ONE & ONLY
High Quality Perfect After-Service The World Best Machine
#3-50, Juandong, Namgu, Incheon-City, Korea. TEL : +82-32-872-0846~8 FAX: +82-32-563-6697 E-mail : hansung@hansungfc.com www.hansungfc.com EURO BRANCH / UKRAINE TEL : +380-44-406-7695 FAX: +380-44-277-3521 E-mail : kmel12000@yahoo.com
MAR.2010. PRINTED IN KOREA As HAN SUNG Products are Ceaselessly Improved the Acture Product May differ from the descriptions specifications. drawings and pictures in this publication
www.hansungfc.com
The World Best Han Sung F&C Company GREETING Han Sung F&C Co., Ltd. has been developing based with our cutting edge technology, ongoing research and the know-how in relation to the operation. Our enterprise is manufacturing an integrated automatic operation machine that sterilizes bottles and filling materials in tubes, ampoules and vials that are used as pharmaceutical containers. We have conducted a reinforced on-going research for several years through all employees’ efforts and this has resulted in a dramatic growth within the procedure of manufacturing automatic inspection machine, powder filling machines. The powder fillers have been already distributed and the quality of these products is incomparable to any other products of companies in the world. The reputation of the machine is greatly positive and all staff of Han Sung F&C family is striving the best to be renowned as the most responsible and trustworthy business within the market industry .
You Shin, Park / President
www.hansungfc.com
Our Best Product! of a Pharmaceutical Company
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Ultrasonic Washing / Laminar Flow Strilizer Tunnel For Vial / Ampouls Filling Line System Automatic Vial & Ampoule Filling Stopping Line System Monobloc Vial Filling / Stopping / Sealing Machine Ultrasonic Washing Machine For Vial & Ampoule Washing Machine For Vial & Ampoule Sterilizer Tunnel With Laminar Flow Machine Automatic Vacuum Powder Filling & Stopping Machine Automatic Auger Powder Filling & Rubber Stopping Machine AL. Cap Sealing Machine Labelling Machine Automatic Cartoner Automatic Tube Filling & Sealing Folding Machine Monobloc Liquid Bottle Filling & Capping Machine Dimension Technical Seminar
06.07 08.09 10.11 12 13 14.15 16.19 20.21 22 23 24.25 26.27 28.29 30 31
Ultrasonic Washing / Laminar Flow Sterilizer Tunnel For Vial / Ampoule Filling Line System www.hansungfc.com
HS-AC-A100 HS-YSPF-V100 HS-YSW-360
HS-YSCS-120
HS-YST 200L
Feature •Perfect washing efficiency by ultrasonic generator. •Fast and easy size change over of ampoule and vials. •Recycling of 2nd washing water results in less water consumption. •Installation of siliconizing system (optional). •Synchronously with the ampoules and vials to six cleaning stations for compressed air, recycled water, fresh water and siliconzing. •Designed and made for GMP regulation.
Specifications MODEL VIAL DIA
HS-YSUW-6000 HS-YSUW-8000 ø10~ø52 mm
ø10~ø52 mm
VIAL HIGHT
40~120mm
40~120mm
CAPCITY (Vials/Ampoules)
150~300/min
150~400/min
60 Set
80 Set
CLAMP QUANTITY
COMPRESSOR AIR 4~5Kg/㎠ 90N㎥/H CONSUMPTION
4~5Kg/㎠ 90N㎥/H
ELECTRICAL CONSUMTION AC 220/380V, 50/60Hz, 3PH, N, G, 13Kw/Hr ULTRASONIC GENERATOR DIMENSION (mm)
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HS-SJC-3015
1200W, 28Khz 2000W x 1750D x 1700H
MODEL CAPCITY (Vials/hr) IN FEED ZONE HEATING ZONE COOLING ZONE BELT WIDTH
HS-YST-200L ø16 : 18000 ø22 : 9000 ø24 : 8000 ø26 : 7000 800~900mm 1100~1300mm 1150~1450mm 600m/m
HOT AIR TEMP.
