Heavy Duty Products Powering Portable Power
Pro Smart Chargers
Pro Inverters
Workshop Inspection
LED Inspection Lamps
Power Packs
Pro Chargers
Auto Electrical
Borescopes
Switches
BackGuard Reversing
Bus & Coach Bulb Reference Guide Camera Systems
Bespoke components
Reversing Alarms
Carlyle Bus & Coach Limited Head Office, Carlyle Business Park, Great Bridge Street, Swan Village, West Bromwich, West Midlands, B70 0XA 0121 5241200
16
0121 5241201
www.carlyleplc.co.uk
In association with: CAT111
E marking guide
90mm LED Headlamps
What makes a compliant bulb? The standard for automotive bulbs is ECE Regulation 37, more commonly shortened to the ‘E’ mark. ECE Regulation 37 details exact specifications that cover the light output, filament geometry, voltage and wattage and the size and shape of the bulb. The light output specification ensures the correct level of illumination from the light assembly. Too bright and you could dazzle other road users. Too dim and you may simply not be able to see the way ahead. Filament geometry specification ensures the correct alignment of the light source, (the filament, in the light assembly) ensuring the light source is correctly focused for optimum light output. Voltage and wattage specification ensures that the bulb can safely be fitted to a vehicle’s electrical system without overloading the switching or wiring harnesses. Size and shape specification ensures that the bulb fits correctly into a light unit or assembly.
A compliant bulb will always have....
The above approval mark affixed to a filament lamp indicates that the lamp has been approved in the United Kingdom (E11) under the approval code A1. The first character indicates that the approval was granted in accordance with the requirements of ECE Regulation No.37 as amended by the 02 & 03*/series of amendments.
2
15
90mm LED Headlamps
E marking guide
Examples of non compliant markings.... The following examples show non-compliant E marked bulbs which are illegal and will effect light output, longevity & overall bulb performance.
Available NOW Duplicate E mark on different caps. Clearly one is a copy?
May not be suitable for any headlamps with plastic lenses or component parts.
14
3
Beyond E marking
Technical Support
Literature support The E mark is only one part of the specification and even if the product appears to be correctly marked it may not meet the standards.
Wall Charts Master bulb catalogue
Testing at the new light tunnel laboratories
The E mark is not always a guarantee of quality, the performance of the bulb is the real test. Ring Automotive has identified many supposedly approved bulbs as being counterfeit. These are simply poor copies of genuine bulbs. That’s why Ring Automotive has invested in its own quality assurance laboratories here in the UK. No other bulb supplier has made the investment nor has the range of equipment at its disposal.
Part No. CAT14 12 & 24v bulb chart
Standard beam pattern H7
Part No. CAT16 24v bulb chart
Part No. CAT1
Online support
ECE Regulation 20 LH traffic H7 Xenon Max beam pattern
Ring Automotive has full facilities to test ECE Regulation 37, including: 1. 2. 3. 4. 5.
Overall light output and colour temperature in it’s integrated sphere Photometer Voltage and wattage Geometry via shadow graph Physical dimensions Beam pattern in a 10m dark room using the latest image capturing technology detecting over 1 million light readings per test.
Bulb vibration at Ring Automotive
4
www.ringautomotive.co.uk
Bulb life testing at Ring Automotive
13
Emergency Bulbs
Choosing the right bulb Usage categories:
24v Bulb Kits
Standard Night time running
Testing at the new light tunnel laboratories
Small fleet operator looking for extended life & OE reliability.
Truck master Large fleets demanding OE quality & increased life to minimize down time.
Philips For fleets who specify Philips bulbs.
