New Holland EH50.B Hydraulic Excavator Service Repair Manual (6-78600NAR0)

Page 1




























































































































































































































































































































































































































































































































































































































































































































































































26

39 GW

6

59

20A

108 LW

61

B

90

58

1

2WR

B

109 LO

M

B

5R

YB 84

B

RW 66 67

51 YG

85

8

5R

64 BAT

11 WY 54

P

IG

L

106 W 105 LG

101

GW

71

M

72

81 9

68

52 YR

IC REG

B

YB

69

50 GW

81 O

1

55

52 2

70

82

5

WY 54 PL

1

B

6

B

WG 5

51 31

W 70 2BR

4

55 YL B

10

47 3LY

53

107 WR

HOLD

B

B

92 L

PULL

50

84 6

100 Lg E

49

2B

85 4

B

RG

15

12 20

R +1

11

2

YB

B

GAUGE CLUSTER

5

87 1.25 BrR

86

B

LgR

B 79

21

3

4 WG

6

1

WY

RG

1 WY

5

POSITION

POSTION

10A

45

38 8

2R

27 8

71 3Y 7

2RB 72 L POSITON

PREHEATING

11 WY

E 42

5R

POSITION

6

43 R2

40

7

ACC

2RB

5

2W 5

70

2BR

B

3

ON

25

51 YG

86 LgR

E

3

50 GW 48 LgB

B 2

3

YG

3

YG

FUEL METER

10

11

TERMO METER

13

ILLUMINATION

1

12

6

56 YB

26

32 39

GW

B

52 YR 63

B

BY

64 LW

A

28

B

33 B

60 GY

AIR FILTER RESTRICTION 9

1 WY

M

M

P1

21 WB

H

B

YB

2

YB

19

P2

61 LB

16 RW

13 BW

C

W

15 YG

W

72 L

BR

2W

5

TERMINAL

58 GB

22 BR

E

5

2

CHARGE

20 G

39

47 3LY

2

6

L

WG

47 3LY

R1

4

ENG. OIL PRESS.

1 WY

5R WASHER ON

8

6

57 LB

OFF

L 8

OFF

AC

B

EMPTY

19 LB

WASHER

P

C

START

ON

OFF

TERMINAL

7

POSITION

S

B

TWO-SPEED

5

18 LY

M 8

WG

ENG. WATER TEMP.

L

14 2WR

3R

6

B

E

4

37 6

22

POSITION

18

WG

2W

3

B

1.25 YG

17

44

30A

3

B

17 PB

6

ENG. STOP SOL.

HORN, ROOM LAMP 4

WORK LIGHT 2RG

B

HI

30A

78

1

2

LO

30A

16

14

13

OFF

2YG

2

3

RELAY,SOL

RADIO, HEATER, WIPER

81 O

B

M

57

B 30A

- B +B L

91

1

77

M

R B

M

Y S

46

WY 1.25 YB

86

83

B

30A

86

47 9

2

90

7

60

62

55 YL B

54 PL

83

73

2

9

63

M

WY

LR

2

S

1

88

B 14

113 OW

82

80

75

20R

20B

111 GL

1

87

76

89 1.25 RL

1

110 G

B

91 1.25 O

20A

4 1.25 RG

4

56 B

65

74

112 WR

8

29

36 23

41

4

86

LgR

H EM

1.25

49 P 2

48 2B

E

6

2B

WG

1

4

30

61 LB 45 BW

B

HOLD B

6

2 3 5

HOLD

43

34

YB

Lg

46 WB

24 2

35 B

COMPONENTS

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.

BATTERY (E-13) STARTER MOTOR (M-1) DIODE (D-1) AIR HEATER (E-8) GENERATOR (E-2) ENGINE STOP SOLENOID (SV-3) ENGINE WATER TEMP SWITCH (SW-5) ENGINE OIL PRESS SWITCH (SW-6) COOLANT THERMO SENSOR (SE-2) AIR FILTER RESTRICTION SWITCH (SW-14) NORTH AMERICAN AND AUSTRAILIA: STANDARD HEATER (OPTIONAL) (E-12) WIPER MOTOR (FOR CAB) (M-2) WASHER MOTOR (FOR CAB) (M-3) HORN (E-3) CAB LAMP (L-1)

16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31.