180°C~360°C
ELECTRICAL CONSUMTION
VOLTAGE : 220/380V, 50/60Hz. 3PH, N, G HEATER : 24Kw/Hr 32Kw/Hr
DIMENSION (mm)
3500L x 1370W x 2500H
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Automatic Vial & Ampoule Filling Stopping Line System www.hansungfc.com
Automatic Vial & Ampoule Washing M/C
Automatic Vial Filling Stopping M/C
HS-YSW 480
HS-YSF-120
Feature
Feature
•It can be widely applied to ampoules, vials, etc. in diverse sizes. •Effective multi-phased cleansing is available. •It is extremely easy to replace parts. •It has less mechanic noises and brings about smooth transportation.
•It attributes to significant reduction in the number of cleansings based on the recirculation system. •It is suitable for mass production for it is a rotary type. •It causes less noise and has adopted a compact design. •It has adopted the rotary piston charging method and the piston revolves 90°for accurate quantitative charging. •It is connected with the tunnel sterilizer and the mesh belt, which makes it possible to comprise a complete production line.
Specifications
Model :
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HS-YSW 480
Automatic Capping M/C HS-YSC-120
•Container : VIAL, AMPOULE •Container Size : 1-10㎖ •Capacity : 100-200Max. •Clamp Quamtity : 48set •Dimension (mm) : 2080(W) × 1520(L) × 1750(H) •Weight : 1400kg •Elec.Source : 3Ø × 220/380V × 60Hz
Model :
HS-YSF 120
09 hansung
Monobloc Vial Filling & Stopping / Sealing Machine www.hansungfc.com
HS-YSVF-M100
Feature •Small and multi-functional equipment provided space and personnel costs economically. •Well designed cam drive system ensures low noise and high durability. •Filling component parts made with stainless steel #316L. •Fixed quantity piston filling system as accurately filling. •With no packing filling piston any contamination chance. •Multi-step filling system is available and no over flow
•No dropping after injection by check valve. •Automatic stopper/cap sorting and feeding by vibrator bowl feeder and chute. •Simple structure and easy size change-over. •Precisely fabricated capping head does not allow any defective sealing. •Height adjustable of capping head. •Designed and made for GMP regulation and international safety guide line. •Suitable eye-dorp filling
Specifications MODEL HS-YSVF-M100
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TYPE CAPACITY VIAL DIMENSTION FILLING RANGE AIR PRESSURE ROTARY 30~70 B.P.M TYPE
DIA: ø16~ø26 H: 30~120mm
0.5 ~ 120ml±1%
ELEC. SOURCE
DIMENSION (mm)
WEIGHT
7NL/MIN×5kg/㎠ AC 380V×3PH×60HZ, 2.35Kw 1304(L)×1204(W)×1720(H) 800kg
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Ultrasonic Washing Machine For Vial & Ampoule
Washing Machine For Vial & Ampoule www.hansungfc.com
HS-YSUW-Series
Feature •Perfect washing efficiency by ultrasonic generator. •Fast and easy size change over of ampoule and vials. •Recycling of 2nd washing water results in less water consumption. •Installation of siliconizing system (optional). •Synchronously with the ampoules and vials to six cleaning stations for compressed air, recycled water, fresh water and siliconzing. •Designed and made for GMP regulation.