Universal 24v Auto Bulb Kits Life v’s Cost A compact stylish kit that fits into a storage compartment All bulbs are E approved as required Mandatory in many European countries Range covers all popular vehicle types All bulbs can be replaced Contains bulbs for headlamps and exterior lighting UV cut headlamp bulbs suitable for plastic headlamps
Philips HDLL
155%
£’s
Truck Master HDLL
100% 45%
Std ‘E’ approved
75%
Life*
Ref
Suitable for vehicles fitted with:
Headlamp Bulbs
Additional Bulbs
Fuses
Barcode
BU032
H1 (R466) Headlamp bulbs
1
7
2
5055175215518
BU033
H7 (R474) Headlamp bulbs
1
7
2
5055175215525
BU034
H4 (R475) Headlamp bulbs
1
7
2
5055175215532
Analysing the performance using life v’s cost highlights the importance of specifying the correct bulb. The correct bulb can save vehicle down time & costly servicing. * Based on static life test results Graph to be used as a guide only Bulb life may vary dependent on environmental factors
12
100% 125%
5
24v Bus & Coach Bulb Reference Guide
Fluorescent tubes Changes in legislation
Front Side Lamps Headlamps H4 475
H7 474
H1 466
H11 458
R5W 149
R5W 150
R10W 246
T4W 249
Front Indicator P21W 241
D2R 85126
H3 460
D2S 85122
PY21W 588 (amber)
H2 482
Tail Lamps R5W 150
R10W 246
T4W 249
P21W 241
Triphosphor tubes
T5 & T8 Approved
Stage 2 2012
x T12 Banned x No replacement
T12
T8
T5
Brighter – Improved light output with low loss of lumen maintenance over the life of the tube
P21W 346
Colour temp – Available in 2700/3000/3500/4000 & 6000k Improved CRI – Improved colour rendering index, in excess of 80 Ra
333
Lifespan – Twice as long as a Halophosphor tube Environmentally friendly – Low mercury content, Low power consumption, Long life
P21W 346
P21/5W 294
P21W 346
333
333
5w 227
Headlamp bulb cap diagrams H7 Px26d
T5 & T8 Banned
Stop / Tail Lamps
334
H4 P45t
Halophosphor tubes
Features & Benefits of Tri phosphor
Fog / Reverse
C5W 242
Implemented by the EU to ban inefficient technologies (Halophosphor) and promote new efficient technology (Triphosphor). Efficiency is evaluated using a Lumens to Watts ratio (Light output : Power consumption) Legislation implementation: Stage 1 2010
Efficiency – Increased light output efficiency of 5-10% over standard lamps PY21W 588 (amber)
P21W 241 Number Plate
333
Rear Indicator P21W 241
R5W 149
P21W 346
EU Fluorescent tube lighting directive 2010
H1 P14.5s
H11 PGJ19-2
D2R P32d-3
D2S P32d-2
Compatibility – Fully compatible with existing fixtures & fittings Ring Pt No.
Cap type
Watts
Colour
Life (hours)
Ring Pt No.
Cap type
Watts
Colour
Life (hours)
61003B 61008B
T5 T5
13 8
White White
7,000 7,000
A1004-R A1016-R
T8 T8
15 30
White Warm White
15,000 15,000
A1001-R
T5
8
Warm White
10,000
A1019
T8
18
A1002-R
T5
8
Warm White
10,000
A1020
T8
18
Cool White
15,000
A1018
T5
14
Cool White
20,000
A1021
T8
36
Cool White
15,000
61009
T8
70
White
15,000
A1022
T8
58
White
15,000
61010
T8
36
White
12,000
A1023
T8
58
Cool White
15,000
61011
T8
58
White
12,000
61001
T12
40
White
12,000
61005B
T8
18
10,000
61002
T12
65
White
12,000
61012B
T8
15
White
10,000
61013
T12
75
White
61014B
T8
30
White
10,000
A1007-R
T12
20
White
61410B
T8
36
Cool White
15,000
Daylight White 15,000
12,000 12,000
All Ring Automotive bulbs are lead free
6
All Ring Automotive headlamp bulbs are UV cut
51mm
LED Interior All Ring Automotive bulbs are marked as being suitable for transportation use only and not for home
11
Ring Pt No.
Volts
Cap
A576
24
MR16
LED qty Lens Angle 12
60˚
Colour White
Panel Bulb
24v Bus & Coach Bulb Reference Guide
Technical Specification Description
B.S Ref
Head Lamps
1
4
6
5 Image No.
BS No.
1
508T
1
508TLED
2
10
3
2
8
7
9
Description 24v 1.2w B8.5D (Black Base)
Tachograph Panel Bulb
10 Carlyle Pt No.
Philips
Truckmaster OE Specification
Premium
Carlyle Pt No.
Carlyle Pt No.
Carlyle Pt No.
458
24V 70w H11 PGJ19-2
25.511
460
24v 70w H3 PK22s
25.509
466
24v 70w H1 P14.5s
25.504
25.820
474
24v 70w H7 Px26s
25.500
25.822
475
24v 75/70w H4 P43t
25.508
25.821
482
24v 70w H2 X511
85122
85v 35w D2S HID
25.540
21.472
25.311
85126
85V 35W D2R HID
25.547
25.830
25.373
Carlyle Pt No.
Carlyle Pt No.
Carlyle Pt No.
