New Holland EH27.B Hydraulic Excavator Service Manual 6-78080NA New Holland EH27.B – PDF Download

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26

39 GW

6

112 WR

59 108 LW

56

74

58

B

61

B

110 G 20R

20B

B 14

113 OW

1

2WR

S

B

109 LO

M

2

5R 7

9

63 B

111 GL

51 YG

60

62

47 9

8

5R

64 BAT

11 WY 54 52 2

2

68 9

106 W 105 LG

101

GW

52 YR

IC REG

B

YB

50 GW

IG

L

81 O

1

55

P

69

5

WY 54 PL

1

B

6

B

WG

10

47 3LY

53

5

51 31

W 70 2BR

4

55 YL B

107 WR

B

92 L

HOLD

PULL

71

B 50

6

100 Lg E

49

2B

72 4

B

RG

15

12 20

R +1

11

2

YB

B

GAUGE CLUSTER

5

3

B

4 WG

6

1

WY

87 1.25 BrR

86

B

LgR

B 67

21

RG

1 WY

5

POSITION

POSTION

10A

45

38 8

2R

27 8

71 3Y 7

2RB 72 L POSITON

PREHEATING

1 WY

5R

11 WY

E 42

5R

POSITION

6

43 R2

7

ACC

5

2RB

5

2W 5

70

2BR

B

3

ON

25

51 YG

86 LgR

E

ENG. OIL PRESS.

2 3

50 GW 48 LgB

B 2

3

YG

3

YG

FUEL METER

11

TERMO METER 1

13

ILLUMINATION

12

6

56 YB

26

32 39

GW

B

52 YR 63

B

BY

64 LW

A

28

B

33 B

60 GY

AIR FILTER RESTRICTION 9

1 WY

M

M

P1

21 WB

H

B

2

YB

19

P2

61 LB

16 RW

13 BW

C

W

15 YG

W

72 L

BR

2W

5

TERMINAL

58 GB

22 BR

E 40

10

20 G

39

47 3LY

2

6

L

WG

47 3LY

R1

4

CHARGE

WASHER ON

8

6

57 LB

OFF

L 8

OFF

AC

B

7

EMPTY

19 LB

WASHER

P

C

START

ON

OFF

TERMINAL

TWO-SPEED

POSITION

S

B

5

18 LY

M 8

WG

ENG. WATER TEMP.

L

14 2WR

3R

6

B

E

4

37 6

22

POSITION

18

WG

2W

B

17 PB

1.25 YG

17

44

30A

3

3

6

ENG. STOP SOL.

HORN, ROOM LAMP 4

WORK LIGHT 2RG

B

HI

30A

66

1

2

LO

30A

16

14

13

B 30A

81 O

B

M

57

OFF

2YG

2

3

RELAY,SOL

RADIO, HEATER, WIPER 1

- B +B L

75

WY 1.25 YB

65

M

R B

M

Y S

46

30A

73

70

8

29

36 23

41

4

86

LgR

H EM

1.25

2

48 2B

E

49 P

6

2B

WG

1

4

30

61 LB 45 BW

B

HOLD B

6

2 3 5

HOLD

43

34

YB

Lg

46 WB

24 2

35 B

COMPONENTS

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.

BATTERY (E-13) STARTER MOTOR (M-1) DIODE (D-1) AIR HEATER (E-8) GENERATOR (E-2) ENGINE STOP SOLENOID (SV-3) ENGINE WATER TEMP SWITCH (SW-5) ENGINE OIL PRESS SWITCH (SW-6) COOLANT THERMO SENSOR (SE-2) AIR FILTER RESTRICTION SWITCH (SW-14) NORTH AMERICAN AND AUSTRAILIA: STANDARD HEATER (OPTIONAL) (E-12) WIPER MOTOR (FOR CAB) (M-2) WASHER MOTOR (FOR CAB) (M-3) HORN (E-3) CAB LAMP (L-1)

16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31.