HS-YSW-Series
MODEL
VIAL DIA
ø10~ø52
VIAL HEIGHT 40~120 mm CAPACITY (Vials/Ampoules) 150~200/min NUMBER OF GRIPPER 40SET
ø10~ø52
ø10~ø52
40~120 mm
40~120 mm
150~300/min
150~400/min
60SET
80SET
Specifications ➒
➑
HS-YSUW-4000 HS-YSUW-6000 HS-YSUW-8000
➊
➓
ELECTRICAL CONSUMTION
AC 220/380V, 50/60Hz, 3PH, N, G, 13Kw/Hr
ULTRASONIC GENERATOR
1200W, 28Khz
DIMENSION(mm)
2000W x 1750D x 1700H 1400kg
1500kg
MODEL
➐
CONTAINER
➏
HS-YSW-600
HS-YSW-480
VIAL, AMPOULE VIAL, AMPOULE
HS-YSW-360
HS-YSW-240
HS-YSW-120
VIAL, BOTTLE
BOTTLE
BOTTLE
30-50㎖
50-120㎖
120-1000㎖
80-120Max/Min
40-60Max/Min
24set
12set
➋
FILLING RANGE
➎
AIR CONSUMTION 4~5Kg/㎠, 90N㎥/HR 4~5Kg/㎠, 90N㎥/HR 4~5Kg/㎠, 90N㎥/HR
APPROX WEIGHT 1300kg
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Principle of Functioning
Specifications
CAPACITY ➌
1. 2. 3. 4. 5.
➍
Infeed table Turn table Infeed timing screw Infeed starwheel Transfer of the containers via prism grippers and pivoting through 180° 6~12. Washing stations 13. Pivoting stations 14. Outfeed starwheel 15. Outfeed timing screw 16. Traying off
NUMBER OF GRIPPER
1-10㎖
1-30㎖
200-300Max/Min 150-200Max/Min 120-170Max/Min 60set
48set
36set
DIMEMSION(mm)
2080W x 1520L x 1750H
AIR CONSUMTION
5Kg/cm2, 90NL/Min
APPROX WEIGHT
1400kg
ELECTRICAL CONSUMTION
AC - 220/380V x 3PH x 50/60HZ x N x G, 13Kw/hr
13 hansung
Sterilizer Tunnel With Laminar Flow Machine www.hansungfc.com
HS-YST 200L
Sterilizing Recording Standard amples : 2ml °C
Laminar Flow Sterilizing
Method HR
Sterilizing Recording Standard Vial : Ø26 °C
HR
Specifications MODEL CAPACITY (Vials/hr) IN FEED ZONE HEATING ZONE COOLING ZONE WIDTH OF MESH BELT HOT AIR TEMP. ELECTRICAL CONSUMTON
■ In-feed
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zone
■ Heating
zone
■ Cooling
zone
DIMENSION (mm) APPROX WEIGHT AIR CONWUMTION
HS-YST - 200L
HS-YST - 100L
ø16 : 18000 ø22 : 9000 ø24: 8000 ø26: 7000
ø16 : 9000 ø22 : 4500 ø24: 4000 ø26: 3500 800mm 1100mm 1200mm
800 ~ 900mm 1100 ~ 1300mm 1150 ~ 1450mm 600mm 180°C ~ 360°C
600mm 180°C ~ 360°C
AC - 220/380V x 3PH x 50/60HZ x N x G, HEATER : 30Kw/hr 40Kw/hr 3500L x 1370W x 2500H
AC - 220/380V x 3PH x 50/60HZ x N x G, HEATER : 20Kw/hr 32Kw/hr 3200L x 1400W x 2500H
1500 kg
1200 kg 100NL/HR (Belt Tansion Ajust)
15 hansung
Automatic Vacuum Powder Filling & Stopping Machine www.hansungfc.com
HS-YSPF-V120-D
Feature •Minimizes powder loss with fineness screm filter •Minimizes powder loss with low vacuum method •Minimizes filling tolerance with dosing wheel of perfect design •Stable and precise rubber stopper, inserting method •No-bottle no-filling device •No-bottle no-rupper stopper divice •In compliance with GMP regulations
Specifications
