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FIGURE 2-29. 7500W/60HZ GENERATOR INSTALLATION - CATERPILLAR ENGINE MACHINES (USA BUILT MACHINES)168 FIGURE 2-30. 7500W GENERATOR INSTALLATION - CATERPILLAR ENGINE MACHINES (ROMANIAN BUILT MACHINES) ...................................................................................................................................................................................................... 172 FIGURE 2-31. 7500W GENERATOR INSTALLATION - DEUTZ D2011 ENGINES (USA BUILT MACHINES
ITEM PART NUMBER QTY
DESCRIPTION
Ref 7500W GENERATOR INSTALLATION - DEUTZ D2011 ENGINES
(USA BUILT MACHINES)
1001146619 Ref 7500W/60Hz Generator Installation 1001146618 Ref 7500W/50Hz Generator Installation 1 0100011 AR Compound, Locking 2 0100019 AR Compound, Locking 3 0100062 AR Compound, Locking 4 Ref Belt Options: 4 0480128 1 60Hz 4 0480129 1 50Hz 5 0641403 1 Bolt 1/4 x 3/8 6 0641407 4 Bolt 1/4 x 7/8 7 0641505 4 Bolt 5/16 x 5/8 8 0641516 AR Bolt 5/16 x 2 9 0641610 1 Bolt 3/8 x 1-1/4 10 0641820 1 Bolt 1/2 x 2-1/2 11 0641618 1 Bolt 3/8 x 2-1/4 12 0641808 2 Bolt 1/2 x 1 13 0721004 2 Screw #10 x 1/2 14 0860038 2 Box, Switch 15 Ref Control Box Assembly Options: 15 0861538 1 60Hz 15 0861572 1 50Hz 15 7024488 1 Card, Circuit - Generator Power 15 See Note NSS Fuse (Note: Not Available - Purchase Locally) 15 7024489 1 Card, Circuit - Control 15 70000619 1 Harness, Control Box (Internal) 16 Ref Junction Box Assembly Options (See Items 101-128 for Breakdown): 16 0861542 1 60Hz 16 0861567 1 50Hz 17 0962520 1 Bushing 18 2460048 1 Generator Assembly 18 70001100 1 Rotor (Includes p/n 70001384 & 70000863) (Not Shown) 18 70001384 1 Bearing, Ball Radial (Not Shown) 18 70000863 1 Fan (Not Shown) 18 70002088 1 Stator (Not Shown) 18 70002297 1 Stud 18 70003631 1 Brushholder Assembly (Not Shown) 18A 70004171 1 Key 18B 70001966 1 Bearing, Ball Radial (Located in Belt Tensioner Endbell) 18B 70003708 1 Ring, Internal Retaining (Located in Belt Tensioner Endbell) 18B 70003709 1 Ring, External Retaining (Located in Belt Tensioner Endbell) 18C 70001953 1 Endbell, Belt Tensioner 18D 70004169 1 Endbell, Brush Block 18E 70004169 1 Shroud 18E See Note NSS Insulator, Endbell (Note: Not Available for Purchase) 18E 7027799 1 Block, Connector - 6 Position (Not Shown) 18E 70002460 1 Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown)
REV
A A
ITEM PART NUMBER QTY
DESCRIPTION
18E 7024485 1 Breaker, Circuit 30Amp (Not Shown) 18E 70001696 1 Boot, Breaker (Not Shown) 18E 7026626 1 Connector, 6 - Position (Includes Seal) (Not Shown - Plugs into Item 39) 18E 7026597 1 Connector, with Leads (Not Shown) 18E 7026188 1 Clamp, Cable Options (Not Shown) 18E 70004169 1 Plate, End Panel 18E 70001974 1 Decal - Terminal Connections 18F 70001973 1 Decal - Warning Moving Parts 19 2820031 AR Heat Shrink 20 3252764 1 Nameplate 21 3311005 2 Nut #10 22 3300454 4 Nut 1/4 23 3311505 3 Nut 5/16 24 3311605 1 Nut 3/8 25 3311801 1 Nut 1/2 26 Ref Bracket Options: 26 0902888 1 60Hz 26 3573668 1 50Hz 27 3574163 1 Bracket 28 0711414 3 Bolt M14 x 30 29 3580317 1 Pulley 30 Ref Pulley Options: 30 3580318 1 60Hz 