RADIO (FOR CAB OPTION) (E-10) HORN SWITCH (SW-7) GAUGE CLUSTER (E-6) CHARGE INDICATOR RELAY (R-8) DIODE (D-2) FUEL SENSOR (SE-1) INDICATOR (OPTION) (C-8) (NOT SHOWN) DIODE (D-3) DIODE (D-4) BOOM WORKING (L-2) LIGHT LEFT (55W) LEVER LOCK SWITCH (SW-9) DIODE (D-12) DECEL RELAY (R-3) CRANE TIMER RELAY (OPTION) (R-20) (NOT SHOWN) DECEL SWITCH (SW-11) DIODE (D-13)

32. OPERATING LEVER LOCK SOLENOID (SV-1) 33. DECEL MOTOR (M-4) 34. TWO-SPEED SELECT SOLENOID (SV-2). 35. TWO-SPEED SELECT SW (SW-3). 36. SEQUENCE BOX (E-14) 37. WORKING LIGHT SWITCH (SW-2) 38. HEATER SWITCH (OPTION) (SW-10) 39. WIPER WASHER SWITCH (FOR CAB) (SW-4) 40. ENGINE STOP RELAY (R-7) 41. TIMER UNIT (R-6) 42. SAFETY RELAY (R-2) 43. KEY SWITCH (SW-1) 44. BATTERY RELAY (R-1) 45. FUSE BOX (E-1) 46. FEED PUMP (M-6) 47. FUSIBLE LINK (45A) (E-4)

48. HOUR METER (E-26) 49. SLEW/SWING PRESERVATION RELAY (R-23) (NORTH AMERICA: STANDARD) 50. SLEW/SWING LEVER PRESSURE SWITCH LEFT (SW-30) 51. SLEW/SWING LEVER PRESSURE SWITCH RIGHT (SW-31) 52. SWITCH SELECT RELAY (R-22) 53. SLEW/SWING SELECT SWITCH (SW-28) 54. SLEW/SWING SELECT RELAY (R-14) 55. SLEW/SWING SELECT SOLENOID (SV-12) 56. NIBBLER OPEN SWITCH (SW-33) 57. DIODE (D-14) 58. NIBBLER OPEN RELAY (R-24) 59. NIBBLER OPEN SOLENOID (SV-9) 60. NIBBLER CLOSE SOLENOID (SV-10) 61. NIBBLER CIRCUIT 62. LEVER CLOSE RELAY (R-25)

CIRCUIT DIAGRAM LEGEND

SHOWS CIRCUIT CROSSING NOT CONNECTED

SHOWS CIRCUIT CONNECTED

54 COMPONENT NUMBER

COMPONENT OUTLINE

6

6

TO

FROM

NUMBER REFERS TO CONTINUATION OF A CIRCUIT

63. 64. 65. 66. 67. 68. 69. 70. 71. 72. 73. 74. 75.

NIBBLER CLOSE SWITCH (SW-34) SLEW SWING CIRCUIT WORK LIGHT CIRCUIT WORK LIGHT RELAY (R-9) CAB/CANOPY WORKING LIGHT (L-5) TRAVEL ALARM NORTH AMERICAN OPTION TRAVEL RIGHT (FORWARD) PRESSURE SWITCH (SW-24) TRAVEL RIGHT (REVERSE) PRESSURE SWITCH (SW-25) TRAVEL LEFT (FORWARD) PRESSURE SWITCH (SW-26) TRAVEL LEFT (REVERSE) PRESSURE SWITCH (SW-27) TRAVEL ALARM (E-20) ENGINE INST PANEL AND RELAY ASSY. (PART IN RELAY CONSOLE)

WIRE IDENTIFICATION 6 FROM FUSE PANEL

INDICATES EXTERNAL GROUND

INDICATES INTERNALLY GROUNDED COMPONENT

6 WIRE NUMBER WIRE SIZE

2 R WIRE COLOR

B . . Black Br . . Brown G . . Green Gr. . Gray L. . . Blue

NOTES Lg. . Light Green O . . Orange P . . Pink R . . Red Sb . Sky Blue

V . . Violet W . . White Y . . Yellow

1. Diagram shown with vehicle parked, power OFF, and controls in OFF or NEUTRAL position.

ELECTRICAL SCHEMATIC EH27.B HYDRAULIC EXCAVATORS Additional copies of this Hydraulic and Electrical Schematic can be ordered through Technical Publications Distribution System. The Part Number is 6-78330

