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FIGURE 2-33. 7500W GENERATOR INSTALLATION - DEUTZ D2.9L4 ENGINE
ITEM PART NUMBER QTY DESCRIPTION REV
1001146637 Ref 7500W GENERATOR INSTALLATION - DEUTZ D2.9L4 ENGINE E 1 0100011 AR Compound, Locking 2 0100019 AR Compound, Locking 3 0100048 AR Grease, Dielectric 4 0100079 AR Sealant 5 0641406 4 Bolt 1/4 x 3/4 6 3931016 4 Capscrew #10 x 1 7 0641516 3 Bolt 5/16 x 2 8 0641616 1 Bolt 3/8 x 2 9 0641808 2 Bolt 1/2 x 1 10 0681822 1 Bolt 1/2 x 2-3/4 Grade 8 11 0741607 3 Screw 3/8 x 7/8 12 0771414 3 Bolt M14 x 30 Grade 10.9 13 0860038 1 Box, Switch 14 0861538 1 Control Box Assembly 14 7024488 1 Card, Circuit - Generator Power 14 See Note NSS Fuse (Note: Not Available - Purchase Locally) 14 7024489 1 Card, Circuit - Control 14 70000619 1 Harness, Control Box (Internal) 15 0902888 1 Bracket 16 0962520 1 Bushing 17 1320318 1 Clamp 18 2820031 AR Heat Shrink 19 3252764 1 Nameplate 20 3271801 1 Nut 1/2 21 3311405 4 Nut 1/4 22 3311505 3 Nut 5/16 23 3311801 2 Nut 1/2 24 3580317 1 Pulley 25 3580318 1 Pulley 26 3580320 1 Pulley 27 3910606 4 Screw #6 x 3/8 28 3931628 4 Capscrew 3/8 x 1-3/4 29 3960422 1 Gasket 30 4032014 4 Bolt M10 x 50 31 4060802 1 Guard, Switch 32 1001163599 2 Stud 33 4360336 1 Switch, Toggle 34 4460071 1 Connector, Strain Relief 35 4460346 1 Receptacle 36 4711400 8 Washer 1/4 37 4711500 6 Washer 5/16 38 4711600 1 Washer 3/8 39 4751000 4 Washer #10 40 4812200 3 Washer M14 41 4891800 4 Washer 1/2 42 4922925 1 Harness, Generator 42 4460225 1 Plug, Male - 6 Position (Plugs into Generator) 42 See Note NSS Socket, Female (Use with 4460225) 42 See Note NSS Seal, Plug (Use with 4460225)
ITEM PART NUMBER QTY
DESCRIPTION
42 See Note NSS Seal, Interface (Use with 4460225) 43 1001157770 Ref Generator Harness (Not Shown - See ELECTRICAL SECTION for Breakdown) 44 1001135679 1 Adapter 45 1001136988 1 Generator Assembly 45 70001100 1 Rotor (Includes p/n 70001384 & 70000863) (Not Shown) 45 70001384 1 Bearing, Ball Radial (Not Shown) 45 70000863 1 Fan (Not Shown) 45 70004093 1 Stator (Not Shown) 45 70002297 1 Stud 45 70003631 1 Brushholder Assembly (Not Shown) 45A 70004099 1 Key 45B 70001966 1 Bearing, Ball Radial (Located in Belt Tensioner Endbell) 45B 70003708 1 Ring, Internal Retaining (Located in Belt Tensioner Endbell) 45B 70003709 1 Ring, External Retaining (Located in Belt Tensioner Endbell) 45C 70004092 1 Endbell, Belt Tensioner 45D 70004094 1 Endbell, Brush Block 45E 70004096 1 Shroud 45E 70004097 1 Insulator, Endbell 45E 7027799 1 Block, Connector - 6 Position (Not Shown) 45E 70002460 1 Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown) 45E 7024485 1 Breaker, Circuit 30Amp (Not Shown) 45E 70001696 1 Boot, Breaker (Not Shown) 45E 7026626 1 Connector - 6 Position (Includes Seal) (Not Shown) 45E 7026597 1 Connector, with Leads (Not Shown) 45E 70004098 1 Clamp, Cable (Not Shown) 45E 70004095 1 Plate, End Panel 45E 70001974 1 Decal - Terminal Connections 45F 70001973 1 Decal - Warning Moving Parts 46 1001142643 1 Support 47 1001157592 1 Junction Box Assembly Options (See Items 101-121 for Breakdown) 48 1001146670 1 Bracket, Motor Mounting 49 1001110873 1 Shield, Cover 50 1001142646 1 Belt 51 0641404 1 Bolt 1/4 x 1/2 52 4791400 2 Washer 1/4 53 3311005 4 Nut #10 1001157592 Ref JUNCTION BOX ASSEMBLY 101 1060343 1.5 ft/ 0.5m Cable, Electrical - 10/4
102 1001179154 2.5 ft/ 0.8m Cable, Electrical - 12/3
103 1671092 1 Cover 104 3300396 1 Cover, Fuse 105 3311001 6 Nut #10-24NC 106 4360070 1 Circuit Breaker - 15Amp 108 4460425 1 Connector, Strain Relief 109 4460426 2 Connector, Strain Relief 111 4460963 1 Connector 112 4711000 10 Flatwasher, #10 Thin 114 10702077 2 Screw #10-32NF x 3/8in
REV
C
ITEM PART NUMBER QTY DESCRIPTION
115 10702082 2 Screw #10-32NF x 3/4in 116 1001152525 1 Plug 117 1001157520 1 Block, Terminal 118 1001157521 1 Box, Junction 119 1001157528 1 Decal - Wiring Schematic 120 1001158007 1 Cover, PVC 121 1001158008 2 Stand-Off 0273380 Ref DECAL INSTALLATION B
202 1705375 1 Decal - 240V - 3 Phase - 60Hz 203 1705387 3 Decal - Hazardous Voltage 204 1705460 2 Decal - SkyPower 1001157770 Ref ELECTRICAL DIAGRAM COMPONENTS 301 1001119968 Ref Generator Harness (See ELECTRICAL SECTION for Breakdown) 301 2400060 1 Fuseholder (Not Shown) 301 2400064 1 Fuse - 5Amp (Not Shown) 301 4460967 1 Plug, Male - 3 Position 301 4460465 3 Socket, Female 303 4922641 1 Switch Harness
REV
A