30 3580319 1 50Hz 31 3580320 1 Pulley 32 3740080 2 Relay 33 3910606 AR Screw #6 x 3/8 34 3960422 2 Gasket 35 4032015 4 Bolt M10 x 55 36 1001110873 1 Shield, Cover 37 4060802 1 Guard, Switch 38 1001110872 1 Shield, Cover 39 4300157 1 Stud 40 4360336 1 Switch, Toggle 41 4460051 1 Connector, Strain Relief 42 4460071 1 Connector, Strain Relief 43 4460346 1 Receptacle 44 4460958 1 Receptacle, Female Twist-Lock 45 4711400 4 Washer 1/4 46 4711500 AR Washer 5/16 47 4711600 2 Washer 3/8 48 4711800 3 Washer 1/2 49 4751000 4 Washer #10 50 4761500 4 Washer 5/16 51 4791400 1 Washer 1/4 52 4922925 1 Harness, Generator 52 4460225 1 Plug, Male - 6 Position (Plugs into Generator) 52 See Note NSS Socket, Female (Use with 4460225) 52 See Note NSS Seal, Plug (Use with 4460225) 52 See Note NSS Seal, Interface (Use with 4460225) 53 1001112586 1 Diagram, Wiring (Not Shown) (See Items 301-304 for
REV
ITEM PART NUMBER QTY DESCRIPTION
Breakdown) 54 0771415 1 Bolt M14 x 35 55 3311805 1 Nut 1/2 56 4812200 1 Washer M14 57 4846567 1 Bracket, Motor Mounting Ref JUNCTION BOX ASSEMBLY 0861542 Ref 60Hz D
0861567 Ref 50Hz 101 0861541 1 Box, Junction 102 Ref Cable, Electrical - 12/3 Options: 102 1060494 2 ft/.6m 60Hz 102 See Note 2 ft/.6m 50Hz (Note: Not Available - Purchase Locally) 103 Ref Cable, Electrical -10/3 Options: 103 1060708 2.5 ft/ .76m 60Hz and Deutz D2011 Engines 103 See Note NLA 50Hz (ANSI Export, Australian and CE Specs) (Note: Not Available - Purchase Locally) 104 1705376 1 Decal - Wiring Schematic 105 3300396 1 Cover, Fuse 106 3310601 2 Nut #6-32NC 107 1060343 AR Cable, Electrical - 10/4 (60Hz Spec Only) 109 3910610 2 Bolt #6-32NC x 5/8in 110 4360070 1 Circuit Breaker - 15Amp 116 4460425 2 Strain Relief, Terminal 116 3520192 2 Plug (50Hz Spec Only) 117 4460426 2 Connector, Strain Relief (60Hz Spec Only) 121 4750600 4 Washer #6 122 4760600 2 Washer #6 125 1671092 1 Cover (60Hz Spec Only) 126 4460963 1 Connector (60Hz Spec Only) 127 3520189 1 Plug (50Hz Spec Only) 128 1001121340 1 Terminal Block Assembly (See Items 401-410 for Breakdown) Ref DECAL INSTALLATIONS 0273380 Ref 60Hz 0272589 Ref 50Hz 202 1705375 1 Decal - 240V - 3 Phase - 60Hz 202 1705461 1 Decal - 240V - 3 Phase - 50Hz 203 1705387 3 Decal - Hazardous Voltage - 60Hz 203 1705489 3 Decal - Hazardous Voltage - 50Hz 204 1705460 2 Decal - SkyPower 1001112586 Ref ELECTRICAL DIAGRAM COMPONENTS 301 1001152429 Ref Generator Harness 301A 4460375 7 Terminal 301B 4460967 1 Plug, Male - 3 Position 301B 4460465 3 Socket, Female 301C Ref Component Options: 301C 2400060 1 Fuseholder (Not Shown) 301C 2400064 1 Fuse - 5Amp (Not Shown) 301D 4460742 1 Connector - 2 Position (Not Shown) 301D 4460743 2 Terminal (Not Shown) 304 4922641 1 Switch Harness 1001121340 Ref TERMINAL BLOCK ASSEMBLY
REV
B
B A
B B
ITEM PART NUMBER QTY DESCRIPTION
401 70002818 2 Marker Strip #1 402 70002819 4 Marker Strip #2 403 70002820 2 Marker Strip #3 404 70002821 2 Marker Strip #4 405 70002822 4 Marker Strip #5 406 70002823 1 Terminal, End Barrier 407 70002824 2 Terminal, End Block 408 70002825 7 Terminal, Block 409 70002826 2 Terminal, Cross Connector Jumper 410 3641533 1 Rail, Relay