GROUND BCO4N067


NEUTRAL CIRCUIT

TRAVEL CIRCUIT - TRAVEL FORWARD OPERATION AT TRAVEL 2ND SPEED 4 A1G A1

R1

A1

A2

A2 A2G A4

Ps

404

A3

9

4

Ps

4

404 405

406

T1,T2

T1,T2

13

P2

401

406

405

5

P2

401

DB

1 T1

P2

19

P1

7

403

30

401

B

8

P2

303

D

19

402 P1

301

P1

7

403

30

B

304 R2

A

A

M

29

303

R1

305 305

C

A C F E

PG

B

A

M

29 A

B

28

304

SH D

B D GH

29

B

8

10

305 PG

15

S1

C

A C F E

302

R1

305

3

24 402

304

SH

DB

23

304 R2

10

22

5

P2

403

15 A

A

405

P1

P

S1

29

P2

406

6

301

P1

B D GH

T1,T2

T1,T2

13-1

402

403

406

T1

24 402

404 405

1 302

P1

P

404

A3

401

6

13-1

A2 A2G A4

9

4

Ps

13

3

23

A1G A1

R1

A1

A2

22

Ps

B

28 27

O

27

O

S A2B2 A1 B1

S A2B2 A1 B1

S

S PP P2 P SW31

PP P2 P SW31

P1 P SW30

25

P1 P SW30

25

16

16

3 7 4 8

21

B10

A10

Pa10

2 Pb8 Dr1 B9

B8 Pa8

B7

A7 Pa7

P1

Pa6

P2

A6

B6

Pa5

A5

B5

Pa4

B4

A4

Pa3

A3

P3 B2

B3

A2 Pa2

B1

3 7 4 8 D

A1 Pa1

20

21

B10

11 2 4 MRV1

3

1

2 4

2 Pb8 Dr1 B9

B8 Pa8

B7

A7 Pa7

P1

Pa6

P2

A6

B6

Pa5

A5

B5

Pa4

B4

A4

Pa3

A3

P3 B2

B3

2 4 MRV1

18

17

26

201

MRV3

201

203

18

204

17

26

201

MRV3 204

203 204

P

P

T

204

T T

P

204

14

204

2 Pb8

T2

Pb6

Pb7

Pb5

Pb4

T1

Pb3

Pb2

P

P Pb10

Pb1

Pb8

T2

Pb6

Pb7

Pb5

Pb4

T1

Pb3

3

4

1

2

A1G A1

R1

A2 A2G A4

Ps

404

A3

9

4

Ps

4

404 405

406

T1,T2

T1,T2

13

P2

401

406

405

5

P2

401

DB

T1

19

P1

T1,T2

T1,T2 P2

406

405

7

403

401

P2

R2 A

B

8

10

19

402 P1

301

P1

7

403

30

303 305

D

A

R1

A

M

29

304

303 SH

305

D B D GH

29

B

8

10

305 B

304 R2

C PG

15

S1

304

SH

A C F E

302

304

S1

3

24 402 403

15

DB

23

P1

P

30

22

5

P2

6

301

P1

B D GH

406

13-1

402

403

404 405

T1

24 402

404

A3

401

302

P1

A

12

9

4

Ps

1

6

13-1

A2 A2G A4

Ps

13

3

23

A1G A1

R1

A1

A2

22

1

29

3

4

1

BUCKET CIRCUIT - BUCKET DIGGING OPERATION 4

P2

T

Pb1

12

SLEWING CIRCUIT - SLEWING LEFT OPERATION

P

Pb2

Pp1

2

A1

T

204

T

Pp1

A2

P

T

204

14

2 P

Pb10

11

3

1

202

204

T

2 4

204

204 P

3

1

MRV2

202 201

D

A1 Pa1

11

MRV2

203

B1

206

204 203

A2 Pa2

3 7 4 8

11

3

1

Pa10

20

