MODEL BFP-3510
BIG SHOT Condenser Tube Cleaning System OPERATING AND MAINTENANCE INSTRUCTIONS
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INTRODUCTION Thank you for purchasing this Goodway Tube Cleaner. We appreciate your business and look forward to serving you in the future. As with all Goodway products, you can be assured that the finest quality components and workmanship have gone into this machine. Please take a few minutes to read the following Operating and Maintenance Instructions. By carefully following the instructions, you will obtain years of trouble free service from this product. Please pay particular attention to the safety instructions and exercise caution when using this machine. We are here to serve you! For Sales call 1-800-333-7467 For Service call 1-800-370-2855 Goodway Technologies Corp.
Goodway reserves the right to improve products; contact the factory for the latest configuration and uses. ŠCopyright 2000 Goodway Technologies Corp., Stamford, CT, USA Effective Date: April 1, 2001 Goodway is a registered trademark of Per K. Reichborn
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IMPORTANT SAFETY INSTRUCTIONS WARNING – When using this product basic precautions should always be followed, including: 1. Read all the instructions before using the product. 2. To reduce the risk of injury, close supervision is necessary when a product is used near children. 3. Know how to stop the product and bleed pressures quickly. Be thoroughly familiar with the controls. 4. Stay alert – watch what you are doing. 5. Do not operate the product when fatigued or under the influence of alcohol or drugs. 6. Keep operating area clear of all persons. 7. Do not overreach or stand on unstable support. Keep good footing and balance at all times. 8. Follow the maintenance instructions specified in the manual.
CAUTION – Risk of Injury – Do Not Direct Discharge Stream At Persons. GROUNDING INSTRUCTIONS This product must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This product is equipped with a cord having an equipment-grounding conductor. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances. DANGER – Improper connection of the equipment-grounding conductor can result in a risk of electrocution. Check with a qualified electrician or BFP-3510 04/01
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service personnel if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the product – if it will not fit the outlet, have a proper outlet installed by a qualified electrician. Do not use any type of adaptor with this product. GROUND FAULT CIRCUIT INTERRUPTER PROTECTION To comply with the National Electrical Code (NFPA 70) and to provide additional protection from the risk of electric shock, this unit should only be connected to a receptacle that is protected by a ground fault circuit interrupter (GFCI). IMPORTANT SAVE THESE INSTRUCTIONS
SET-UP and OPERATION Plumbing A water supply of at least 35 gallons per minute (13 LLPM) at a pressure between 20 pounds per square inch (PSI) (1.4 BAR) and 70 PSI (4.8 BAR) is required for proper operation. Use the hoses supplied with the unit or contact Goodway for replacements. Failure to use proper hoses can result in damage to the pump, and loosening or breakage of rigid piping. Also, never reduce hose size on inlet (1 ½” / 38mm) or outlet (¾” / 19mm). Lubrication Before startup, check crankcase oil level. Oil level should be up to the red dot on the crankcase. Use ISO 68 weight hydraulic oil (Goodway p/n HPW-CPO). Change oil after 50 hour break in period. Continue to change oil at 500 hour intervals. Each pump has three oil caps. Place 5 drops of SAE 40W Hydraulic Oil in each part every other week. Refer to parts schematic part number BFP-3510-101. Inlet Strainer The inlet strainer is located in the 1 ½” cross. Inspect by looking into the 1 ½” union and remove any debris from the port. This should be checked before each pump use. Inlet Pressure After hooking the 1 ½” inlet hose, make sure the ball valves are closed. Turn water on to the pump. Read inlet pressure by looking at the gauge mounted on the cross. Pressure must be between 20 and 70 PSI (1.4 BAR and 4.8 BAR). Do not operate pump without water. Bleed air from BFP-3510 04/01
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pump by hooking up the outlet hose and opening the ball valve and water gun and letting water run through system into a drain. For this pump to work properly, it must have at least 35 GPM of water available. Electrical Hookup This pump runs on 208/240/380/460 volts or 440 volts 3 phase (50/60 Hz). Wiring diagram is located on the motor. After pump is hooked up electrically and has 35 GPM (132 LPM) of water to it, you can check pump for rotation. Rotation should follow the arrow on the belt guard. Note: Engage pump only briefly while checking rotation. Leakage Check pump and entire plumbing system for water leaks. Repair all leaks before operating the system. Contact Goodway’s Customer Service if leaks cannot be resolved. CAUTION – Disconnect electrical power before servicing this equipment. Setting Outlet Pressure Turn pump on, outlet pressure should read 325 – 375 PSI (22.4-25.9 BAR) (outlet gauge). To adjust the pressure, loosen the locking nut on the bypass relief valve (p/n BFP-112); while looking at top gauge, turn the bolt on the valve. To increase the pressure, turn the bolt clockwise, to decrease turn it counter clockwise. This adjustment should take place while the pump is on and the water gun is closed. Make sure to tighten locking nut after pressure is adjusted. Adjust pressure to propel the cleaner about 10 – 20 feet / second (3-6 meters/sec). Pressure can be increased to dislodge stuck Super Scrubbers. Pump Operation Do not operate the pump if excessive pulsation exists or if an unusually loud noise is present. If this should occur, check for proper water supply and obstructions in the inlet water filter. Contact Goodway’s Customer Service if pump problems cannot be resolved.
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(2)BFP-134 BFP-OH
*(2)BFP-GA
BFP-115 BFP-125 BFP-118
BFP-113-2-2 BFP-3510-102 BFP-121
811 BFP-120
1237 BFP-113-2
BFP-114-6 BFP-122 BFP-133
(2)BFP-117
(2)BFP-139
BFP-119 BFP-116 BFP-147
BFP-126 BFP-127
10 P -1 BF
BFP-140
BFP-145
(2)DDV-1
0 4-1 11 PF B
(3)BFP-143
(3)BFP-131
(2)1512
BFP-112 BFP-146
BFP-136
BFP-141
BFP-132 (2)BFP-128-2 BFP-128-1 (2)BFP-128-3 BFP-IH
(2)BFP-124
*BFP-GA BFP-114-6 BFP-GA-SG-2 BFP-GA-1 BFP-SW-HD
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(2)BFP-123
We Are Here to Serve You! For Sales Call: 1-800-333-7467 For Service Call: 1-800-370-2855
Goodway Technologies Corporation manufactures and distributes a complete line of Tube/Pipe Cleaning Systems, Duct Cleaning Systems, Vacuums, Floor Machines, Hi-Pressure Washers and other maintenance related equipment.
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GOODWAY TECHNOLOGIES CORPORATION 420 WEST AVENUE, STAMFORD, CT 06902 USA Tel: 203-359-4708 路 Toll-Free Tel: 800-243-7932 Fax: 203-359-9601 路 Toll-Free Fax: 800-359-9625 E-Mail: goodway@goodway.com Internet: www.goodway.com
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