RADIO (FOR CAB OPTION) (E-10) HORN SWITCH (SW-7) GAUGE CLUSTER (E-6) CHARGE INDICATOR RELAY (R-8) DIODE (D-2) FUEL SENSOR (SE-1) INDICATOR (OPTION) (C-8) (NOT SHOWN) DIODE (D-3) DIODE (D-4) BOOM WORKING (L-2) LIGHT LEFT (55W) LEVER LOCK SWITCH (SW-9) DIODE (D-12) DECEL RELAY (R-3) CRANE TIMER RELAY (OPTION) (R-20) (NOT SHOWN) DECEL SWITCH (SW-11) DIODE (D-13)

32. OPERATING LEVER LOCK SOLENOID (SV-1) 33. DECEL MOTOR (M-4) 34. TWO-SPEED SELECT SOLENOID (SV-2). 35. TWO-SPEED SELECT SW (SW-3). 36. SEQUENCE BOX (E-14) 37. WORKING LIGHT SWITCH (SW-2) 38. HEATER SWITCH (OPTION) (SW-10) 39. WIPER WASHER SWITCH (FOR CAB) (SW-4) 40. ENGINE STOP RELAY (R-7) 41. TIMER UNIT (R-6) 42. SAFETY RELAY (R-2) 43. KEY SWITCH (SW-1) 44. BATTERY RELAY (R-1) 45. FUSE BOX (E-1) 46. FEED PUMP (M-6) 47. FUSIBLE LINK (45A) (E-4)

48. HOUR METER (E-26) 49. SLEW/SWING PRESERVATION RELAY (R-23) (NORTH AMERICA: STANDARD) 50. SLEW/SWING LEVER PRESSURE SWITCH LEFT (SW-30) 51. SLEW/SWING LEVER PRESSURE SWITCH RIGHT (SW-31) 52. SWITCH SELECT RELAY (R-22) 53. SLEW/SWING SELECT SWITCH (SW-28) 54. SLEW/SWING SELECT RELAY (R-14) 55. SLEW/SWING SELECT SOLENOID (SV-12) 56. NIBBLER OPEN SWITCH (SW-33) 57. DIODE (D-14) 58. NIBBLER OPEN RELAY (R-24) 59. NIBBLER OPEN SOLENOID (SV-9) 60. NIBBLER CLOSE SOLENOID (SV-10) 61. NIBBLER CIRCUIT 62. LEVER CLOSE RELAY (R-25)

CIRCUIT DIAGRAM LEGEND

SHOWS CIRCUIT CROSSING NOT CONNECTED

SHOWS CIRCUIT CONNECTED

54 COMPONENT NUMBER

COMPONENT OUTLINE

6

6

TO

FROM

NUMBER REFERS TO CONTINUATION OF A CIRCUIT

63. 64. 65. 66. 67. 68. 69. 70. 71. 72. 73. 74. 75. 76. 77. 78. 79. 80.

NIBBLER CLOSE SWITCH (SW-34) SLEW SWING CIRCUIT AIR CONDITIONER (FOR CAB OPTION) CONDENSER SPEED SHIFT RELAY (R-10) CONDENSER SPEED SHIFT SWITCH (SW-16) CONDENSER RELAY (R-11) CONDENSER MOTOR (E-17) COMPRESSOR (E-18) HI, LOW PRESSURE SWITCH (SW-15) COOLING UNIT (E-16) POWER SHIFT SOLENOID (SV-5) FUSE (E-15) COOLER RELAY (R-13) BLOWER MOTOR WORK LIGHT CIRCUIT WORK LIGHT RELAY (R-9) CAB/CANOPY WORKING LIGHT (L-5) TRAVEL ALARM SELECTOR SWITCH (SW-23)

WIRE IDENTIFICATION 6 FROM FUSE PANEL

INDICATES EXTERNAL GROUND

INDICATES INTERNALLY GROUNDED COMPONENT

6 WIRE NUMBER WIRE SIZE

2 R WIRE COLOR

B . . Black Br . . Brown G . . Green Gr. . Gray L. . . Blue

81. 82. 83. 84. 85. 86. 87. 88. 90. 91.

