Huyett Engineering Handbook

Page 135

Glossary

Total Indicator Run-out (TIR) Combined variations of all dimensions of a workpiece, measured with an indicator, determined by rotating the part 360°.

Turret Ram Mill Variation of the vertical milling machine; has a movable ram mounted on a swivel base atop the column, providing positioning flexibility. See mill, milling machine.

Tracer Attachment Used to duplicate a workpiece. A stylus connected to a servo traces a template or sample workpiece. The attachment directs the movements of a machine tool that cuts a duplicate workpiece. For machining complex parts.

Twist Drill The most common type of drill, having one or more helical cutting edges with adjacent grooves for the passage of chips and for admitting coolant to the cutting edges. Twist drills are used either for originating holes or for enlarging existing holes. Standard twist drills come in fractional sizes 1/16″ – 1 1/2″, wiregauge sizes 1 – 80, letter sizes A – Z, and metric sizes.

Transformation Range Temperature range at which austenite forms as steel is heated and disappears as steel cools. This range is critical and must be known in order to heat treat steel. Trepanning Drilling deep holes that are too large to be drilled by high-pressure coolant drills or gun drills. Trepanning normally requires a big, powerful machine. Shallow trepanning operations can be performed on modified engine or turret lathes, or on boring machines. See boring; drilling; spade drilling. Truing Using a diamond or other dressing tool to ensure that a grinding wheel is round and concentric and will not vibrate at required speeds. Weights also are used to balance the wheel. Also performed to impart a contour to the wheel’s face. See dressing. T-slot Cutter Milling cutter for machining t-slots. Desired t-slot shape is reverse of cutter shape.

T-SLOT CUTTER

Turning A workpiece is held in a chuck, mounted on a faceplate, or secured between centers and rotated while a cutting tool – normally a singlepoint tool – is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines, and similar units. Turning Machine Any machine that rotates a workpiece while feeding a cutting tool into it. See lathe. Turret Lathe Differs from engine lathe in that the normal compound rest is replaced by pivoting, multi-tool turrets mounted on the cross slide and tailstock. See lathe.

U Ultimate Strength The maximum conventional stress (tensile, compressive, or shear) that a material can withstand. Ultrasonic Machining Material removal operation in which an abrasive slurry, vibrating at a high frequency, flows between a tool and a workpiece. Ultrasonic Testing A nonconductive test applied to sound-conductive materials having elastic properties for the purpose of locating inhomogeneities or structural discontinuities within a material by means of an ultrasonic beam. Undercut In numerical control (NC) applications, a cut shorter than the programmed cut resulting after a command change in direction. Also a condition in generated gear teeth when any part of the fillet curve

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