering superior surface preparation, reducing component wear, preventing corrosion, and improving safety, wet blasting is fast becoming an industry standard. Embracing this technology ensures higher-quality maintenance, regulatory compliance, and extended service life for aerospace components.
Vapormatt are the original innovators and global leaders in wet blasting technology. With their HQ in Bridgwater, Somerset, UK, Vapormatt wet blasting machines can be found in leading manufacturing companies in numerous different industries form aerospace and medical to tooling and wire and cable manufacturing.
Telephone: +44 (0) 1823 257976
Email: sales@vapormatt.com
Visit: www.vapormatt.com
HIGH-PERFORMANCE SURFACE CLEANING SYSTEMS FOR OPTIMAL COATING RESULTS
Surface Cleaning Systems play a critical role in the success of coating operations.
Correct surface preparation significantly affects the adherence and protective properties of the coating. These systems effectively perform the degreasing, etching and phosphating processes required to prepare the parts for painting processes.
PRETREATMENT Systems
COATING SYSTEMS
Minimum Chemical and Water Consumption: Environmentally friendly operations and reducing operating costs.
Maximum Energy Saving and High Efficiency: Energy efficiency with advanced technology heating and insulation systems.
Modern Security Applications: Safe working environment in compliance with CE standards.
Tailored Solutions:
Customizable design and functionality to suit each customer's specific needs.
Our surface cleaning systems offer high-performance and reliable solutions, where every detail is carefully designed by the technical team. Each project is developed specifically taking into account the customer's production conditions and needs, thus ensuring optimal results.
Telephone: +90 (212) 222 23 45
Email: info@electron.com.tr
Visit: www.electron.com.tr
DUPLEX COATING SYSTEM THICKNESS MEASUREMENT
Featured Product: PosiTector 6000 FNDS
Two primary strategies for protecting steel from corrosion are:
The PosiTector 6000 FNDS from DeFelsko is a cuttingedge coating thickness gauge that allows users to non-destructively measure the thickness of both the paint and zinc galvanize layers in a duplex coating system on ferrous substrates with just a single reading.
Understanding Duplex Coatings and Their Role in Corrosion Protection
Steel is vulnerable to corrosion when an electrolyte forms a connection between anode and cathode sites on its surface, creating a corrosion cell that leads to the formation of rust (iron oxide). To prevent this, it's crucial to inhibit the formation of such cells.
1. Cathodic Protection – This method uses a sacrificial anode, like zinc, to protect the steel.
2. Barrier Protection – A protective coating, such as paint, prevents electrolytes from making contact with the steel.
Duplex coating systems combine these two methods, typically using a layer of paint or powder coating over galvanized steel (either hot-dip, electro, or zinc spray metallizing). This duallayer system provides superior corrosion protection compared to using either method independently.
Key Benefits of Duplex Coating Systems:
Extended lifespan of both the coating system and the underlying steel.
Reduced maintenance cycles, resulting in less frequent touch-ups and lower repair costs.
Enhanced aesthetics and colour coding for improved visual appeal.
Challenges in Measuring Duplex Coating Thickness
Measuring the thickness of duplex coating layers can be tricky with conventional instruments. Typically, a magnetic coating thickness gauge, like the PosiTector 6000 FS1 or PosiTest DFT Ferrous, is first used to measure the thickness of the zinc layer. Then, the same instrument measures the combined thickness of both the zinc and paint layers. The difference between these readings gives an estimate of the paint layer's thickness. However, this method assumes that the zinc thickness is consistent across the entire surface.
In reality, the zinc layer's thickness can vary due to several factors, such as the steel's roughness, chemistry, and design, or how the galvanization process was applied. Any of these variations can lead to uneven zinc coatings, making the measurement process more challenging. Another conventional method uses a combination of magnetic and eddycurrent probes, like the PosiTector 6000 FN3. With this approach, one reading is taken in eddy-current mode to measure the paint thickness, and another in magnetic mode to measure the total coating thickness. The difference between the two readings is used to determine the zinc layer thickness. However, this method also assumes a uniform zinc coating, which may not always be the case.
