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FIGURE 2-11. DEUTZ TD2.9L4 ENGINE INSTALLATION (USA BUILT MACHINES
ITEM PART NUMBER QTY
DESCRIPTION
Ref USA Built Machines use SNs 03xxxxxxxx. Ref Romanian Built Machines use SNs E3xxxxxxxx. Ref DEUTZ TD2.9L4 ENGINE INSTALLATIONS 1001144513 Ref Without Arctic Package 1001144516 Ref With Arctic Package 1 0100011 AR Compound, Locking 2 0100020 AR Sealant, Pipe 3 0400075 1 Battery 4 0630552 2 Bolt 5 0641412 4 Bolt 1/4in-20NC x 1-1/2in 6 0641418 2 Bolt 1/4in-20NC x 2-1/4in 7 0641608 3 Screw 3/8in-16NC x 1in 8 0641611 3 Bolt 3/8in-16NC x 1-3/8in 9 0642010 1 Bolt 5/8in-11NC x 1-1/4in 11 0760807 2 Bolt M8 x 14mm 12 2180832 1 Fitting, Straight Barbed 13 2220313 2 Fitting, Elbow Barbed 14 1001165035 24 ft/7.2m Hose 15 1001154405 5.5 ft /1.7m Hose 16 3300454 4 Nut 1/4in-20NC 17 3311405 AR Locknut 1/4in-20NC 18 3311605 4 Locknut 3/8-16NC 19 3312005 1 Locknut 5/8in-11NC 20 3340399 1 Pad, Wear 21 3900254 1 Screw 3/4in x 4in 23 4070497 AR Shim 24 4711400 AR Flatwasher 1/4in Thin 25 4711500 2 Flatwasher 5/16in Thin 26 4711600 8 Flatwasher 3/8inThin 27 4751400 6 Flatwasher 1/4in Regular 28 4752000 1 Flatwasher 5/8in Regular 29 4752200 2 Flatwasher 3/4in Regular 30 7138830 1 Hold-Down 31 8405006 2 Clamp 32 8406112 2 Clip 33 8410013 5 Clamp 34 1001110425 4 Spacer 35 1001139079 1 Valve Assembly 35 7012974 2 Cartridge without Coil 35 7010543 2 Seal Kit - 7012974 Cartridge 35 70002386 2 Coil 36 1701505 1 Decal - Diesel Fuel (Not Shown - Located on Hood) 38 1001142501 1 Fitting, Elbow Barbed 40 1001145156 1 Plate, Latch 41 1001138491 1 Harness, Fuel (Not Shown - See ELECTRICAL SECTION for Breakdown) 42 3311401 4 Nut 1/4in-20NC 43 10011455823 1 Fitting 44 1001162335 1 Bracket Assembly Less Filter/Pump (See Items 701-711 for
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G G
ITEM PART NUMBER QTY DESCRIPTION
Breakdown) 45 1001186644 1 Angle (SN 0300200800 through 0300201990) 46 0641406 2 Bolt 1/4in-20NC x 3/4in (SN 0300200800 through 0300201990) Ref Note: Arctic Package Items 72 - 82 (Used on Arctic Machines
Only) Not Shown.