3 7 4 8

206

A10

R1

305

C

A C F E

PG

B

A

M

29 A

B

B

28

28 27

O

27

O

S A2B2 A1 B1

S A2B2 A1 B1 S

S

PP

PP P2 P SW31

P2 P SW31

P1 P SW30

25

P1 P SW30

25

16

16 3 7 4 8

3 7 4 8

21

B10

A10

Pa10

2 Pb8 Dr1 B9

B8 Pa8

B7

A7 Pa7

P1

P2

Pa6

A6

B6

Pa5

A5

B5

Pa4

A4

B4

Pa3

A3

P3 B2

B3

A2 Pa2

B1

D

A1 Pa1

20

21

B10

11 2 4 MRV1

3

1

2 4

3

1

Pa10

2 Pb8 Dr1 B9

B8 Pa8

B7

A7 Pa7

P1

P2

Pa6

A6

B6

Pa5

A5

B5

Pa4

A4

B4

Pa3

A3

P3 B2

B3

201

203

26

2 4

206

MRV2

MRV1

MRV3

201

203

18

204

17

26

201

P

T

MRV3

204

T P

204

2 T2

Pb8

Pb7

Pb6

Pb5

Pb4

Pb3

T1

Pb2

T

14

P

P Pb10

Pb1

T2

Pb8

Pb6

Pb7

Pb5

Pb4

Pb3

T1

8. 9. 10. 11. 12. 13. 14.

SWING CYLINDER DOZER CYLINDER SWIVEL JOINT PILOT VALVE (ATT) PILOT VALVE (TRAVEL) SOLENOID VALVE PILOT VALVE (DOZER)

15. 16. 17. 18. 19. 20. 21.

COMPONENT IDENTIFICATION SHUTTLE VALVE 22. NIBBLER CYLINDER MULTI CONTROL VALVE 23. STOP VALVE RETURN FILTER (ELEMENT) 24. SELECTOR VALVE SUCTION STRAINER 25. OIL COOLER INLINE FILTER 26. HYDRAULIC OIL TANK CHECK VALVE 27. SOLENOID VALVE HYDRAULIC RESERVOIR VENT 28. SOLENOID VALVE

29. ORIFICE

Pb2

T

Pb1

Pp1

2

PUMP ASSEMBLY CONTROL VALVE SLEWING MOTOR TRAVEL MOTOR BOOM CYLINDER / CANOPY CAB ARM CYLINDER BUCKET CYLINDER

T

204

T

Pp1

1. 2. 3. 4. 5. 6. 7.

P

T

204

2 P

Pb10

11

204 P

204

14

3

1

204

203

204

T

2 4

202

204 P

3

1

MRV2

204

201

203

D

A1 Pa1

11

11

202

17

B1

3 7 4 8

204

18

A2 Pa2

20

3 7 4 8

206

A10

1

4

3

2

12

1. 2. 3. 4. 5. 6.

NOTES 201 (MAIN RELIEF VALVE P1,P2) 23.0 MPa (3340 psi) 202 (MAIN RELIEF VALVE P3) 23.0 MPa (3340 psi) 203 (OVERLOAD RELIEF VALVE) 27.5 MPa (4000 psi) 204 (OVERLOAD RELIEF VALVE) 25.5 MPa (3700 psi) 304 (SLEW RELIEF VALVE) 18.5 MPa (2680 psi) 13-1 (PILOT RELIEF VALVE) 3.5MPa (508 psi)

1

4

3

12

HYDRAULIC SYMBOLS PRESSURE PILOT MAIN PRESSURE PILOT SEC PRESSURE CASE DRAIN COMPONENT

CHECK VALVE

54 COMPONENT NUMBER

SHOWS CIRCUIT CROSSING NOT CONNECTED

SHOWS CIRCUIT CONNECTED

FILTER OR SCREEN

HYDRAULIC SCHEMATIC EH27.B HYDRAULIC EXCAVATORS Additional copies of this Hydraulic and Electrical Schematic can be ordered through Technical Publications Distribution System. The part number is 6-78330

