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Assembly
5. Position the seals and bushes to the inner tube as noted prior to removal.
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The front forks comprise many precision machined parts. Total cleanliness must be observed at all times and assembly must take place in a dirt/dust-free environment. Dirt ingress may cause damage to the fork parts, leading to incorrect operation, instability, loss of control or an accident.
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Note: 速 If the damper has not been removed, omit
operations I and 2. 1. 2.
CCuP
Fit the damping cylinder to the inner tube and engage tool T3880004 as during removal. Clean the threads of the damping cylinder bolt and fit a new sealing washer. Apply a drop of ThreeBond 1342 to the threads then install the bolt. Prevent the cylinder from turning by holding the flats at the end of tool T3880004 while tightening the damping cylinder securing bolt to 19 Nm.
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1. Inner tube 2. Dust seal 3. Circlip 4. Seal
S. Washer 6. Bush 6. Position the inner tube assembly to the outer, ensuring that the oil and dust seal lips do not become damaged. 7. Using the narrow end of tool 13880003, push/tap the bush, washer and seal into place.
2 ccux 1. Tool T3880004 2. Damping cylinder bolt location
3. 4.
Invert and position the fork tube outer to tool T3880002. Apply a smear of fork oil to the bushes and seals.
1.Tool T38800031 2. Seal
3. Washer 4. Bush 5. Tool T3880002
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Service Manual - Tiger
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