72 1060625 1 Cable, Immersion Heater 73 1320223 3 Clamp, Muffler 74 1702941 1 Decal - Battery Heater 75 1702942 1 Decal - Engine Block Heater 76 1702943 1 Decal - Hydraulic Tank Heater 77 1702944 1 Decal - Heater Cord 78 2580050 1 Heater, Hydraulic Tank 79 3980007 1 Seat, Battery 81 1060626 1 Plug, 3 Way 82 2580024 1 Heater, Battery 90 Ref Decal - Warning Explosion/Fire Options: 90 1704972 1 ANSI Spec 90 1706064 1 CSA Spec Ref ENGINE AND PUMP ASSEMBLIES 1001144512 Ref Without Arctic Package 1001144515 Ref With Arctic Package 101 0100011 AR Compound, Locking 102 0641812 2 Bolt 1/2in-13NC x 1-1/2in 103 3020037 AR Grease, Pump Coupling 104 3790152 1 O-Ring 105 3931620 2 Bolt 3/8in-16NC x 1-1/4in 106 4891600 2 Flatwasher 3/8in Hardened 107 1001141448 1 Piston Pump Assembly with Fittings (See PISTON PUMP ASSEMBLY for Breakdown) 108 1001141449 1 Gear Pump Assembly with Fittings (See GEAR PUMP ASSEMBLY for Breakdown) 110 1001146880 1 Battery Cable Kit 110A 7027076 1 Cable (Red) (Battery + to Aux Relay/Power Module/Starter) 110A See Note 1 Boot, Red (Battery) (Note: Not Available for Purchase) 110B 7027057 1 Cable (Red) (Aux Relay to Aux Pump) 110B See Note 1 Boot, Red (Battery) (Note: Not Available for Purchase) 110C 7027058 1 Cable, Battery (Black) (Battery - to Relay/Aux Pump/Engine/Tray Pivot Ground) 112 4812100 1 Flatwasher M12 113 0761210 1 Bolt M12 x 20mm Ref ENGINE ASSEMBLIES 1001144511 Ref Without Arctic Package 1001144514 Ref With Arctic Package 202 0100011 AR Compound, Locking 204 0256847 1 Pump Coupling Kit (See Items 401-407 for Breakdown) 205 0641406 AR Bolt 1/4in-20NC x 3/4in 206 0641407 16 Bolt 1/4in-20NC x 7/8in 207 0641607 6 Bolt 3/8in-16NC x 7/8in 208 0641608 4 Bolt 3/8in-16NC x 1in 209 0641610 16 Bolt 3/8in-16NC x 1-1/4in 210 0641613 2 Bolt 3/8in-16NC x 1-5/8in 211 0641707 2 Bolt 7/16in-14NC x 7/8in
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C C
D
R S
ITEM PART NUMBER QTY
DESCRIPTION
212 0681822 4 Bolt 1/2in-13NC x 2-3/4in Grade 8 213 0711214 8 Bolt M12 x 30mm Grade 10.9 214 0741606 2 Screw, Flathead 3/8in-16NC x 3/4in 215 0771012 8 Bolt M10 x 25mm Grade 10.9 216 0771414 4 Bolt M14 x 30mm Grade 10.9 217 0962172 2 Bushing, Flanged 218 1703162 2 Decal - Caution Fan 219 Ref Anti-freeze Options: 219 2300004 3.6 gal /13.6L Without Arctic Package 219 2300041 3.6 gal /13.6L With Arctic Package 220 2720015 27 in /69cm Hose 222 2720340 1 ft/31cm Hose 223 1001154405 18 in /46cm Hose 224 3271801 4 Nut 1/2in-13NC Grade 8 225 3311405 AR Locknut 1/4in-20NC 226 3311605 24 Locknut 3/8in-16NC 227 3600423 1 Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY for Breakdown) 228 3740067 1 Relay 229 3931432 1 Capscrew 1/4in-20NC x 2in 230 3931512 4 Capscrew 5/16in-18NC x 3/4in 231 4031914 4 Capscrew M8 x 50mm 232 4640751 1 Valve, Oil Drain 233 4711400 AR Flatwasher 1/4in Thin 234 4711500 5 Flatwasher 5/16in Thin 235 4711600 AR Flatwasher 3/8in Thin 236 4751400 4 Flatwasher 1/4in Regular 237 4751600 AR Flatwasher 3/8in Regular 238 4751700 3 Flatwasher 7/16in Regular 239 4791400 4 Starwasher 1/4in 240 4811900 4 Flatwasher M8 241 4812100 9 Flatwasher M12 242 4812200 4 Flatwasher M14 243 4891800 4 Flatwasher 1/2in Hardened 244 8405006 2 Clamp 245 8405007 2 Clamp 246 8405009 4 Clamp 247 8405104 4 Clamp 248 8405202 4 Clamp 249 8406109 4 Clip (SN 0300160835 through 0300195775) 249 8406110 4 Clip (SN 0300195776 through 0300201990) 250 Ref Clamp Options: 250 8410011 1 Clamp (SN 0300160835 through 0300187610) 250 8405204 1 Clamp (SN 0300187611 through 0300201990) 251 8410013 1 Clamp 252 1001117308 1 Relay 253 1001134488 1 Fitting, Elbow Barbed 254 Ref Oil, Motor Options:
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ITEM PART NUMBER QTY
DESCRIPTION
254 1001136079 2.4 gal/9L Without Arctic Package 254 1001136172 2.4 gal/9L With Arctic Package 255 1001136834 1 Cap, Tank 256 1001138228 1 Relay, Power Module 256 70023593 1 30 Amp Fuse 256 70023592 1 20 Amp Fuse 257 1001138238 2 Pad, Wear 258 1001138827 1 Sensor, Coolant Level 259 1001139240 1 Bracket 260 1001139409 4 Washer, Special 261 1001140535 1 Tank, Surge 262 1001140609 1 Engine, Deutz TD2.9L4 263 1001155339 1 Radiator 264 1001141304 1 Harness, Glow Plug (Not Shown - See ELECTRICAL SECTION for Breakdown) 265 1001141546 1 Shim 266 1001152489 1 Fitting, Elbow Barbed 267 1001140564 1 Fitting, Elbow Barbed 268 1001142501 1 Fitting, Elbow Barbed 269 1001143797 1 Fitting, Straight Barbed 270 1001144089 1 Grommet 271 1001144112 4 Mount, Motor 272 1001144115 1 Indicator, Service 273 1001144116 1 Adapter 274 1001144533 1 Tray 275 1001144534 1 Support, Engine 276 1001144535 1 Support, Engine 277 1001144536 1 Support, Engine 278 1001144537 1 Support, Engine 279 1001155373 1 Support, Radiator 280 1001144568 1 Shim 281 1001144569 1 Bracket 282 1001144571 1 Bracket 283 1001144572 1 Plate 284 1001144573 1 Plate 285 1001155553 1 Baffle 286 1001144664 1 Fan 287 1001144687 1 Hose 288 1001155554 1 Hose, Radiator (Upper) 289 1001155555 1 Hose, Radiator (Lower) 290 1001155367 1 Bracket 291 Ref Pipe, Exhaust Options: 291 1001145001 NLA Pipe, Exhaust (Use p/n 1001167170) (SN 0300160835 through
0300187610)
291 1001167170 1 Pipe, Exhaust (SN 0300187611 through 0300201990) 292 1001145006 1 Elbow 293 1001145007 1 Elbow 294 1001155370 1 Hose 295 1001155371 1 Pipe, Intake 296 1001145016 1 Plate 297 1001146043 2 Elbow 298 1001146268 1 Engine Harness (Not Shown - See ELECTRICAL SECTION for
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ITEM PART NUMBER QTY DESCRIPTION
Breakdown) 299 1001146810 1 Plate 300 1001155463 1 Plate 301 1001144113 1 Air Cleaner Assembly Filter Element 301 70003937 1 Element, Filter (Not Shown) 302 0100020 AR Sealant 303 0760810 1 Bolt M8 x 20mm 304 0761210 1 Bolt M12 x 20mm 305 1321716 1 Clamp (SN 0300160835 through 0300195775) 305 1001181899 1 Clamp (SN 0300195776 through 0300201990) 306 3310401 3 Nut 1/4in-20NC 307 3910408 3 Screw #4-40 x 1/2in 308 4710400 6 Flatwasher #4 Thin 309 8406102 1 Clip 310 1001138717 1 Bracket 311 1001148641 1 Bracket (SN 0300160835 through 0300195775) 312 1001143907 1 Cable, Alternator Power (Not Shown - See ELECTRICAL SECTION for Breakdown) 313 2420099 AR Tie-Strap (Not Shown) 314 0641405 2 Bolt 1/4in-20NC x 5/8in 315 0641609 2 Bolt 3/8in-16NC x 1-1/8in 316 1320223 1 Clip 317 1001138248 4 ft/1.2m Hose 318 0100062 AR Compound, Locking 319 1001160742 1 Tube 320 0641709 1 Bolt 7/16in-14NC x 1-1/8in 321 3311705 1 Locknut 7/16in-14NC Ref Note: Arctic Package Item 351 (Used on Arctic Machines
Only) Not Shown.