TRAVEL ALARM NORTH AMERICAN OPTION TRAVEL RIGHT (FORWARD) PRESSURE SWITCH (SW-24) TRAVEL RIGHT (REVERSE) PRESSURE SWITCH (SW-25) TRAVEL LEFT (FORWARD) PRESSURE SWITCH (SW-26) TRAVEL LEFT (REVERSE) PRESSURE SWITCH (SW-27) TRAVEL ALARM (E-20) TRAVEL ALARM EUROPEAN OPTION POWER SOCKET (E-7) ENGINE INST PANEL AND RELAY ASSY. (PART IN RELAY CONSOLE)

NOTES Lg. . Light Green O . . Orange P . . Pink R . . Red Sb . Sky Blue

V . . Violet W . . White Y . . Yellow

1. Diagram shown with vehicle parked, power OFF, and controls in OFF or NEUTRAL position.

ELECTRICAL SCHEMATIC EH50.B HYDRAULIC EXCAVATORS Additional copies of this Hydraulic and Electrical Schematic can be ordered through Technical Publications Distribution System. The Part Number is 6-78850

GROUND BCO4N075


NEUTRAL CIRCUIT

TRAVEL CIRCUIT - TRAVEL FORWARD OPERATION AT TRAVEL 2ND SPEED 4 A1G A1

R1

A1

A2

D2

P

P

P3

401 A3

A2 A2G A4

407

404

407

406

P2

T

T1 13-1

402 P2

B

A R

A

3

23

403

T

6

7

407

P3

30

15

P2

9

4

401

B

A

A

3

23

403

6 402

302

24

301 407

7

407

P3

D1 P2

30

15 R2 A

R1

PP 305

305

DR

B

A

T

29

R1

PP 305

305

C

A C F E

PG

DR

B

A

T

29 A

B

28

303

D B D P G

29

304

B

8

10

C PG

304

D2

S1

303

D A C F E

B

304

B

8

22

5

405

19

R2

10

A

D1

404

406

405

304

D2

A

29

P2

408

408

403

P

P1

S1

B D P G

407

406

402

302

24

D1 P2

407

404

T1

301 407

401 A3

A2 A2G A4

13-1

405

19

P

P

P3

1

402

405

P

P1

B

D2

13

408

408

403

A1G A1

R1

A1

A2

22

5

13 1

4

401

404

406

9

4

D1

B

28 27

P

27

P

T A2B2 A1 B1

T A2B2 A1 B1

T

T PP P2 P SW31

PP P2 P SW31

P1 P SW30

25

P1 P SW30

25

16

16

3 7 4 8

21

B9

Pa9

A9

2 Pb8

Dr B8

A8 Pa8

B7

A7 Pa7

P1

P2

Pa6

A6

B6

Pa5

A5

B5

Pa4

Pa3

B4

A4

A3

P3 B2

B3

A2 Pa2

B1

3 7 4 8 D

A1 Pa1

20

21

B9

11 2 4

3

1

2 4

Dr B8

A8 Pa8

B7

A7 Pa7

P1

P2

Pa6

A6

B6

Pa5

A5

B5

Pa4

Pa3

B4

A4

A3

P3 B2

B3

2 4

MRV3

17

26

204

203

204

204 P

P

T

204

T

201 MRV T

T

P 204

2 Pb8

T2

Pb9

Pb6

Pb7

Pb5

Pb4

T1

Pb3

Pb2

P T2

Pb1

Pb8

Pb9

Pb6

Pb7

Pb5

Pb4

T1

Pb3

3

4

1

2

A1G A1

R1

D2

P

P

P3

401 A3

A2 A2G A4

407

404

407

406

P2

1

5

T1 13-1

402

B

B

A

A

P1

3

23

T

6

7 P3

30

15

D1

12

9

4

401

404

406

P P2

B

A

A

3

23

403

6 402 405

302

24

301

19

407

7

407

P3

D1 P2

30

15 R2 A

R1

PP 305

305

DR

B

A

T

29

303

R1

PP D

B D P G

29

304

B

8

10

C PG

304

D2

S1

303

D A C F E

22

5

304

B

8

10

B

405

304

D2

A

A

P2

408

408

403

R2

B D P G

407

406

402

P1

S1

29

407

404

T1

302

24

407

D1 P2

401 A3

A2 A2G A4

13-1

301 407

P

P

P3

1

