FUELING THE ENGINE

DANGER! Never start engine if gasoline odor is present or if gasoline leaks appear along the fuel line, fuel tank, in the bilge, or around the engine. Remove key from ignition switch and call an authorized boat and/or Ilmor service center for repair. Avoid spilling gasoline when fueling. If gasoline is spilled, immediately wipe up all traces with dry rags and dispose of rags properly on-shore. Gasoline and gasoline vapors may cause fire or an explosion when starting the engine which will result in serious injury or death.

WARNING! Replace fuel system parts with only Ilmor-authorized parts. All fuel system lines and connections must meet the requirements of U.S. Coast Guard (USCG) regulations. Hoses must meet or exceed SAE Standard J1527 DEC85, and hoses used for fuel delivery must meet or exceed specification in USCG regulations, Sec. 183.540 for recreational boating. All fuel hoses must meet the 15 g/m2 limit for fuel permeation. All plumbing for the fuel system on Ilmor engines, and the boats in which Ilmor authorizes placement, must meet or exceed all requirements. Failure to do so may result in serious injury or death.

WARNING! Inspect entire fuel system for leaks and/or deterioration prior to operation, especially after substantial periods of non-use or storage. Ensure inspection includes fuel tank, fuel lines, fuel pump, regulator, fuel rails, carbon canisters, and all fuel system fittings. Never operate engine when any fuel component shows any indications of corrosion, leaks, deterioration, swelling, hardening or softening. Notify an authorized Ilmor service center and/or boat manufacturer’s dealer for replacement parts prior to operating the boat.

The boat fuel system has been specifically developed for use in a marine environment. A number of marine-specific safety measures are incorporated in the fuel system from tank to lines to connections. Please note, these measures include pressurized fuel lines that do not include user-serviceable parts. Any fuel system services and repairs must be performed by authorized service personnel only with specialized tools and replacement parts that meet the manufacturer’s Original Equipment Manufacturer (OEM) specifications. Ilmor recommends a daily inspection to ensure no fuel lines are leaking. Never start the boat if there is evidence of fuel leaks or fumes. Read carefully the boat manufacturer’s Owner’s Manual section on fueling for additional information and details. This is a critical component of safe and enjoyable boating.