351 1001140312 1 Heater, Engine Block 352 1001181895 AR Adhesive (Not Shown - Used on Item 351) 0256847 Ref KIT PUMP COUPLING AND MOUNTING PLATE 401 1660234 1 Coupling 402 0080163 1 Plate, Pump Adapter 403 0700810 6 Bolt M8 x 20mm 404 4831900 6 Lockwasher M8 407 3020021 AR Grease, Pump Coupling 1001140609 Ref ENGINE COMPONENTS 501 7000427 1 Dipstick (Not Shown - Located On Side Left Front) 501 70024905 1 Seal 502 7020465 2 Cap, Oil Fill 503 70025088 1 Plug 503 7020404 1 Seal 504 7000264 1 Flywheel with Ring Gear 504 7024579 1 Gear, Ring 505 Ref Gasket and Seal Options (Not Shown): 505 70024906 1 Gasket, Head 505 70025206 1 Gasket, Small Valve Cover 505 70025207 1 Gasket, Large Valve Cover 505 7002508 1 Gasket, Valve Cover to Air Charge Elbow 505 70002718 1 Seal, Rear Main 505 70024907 1 Gasket, Front Cover
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2
ITEM PART NUMBER QTY
DESCRIPTION
505 70024912 1 Gasket, Exhaust Manifold 505 70025164 1 Gasket, Exhaust Manifold to Head 505 70025179 1 Gasket, Pipe/Line/Lead to EGR Module 505 70025180 1 Gasket, Pipe/Line/Lead to EGR Module 505 70004279 1 Gasket Kit 506 70025091 1 Plug 506 70025082 1 Seal 506 70025176 1 Spring 506 70025076 1 Valve 507 70025202 1 Pump, Oil Lube (Not Shown - Located Front Left Side) 507 70025135 1 O-Ring 507 70025136 1 Seal 508 7016331 1 Filter, Oil 509 70004275 1 Cooler, Oil 509 70024925 1 Gasket 510 70024924 1 Pump, High Pressure (Not Shown - Located Front Left Side) 510 70025152 1 O-Ring (Between Pump and Spacer) 510 70024488 1 Spacer 510 70025152 1 O-Ring (Between Spacer and Engine Block) 511 70004281 4 Injector, Fuel 511 70025140 4 Washer, Sealing 511 70025146 4 Clamp (Top of Injector) 511 70025416 4 O-Seal 511 70025154 4 Shoe, Clamping 511 70000345 4 Plug, Glow 511 70025231 1 Harness, Glow Plug (Not Shown) 512 70025153 1 Filter, Fuel 512 70024513 1 Cable, Sensor 512 70025239 1 Seal 513 70024486 1 Pump, Fuel 514 70025144 2 Clamp 515 70025160 1 Filter with Head 515 70025161 1 Filter, Fuel 516 70024919 1 Sensor, Pressure 516 70024920 1 Seal 517 70025151 1 Rail, Fuel (Not Shown) 517 70025235 1 Repair Kit 518 70025210 1 ECU (Engine Control Unit) 519 70024910 1 Pump, Water 519 70025200 1 Seal 519 70025084 2 Plug 519 7020492 2 Seal 520 70024473 1 Thermostat 520 70025143 1 O-Seal 520 70025142 1 Cover, Thermostat 521 70025177 1 Pipe 521 70025179 2 Gasket 522 70004283 1 Module, EGR (Not Shown - Located on Left Side) 523 70025477 1 Tensioner, Belt 524 70004277 1 Belt, Drive 525 70024914 1 Alternator
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ITEM PART NUMBER QTY DESCRIPTION REV
525 70025149 1 Regulator, Voltage 526 70024915 1 Starter (Not Shown - Located on Left Side) 527 70004284 1 Harness, Engine (Not Shown) 528 70024921 1 Sensor, Pressure 528 70025120 1 Seal 529 70024503 2 Sensor, Speed (Not Shown - Located Left Side Front and Flywheel Housing) 529 70024917 2 Seal 530 70024918 1 Sender, Temperature (Not Shown - Located Top Front) 531 70024504 1 Sensor, Pressure (Not Shown - Located Left Side Front) 531 70024920 1 Seal 532 See Note 1 Muffler (Note: Not Available at Time of Printing) 532 70004286 1 Outlet, Muffler 533 70124530 1 Valve Pressure Relief (Not Shown – Located Left Side Rear) 533 70124538 1 Spring 533 70104570 1 Seal 533 70025660 1 Plug 1001146715 Ref SPARK ARRESTER INSTALLATION (OPTIONAL) A
601 1001146714 1 Arrester, Spark 1001162335 Ref BRACKET ASSEMBLY (LESS FUEL PUMP AND FILTER) D 701 0100011 AR Locking, Compound 702 0641610 2 Bolt 3/8in-16NC x 1-1/4in 703 0721006 4 Bolt #10-24NC x 3/4in 704 1001154405 1.5 ft /0.4m Hose 705 3311001 4 Nut #10-20NC 706 3311605 2 Locknut 3/8in-16NC 707 4711000 8 Flatwasher #10 Thin 708 4711600 4 Flatwasher 3/8in Thin 709 8405006 2 Clamp 710 1001141870 1 Plate, Fuel Pump Mount 711 1001142501 1 Fitting, Elbow Barbed