402 405

19

D2

13

403

405

A1G A1

R1

A1

A2

22

408

408

403

4

401

404

406

9

4

D1

13

P2

3

4

1

BUCKET CIRCUIT - BUCKET DIGGING OPERATION 4

P1

T

Pb1

12

SLEWING CIRCUIT - SLEWING LEFT OPERATION

T T1

Pb2

Pp1

2

A1

T

204

T

Pp1

A2

P

T

204

14

2 P

T2

P

201 MRV

204

14

11

3

1

MRV3

203

18

204 P

2 4

202

204

203

3

1

204

203

26

D

A1 Pa1

11

202

17

B1

206

204

18

A2 Pa2

3 7 4 8

11

3

1

2 Pb8

20

3 7 4 8

206

Pa9

A9

305

305

C

A C F E

PG

DR

B

A

T

29 A

B

B

28

28 27

P

27

P

T A2B2 A1 B1

T A2B2 A1 B1 T

T

PP

PP P2 P SW31

P2 P SW31

P1 P SW30

25

P1 P SW30

25

16

16 3 7 4 8

3 7 4 8

21

B9

A9

Pa9

2 Pb8

Dr B8

A8 Pa8

B7

A7 Pa7

P1

P2

Pa6

A6

B6

Pa5

A5

B5

Pa4

A4

B4

Pa3

A3

P3 B2

B3

A2 Pa2

B1

D

A1 Pa1

20

21

B9

11 2 4

3

1

2 4

3

1

Pa9

2 Pb8

Dr B8

A8 Pa8

B7

A7 Pa7

P1

P2

Pa6

A6

B6

Pa5

A5

B5

Pa4

A4

B4

Pa3

A3

P3 B2

B3

2 4

206

MRV3

17

26

204 P

P

T

204

T

201 MRV P 204

2 Pb9

T2

Pb8

Pb7

Pb6

Pb5

Pb4

Pb3

T1

Pb2

T

P T2

Pb1

Pb9

T2

Pb8

Pb6

Pb7

Pb5

Pb4

Pb3

T1

8. 9. 10. 11. 12. 13. 14.

SWING CYLINDER DOZER CYLINDER SWIVEL JOINT PILOT VALVE (ATT) PILOT VALVE (TRAVEL) SOLENOID VALVE PILOT VALVE (DOZER)

15. 16. 17. 18. 19. 20. 21.

COMPONENT IDENTIFICATION SHUTTLE VALVE 22. NIBBLER CYLINDER MULTI CONTROL VALVE 23. STOP VALVE RETURN FILTER (ELEMENT) 24. SELECTOR VALVE SUCTION STRAINER 25. OIL COOLER INLINE FILTER 26. HYDRAULIC OIL TANK CHECK VALVE 27. SOLENOID VALVE HYDRAULIC RESERVOIR VENT 28. SOLENOID VALVE

29. ORIFICE

Pb2

T

Pb1

Pp1

2

PUMP ASSEMBLY CONTROL VALVE SLEWING MOTOR TRAVEL MOTOR BOOM CYLINDER / CANOPY CAB ARM CYLINDER BUCKET CYLINDER

T

204

T

Pp1

1. 2. 3. 4. 5. 6. 7.

P

T

204

14

2 P

T2

P

201 MRV

204

14

11

204

203

204

T

3

1

MRV3

203

18

204 P

2 4

202

204

203

3

1

204

203

26

D

A1 Pa1

11

11

202

17

B1

3 7 4 8

204

18

A2 Pa2

20

3 7 4 8

206

A9

1

4

3

2

12

1. 2. 3. 4. 5. 6.

NOTES 201 (MAIN RELIEF VALVE P1,P2) 23.0 MPa (3340 psi) 202 (MAIN RELIEF VALVE P3) 23.0 MPa (3340 psi) 203 (OVERLOAD RELIEF VALVE) 27.5 MPa (4000 psi) 204 (OVERLOAD RELIEF VALVE) 25.5 MPa (3700 psi) 304 (SLEW RELIEF VALVE) 21.0 MPa (3050 psi) 13-1 (PILOT RELIEF VALVE) 3.5MPa (508 psi)

1

4

3

12

HYDRAULIC SYMBOLS PRESSURE PILOT MAIN PRESSURE PILOT SEC PRESSURE CASE DRAIN COMPONENT

CHECK VALVE

54 COMPONENT NUMBER

SHOWS CIRCUIT CROSSING NOT CONNECTED

SHOWS CIRCUIT CONNECTED

FILTER OR SCREEN

HYDRAULIC SCHEMATIC EH50.B HYDRAULIC EXCAVATORS Additional copies of this Hydraulic and Electrical Schematic can be ordered through Technical Publications Distribution System. The part number is 6-78850