RESTRICTOR

OIL COOLER BC04N064


BOOM CIRCUIT - BOOM-UP OPERATION

ARM CIRCUIT - ARM-IN OPERATION 4 A1G A1

R1

A1

A2

A2 A2G A4

Ps

404

A3

9

4

Ps

4

404 405

406

T1,T2

T1,T2

13

P2

401

406

405

5

P2

401

DB

1 T1

P2

19

P1

7

403

30

401

B

8

P2

303

D

19

402 P1

301

P1

7

403

30

B

304 R2

A

A

M

29

303

R1

305 305

C

A C F E

PG

B

A

M

29 A

B

28

304

SH D

B D GH

29

B

8

10

305 PG

15

S1

C

A C F E

302

R1

305

3

24 402

304

SH

DB

23

304 R2

10

22

5

P2

403

15 A

A

405

P1

P

S1

29

P2

406

6

301

P1

B D GH

T1,T2

T1,T2

13-1

402

403

406

T1

24 402

404 405

1 302

P1

P

404

A3

401

6

13-1

A2 A2G A4

9

4

Ps

13

3

23

A1G A1

R1

A1

A2

22

Ps

B

28 27

O

27

O

S A2B2 A1 B1

S A2B2 A1 B1

S

S PP P2 P SW31

PP P2 P SW31

P1 P SW30

25

P1 P SW30

25

16

16

3 7 4 8

21

B10

A10

Pa10

2 Pb8 Dr1 B9

B8 Pa8

B7

A7 Pa7

P1

Pa6

P2

A6

B6

Pa5

A5

B5

Pa4

B4

A4

Pa3

A3

P3 B2

B3

A2 Pa2

B1

3 7 4 8 D

A1 Pa1

20

21

B10

11 2 4 MRV1

3

1

2 4

2 Pb8 Dr1 B9

B8 Pa8

B7

A7 Pa7

P1

Pa6

P2

A6

B6

Pa5

A5

B5

Pa4

B4

A4

Pa3

A3

P3 B2

B3

2 4 MRV1

18

17

26

201

MRV3

201

203

18

204

17

26

201

MRV3 204

203 204

P

P

T

204

T T

P

204

14

204

2 Pb8

T2

Pb6

Pb7

Pb5

Pb4

T1

Pb3

Pb2

P

P Pb10

Pb1

Pb8

T2

Pb6

Pb7

Pb5

Pb4

T1

Pb3

3

4

1

2

A1G A1

R1

A2 A2G A4

Ps

404

A3

9

4

Ps

4

404 405

406

T1,T2

T1,T2

13

P2

401

406

405

5

P2

401

DB

T1

19

P1

T1,T2

T1,T2 P2

406

405

7

403

401

P2

R2 A

B

8

10

19

402 P1

301

P1

7

403

30

303 305

D

A

R1

A

M

29

304

303 SH

305

D B D GH

29

B

8

10

305 B

304 R2

C PG

15

S1

304

SH

A C F E

302

304

S1

3

24 402 403

15

DB

23

P1

P

30

22

5

P2

6

301

P1

B D GH

406

13-1

402

403

404 405

T1

24 402

404

A3

401

302

P1

A

12

9

4

Ps

1

6

13-1

A2 A2G A4

Ps

13

3

23

A1G A1

R1

A1

A2

22

1

29

3

4

1

DOZER CIRCUIT - DOZER-DOWN OPERATION 4

P2

T

Pb1

12

SWING CIRCUIT - BOOM SWING-LEFT OPERATION

P

Pb2

Pp1

2

A1

T

204

T

Pp1

A2

P

T

204

14

2 P

Pb10

11

3

1

202

204

T

2 4

204

204 P

3

1

MRV2

202 201

D

A1 Pa1

11

MRV2

203

B1

206

204 203

A2 Pa2

3 7 4 8

11

3

1

Pa10

20

3 7 4 8

206

A10

R1

305

C

A C F E

PG

B

A

M

29 A

B

B

28

28 27

O

27

O

S A2B2 A1 B1

S A2B2 A1 B1 S

S

PP

PP P2 P SW31

P2 P SW31

P1 P SW30

25

P1 P SW30

25

16

16 3 7 4 8

3 7 4 8

21

B10

A10

Pa10

2 Pb8 Dr1 B9

B8 Pa8

B7

A7 Pa7

P1

P2

Pa6

A6

B6

Pa5

A5

B5

Pa4

A4

B4

Pa3

A3

P3 B2

B3

A2 Pa2

B1

D

A1 Pa1

20

21

B10

11 2 4 MRV1

3

1

2 4

3

1

Pa10

2 Pb8 Dr1 B9

B8 Pa8

B7

A7 Pa7

P1

P2

Pa6

A6

B6

Pa5

A5

B5

Pa4

A4

B4

Pa3

A3

P3 B2

B3

201

203

26

2 4

206

MRV2

MRV1

MRV3

201

203

18

204

17

26

201

P

T

MRV3

204

T P

204

2 T2

Pb8

Pb7

Pb6

Pb5

Pb4

Pb3

T1

Pb2

T

14

P

P Pb10

Pb1

T2

Pb8

Pb6

Pb7

Pb5

Pb4

Pb3

T1

8. 9. 10. 11. 12. 13. 14.