Both of these methods are timeconsuming and prone to errors, especially when the zinc thickness varies across a part or structure.
Innovation Oxsilan®: high-performing and suited for multi-metal applications
Technological turning point in metal pretreatment: The eco-friendly Oxsilan® technology offers long-term corrosion protection and excellent paint adhesion – and at the same time more safety, economics, flexibility and sustainability. The thin-film technology is free of heavy metals, suited for multi-metal applications and allows an unlimited throughput of common metal substrates. Expect more from Chemetall: innovative technologies, environmentally-sound processes, comprehensive technical support, a global network and dedicated people – inspired for your success.
www.chemetall.com/oxsilan · oxsilan@chemetall.com
www.chemetall.com
The PosiTector 6000 FNDS Solution
DeFelsko’s PosiTector 6000 FNDS duplex coating thickness gauge streamlines the measurement process by providing an accurate, singlereading solution. In Duplex Mode, the PosiTector 6000 FNDS simultaneously applies both magnetic (ferrous) and eddy current (non-ferrous) principles
to calculate and display the thickness of both the paint and zinc layers individually.
The magnetic principle measures the total paint and zinc thickness over the ferrous substrate.
The eddy current principle measures the paint thickness over the non-ferrous zinc layer.
The zinc layer thickness is then determined by subtracting the paint thickness from the total paint/zinc thickness measurement.
When not in Duplex Mode, the gauge operates like a traditional combination
ferrous/non-ferrous instrument (similar to the PosiTector 6000 FNS probe). This mode is perfect for measuring non-magnetic coatings over steel and non-conductive coatings over nonferrous metal substrates and coatings on Stainless steel in ‘N LOCK’ mode.
For more information on the PosiTector 6000 FNDS and the full range of paint test equipment available from DeFelsko, please contact Mark Conlon at DFT Instruments, proud UK agent for DeFelsko.
Telephone: 01442 879494
Email: sales@dftinstruments.co.uk
Visit site:www.dftinstruments.co.uk
The total coating thickness of both the Zinc and paint together is also measured and displayed
PAINT CURE MONITORING –
PHOENIXTM HELPING DRIVE
QUALITY AND COATING OVEN ECONOMY
Monitoring what is happening inside your cure oven is critical to understand how your paint or powder coating operation is working. PhoenixTM understands the challenges you face running your operation, to not only get the coating cure quality you need but keep your oven technology up and running as economically as physically possible. With energy costs and ever-increasing labour costs you need to make your operation run efficiently and make those costs savings wherever possible. To help you get the best out of your oven PhoenixTM offer a monitoring toolbox to suit your specific needs.
Comprehensive Product Temperature Profiling
The PhoenixTM Thru-process temperature profiling systems provide you with an accurate record of what temperature your product experienced in the cure oven. Thermal View Finishing software provided with the system converts the raw temperature profile data into meaningful information. The software is designed with all the analysis and process documentation tools to fully interpret and communicate paint cure performance.
To provide an accurate method to quantify cure PhoenixTM have developed its own mathematical index of cure calculation referred to as the Phoenix Factor. The Phoenix Factor gives the paint technician a perfect numerical tool to easily and accurately confirm that the cure process is working to the coating supplier specification, guaranteeing quality of cure and eliminating rejects or need for rework and corresponding cost. Irrespective of the profile shape, as all profile data is utilised, it’s as simple checking for a correct consistent Phoenix Factor. A value close to 1.00 equals perfect theoretical cure with < 1.00 potential under cure >1.00 potential over cure.
With the on-going energy crisis, the tool provides a further benefit in that is allows operational characteristics of the oven (zone set temperatures / line speeds) to be optimised with confidence and with no risk to the cure quality. Consider what effect potentially dropping your oven set-point temperatures by 10 °C could make to the operating cost of the oven over a month or year! When setting up new processes or changing energy / heating sources you can monitor your process to permit quick effective optimisation. As they say look after the pennies and the pounds will look after themselves. Even in coating every little counts!