hansung 16
MODEL
HS-YSPF - V120
HS-YSPF - V240
CAPACITY DOSING VOLUME 1 DOSING VOLUME 2 DOSING VOLUME ELECTRIC CONSUMPTION AIR CONSUMPTION WEIGHT APPROX DIMENSION (mm)
100 B.P.M
200 B.P.M
0.4~4.3g
0.4~4.3g
0.4~2.15g
0.4~2.15g
0.4~4.3g
0.4~4.3g
3kw/hr
6kw/hr
5kg/cm2
100 NL/min
5kg/cm2 200 NL/min
800kg
950kg
1870×1150×1700
2000×1150×1700
17 hansung
Automatic Vacuum Powder Filling & Stopping Machine www.hansungfc.com
HS-YSPF-V120-S
Dosing Wheel & Rubber Stopping
Operation Touch Panel
Feature •Minimizes powder loss with fineness screm filter •Minimizes powder loss with low vacuum method •Minimizes filling tolerance with dosing wheel of perfect design •Stable and precise rubber stopper, inserting method •No-bottle no-filling device •No-bottle no-rupper stopper divice •In compliance with GMP regulations
Specifications
hansung 18
MODEL
HS-YSPF - V120
HS-YSPF - V240
CAPACITY DOSING VOLUME 1 DOSING VOLUME 2 DOSING VOLUME ELECTRIC CONSUMPTION AIR CONSUMPTION APPROX WEIGHT DIMENSION (mm)
100 B.P.M
200 B.P.M
0.4~4.3g
0.4~4.3g
0.4~2.15g
0.4~2.15g
0.4~4.3g
0.4~4.3g
3kw/hr
6kw/hr
5kg/cm2
100 NL/min
5kg/cm2 200 NL/min
800kg
950kg
1870×1150×1700
2000×1150×1700
19 hansung
Automatic Auger Powder Filling & Rubber Stopping Machine www.hansungfc.com
HS-YSPF-A120
Feature •Its delicately designed drives make it noise controlled and durable. •The parts for assembling the product come in SUS316L. •Its simple structure makes it easy to replace the size. •It is easy to adjust the charging nozzle and stopping head and make them level on the surface. •It is produced by following GMP standards that are internationally appropriate and safe. •Stable and precise rubber stopper, inserting method •No-bottle no-filling device •No-bottle no-rupper stopper divice
Specifications MODEL
HS-YSPF-A120 1 - AUGER : 30 B.P.M
CAPACITY 2 - AUGER : 60 B.P.M
VOLUME ELECTRIC CONSUMPTION AIR CONSUMPTION
hansung 20
1g STANDARD 2 kw/hr 4~7kg/cm2 500 NL/min
APPROX WEIGHT
850Kg
DIMENSION(mm)
1600L x 900W x 2060H
21 hansung
AL. Cap Sealing Machine
Labelling Machine (Vender Company Machine) www.hansungfc.com
HS-YSCS-120
HS-SJC-3015
Feature
Specifications
•Aesthetic surface has been achieved thanks to rapid rotation of a sealing head. •Supply of aluminum cap is accurate and flawless. •Low noise and simple operation. •Time consumption of operation is significantly reduced by using one-head sealing machine.
•Container : •Container Size : •Capacity : •Electric Consumption : •Air Consumption : •Dimension (mm) : •Weight : •Elec.Source :
•It is not operated by moving a sealing head up and down. Sealing process is made by moving a •vial up and down with a cam. •Designed and made for GMP standards.