SWING CYLINDER DOZER CYLINDER SWIVEL JOINT PILOT VALVE (ATT) PILOT VALVE (TRAVEL) SOLENOID VALVE PILOT VALVE (DOZER)

15. 16. 17. 18. 19. 20. 21.

COMPONENT IDENTIFICATION SHUTTLE VALVE 22. NIBBLER CYLINDER MULTI CONTROL VALVE 23. STOP VALVE RETURN FILTER (ELEMENT) 24. SELECTOR VALVE SUCTION STRAINER 25. OIL COOLER INLINE FILTER 26. HYDRAULIC OIL TANK CHECK VALVE 27. SOLENOID VALVE HYDRAULIC RESERVOIR VENT 28. SOLENOID VALVE

29. ORIFICE

Pb2

T

Pb1

Pp1

2

PUMP ASSEMBLY CONTROL VALVE SLEWING MOTOR TRAVEL MOTOR BOOM CYLINDER / CANOPY CAB ARM CYLINDER BUCKET CYLINDER

T

204

T

Pp1

1. 2. 3. 4. 5. 6. 7.

P

T

204

2 P

Pb10

11

204 P

204

14

3

1

204

203

204

T

2 4

202

204 P

3

1

MRV2

204

201

203

D

A1 Pa1

11

11

202

17

B1

3 7 4 8

204

18

A2 Pa2

20

3 7 4 8

206

A10

1

4

3

2

12

1. 2. 3. 4. 5. 6.

NOTES 201 (MAIN RELIEF VALVE P1,P2) 23.0 MPa (3340 psi) 202 (MAIN RELIEF VALVE P3) 23.0 MPa (3340 psi) 203 (OVERLOAD RELIEF VALVE) 27.5 MPa (4000 psi) 204 (OVERLOAD RELIEF VALVE) 25.5 MPa (3700 psi) 304 (SLEW RELIEF VALVE) 18.5 MPa (2680 psi) 13-1 (PILOT RELIEF VALVE) 3.5MPa (508 psi)

1

4

3

12

HYDRAULIC SYMBOLS PRESSURE PILOT MAIN PRESSURE PILOT SEC PRESSURE CASE DRAIN COMPONENT

CHECK VALVE

54 COMPONENT NUMBER

SHOWS CIRCUIT CROSSING NOT CONNECTED

SHOWS CIRCUIT CONNECTED

FILTER OR SCREEN

HYDRAULIC SCHEMATIC EH27.B HYDRAULIC EXCAVATORS Additional copies of this Hydraulic and Electrical Schematic can be ordered through Technical Publications Distribution System. The part number is 6-78330