RESTRICTOR

OIL COOLER BC04N072


BOOM CIRCUIT - BOOM-UP OPERATION

ARM CIRCUIT - ARM-IN OPERATION 4 A1G A1

R1

A1

A2

D2

P

P

P3

401 A3

A2 A2G A4

407

404

407

406

P2

D1

T

T1 13-1

402 P2

B

A R

A

3

23

403

T

6

7

407

P3

30

15

P2

9

4

401

B

A R

A

3

23

403

6 402

302

24

301 407

7

407

P3

D1 P2

30

15 R2 A

R1

PP 305

305

DR

B

A

T

29

R1

PP 305

305

C

A C F E

PG

DR

B

A

T

29 A

B

28

303

D B D P G

29

304

B

8

10

C PG

304

D2

S1

303

D A C F E

B

304

B

8

22

5

405

19

R2

10

A

D1

404

406

405

304

D2

A

29

P2

408

408

403

P

P1

S1

B D P G

407

406

402

302

24

D1 P2

407

404

T1

301 407

401 A3

A2 A2G A4

13-1

405

19

P

P

P3

1

402

405

P

P1

B

D2

13

408

408

403

A1G A1

R1

A1

A2

22

5

13 1

4

401

404

406

9

4

B

28 27

P

27

P

T A2B2 A1 B1

T A2B2 A1 B1

T

T PP P2 P SW31

PP P2 P SW31

P1 P SW30

25

P1 P SW30

25

16

16

3 7 4 8

21

B9

Pa9

A9

2 Pb8

Dr B8

A8 Pa8

B7

A7 Pa7

P1

P2

Pa6

A6

B6

Pa5

A5

B5

Pa4

Pa3

B4

A4

A3

P3 B2

B3

A2 Pa2

B1

3 7 4 8 D

A1 Pa1

20

21

B9

11 2 4

3

1

2 4

Dr B8

A8 Pa8

B7

A7 Pa7

P1

P2

Pa6

A6

B6

Pa5

A5

B5

Pa4

Pa3

B4

A4

A3

P3 B2

B3

2 4

MRV3

17

26

204

203

204

204 P

P

T

204

T

201 MRV T

T

P 204

2 Pb8

T2

Pb9

Pb6

Pb7

Pb5

Pb4

T1

Pb3

Pb2

P T2

Pb1

Pb8

T2

Pb9

Pb6

Pb7

Pb5

Pb4

T1

Pb3

3

4

1

2

A1G A1

R1

D2

P

P

P3

401 A3

A2 A2G A4

407

404

407

406

P2

D1

1

5

T1 13-1

402

B

B

A

A

P

3

23

T

6

7 P3

30

15

D1

12

9

4

401

404

406

P P2

B

A

A

3

23

403

6 402 405

302

24

301

19

407

7

407

P3

D1 P2

30

15 R2 A

R1

PP 305

305

DR

B

A

T

29

303

R1

PP D

B D P G

29

304

B

8

10

C PG

304

D2

S1

303

D A C F E

22

5

304

B

8

10

B

405

304

D2

A

A

P2

408

408

403

R2

B D P G

407

406

402

P1

S1

29

407

404

T1

302

24

407

D1 P2

401 A3

A2 A2G A4

13-1

301 407

P

P

P3

1

402 405

19

D2

13

403

405

A1G A1

R1

A1

A2

22

408

408

403

4

401

404

406

9

4

13

P2

3

4

1

DOZER CIRCUIT - DOZER-DOWN OPERATION 4

P1

T

Pb1

12

SWING CIRCUIT - BOOM SWING-LEFT OPERATION

T

Pb2

Pp1

2

A1

T

204

T

Pp1

A2

P

T

204

14

2 P

T2

P

201 MRV

204

14

11

3

1

MRV3

203

18

204 P

2 4

202

204

203

3

1

204

203

26

