ENGINE INSTALLATION

Special Tools

General lnstructions

Détails oi rhé enqine insla lalion p.océdue Ery lfom one Éhicle to snolier This setioñ prdidos gene@l guidelin6 Jor insralling an MPB enqine in

Note

Belore insiafing lhe enqin6, mak8 su€ equipme¡t a@ inspecred lor sfety and

R6rer to th€ SPECIFICATIONS section lor lnirfrá¡oñ ¿boll lhe laslénéB mé.lioned be ou Some groups ot 'aslene6 musl be tlqhtened in a sp€cilc sequence, Paflens ol sequence are also speciñed i¡ the lorquo sp€cili@tion seclion, lnsrallation Thé engine ¡3 obv¡ously heavy and difñcult lo handle. Obta¡n a helper and prd¡de a súitable l¡ftlng devlce to support il salély during iBrállátion- FailüE to hedthis r¿rniñg ñáy esú ir séveÉ p€bonal ¡njury wh¡lé i.sratl¡ng the engke, wat h lot abstucl¡ús lhal ñay ktañée. such ae eng¡ne and chassÉ @rnpúeñl' bhcke.ls, clanps and other pañs a¡tached to the lqñe and @b. Fá¡lurc to heetl ¡h¡B 6úim n6y Esult in sevee danage to ¡he ghe aúl other @pú4ts.

Apply lhe parklng brako añd block ihe wheels.Obse@allsatelypreautións.

Cryérlhé valvé méchanism and géarlÉin wlh a suitable clolh or simlaf covedng 10 p@enl di¡l and debris lom enleing lhe hsral lhe rEnsmr$ron ahd, u]eind a lorque w¡ench, 1 ghlen the l€nsmissiú áltaching screws ácerding 10 specilicalion, Wlhdaw lh6 lEnsmission jack. a. lf hañual lE nsm iss io n. atlach lhe . uich linkage añd bfacker Gia¡ñing b, lf aulomatic fansmission, attach ihe tofque conrener accéss pan€l and

Aflach the h@d esl crossmember ll

3,

Aiach the €ngina lifting tool, J 47034, lo ñe e ñOine. Secure lhe enq lne llftlng tool to lhe ircnl ol rhe cylinder head and ro lhe rear al thelywh6el housinq. Adlusllhá1oo to

Ensurc aI bofts a'.t üns arc @récüy posl one.r priot to rñoúng thé úg¡re hoñ the eng¡ne stú.1, Fallwe to propúly lnaan an bóIts ¿nd píre ól lhé éng¡n. lifting tool en rcsult ¡n petsorat ínjury .ltor dédh.

4. Usinq lhé €ngine iiftinglool, J 47034, and wlih lhe ald of the helper, lifi and lower lhé lnslalland, using a toque wEnch, tiqhten lhe rear engine suppon aftaching screws amo dinq 1o s pe.ll¡catlo n. lnslall and, u6¡ng a loque we¡ch, lighlen lhe lóñt enqin6 suppó aiaching scr4 a@ofding 10 specllication

Alig n lhé áng i¡e wilh lhe I ransm¡sslo n.

Femo@lhe engine litl¡.o lool lrcm lhé

L App y án évén 2 mm (t64 inch) bead ot s€lantátlhe joinr lines between the cyli¡der head a¡d tholiming óEr,

Note

¡stalllhe va@ 6v€r wilhin 20 minules oi

Co¡nect slartBr wnes and cables, Attach thé peérsiée ng hoses and

AIlach lhe exhausl syslem braókels.

Aliach lhe exhaust syslém lo lhe

The rád¡álor and CAC ásseFbly ls hdy and d¡fi¡culllo handle, Prcvidé á su¡tablé lifiing dev¡e á¡d á hélpér lo supporlltsalelydur¡ng lnslallation, Failuré to héed this waming may Esult in severc Dersonal ¡n¡ury.

Anach ihe adialor and CAC 6sembly.

N Ote

To all@ Jór chssis anlculatlon in s6ver6 service appllcatlohs, tho lan ing rubbefsea doés notlil ilush agai¡st1he shroud on cU modetchass¡s. A qap of 15-20 mm (0.59 4.79 iñch) disls belween the fonl lacé ot the aluminuñ tan nng b lhé back lacé óf lhé rán sh.ó'