RESTRICTOR

OIL COOLER BC04N065


NIBBLER AND BREAKER CIRCUIT - NIBBLER CLOSE OPERATION

COMBINED OPERATION CIRCUIT - TRAVEL FORWARD, 1ST SPEED / DOZER-DOWN OPERATION 4

A1G A1

R1

A1

A2

A2 A2G A4

Ps

404

A3

9

4

Ps

4

404 405

406

T1,T2

T1,T2

13

P2

401

406

405

5

P2

401

DB

1 T1

P2

19

P1

7

403

30

B

8

P2

303

D

19

402 P1

301

P1

7

403

30

B

304 R2

A

A

M

29

303 305

R1

305

C

A C F E

PG

B

A

M

29 A

B

28

304

SH D

B D GH

29

B

8

10

305 PG

15

S1

C

A C F E

302

R1

305

3

24 402

304

SH

DB

23

304 R2

10

A

401

403

15 A

22

5

P2

P1

P

S1

29

405

6

301

P1

B D GH

P2

406

13-1

402

403

T1,T2

T1,T2

T1

24 402

406

1 302

P1

P

404 405

401

6

13-1

404

A3

A2 A2G A4

9

4

Ps

13

3

23

A1G A1

R1

A1

A2

22

Ps

B

28 27

O

27

O

S A2B2 A1 B1

S A2B2 A1 B1

S

S PP P2 P SW31

PP P2 P SW31

P1 P SW30

25

P1 P SW30

25

16

16

3 7 4 8

21

B10

A10

Pa10

2 Pb8 Dr1 B9

B8 Pa8

B7

A7 Pa7

P1

Pa6

P2

A6

B6

Pa5

A5

B5

Pa4

B4

A4

Pa3

A3

P3 B2

B3

A2 Pa2

B1

3 7 4 8 D

A1 Pa1

20

21

B10

11 2 4 MRV1

3

1

2 4

B8 Pa8

B7

A7 Pa7

P1

P2

Pa6

A6

B6

Pa5

A5

B5

Pa4

Pa3

B4

A4

A3

P3 B2

B3

2 4 MRV1

18

17

26

201

MRV3

201

203

18

204

17

P

T

26

201

MRV3 204

203

204

T P

204

2 Pb8

T2

Pb6

Pb7

Pb5

Pb4

T1

Pb3

Pb2

T

P

P Pb8

T2

Pb10

Pb1

Pb6

Pb7

Pb5

Pb4

T1

Pb3

Pb2

3

4

1

2

12

COMBINED OPERATION CIRCUIT - TRAVEL FORWARD, 1ST SPEED / BOOM-UP OPERATION

A1G A1

R1

A1

A2 A2G A4

404

TRAVEL PILOT VALVE

404 405

406

T1,T2

T1,T2 P2

401

406

405

H

302

P1

C

B A

402 P1

403

7

403

B

30

15

Pb8 R2

A

B

8

10

304

303 SH

305

D B D GH

Pb7 R1

B

4 P 1

(5)

3

B

(4)

Pb6

2

4 P 1

(6)

T

3

(1)

2

(2)

BUCKET DUMP

Pb5

T

Pb4

28 (3)

(7)

27

O

Pb3 (J / D MULTI) CONTROL VALVE

S A2B2 A1 B1

ARM

P2 P SW31

P1 P SW30

PG

25

P SW31 P1 P2

P SW30

SH B M DB A

16 3 7 4 8 B10

A10

Pa10

2 Pb8 Dr1 B9

B8 Pa8

B7

A7 Pa7

P1

P2

Pa6

A6

B6

Pa5

A5

B5

Pa4

A4

B4

Pa3

A3

P3 B2

B3

A2 Pa2

B1

(8) (4) (7) (3)

SLEWING MOTOR

PP

20

B1 A1 B2 A2

T D

A1 Pa1

PP

ARM OUT BOOM DOWN ARM IN BOOM UP

MRV1

B7

A7

H

H A6

ARM CYLINDER Pa5

A5

STOP VALVE

Pa4

A4

NIBBLR

P3

B2

Pb1

DOZER

B1

SELECTOR VALVE A2 A1

R

BREAKER NIBBLR

H

BREAKER

Pa3

A3

SLEW

R

Pa6

B3 T1

R

SWING CYLINDER

Pa7

P2

NIBBLR CYLINEDR

RETURN FILTER HYDRAULIC OIL TANK CHECK VALVE

Pa2 Pa1

CONTROL VALVE

BOOM SWING LEFT SLEW LEFT BOOM SWING RIGHT SLEW RIGHT

SOLENOID VALVE

SLEW RIGHT

SUCTION STRAINER

3

1

2 4

3

1

11

MRV2

IN

202 201

203

26

201

A3

MRV3

P

P

T

T

ENGINE

S

204

DOZER CYLINDER

204

2

P T2

A1

DOZER PILOT VALVE

FILTER

A2

E F C A

Pb10

OUT

HYDRAULIC PUMP

204

14

A4

204

203 204

T

BOOM CYLINDER

Pa8

T2

Pb2

204

P

Pb8'

SLEW LEFT 2 4

206

17

Pa10

R

3 7 4 8

11

18

A10

Dr1

TRAVEL B6 RIGHT SWING B5 B4 SERVICE

Pp1

S

21

BOOM TRAVEL LEFT

B8

P1

A

M

29 A

B9

ATT PILOT VALVE (R.H.) (8)

PG

BOOM

BUCKET DIGGING

ATT PILOT VALVE (L.H.)