D

A1 Pa1

11

202

17

B1

206

204

18

A2 Pa2

3 7 4 8

11

3

1

2 Pb8

20

3 7 4 8

206

Pa9

A9

305

305

C

A C F E

PG

DR

B

A

T

29 A

B

B

28

28 27

P

27

P

T A2B2 A1 B1

T A2B2 A1 B1 T

T

PP

PP P2 P SW31

P2 P SW31

P1 P SW30

25

P1 P SW30

25

16

16 3 7 4 8

3 7 4 8

21

B9

A9

Pa9

2 Pb8

Dr B8

A8 Pa8

B7

A7 Pa7

P1

P2

Pa6

A6

B6

Pa5

A5

B5

Pa4

A4

B4

Pa3

A3

P3 B2

B3

A2 Pa2

B1

D

A1 Pa1

20

21

B9

11 2 4

3

1

2 4

3

1

Pa9

2 Pb8

Dr B8

A8 Pa8

B7

A7 Pa7

P1

P2

Pa6

A6

B6

Pa5

A5

B5

Pa4

A4

B4

Pa3

A3

P3 B2

B3

2 4

206

MRV3

17

26

204 P

P

T

204

T

201 MRV P 204

2 Pb9

T2

Pb8

Pb7

Pb6

Pb5

Pb4

Pb3

T1

Pb2

T

P T2

Pb1

Pb9

T2

Pb8

Pb6

Pb7

Pb5

Pb4

Pb3

T1

8. 9. 10. 11. 12. 13. 14.

SWING CYLINDER DOZER CYLINDER SWIVEL JOINT PILOT VALVE (ATT) PILOT VALVE (TRAVEL) SOLENOID VALVE PILOT VALVE (DOZER)

15. 16. 17. 18. 19. 20. 21.

COMPONENT IDENTIFICATION SHUTTLE VALVE 22. NIBBLER CYLINDER MULTI CONTROL VALVE 23. STOP VALVE RETURN FILTER (ELEMENT) 24. SELECTOR VALVE SUCTION STRAINER 25. OIL COOLER INLINE FILTER 26. HYDRAULIC OIL TANK CHECK VALVE 27. SOLENOID VALVE HYDRAULIC RESERVOIR VENT 28. SOLENOID VALVE

29. ORIFICE

Pb2

T

Pb1

Pp1

2

PUMP ASSEMBLY CONTROL VALVE SLEWING MOTOR TRAVEL MOTOR BOOM CYLINDER / CANOPY CAB ARM CYLINDER BUCKET CYLINDER

T

204

T

Pp1

1. 2. 3. 4. 5. 6. 7.

P

T

204

14

2 P

T2

P

201 MRV

204

14

11

204

203

204

T

3

1

MRV3

203

18

204 P

2 4

202

204

203

3

1

204

203

26

D

A1 Pa1

11

11

202

17

B1

3 7 4 8

204

18

A2 Pa2

20

3 7 4 8

206

A9

1

4

3

2

12

1. 2. 3. 4. 5. 6.

NOTES 201 (MAIN RELIEF VALVE P1,P2) 23.0 MPa (3340 psi) 202 (MAIN RELIEF VALVE P3) 23.0 MPa (3340 psi) 203 (OVERLOAD RELIEF VALVE) 27.5 MPa (4000 psi) 204 (OVERLOAD RELIEF VALVE) 25.5 MPa (3700 psi) 304 (SLEW RELIEF VALVE) 21.0 MPa (3050 psi) 13-1 (PILOT RELIEF VALVE) 3.5MPa (508 psi)

1

4

3

12

HYDRAULIC SYMBOLS PRESSURE PILOT MAIN PRESSURE PILOT SEC PRESSURE CASE DRAIN COMPONENT

CHECK VALVE

54 COMPONENT NUMBER

SHOWS CIRCUIT CROSSING NOT CONNECTED

SHOWS CIRCUIT CONNECTED

FILTER OR SCREEN

HYDRAULIC SCHEMATIC EH50.B HYDRAULIC EXCAVATORS Additional copies of this Hydraulic and Electrical Schematic can be ordered through Technical Publications Distribution System. The part number is 6-78850

