Running-in services

Running-in service is to be carried out after operating the dump truck the first 8, 100, 250 and 500 hours. These services are most important for running in a new dump truck. This is the owner’s responsibility.

2.1 First 8 hours:

1.Wheel nuts. Check tightening of nuts. •Torque setting: 450 Nm.Spanner: 30 mm (from serial no. 410001 and up to 410136) Spanner: 32 mm (from serial no. 410137 and up) 2.Lubricating. Grease all lubricating points. 3.Battery: Checking electrolyte level in the batteries, see 40 hours/weekly service, item 1.1. Checking battery charge, see 1000 hours service, item 2.3. 4.V-belt: Checking poly-V belts condition, see 1000 hours service, item 2.4. 5.Carry on with the normal 8 hours service, listed in chapter 7, maintenance.

Since these points are important for the dump truck to work satisfactorily right from the start they are also listed below.

All items below refer to 8 hours / daily service in chapter 7. •Walk around check ..............................................item 1.1. • Check driver's seat ..............................................item 1.2. •General condition check - look for leakages, ...... item 2.1. • Check oil level, engine......................................... item 2.2. • Check coolant level..............................................item 2.3.

Coolant should be filled up when the engine is stopped after first stop, see 2000 hours service, item 1.3 check the coolant. • Check fuel level ................................................... item 2.4. •Function check of the centrifugal cleaner,........... after first operation ............................................... item 2.5. •Drain air tanks, after first operation..................... item 2.6. •Check oil level, transmission ............................... item 3.1. •Check oil level, hydraulic system ........................item 4.1. •Check brake fluid levels.......................................item 5.1. •Check parking brake capacity, ............................ item 7.1. •Check main brake capacity.................................. item 8.1. •Check main brakes function, ............................... item 8.2. •Check steering function .......................................item 9.1. •Check engine brake function ...............................item 10.1. •Check engine and retarder brake function ..........item 11.1.

2.2 First 100 hours:

1.Change transmission oil. 20* See 1000 hours service, item 4.1. 2.Replace transmission filter.21* See 500 hours service, item 2.1. 3.Clean strainer. 22* See 1000 hours service, item 4.1.

4.Replace hydraulic filter. 43* See 2000 hours service, item 2.3. 5.V-belt: Checking poly-V belts conditionSee 1000 hours service, item 2.4. 6.Retorque window wiper spindle nuts. •Torque setting: 35 Nm (M10), 18 Nm (M8) 7.Lubricating. Grease all lubricating points.

1.Check brake lining thickness. See 500 hours service, item 4.1.

How often the brake linings have to be checked/replaced depends on how much the brakes are used and/or application.

After checking the brake linings for the first 250 hours, consider whether or not the brake linings should be checked more often, based on lining wear.

2.4 First 500 hours:

1.Change oil in: •Front differential. 30* See 1000 hours service, item 5.1. •Rear differential. 31* See 1000 hours service, item 6.1. •Tandem housings. 32* See 2000 hours service, item 5.1. •Reduct. gears, front. 33* See 1000 hours service, item 7.1. 2.Check/adjust: •Valve clearance. Procedure described in 2000 hours service, item 1.2. •Hydraulic oil pressure. Contact your local Moxy dealer. 3.Lubricating. Grease all lubricating points. 4.Carry on with the normal 500 hours service, listed in chapter 7, maintenance. •Change oil, engine ............................................... item 1.1. •Clean centrifugal cleaner ..................................... item 1.2. •Replace oil filter ................................................... item 1.3. •Replace filter element, transmission ................... item 2.1. •Clean breather, transmission............................... item 2.2. •Check brake lining thickness ............................... item 4.1. •Check wheel nuts torque ..................................... item 5.1. •Air conditioner system, test operation ................. item 6.1. •Check cab ventilation filter element..................... item 6.2. •Refill the reservoir for autom. central lubrication.item 7.1 •Check the automatic central lubrication system..item 7.2

See chapter 7 for procedures and chapter 6 for fluid specifications.