305

C

A C F E

A

304

S1

B10

Pb10 BUCKET

301

P1

R

H

SHUTTLE VALVE

D

24 402

29

12

BUCKET CYLINDER

T

P

6

13-1

P

3

23

1

19

3

4 2

DB

T

401

3 1

SOLENOID VALVE (N&B)

22

5

P2

T1

P2

4

(LEFT) (RIGHT)

9

4

Ps

13

P

1

SCHEMATIC PIPING FOR HYDRAULIC SYSTEM Ps

A3

T

Pb1

Pp1

2

A2

T

204

T

Pp1

4

P

T

204

14

2 P

Pb10

11

204 P

204

14

3

1

202

204

T

2 4

204

204 P

3

1

MRV2

202 201

D

A1 Pa1

11

MRV2

203

B1

206

204 203

A2 Pa2

3 7 4 8

11

3

1

Pb8 Dr1 B9

20

3 7 4 8

206

2

Pa10

A10

Pb8

Pb7

Pb6

Pb5

Pb4

Pb3

T1

Pb2

H

G

OIL COOLER

B D SWIVEL JOINT

RELIEF VALVE

P1

T

P2

P 2

T

Pb1

R

H

1

UP

A1

DOWN Pp1

A2 2

1

4

3

SOLENOID VALVE

PILOT CIRCUIT T1 P1

12

P2

FORWARD P

BACKWARD

FORWARD BACKWARD

T2 P2

TRAVEL 2-SPEED T1

LEVER LOCK

MAIN CIRCUIT

P1 SUPPLY / RETURN (DRAIN) CIRCUIT

TRAVEL MOTOR (LEFT)

1. 2. 3. 4. 5. 6. 7.

PUMP ASSEMBLY CONTROL VALVE SLEWING MOTOR TRAVEL MOTOR BOOM CYLINDER / CANOPY CAB ARM CYLINDER BUCKET CYLINDER

8. 9. 10. 11. 12. 13. 14.

SWING CYLINDER DOZER CYLINDER SWIVEL JOINT PILOT VALVE (ATT) PILOT VALVE (TRAVEL) SOLENOID VALVE PILOT VALVE (DOZER)

15. 16. 17. 18. 19. 20. 21.

COMPONENT IDENTIFICATION SHUTTLE VALVE 22. NIBBLER CYLINDER MULTI CONTROL VALVE 23. STOP VALVE RETURN FILTER (ELEMENT) 24. SELECTOR VALVE SUCTION STRAINER 25. OIL COOLER INLINE FILTER 26. HYDRAULIC OIL TANK CHECK VALVE 27. SOLENOID VALVE HYDRAULIC RESERVOIR VENT 28. SOLENOID VALVE

29. ORIFICE

1. 2. 3. 4. 5. 6.

NOTES 201 (MAIN RELIEF VALVE P1,P2) 23.0 MPa (3340 psi) 202 (MAIN RELIEF VALVE P3) 23.0 MPa (3340 psi) 203 (OVERLOAD RELIEF VALVE) 27.5 MPa (4000 psi) 204 (OVERLOAD RELIEF VALVE) 25.5 MPa (3700 psi) 304 (SLEW RELIEF VALVE) 18.5 MPa (2680 psi) 13-1 (PILOT RELIEF VALVE) 3.5MPa (508 psi)

TRAVEL MOTOR (RIGHT)

HYDRAULIC SYMBOLS PRESSURE PILOT MAIN PRESSURE PILOT SEC PRESSURE CASE DRAIN COMPONENT

CHECK VALVE

54 COMPONENT NUMBER

SHOWS CIRCUIT CROSSING NOT CONNECTED

SHOWS CIRCUIT CONNECTED

FILTER OR SCREEN

HYDRAULIC SCHEMATIC EH27.B HYDRAULIC EXCAVATORS Additional copies of this Hydraulic and Electrical Schematic can be ordered through Technical Publications Distribution System. The part number is 6-78330

RESTRICTOR

OIL COOLER BC04N066


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