RESTRICTOR

OIL COOLER BC04N073


NIBBLER AND BREAKER CIRCUIT - NIBBLER CLOSE OPERATION

COMBINED OPERATION CIRCUIT - TRAVEL FORWARD, 1ST SPEED / DOZER-DOWN OPERATION 4

A1G A1

R1

A1

A2

D2

P

P

P3

401 A3

A2 A2G A4

407

404

407

406

P2

T

T1 13-1

402 P2

B

A R

A

3

23

403

T

6

7

407

P3

P2

30

15

29

6 402

302

24

301

7

407

30

15 R2 A

R1

PP 305

305

DR

B

A

T

R1

PP 305

305

C

A C F E

PG

DR

B

A

T

29 A

B

28

303

D B D P G

29

304

B

8

10

C PG

304

D2

P3

S1

29 A

A

D1 P2

303

D A C F E

A R

3

23

403

304

B

8

10

B

407

R2 A

22

5

405

19

304

D2

B

405

P

P1

S1

B D P G

401

404

406

9

4

D1

P2

408

408

403

402

302

24

D1 P2

407

406

T1

301 407

407

404

13-1

405

19

A3

A2 A2G A4

1

402

405

P

P1

B

P

P

P3

13

408

408

403

D2

401

A1G A1

R1

A1

A2

22

5

13 1

4

401

404

406

9

4

D1

B

28 27

P

27

P

T A2B2 A1 B1

T A2B2 A1 B1

T

T PP P2 P SW31

PP P2 P SW31

P1 P SW30

25

P1 P SW30

25

16

16

3 7 4 8 B9

Pa9

A9

2 Pb8

Dr B8

A8 Pa8

B7

A7 Pa7

P1

P2

Pa6

A6

B6

Pa5

A5

B5

Pa4

Pa3

B4

A4

A3

P3 B2

B3

A2 Pa2

B1

D

A1 Pa1

20

21

B9

11 2 4

3

1

2 4

Dr B8

A8 Pa8

B7

A7 Pa7

P1

P2

Pa6

A6

B6

Pa5

A5

B5

Pa4

Pa3

B4

A4

A3

P3 B2

B3

2 4

MRV3

17

26

204 P

P

T

204

T

201 MRV P 204

2 Pb8

T2

Pb9

Pb6

Pb7

Pb5

Pb4

T1

Pb3

Pb2

T

P T2

Pb1

Pb8

T2

Pb9

Pb6

Pb7

Pb5

Pb4

T1

Pb3

Pb2

3

4

1

2

12

COMBINED OPERATION CIRCUIT - TRAVEL FORWARD, 1ST SPEED / BOOM-UP OPERATION

A1G A1

R1

A1

A2

P

P

P3

A3

407

404

407

406

P2

T

T1 402 P2

B

B

22

5

A

A

T

3

402

302

24

A

B

P

C

H

SHUTTLE VALVE

D 301

19

407

7

407

P3

D1 P2

30

A

15

S1

Pb8

304

B

8

Pb7

303 PP

ATT PILOT VALVE (L.H.) 305 PG

DR

B

i8 j

A

T

29

4

P 1

i5 j

B

3

28 27

P

ATT PILOT VALVE (R.H.)

2

i4 j 4

i6 j i1 j

T

i7 j

3

i3 j

T PP P2

i2 j

P 1

T A2B2 A1 B1

SLEWING MOTOR

2

P SW30

16 2 Pb8

Dr B8

A8 Pa8

B7

A7 Pa7

P1

P2

Pa6

A6

B6

Pa5

A5

B5

Pa4

A4

B4

Pa3

A3

P3 B2

B3

A2 Pa2

B1

3 BOOM UP BOOM DOWN 4 7 ARM IN ARM OUT 8 BUCKET DUMP BUCKET DIGGING

SLEW (Swing) LEFT SLEW (Swing) RIGHT

B T DR A

Pb3

A7

H

Pa8

R

SWING CYLINDER

Pa7

20 11 3

1

ARM

B3

H A6

ARM CYLINDER

B1 A1 B2 A2

P1 P2

2 4

3

1

BOOM SWING LEFT SLEW LEFT BOOM SWING RIGHT SLEW RIGHT

Pa5

A5 A4

Pa4

H Pa3

A3

Pb2

SLEW

B2

Pb1

DOZER

B1

R

NIBBLER CYLINDER

P3

T1

R

Pa6

SELECTOR VALVE A2 A1

RETURN FILTER CHECK HYDRAULIC OIL TANK VALVE

Pa2 Pa1

CONTROL VALVE

SOLENOID VALVE

SLEW RIGHT

3 7 4 8

2 4

P2

TRAVEL B6 RIGHT B5 SWING

Pp1

T

D

A1 Pa1

206

A8

B7

Pb4 SERVICE B4

3 7 4 8 Pa9

Pb5

T

PB PP

A9

Pa9

PP

25

B9

Pb6

MULTI CONTROL VALVE

P1

P SW31

21

BOOM CYLINDER

A9

P1

305

C

A C F E

TRAVEL LEFT

R

R1

D B D P G

A

B

T2 B9

BUCKET BOOM Pb8' Dr B8

R2

10 29

Pb9

304

D2

A

R

BUCKET CYLINDER

T

P NIBBLER & BREAKER SOLENOID VALVE

6 405

H

4 2

23

403

405

P

P1

12

TRAVEL PILOT VALVE

3 1

408

408

403

13-1

3

(LEFT) (RIGHT)