Oven Temperature Uniformity Surveying (TUS)
To perform a Temperature Uniformity Survey (TUS) to comply with CQI-12, PhoenixTM have developed a software package specifically designed to allow efficient surveying of the oven.
At critical TUS temperature levels data logger recorded data can be analysed to check that at all points on the TUS frame (oven working zone) are within a specified tolerance (Target TUS temperature ± Tolerance) and remain in tolerance for the period of the specified TUS test. Graphical tools and analysis tables allow easy clear data interpretation. Accuracy of data can be maximized through auto application of both data logger and thermocouple correction factors. All analysis and reporting requirements of the CQI-12 are provided by the software to verify full compliance.
For batch oven processes the data logger can be used externally to the oven trailing TUS thermocouples without need for thermal protection. Each thermocouple is fixed to the designated location on the TUS frame positioned in the oven cavity. Live data generated during the run can be viewed in real time in the survey software during the TUS run. Data transfer from data logger to PC can be performed by either a hardwired comms cable, Bluetooth or optional RF telemetry feature. PhoenixTM can offer a range of data
logger options to suit the monitoring challenges.
The PTM4220 stand-alone data logger is designed specifically for external monitoring of batch oven processes ideal for performing Temperature Uniformity Surveys to CQI-12. Alternatively, the conventional data logger range (PTM1210/PTM1510) can be used also for TUS work either external monitoring of batch ovens or even conveyorised ovens. For such continuous processes the data logger travels safely, protected by a suitable thermal barrier, with the TUS frame (volumetric or plane method) through the process. Live data can be transferred if the RF telemetry option is used, otherwise, the TUS run can be simply downloaded post run for full TUS analysis and reporting.
To understand, control, optimise & certify your coating operation why not PhoenixTM your finishing oven today!
Telephone: +44 (0) 1353 223100
Email: sales@phoenixtm.com
Visit: www.phoenixtm.com
UNDERSTANDING YOUR SURFACE
Optimising
adhesion for reliable bonding processes
Surface energy
Successful, strong and reliable bonding and coating processes start with understanding your surface. Whether it’s adhesives, inks, sealants, paints, coatings, tapes… or barnacles, the effectiveness of adhesion is influenced by properties of the surface like cleanliness, roughness, and surface energy. Here, Alison Fox, Dyne Sales Manager at Intertronics, outlines how you can find the right approach for optimising your adhesion.
Understanding surface energy is fundamental to achieving strong and reliable bonds. Using tools to analyse and quantify a substrate’s surface energy will help you make informed decisions on material choice and optimising adhesion. Surface energy is an inherent property of a material. For example, stainless steel has a high surface energy of ~700–1100 dynes/cm, while polypropylene is low at ~29–31 dynes/cm.
Wetting
Good wetting is necessary for good adhesion. Wetting is the ability of a liquid (such as an adhesive) to spread
across and make intimate contact with a solid surface. This behaviour is largely governed by the surface energy of the solid - higher surface energy promotes better wetting and stronger adhesion, while low surface energy resists wetting. This is one reason why it is easier to bond stainless steel than polypropylene. The surface tension of the adhesive is the other half of the equation. Good wetting occurs when the adhesive’s surface tension is equal to or lower than the surface energy of the substrate.
Measuring
A quick and easy method of measuring surface energy is using Dyne inks. These liquids are available in different “dyne” levels. By applying the ink onto your surface and observing if it spreads out (does wet) or beads up (does not wet), you can determine whether a substrate is above or below a specific surface energy. These inks are frequently purchased in convenient handheld applicator pens.
For more analytical results, instruments like optical tensiometers measure the contact angle - the angle formed at the junction where a liquid adhesive meets a solid surface. This quantifies how well the liquid wets the surface. These instruments are available for lab use, or handheld for mobile or shop floor testing, and can give you insight on surface energy and surface tension.