VIAL, AMPOULE Ø10~52 100-300Max/Min 0.75Kw/HR 100NL/Min 2080(W) × 1520(L) × 1750(H) 1400kg AC 220/380V×3PH×NEUTRAL
Specifications MODEL
TYPE
CAPACITY
VIAL DIMENSION
AIR COSUMPTION
ELECTRIC CONSUMPTION
DIMENSION (mm)
WEIGHT
HS-YSCS-120
ROTARY TYPE
90~150 B.P.M
DIA: ø16~ø52 H: 30~120mm
70NL/Min
0.75Kw/HR
850(L)×900(W)×1720(H)
400kg
hansung 22
23 hansung
Automatic Cartoner(Vender Company Machine) www.hansungfc.com
HS-AC-A100
Feature •Developed by our technology and now-how •No break-down with simple structures designed •Convenient operation •Easy to change over •No problem to operate at low and higher speed with rotary-carton-suction system
Specifications HS-YSAC-A100
MODEL CAPACITY CARTON SIZE ELECTRIC SOURCE ELECTRICAL CONSUMPTION AIR CONSUMPTION
hansung 24
100 Max Carton/Min W20~110 H:10~100 L:50~220 AC 220/380V x 3PH x 50/60HZ x NEUTRAL 3 Kw/HR 4~7kg/cm2 500NL/Min
APPROX WEIGHT
1500Kg
DIMENSION(mm)
4500L x 1600W x 1500H
25 hansung
Automatic Tube Filling & Sealing Folding Machine www.hansungfc.com
HS-YSTF-2500
Feature •Strong indexing cam drive system ensures durability. •Seperate or common use for aluminum tube, PE tube and laminated tube. •Simultaneous folding/pressing system for aluminum tubes. •Hot air sealing system adopted for high quality of sealing. •Error free tube feeding by shaking plate, adjustable chute and tube flapper. •Print orientation by Ⅰ-mark detecor. •High precision dropping free filling cylinder and piston, made with stainless steel #316, ensures accurate filling without any dropping.
•Easy speed adjustment by AC variable frequency controller. •Tool Less Parts change-over. •Designed and made for GMP regulation and international safety guid line. •Central concentration system oiling •Fixed filling nozzle. •Possible of round cutting. (option) •Fixed hot air generator.
Technical Data •Capacity: HS-YSTF-2000 HS-YSTF-2500 •Filling Range •Filling Accuracy •Power Consumption •Compressed Air Consumption •Cooling water consumption •Approx. Weight
: 30 - 60 tubes/min : 30 - 70 tubes/min : 3 -250 g : ± 1% : 7.15Kw : 5Kg/㎠,150liter/min : 6 liter/min : 1,500Kg
All machinery manufacturing by U.R.S system
hansung 26
27 hansung
Monobloc Liquid Bottle Filling & Capping Machine www.hansungfc.com
HS-ES-LBF-M100
Feature
Specifications •Production capacity •Filling method •Filling aberration •Elec Power •Dimension (mm) •Air Consumption
hansung 28
: : : : : :
40~60 B.P.M FIXED PISTON FILLING ±0.01% AC 220V/380V, 3P, 60Hz, 5Kw 2400L x 3500W x 1700H 5~7Kg/cm2 x 240Nℓ/min
•Vial flat cap, protruded cap, plastic flat cap and drink screw cap in diverse sizes can be manufactured in a single machine. •It has been designed that matches the GMP standards and the standardized parts make it easy disassemble and replace parts. •It makes less noise and boasts of strong durability for it has adopted a cam motor type. •It has adopted a quantitative charging method based on the servo control system. The system is thus designed to charge after checking the containers. •Multi-phased charging is available depending on a machine and the charging liquid won’ t overflow. •The method can be applied in various manners according to the cap types, and the selection and supplies are decided automatically by the oscillator bowl feeder. •The capping, sealing and head have been meticulously designed based on our special designing method, which causes no defects in the capping and sealing, and the height of the head can be adjusted. •Anybody can operate the device with ease with a simple touch screen system. •The safety devices are applied to the respective drive mechanics.
29 hansung
Dimension
Technical Seminar www.hansungfc.com
•Turn Table •Washing Machine •Laminal Flow Sterilizer Tunnel •Powder Filling & Stopping Machine •AL.Cap Sealing Machine
hansung 30
Many customers always require the most up-to-date information. In order to meet such requests, HAN SUNG BIO PHARM TECH operates a systematic and specialized technical program. All customers who participate in HAN SUNG BIO PHARM TECH technical seminar are provided with the latest information on equipment and technology. Also, for customers who use more specialized equipment and the pharmaceutical industry, we hold separtate seminars reqularly in order to provide optimized solutions to all of our customers.
31 hansung