401

404

406

9

4

D1

13 1

4

1

SCHEMATIC PIPING FOR HYDRAULIC SYSTEM

401 A2 A2G A4

T

Pb1

Pp1

2

D2

T

204

T

Pp1

4

P

T

204

14

2 P

T2

P

201 MRV

204

14

11

204

203

204

T

3

1

MRV3

203

18

204 P

2 4

202

204

203

3

1

204

203

26

D

A1 Pa1

11

202

17

B1

206

204

18

A2 Pa2

3 7 4 8

11

3

1

Pb8

20

3 7 4 8

206

2

Pa9

A9

BREAKER

21

3 7 4 8

SUCTION STRAINER

SLEW LEFT

11

IN

202

OUT

204 MRV3

203

18

17

26

A3

204

203

204

P

P

T

S E F C A

204

14

204

2

P T2

Pb9

T2

Pb8

Pb7

Pb6

Pb5

Pb4

ENGINE

FILTER

HYDRAULIC PUMP

T

201 MRV T

DOZER PILOT VALVE

A1 A2

204

P

A4

Pb3

T1

Pb2

G

P

B D SWIVEL JOINT

DOZER CYLINDER

T

OIL COOLER

P 2

A2 1

4

3

SOLENOID VALVE

PILOT CIRCUIT

12

D1 A B

FORWARD P

1

A1

H

Pp1

2

T

P1

P2

Pb1

R

RELIEF VALVE

D2 B

FORWARD

BACKWARD

BACKWARD

TRAVEL 2-SPEED T1

LEVER LOCK

MAIN CIRCUIT

A SUPPLY / RETURN (DRAIN) CIRCUIT

TRAVEL MOTOR (LEFT)

1. 2. 3. 4. 5. 6. 7.

PUMP ASSEMBLY CONTROL VALVE SLEWING MOTOR TRAVEL MOTOR BOOM CYLINDER / CANOPY CAB ARM CYLINDER BUCKET CYLINDER

8. 9. 10. 11. 12. 13. 14.

SWING CYLINDER DOZER CYLINDER SWIVEL JOINT PILOT VALVE (ATT) PILOT VALVE (TRAVEL) SOLENOID VALVE PILOT VALVE (DOZER)

15. 16. 17. 18. 19. 20. 21.

COMPONENT IDENTIFICATION SHUTTLE VALVE 22. NIBBLER CYLINDER MULTI CONTROL VALVE 23. STOP VALVE RETURN FILTER (ELEMENT) 24. SELECTOR VALVE SUCTION STRAINER 25. OIL COOLER INLINE FILTER 26. HYDRAULIC OIL TANK CHECK VALVE 27. SOLENOID VALVE HYDRAULIC RESERVOIR VENT 28. SOLENOID VALVE

29. ORIFICE

1. 2. 3. 4. 5. 6.

NOTES 201 (MAIN RELIEF VALVE P1,P2) 23.0 MPa (3340 psi) 202 (MAIN RELIEF VALVE P3) 23.0 MPa (3340 psi) 203 (OVERLOAD RELIEF VALVE) 27.5 MPa (4000 psi) 204 (OVERLOAD RELIEF VALVE) 25.5 MPa (3700 psi) 304 (SLEW RELIEF VALVE) 21.0 MPa (3050 psi) 13-1 (PILOT RELIEF VALVE) 3.5MPa (508 psi)

TRAVEL MOTOR (RIGHT)

HYDRAULIC SYMBOLS PRESSURE PILOT MAIN PRESSURE PILOT SEC PRESSURE CASE DRAIN COMPONENT

CHECK VALVE

54 COMPONENT NUMBER

SHOWS CIRCUIT CROSSING NOT CONNECTED

SHOWS CIRCUIT CONNECTED

FILTER OR SCREEN

HYDRAULIC SCHEMATIC EH50.B HYDRAULIC EXCAVATORS Additional copies of this Hydraulic and Electrical Schematic can be ordered through Technical Publications Distribution System. The part number is 6-78850

RESTRICTOR

OIL COOLER BC04N074


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