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FIGURE 2-27. 7500W GENERATOR INSTALLATION - 50HZ (PERKINS ENGINE MACHINES WITHOUT UGM
ITEM PART NUMBER QTY DESCRIPTION REV
Ref 7500W GENERATOR INSTALLATION - PERKINS ENGINE
MACHINES WITHOUT UGM
Ref PERKINS Engine Machines without UGM: 1001097401 Ref 50Hz Spec (ANSI Export and Japanese Specs Only) D 1001097512 Ref 50Hz Spec (ANSI Export and Japanese Specs Only) C 1001097583 Ref 50Hz Spec (CE and Australian Specs Only) C 1 0100011 AR Compound, Locking 2 0100019 AR Compound, Locking 3 0480126 1 Belt 4 0641403 1 Bolt 1/4 x 3/8 5 0641408 4 Bolt 1/4 x 1 6 0641508 4 Bolt 5/16 x 1 7 0641516 3 Bolt 5/16 x 2 8 0641614 2 Bolt 3/8 x 1-3/4 9 0641808 4 Bolt 1/2 x 1 10 0701217 3 Bolt M12 x 45 11 0902888 1 Bracket 12 0861567 1 Junction Box Assembly (See Items 101-123 for Breakdown) 13 0861572 1 Control Box Assembly 13 7024488 1 Card, Circuit - Generator Power 13 See Note 1 Fuse (Note: Not Available - Purchase Locally) 13 7024489 1 Card, Circuit - Control 13 70000619 1 Harness, Circuit Card 14 2820031 AR Heat Shrink 15 0962520 1 Bushing 16 2460048 1 Generator Assembly 16 70001100 1 Rotor (Includes p/n 70001384 & 70000863) (Not Shown) 16 70001384 1 Bearing, Ball Radial (Not Shown) 16 70000863 1 Fan (Not Shown) 16 70002088 1 Stator (Not Shown) 16 70002297 1 Stud 16 70003631 1 Brushholder Assembly (Not Shown) 16A 70004171 1 Key 16B 70001966 1 Bearing, Ball Radial (Located in Belt Tensioner Endbell) 16B 70003708 1 Ring, Internal Retaining (Located in Belt Tensioner Endbell) 16B 70003709 1 Ring, External Retaining (Located in Belt Tensioner Endbell) 16C 70001953 1 Endbell, Belt Tensioner 16D 70004169 1 Endbell, Brush Block 16E 70004169 1 Shroud 16E See Note NSS Insulator, Endbell (Note: Not Available for Purchase) 16E 7027799 1 Block, Connector 6 Position (Not Shown) 16E 70002460 1 Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown) 16E 7024485 1 Breaker, Circuit 30Amp (Not Shown) 16E 70001696 1 Boot, Breaker (Not Shown) 16E 7026626 1 Connector, 6 Position (Includes Seal) (Not Shown - Plugs into Item 39) 16E 7026597 1 Connector, with Leads (Not Shown) 16E 7026188 1 Clamp, Cable Options (Not Shown) 16E 70004169 1 Plate, End Panel
ITEM PART NUMBER QTY
DESCRIPTION
16E 70001974 1 Decal - Terminal Connections 16F 70001973 1 Decal - Warning Moving Parts 17 3311405 4 Nut 1/4 18 3311505 3 Nut 5/16 19 3311605 3 Nut 3/8 20 3574523 2 Plate 21 3580316 1 Pulley 22 3580317 1 Pulley 23 3252764 1 Nameplate 24 3311005 2 Nut #10 25 0641618 1 Bolt 3/8 x 2-1/4 26 3574163 1 Bracket 27 3580319 1 Pulley 28 4060802 1 Guard, Switch 29 3740080 2 Relay 30 4360336 1 Switch, Toggle 31 4751000 4 Washer #10 34 4711400 8 Washer 1/4 35 4711500 10 Washer 5/16 36 4711600 7 Washer 3/8 37 4711800 4 Washer 1/2 38 4761500 4 Washer 5/16 39 4791400 1 Washer 1/4 40 4922925 1 Harness, Generator 40 4460225 1 Plug, Male 6 Position (Plugs into Generator) 40 See Note NSS Socket, Female (Use with 4460225) 40 See Note NSS Seal, Plug (Use with 4460225) 40 See Note NSS Seal, Interface (Use with 4460225) 41 0641610 1 Bolt 3/8 x 1-1/4 42 0721004 2 Bolt #10 x 1/2 Ref Note: Items #43-52 used with installation 1001097401. 43 0860038 2 Box, Switch 44 3910606 8 Screw #6 x 3/8 45 3960422 2 Gasket 46 Ref Cover, Receptacle Options: 46A 4060700 1 Cover (Side Hinge) 46B 1001110873 1 Cover (Top Hinge) 47 Ref Cover, Receptacle Options: 47A 4061043 1 Cover (Side Hinge) 47B 1001110872 1 Cover (Top Hinge) 49 4460051 1 Connector, Strain Relief 50 4460071 1 Connector, Strain Relief 51 4460346 1 Receptacle 52 4460958 1 Receptacle, Female Twist-Lock 0861567 Ref JUNCTION BOX ASSEMBLY 101 0861541 1 Box, Junction 102 1705376 1 Decal - Wiring Schematic 103 3300396 1 Cover, Fuse 104 3310601 2 Nut 6 105 3520189 1 Plug 106 3520192 2 Plug
REV
B
ITEM PART NUMBER QTY
DESCRIPTION
107 3640986 1 Rail, Relay (Prior to SN 0300072911) 107 3641533 1 Rail, Relay (SN 0300072911 to Present) 108 3910610 2 Bolt 6-32 x 5/8 109 4360070 1 Circuit Breaker - 15Amp 110 4460411 2 Marker Strip #1 111 4460412 4 Marker Strip #2 112 4460413 2 Marker Strip #3 113 4460414 2 Marker Strip #4 114 4460415 4 Marker Strip #5 115 4460425 2 Strain Relief, Terminal 116 4460426 2 Connector, Strain Relief 118 4460607 2 Terminal, End Block 119 4460956 1 Terminal, End Barrier 120 4460957 7 Terminal, Block 121 4750600 4 Washer, #6 122 4760600 2 Washer #6 123 4461001 2 Terminal, Cross Connector Jumper 0272589 Ref DECAL INSTALLATION A
201 1705460 2 Decal - SkyPower 202 1705461 1 Decal - 240V - 3 Phase 203 1705489 3 Decal - Hazardous Voltage 4933264 Ref ELECTRICAL DIAGRAM COMPONENTS 301 4922757 Ref Generator Harness Options (See ELECTRICAL SECTION for Breakdown): 301A 4460374 2 Plug, Sealed Relay 301A 4460375 7 Terminal 301B 4460967 1 Plug, Male - 3 Position 301B 4460465 3 Socket, Female 301C 2400060 1 Fuseholder (Not Shown) 301C 2400064 1 Fuse - 5Amp (Not Shown) 304 4922641 1 Switch Harness
REV
C 3-C