Signalling Lamps
21.519
25.305 25.301
25.310 25.306
24v PCB B8.5D Tachograph Panel LED (Black Base)
21.253P
149
24v 5w SCC BA15s Side & Tail
25.541
25.824
25.317
1471
24v 1.2w EBSR (Brown Base) Panel Bulb
25.371
150
24v 5w SBC BA15d Side & Tail
25.546
25.825
25.318
3
1791
24v 1.2w EBSR (Yellow Base) Panel Bulb
25.331
227
24v 5w MCC BA9s Side & Tail
3
1791LED
24v PCB Indicator & Panel LED (Yellow Base)
21.254P
241
24v 21w SCC BA15s Stop/Flasher/Reverse/Rear Fog
25.520
25.828
25.334
4
508TUWH
24v 2.4w B9 (White Base) Panel Bulb
15.468
242
24v 5w S8.5d 11 X 38 Festoon
25.522
25.808
25.325
5
508TCWH
24v 1.2w KW 2 x 4.6D (White Base) Panel Bulb
21.818
246
24v 10w SCC BA15s Side & Tail
25.521
25.826
25.347
6
508
24v 1.2w Capless W2X4.6d Panel Bulb
25.802
249
24v 4w MCC BA9s Side & Tail
25.523
25.827
25.324
294
24v 21/5w OSP BAY15d Stop & Tail
25.346
7
505
24v 3w Capless W2.1X9.5d Panel Bulb
24.341 333
24v 24w SBC BA15d Stop/Flasher/Reverse/Rear Fog
25.337
7
507
24v 5w Capless W2.1X9.5d Panel Bulb
25.811
334
24v 24/6w OSP BAY 15d Stop & Tail
25.372
7
298
24v 2w Capless W2.1X9.5d Indicator & Panel
25.362
346
24v 21w SBC BA15d Stop/Flasher/Reverse/Rear Fog
8
283
24v 3w Peanut BA7s Indicator & Panel
25.323
588
24v 21w P21W BAU15s Flasher (Amber)
8
289
24v 2w MCC BA9s Indicator & Panel
25.319
8
865
24v 2.8w MCC BA9s Indicator & Panel
21.728
HDLL - Heavy Duty Long Life
SCC - Single Centre Contact
21.503
HID - High Intensity Discharge bulb (Gas Discharge & Xenon)
OSP - Offset Pin
9
651
10
2401LED
24v 3w MCC BA9s Indicator & Panel 24v 20ma LED
25.354
25.526
25.829
25.335
25.823
25.306
Common bulb terms
MCC - Miniature Centre Contact
21.810P
7
SBC - Small Bayonet Cap
12v Mini Bus & Coach Bulb Reference Guide
12v Mini Bus & Coach Bulb Reference Guide Technical Specification
Front Side Lamps
Headlamps H4 472
H7 477
H1 448EQ
T4W 233
W5W 501
R5W 207S
WY5W 501A (amber)
BS No.
Front / Rear Indicator
D2S 85122
P21W 382
W21W 582
Stop / Tail Lamps Tail Lamps T4W 233
W16W 955
R5W 207S
W5W 501
W5W 501
WY21W 585 (amber)
P21W 335
Stop / Tail Lamps
Number Plate
T4W 233
P21W 382
W5W 501
P21/5W 380
Fog / Reverse P21W 382
P21/4W 566
W21W 582
P21W 335
W21W 582
W21/5W 580
H7 Px26d
448
12v 55w H1A P14.5s Halogen Headlamp (Complex Surface/Plastic Headlamp)
R448LL
R448
472
12v 60/55w H4 P43t Halogen Headlamp
R472LL
R472
477
12v 55w H7 Px26d Halogen Headlamp
R477LL
R477
711
12v 55w H11 PGJ19-2 Halogen Headlamp
H1 P14.5s
H11 PGJ19-2
R711
85122
85v 35w D2S HID
R85122
CO85122
85126
85V 35W D2R HID
R85126
CO85126
P21W 335
D2R P32d-3
207
12v 5w SCC BA15s Side & Tail
R207LL
R207
207S
12v 5w SCC BA15s (Tubular) Side & Tail
R207SLL
R207S
233
12v 4w MCC BA9s Side & Tail
R233LL
R233
239
12v 5w S8.5d 11 X 38 Festoon
R239LL
R239
335
12v 21w SBC BA15d Stop/Flasher/Reverse
380
12v 21/5w OSP BAY15d Stop & Tail
R380LL
R380
382
12v 21w SCC BA15s Stop/Flasher/Reverse/Rear Fog
R382LL
R382
501
12v 5w Capless W2.1X9.5d Side & Tail
R501LL
R501
501A
Headlamp bulb cap diagrams H4 P45t
Premium
Signalling Lamps PY21W 581 (amber)
R5W 207S
C5W 239
Long Life
Head Lamps
H11 711
D2R 85126
Description
R335
12v 5w Capless W2.1X9.5d Side Repeater Lamp (Amber)
R501A
580
12v 21/5w W21/5W Capless Stop & Tail
581
12v 21w OSP BAU15s Flasher (Amber)
582
12v 21w W21W Capless Stop/Flasher/Reverse/Rear Fog
R582
955
12v 16w W2.1 x 9.5d Capless Stop/Flasher/Reverse/Rear Fog
R955
D2S P32d-2
R580 R581LL
Common bulb terms
All Ring Automotive bulbs are lead free
8
All Ring Automotive headlamp bulbs are UV cut
All Ring Automotive bulbs are marked as being suitable for transportation use only and not for home
HDLL - Heavy Duty Long Life
SCC - Single Centre Contact
HID - High Intensity Discharge bulb (Gas Discharge & Xenon)
OSP - Offset Pin
MCC - Miniature Centre Contact
9
SBC - Small Bayonet Cap
R581