Safety labels ........................................................30

Prepare the dump truck before service, maintenance and other work on the dump truck. Take every precaution for safe work. If more than one person shall perform work, one person should supervise to maintain the safety. 1.Park on a level ground and apply the parking brake. 2.Apply the articulation lock (see item 23).

Block the wheels (see item 22). 3.Stop the engine and remove starter switch key if not necessary for the work. Disconnect the main switch in the battery compartment in front fender.

4.Secure the dump truck from being operated by accident or by persons unauthorised by attaching a warning label to the steering wheel. Do not allow persons to approach the area unnecessarily. 5.Be aware of hot fluids and components. 6.Drop the air system pressures (see item 26). 7.Block up all lifted components to prevent them from falling during work/stand underneath. Before starting up after the work, make sure the dump truck is in operationable condition.

22.Wheel chocks

Always place wheel chocks under the wheels to avoid spontaneous rolling: •when parking •during maintenance and other work •during transportation.

The lock prevents the dump truck turning when applied. •Apply the lock: 1.Take out the spring cotter, lift the pin and swing the linkage forward into the hinge ear. 2.Insert the pin through linkage and ear and refit the spring cotter.

•Release the lock:

1.Take out the spring cotter, and remove the pin through the linkage and ear. 2.Swing the linkage backwards, insert the pin through the linkage and ear, and refit the spring cotter.

The lock must always be applied: •During maintenance, greasing and other work. •When lifting or hoisting the truck, see item 24. •During dump truck transportation, see item 25.

24.Lifting / hoisting

1.Apply the articulation lock (see item 23). 2.Open and secure (see item 19) the bonnet. 3.Fit suitable lifting wires or chains to the hoisting points at both sides of the body and engine, and use a suitable lifting beam as shown.

Machine net weight: approx.27,800 kg (MT40B) 28,280 kg (MT40B Coal Hauler).

WARNING

Never lift or hoist a loaded truck, the points are intended for an empty dump truck only!

1.Apply the parking brake. 2.Apply the articulation lock. 3.Apply wheel chocks. Fit suitable wires or chains to the tie down points as shown and tighten them up.

CAUTION

Always transport the truck without load in the body!

26.High pressure

Be aware of high pressure in the hydraulic system (with running engine), air system, brake fluid system (with operated service brakes) and tyres. Do not strike or bend pressure hoses or tubes. Do not use bare hands for checking leaks, use shield as protection to avoid personal injury. Even a pin-hole size leak can penetrate the skin. Always release pressure before maintenance or servicing: Hydraulic: Stop the engine. Be aware of possible hot oil. Air: Stop the engine, drain all air tanks, see chapter 7, Daily maintenance.

Tyres: Release the pressure through the rim nipple before attempting to remove any imbedded objects or removing tyre/rim assembly from the machine. The pressures inside tyres are substantial and an explosion can cause damage and serious personal injury. Never heat or weld on rims or surrounding areas when the tyre is inflated. Stand behind the tread when inflating a tyre.

The following labels are related to safety and should always be present and easy to read. Do not cover labels with paint or simular:

Cab certification.

The cab has been approved to current ROPS/FOPS standards. Structural damage, an overturn, modification, alteration or unpermitted repair can affect the cab strength and thereby void the certification. Consult your Moxy Dealer to determine this structure’s limitations without voiding its certification. 14 13

Inside battery box 17 9

20 Hydr. tank

11

16 19

5 4 15

3 2 1

21

Inside door 11 10 9 8

7 6

Driver's seat brakcet Underneath instructor seat

12 21

18

27.1.Warning - operation, inspection and maintenance

•Improper operation and maintenance can cause serious injury or death. •Read the manual and labels before operation and maintenance. Follow instructions and warnings in the manual and on labels on the dump truck. •Always keep the manual in the cab. If this manual is lost, please contact your Moxy Dealer for a replacement.

27.3Emergency exit

•The emergency exit can be opened by pulling the handle under the windscreen backwards. The rubber seal must be pulled completely off before pushing the front windscreen out.

•Read operating manual (safety instructions, item 2.10) before operation.

27.2Warning - never coast in neutral.

•Never coast with the gear selector in the neutral position. •The braking effect and the operator's safety will be reduced.

27.4Warning - use of top tailgate.

•Top tailgate is fitted on this dump truck. •Pay particular attention to the material handled by dump truck with top tailgate. •Wrong material and improper use of top tailgate can cause a DANGEROUS situation and reduce the operator's safety. •Read the operating manual (safety instructions, item 18) before operation.

27.5Warning - dangerous loads

•Must not be used for transport of explosive or inflammable loads!

•Read operating manual (safety instructions, item 16) before operation.

27.6Fire extinguisher

•The fire extinguisher is located on the left hand side of the driver's seat.

•Read operating manual (safety instructions, item 2.7)

27.7First aid kit

•The first aid kit is located on the left hand side of driver's seat (underneath the instructor seat). •Read operating manual (safety instructions, item 2.7).

27.8ROPS/FOPS approval cab

•Read operating manual (safety instructions, item 2.9).

27.9Warning - welding precaution.

•Disconnect the batteries and unplug the connectors on the electronic control units before welding. •Read operation manual (safety instructions, item 17) before welding.

27.10. Warning - air conditioner.

•Refrigerant R 134a under high pressure. •Read operating manual (safety instructions, item 8 and chapter 7, maintenance) before servicing

27.11. Warning - system under pressure.

•Always bleed the air pressure before servicing. •Read operating manual (chapter 7, daily mantenance) about how to bleed the system.

27.12. Note - sling and/or tie down point

•Read the operating manual (safety instruction, item 24 and 25) for correct use of the sling and/or tie down point.

27.13. Warning - limited visibility

•Keep out of this area when the engine is running, the operator has limited visibility. •To prevent serious injury or death, carry out the following before moving the dump truck: •Be sure no one is on or near the dump truck. •Sound horn to alert people nearby.

27.14. Warning - pinch danger

•Keep clear, pinch danger in the articulation area. •To prevent serious injury or death carry out the following before moving/turning the dump truck: •Be sure no one is on or near the dump truck. •Sound horn to alert people nearby. •Always use the articulation lock when servicing! •Read operating manual (safety instructions, item 23).

27.15. Warning - body support

•Do not stand underneath the body without applying the body support device. •Always use the body support when working underneath the body. •Empty body before body support is used. •Read also operating manual (safety instructions, item 20) before operation.

27.16. Warning - engine is running

•Never open the bonnet with the engine running. •To prevent serious injury stop the engine before opening the engine bonnet. •Wait until all engine parts have completely stopped before touching them. •Do not touch hot surfaces! Fingers or hands can be burnt.

27.17. Warning - battery acid and gases

•Battery electrolyte contains sulphuric acid and can quickly burn the skin and eat holes in clothing. Flush the area with water if you have spilt acid on yourself. •Batteries generate hydrogen gas. Hydrogen gas is very explosive, and is easily ignited with a small spark or flame. •Read operating manual (safety instructions, item 6) before working with batteries.

27.18. Warning - hot coolant can spurt out

•If it is necessary to refill coolant to the expansion tank, stop the engine and allow the engine and the expansion tank to cool down.

•Slowly loosen the cap to relieve pressure before removing the cap.

27.19. Note - fuel tank

•Read operating manual (safety instructions, item 2.5 and 7) before refilling fuel. •Always check fuel specification (chapter 6, lubricants ) before refilling.

27.20. Note - hydraulic tank

•Read operating manual (safety instructions, item 2.5 and 7) before refilling oil. •Always check oil specification (chapter 6, lubricants) before refilling.