REPAIR INSTBUCTIONS, PART 1

Note

15. ll inslalled, eposition rhe luel injecior ' hám€ss ov€r lhé conlrol vdre and secure qilh high lehperature tie stráps (943472). ¡¡ak€ surerhe enqine bake oil pipe ojing is lully

Flyürheel Housing lnstallat¡on

f211 HDI lnspecl lhe llyrheel housi¡g ma.hi¡ed suriáces bolt hole! ánd pilot lo€1ions lor cEcks or wear, Feplace the housing il .acks á16 widénl.

1. Thoro! qhly clean tho sealing a€a in lhe llywheel €sinq and the sealinq suláco aqáinsl rhe crankshall,

2. Apply an even 2 mm (164 inch) lhick bead ol MAcK-app¡owd sealant to the liming gear plaié side ol the fyrheel holsing ac@rding to the patterñ shówn.

Note

The llywheel ho using mu st be inslalled whh in 20 minules ol lhe sealanl being appl¡ed.

Note

li ihe enQlne Msorg nally buill wllh lhe onger idler gear bolts, lhe llyNh€61 housing may need to bé u pdaled lo block l¡re dler qear boll hole w lh a plugandw6herfrcm pluq kii21090322. Uselhe followinq prccedu ré lo thr€ad lhé hole and nslall a. Using a 3/4 16 UNF x 11.5 lap, lhroad lhe hol¿ indicáled in Fig!re290, b. Apply lh€ad locling .ómpound (Loclrle@ 2z or €qu €len1l ro rh€ üreads ol lhe p uq, c. lnÉerr rhe plug wirh washef and tiqhren ro spécilicalion.

NOfE

Be sure lo apply beads oi salanl around the holos in the bo$6s ás sh¡M inthé qEphic, femporari y irstall glide pins in lhe l$o lower llyryhee hoLs¡ng mouding holes i¡lhéliminq lnsIalllhe limi¡g gear plate to the iywheet housing bohs (ilem 2 in Figúre 291).

3. Wlhin 20 ñinuiés ol lhe application ol lhe séalanl, a$emble the tlylvheel h ousinq de r the quid8 pins ín lh€nminq oéar plale.

4. lnsrl and hánd-t ghlén the á¡aching bolls. Femow the te quide pins áñd inslalt lh€ 6 7.

5. Using a lolqu¿ wrench, liqhten thé atla¿hinq bolls in sequ€nc€ ac@din g lo specif .a1lon. Femove any ex€s sealanl.

NOfE

llem 1 s€úés lh6 powér sleering and tuet pump mounling and is not insia led al this h6m 3 smures lhe rear engine mounl lo lhé ilyryheel housing and will be instalt upoñ i¡slallálion inló thé chassis