Cleanliness
Contamination on a surface can significantly impact adhesion, coating performance, and overall product quality. Surface preparation may be required prior to a bonding process; from a simple solvent wipe to a sophisticated cleaning or abrasion process. Contamination can be detected by surface energy or contact angle measurements.
Tools like the SITA CleanoSpector can assess the cleanliness of your metal part by checking for oil, grease, coolants, release agents, cleaning fluids and other organics.
Surface treatment
Plastics like polypropylene and polyethylene are functionally useful, but have inherently low surface energy. Where the surface energy of the substrate is too low for optimal adhesion, then some form of surface treatment may help. Some adhesive chemistries (e.g. cyanoacrylate adhesives) can use a specific chemical primer to treat the surface prior bonding of low surface energy plastics or rubbers.
Non-chemical treatments can improve the surface energy to enhance bonding. Plasma surface treatment can modify surfaces at a molecular
level, improving adhesion and wetting. Instruments like the PiezoBrush PZ3 allows the benefits of plasma surface treatment in a convenient and lightweight handheld format. Additionally, plasma treatment can achieve ultra-fine cleaning of organic contaminants from the surface, making mechanical and molecular changes to the surface of the substrate without changing the surface’s appearance.
Material specific
Adhesives, coatings and inks are formulated to have good adhesion to specific substrates. A metal bonder is not the same as a plastics bonder. There are specific adhesives designed for low surface energy plastics. For example, SCIGRIP SG400 LSE can bond polypropylene, polyethylene, other polyolefins, and thermoplastic
elastomers without using primers and with little to no surface preparation. As a result, its fast cure time and high initial tack facilitate efficient assembly, reducing production time and increasing productivity.
Understanding your surface is important to achieve the best adhesion results. Intertronics offers measurement instruments, plasma tools, and specialist adhesives depending on your application. To discuss the right choice for your adhesive process, get in touch via alison.fox@intertronics.co.uk.
AKZONOBEL LAUNCHES
HYPERDURABLE
STONE EFFECT D3000 POWDER COATINGS TO WITHSTAND THE MOST CHALLENGING ENVIRONMENTS FOR LONGER
The successful launch of the superdurable Interpon D2000 Stone Effect powder coating for architects and designers in the North American market has been followed by the announcement of a new, hyperdurable D3000 variant to withstand the most challenging of all climates and applications over the longer term.
The Interpon D3000 Stone Effect collection gives aluminum surfaces the beautiful natural look and texture
of stone without any of the inconvenience or cost associated with using the actual material.
With stone effect finishes remaining much in demand in North America, architects are constantly striving to find ways of achieving the look and quality of stone but in a more sustainable and cost-effective way and without any of the issues related to sourcing, transporting, installing, and maintaining the real thing.
Using an Interpon D Stone Effect powder coating removes all of these challenges and brings a number of further benefits. Natural stone erodes over time and needs constant repair; an Interpon powder coating protects aluminum surfaces over the long term.
The newly launched Interpon D3000 Stone Effect range also meets the stringent performance requirements of AAMA 2605, offering a 30-year integrity and 20-year decorative warranty on the coating performance when applied by an Interpon Approved Applicator.
Baron Schreuder, Regional Commercial Director for Powder Coatings North America at AkzoNobel, is excited to give customers in the region even greater choice of Stone Effect powder coatings with a new hyperdurable variant: “Our locally manufactured powder coatings offer a reliable and in many cases better alternative to traditional liquid finishes, helping tackle both costs and safety concerns for high-rise metal components while achieving the rich look of natural stone.
“This hyperdurable version of the Interpon D Stone Effect gives designers the opportunity to move beyond the status quo, creating buildings with surfaces that are protected for longer, are more sustainable, and meet the AAMA 2605 specifications.”
