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Instruments

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4000 Hours Service

4000 Hours Service

Standard extra equipment and optional accessories are also shown and described.

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PosDescription Page Remarks

1Engine oil pressure gauge 41 Optional 2Transmission oil temperature gauge 41 3Engine coolant temperature gauge 41 4Engine revolution counter and hour meter42 5Fuel gauge 42 6Gear display 43 7Speedometer 45 8Air pressure gauge, front service brakes 45 9Air pressure gauge, rear service brakes 45 10Voltmeter 45 Optional

1.Engine oil pressure gauge 27*

The gauge indicates the engine oil pressure. Normal operating pressure is 3 - 6 bar (above 800 rpm). Minimum pressure at 800 rpm and warm oil is 0.7 bar. Normal pressure when starting with cold engine is above 6 bar. If the engine oil pressure is too low during operation, the warning light (18) illuminates and the main warning light (19) will flash. Check and note the error codes on the engine controller, see item 19 for procedure. Then stop the engine immediately and remedy the fault before restart.

2.Transmission oil temperature gauge 28*

The gauge indicates the oil temperature in the transmission. Normal range is 50 - 105°C, max.permitted for a short period 120°C. Normal operation temperature during retarder brake operation is up to 140°C, max. permitted for a short period 150°C. If the oil temperature in the transmission is too high during operation, the following warning light will light up: the warning light (24), main warning light (23), the wrench on the gear display (6) will flash and the display will show the letters WS, WR or WT (See explanation under item 6, gear display). Stop the dump truck immediately, select neutral gear, and run engine at mid-range speed for a while to cool down the oil. One reason for the high temperature could be use of a too high gear range.

3.Engine coolant temperature gauge 29*

The gauge indicates the engine coolant temperature. Normal range is 70 - 93°C. Run engine at moderate speed and load until operating temperature is reached (warm-up period). If the coolant temperature is too high during operation, the warning light (17) and the main warning light (19) will light up, and the engine controller will reduce the engine load. Check and note the error codes on the engine controller, see item 19 for procedure. If temperature does not drop, stop the engine (possible fault).

4.Engine revolution counter and hour meter 2*

The counter indicates the engine rpm. Normal revolution: •Low idle: 750 + 50 rpm •Max. power and economic area: 1800 - 2200 rpm •High idle: 2400 ± 50 rpm •Max. allowed rpm: 2600 rpm The hour meter is electronic and indicates operated hours of the engine.

5.Fuel gauge 30*

The gauge indicates fuel tank level from empty to full. Tank capacity: approx. 430 litres. Fill up with diesel when necessary, and at the end of the shift.

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6.Gear display 250*

1.Shows gear ranges: Manual, 1st gear

Manual, 2nd gear

Manual, 3rd gear

Manual, 4th - 6th gear

Automatic modus 1st - 6th gear

•The bars will flash when the lock-up is disengaged. 2.Shows engaged gear 1,2,...etc. (in forward and reverse direction). When the pre-selected gear and the engaged gear are different, the digit will flash. 3. Shows driving-direction ("F" for Forward, "R" for Reverse, "N" for

Neutral). When pre-selected driving direction gear is not engaged the digit will flash. 4.Starts flashing if error has been detected.

The main warning light for transmission failure (23) will also light.

If this wrench starts flashing: a.Stop the dump truck on a safe place. b. Select neutral gear position and apply the parking brake. c.Check and note the error codes on the display, which will be shown at pos 2 and 3 when the gear selector is in neutral position. If more than one error has been detected, each error code will be shown for about 1 second.

d.Contact your Moxy Dealer (a short explanation of the codes is listed under troubleshooting, chapter 5).

NOTE

• If error codes are shown on the display, contact your

Moxy Dealer in all cases. • All error codes (also the special features) shown on the display if the wrench is flashing will be stored in the memory of the transmission controller. • Error codes will only be shown when the gear selector is in neutral position.

Special features: "NN" -shown on the display, means "waiting for gear selector neutral position" (Not Neutral). This will be shown if the starter switch is turned on while the gear selector is out of neutral position.

continued overleaf

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Gear display continued ...........

"EE" -will be shown if the display has a time-out, i.e. gets no data from the EST. Main reason: EST is in a TOTAL RESET MODE (due to output disconnection or external power supply at lines to the gear-solenoid valves) or is without power or data wire is not properly connected. " "- will be shown on the display if the oil temperature is below -12°C. The transmission controller will not release any gear before the oil has been warmed up. Keep the gear selector in neutral position during the warm-up period.

"BA"- will be shown on the display (flashes between BA and the actual gear position) if the transmission filters are clogged and need maintenance. The filter elements must be replaced immediately. See 1000 hours serivce for procedure. "WS"- will be shown on the display (flashes between WS and the actual gear position) if the oil temperature in the transmission sump (after the oil coolers) is too high. Stop the dump truck immediately, select neutral gear position and run engine at mid-range speed for a while to cool down the oil temperature. "WR"- will be shown on the display (flashes between WR and the actual gear position) if the oil temperature on the output of the retarder (before the oil coolers) is too high. Stop the dump truck immediately, select neutral gear position and run engine at mid-range speed for a while to cool down the oil temperature. "WT"- will be shown on the display (flashes between WT and the actual gear position) if the oil temperature on the torque converter is too high. Stop the dump truck immediately, select neutral gear position and run engine at mid-range speed for a while to cool down the oil temperature. "WE"- will be shown on the display (flashes between WE and the actual gear position) if the engine rpm is too high, i.e. WE starts flashing if the engine rpm reaches 2500 rpm. Reduce the engine speed. If the engine rpm is further increased the main warning light will illuminate at 2600 rpm and the emergency retarder will automatically engage. The engine speed must be reduced immediately!

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7.Speedometer 10*

The gauge indicates the dump truck travel speed in kilometres per hour (km/h). The display on the speedometer counts: •The total travel distance (can not be reset) in kilometres. •The partial travel distance in kilometres. Push the button to switch between the total and the partial travel distance.

8.Air pressure gauge, front service brakes 31*

The gauge indicates the air pressure in brake circuit 1. Normal operating pressure is between 6.8 and 7.8 bar. Do not attempt to drive the dump truck at air pressure below 5 bar. Warning light (11) will light when the pressure is below 4.5 - 5 bar. A warning buzzer will sound if the pressure is too low on the supply line.

9.Air pressure gauge, rear service brakes 32*

Same values as in item 8 for the brake circuit 2 (warning light 12).

10.Volt meter 33*

The gauge indicates the voltage in the electrical system. Normal range is between 24 - 30 volts, normal value is 28 volts. If the gauge shows less than 24 volts, battery charge warning light (20) will illuminate, check V-belts, regulator and alternator.

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