BEPAIB INSTBUCTIONS, PART 1

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Do tut ¡lghten aqa@nt úM seq@nüatty. Dokg@@nre ¡t ¡n meven lwee¡ allgnñút. Fa¡luté to h@d th¡s @ut¡@ @n @lt ¡n se!ere

9.

FemoBlh¿ cEnking lool, lnsérihe plug.

Using lool asembly, 9991S01 and 9992564, inslalla n{ pllol bearing in lh6llywhoel

AcauÍtoN

Fot lh¡s eng¡¡e, llo shap ing ¡s Eqúircd on lhe pilot b@ n9. Do Nof subs¡¡tute p¡bt b@n@s lhal do nal beat lhe @tred pan nunbü bt ¡f'¡s awliB¡ion. Fzilute tc, h@d ds aú¡¡on ñay Esu¡t k sete ens¡re danase.

11. Ch éck to r p@pér llywh€el-lo-positió ñ senso r cleadñcé using the sénsrdelh gaooe lo delermlne ¡l shims are ¡equ red ior sereor déplh. Th6 nywhel pos lion sonsor cleaÉnce specii€l¡on ls 0.3 1.0 mñ (0.0118-0,0393 n,), a. Boiare rhe enqine using the lllrvheel tuñinq lml unlil a lmlh ol ths fwhéél loolhed wheél is al¡gned with lhe b. hs6n ú€ bol inro lhe sener bo@ until the ouiér pa¡i ol the i@l is lully s€ated asainsr the llywheel housinq.

Locen lhelhumbscÉw ol the tool and pushlhe inn¿¡pa ót the lool unli il conlacls á toolh ol lhe loolh€d wh6¿1. Tighten the thúmb screw to sécurc lh¿

Ca@lully remow ihe lool irom the llywhoeL sensr bore and observe the ocation ol fte sl6ps béiween rhe inner and outer portlons ol the tool:

. Bolh steps bdN lhé suffa@ ol Ihe l@l = no shims ¡equned.

. One step bélow th6 surlaÉ ol rhé Iool = one sh m Équiéd.

. Boih slePs abó@ the surfac6 ol the l@l : iwo shiñs reqúúed.

FisuF 24 - @' s€No. Galsa

12. Cárélully jnslalllhe llywh éél pósilion sensor with ihe approp ale shim(s) and new Or¡nq. S@ure the sensor with a boli lighléned io spécmcaion and plug in lhe

Oil Pan lnstallaiion

I21r NBI

1 , Apply a 2 mm (0.079 inch) wide béad oi lrAcK-apprcred s€lant ar thé *ams be¡reen lhe llyvhee¡ houslngand lhel¡htho g6ar mounling plale, Alsq appya 2 mm (0.079 inch) wid€ béad ol sáálánl al rhe seams belweeh thetmlng Aeár mounling plale and lhe enqine bock.

2. Applv a 2 mm (0.079inch) bead oi MACK approled sealant lo lh€ seam belwéén lhé lro¡l seál ¿over ánd the blo.k

3. For plasl¡c pañ appli.alions, ¡nslá I rhs oil pan seal inlolhe gb@ ol the ollpañ. Check thal the séal lo@lnq tabs a€ prcperlyáliqned and seal€d jnrh€ locali¡g holeson lie mounÍnqfanqé.