As a powder coating, Interpon D3000 Stone Effect is free of any Volatile Organic Compounds (VOCs) and any overspray can be captured and reused, thus helping to support a company’s sustainability agenda. It is also backed by an Environmental Product Declaration (EPD), which means the raw materials, manufacture and transportation associated with creating the product have been assessed by an independent thirdparty for transparent sustainability credentials.
Viszit: www.akzonobel.com
BARIL COATINGS: SUSTAINABILITY PIONEER WITH PROVEN IMPACT
In a world where sustainability is increasingly used as a marketing buzzword, Baril Coatings stands out through actions rather than promises. With focus on innovation and responsibility, Baril Coatings is not just a producer of highquality coatings but also a pioneer in sustainability. This is not only confirmed by the impact they achieve but also by the recognition they receive.
Backed by patents, awarded
for innovation
Sustainability is not an empty phrase at Baril Coatings; it is a commitment backed by tangible results. Their innovative formulas are protected by multiple patents, proving that they are genuinely forging new, sustainable paths. One of their breakthroughs is the technology behind their biobased coatings, significantly reducing dependence on fossil resources without compromising quality or performance.
That Baril Coatings is leading the way is
evident from the awards and recognitions they have received in recent years. The Gouden Cirkel Award, granted to companies making a circular impact, and the Circular Innovation Award, which honors groundbreaking sustainability innovations, are just a few examples. They are also B-Corp nominated, further underlining their dedication to social and environmental responsibility. These distinctions confirm that they do not merely provide sustainable products but also play a leading role in the transition to a circular economy.
Sustainability as a core principle
While many companies view sustainability as a checkbox exercise, it is the very foundation of Baril Coatings. They formulate coatings with a lower Environmental Cost Indicator (ECI), allowing customers to make objectively sustainable choices. Additionally, they focus on longevity and reduced maintenance, ensuring their products are
not only greener in production but also in their entire lifecycle.
Moreover, they take responsibility for the entire supply chain. They collaborate with suppliers and partners to minimize their ecological footprint and strive for a fully circular process. Their packaging is optimized for reuse, and they continuously seek new ways to further reduce the impact of their production processes.
No greenwashing, but real change
In a market where sustainability claims are often met with skepticism, Baril Coatings is a pioneer in standing up for real sustainability. Their innovations are backed by facts, validated by independent bodies, and recognized with leading industry awards. They demonstrate that the coatings industry does not have to rely on polluting processes but can genuinely contribute to a cleaner future.
Choosing Baril Coatings means choosing not just quality but also proven sustainability. And that choice makes a world of difference.
Visit: www.barilcoatings.com
Steel Shot (High & Low Carbon)
Steel Grit
Stainless Steel Shot and Stainless Steel Grit (Cr & Cr/Ni)
Coil Type Steam Generators & Fire Tube Boilers Tel: 020 8953 7111 info@babcock-wanson.com www.babcock-wanson.com
• PLANT CONTROL SYSTEMS
• DATA MANAGEMENT SYSTEMS
• BARRELS - PROGALVANO ROTOR
• BARREL AUTO LOADING SYSTEMS
• PROGALVANO FILTERS
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• CENTRIFUGAL DRYERS L g R g )
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HOOKS
OVENS, CURING & DRYING
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RDM Industrial Services Ltd
Parkfield Industrial Estate
Kemp Street Middleton Manchester M24 4AA Tel: 0161 643 9333 Fax: 0161 655 3467 www.rdm.u-net.com.
Contact: Robert Horwich or Geoff Ball Spraybooths, rooms, ovens, conveyors, pretreatment, powder plant and air replacement units.
NO PRICE INCREASES FOR 2025
PUT QUALITY ON REPEAT
Let‘s talk about powder coating. A technology that is proven since decades and actually, it‘s just getting started with FLOWSENSE. FLOWSENSE? It‘s a software masterpiece and a bunch of small sensors that do big things: Consistent powder output from the first to the last workpiece. Reliability, measured in real time. Put quality on repeat!
