12 minute read
As the work continues, it is more important than ever for contractors to keep their businesses competitive and the latest products from equipment manufacturers can help
The Coronavirus pandemic has forced the asphalt industry to fi gure out how to move forward while much of the world stood still. As the work continues, it is more important than ever for contractors to keep their businesses competitive and manufacturers have been essential to this. The next few pages of Asphalt Industry Innovations provide construction companies with the latest equipment and technologies that will help them compete in 2021.
The Libra Sentinel Asset Management Solution is a cloud-based GPS system that helps you gain more visibility into high-value trucking and hauling assets through one integrated solution. • Streamline your asset management tasks—saving time and money while improving utilization • Visual displays of truck statuses across all orders so that you’re always in the know • Options for simplistic vehicle mounted hardware or driver app - choose what works for you or mix and match based on internal/external fleet • Asset tracking available via smart device includes mobile tickets with signature capture • Exchange eTickets that meets DOT specifications • Auto or manual status via Geofences or Driver Selection • Performance dashboards to ensure you’re making informed decisions each and every day
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Caterpillar RM400 Rotary Mixer
The 51,809-lb. RM400 rotary mixer features an 8-ft. cutting width and is powered by a 417-hp C9.3 Tier 4 Final engine. • Standard all-wheel drive utilizes four independent drive pumps for maximum torque, traction and speed • Three different rotor speeds help deliver the desired material gradation and the electronic controller keeps the rotor at the proper depth and machine at a consistent speed to ensure optimal blending performance • Four rotor options are available for a variety of applications and a universal rotor with 200 point-attack carbide-tipped tools can be used for fulldepth reclamation or soil stabilization
ADM EX120 Asphalt Plant
Asphalt Drum Mixers (ADM) redesigned the EX 120 asphalt plant as a solution for producers who need a portable counterflow plant that can process high percentages of RAP. • ADM’s EX Series plants are available in a variety of prices and configurations to meet production capacity for a wide range of applications • Designed for smaller output and optimal transport, the EX120 is the ideal asphalt plant for remote and demanding locations worldwide • Like all EX Series plants, the EX120 uses single-drum counterflow technology and meets all federal and state specifications
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Ammann Releases Dynamic RAP Addition Module
A unique product for effectively handling RAP content in various proportions and in varying conditions is the Ammann Dynamic RAP Addition. • This module is part of Ammann’s proprietary as1 Control System • Dynamic RAP Addition allows modification of the RAP ratio – even during production runs • System helps plant operation and quality assurance staff compensate for the qualitative and quantitative attributes of the RAP being used
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WEM Analytics
WEM Analytics is a manager’s go-to tool to help identify the operational opportunities that have the greatest impact to production. • Web-based software that can be accessed by a desktop, laptop, tablet or smartphones’ web browser • Easy drag n’ drop interface lets you create additional dashboards for monitoring various functional areas of your plant, across any time span • Data is accessed from your automation control system, both PLC and transactional data, stored on the WEM SQL database. • Most dashboards have multi-tiered data – high level data that can be viewed with the option to dive deeper into additional details • Dashboards can be exported as images in various file formats, such as JPG, PNG, TIFF, etc. • Tabular data reports for the dashboard images can be created, viewed, or exported as PDF or CSV files
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VT LeeBoy Raised on Blacktop 8520B Paver
Raised on Blacktop was created as a way to tap into the pride and passion of those in the asphalt industry. To honor this passion for the industry, LeeBoy engineers have unveiled a new Raised on Blacktop special edition 8520B heavy-commercial asphalt paver that pays homage to the Raised on Blacktop crowd including: • An exclusive gray paint scheme • Red operators’ seats embroidered with the Raised on Blacktop logo • Stylized Raised on Blacktop decal • Carbon-fiber embellished wing decal • A larger American flag decal • A weather-proof ticket/phone box • Various shovel/rake carrier options • Engraved serialized badge • An optional custom lighting package
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Astec Inc. Versa Jet Burner
The Astec Versa Jet burner is an evolutionary leap forward. Ideal for retrofit applications, the Versa Jet burner fits nearly any drum configuration. • One versatile platform can be quickly configured to fire at 25, 35, 50, 65, 75 or 100MM BTU/hr • Highly adaptable burner combines three burner packages in one platform which can be easily adapted for the system at the install site • The unique platform of the Astec Versa Jet burner permits quick delivery and setup which minimizes downtime while maximizing profitability • Streamlined design ensures that these burners are ready to ship to your site quickly and can be installed with minimal modifications needed • Base burner does not include the fuel train, ideal when a functional fuel train is already on-site and available to be used • Fuel options: Heavy oil, light oil, natural gas and vaporized propane • Patent US2021/0025587
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Case E Series Compact Vibratory Rollers
Seven compact vibratory rollers range from 33.5 to 43.9 hp and from 4,920 to 9,520 lbs. and come in double-drum and combination configurations with drum widths from 39 to 54 in. • Redesigned operator interface includes an electronic travel lever and rpm settings, drive settings, sprinkler system controls and more at the operator's fingertips • Operation mode selector allows selection between loading, working and transport modes • Soft drive setting provides a smooth ride during asphalt compaction, while the optional hard drive setting enables swift turns • Deliver high centrifugal forces and frequencies at lower rpms with selectable dual vibration frequencies
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Topcon Thermal Mapping System for Asphalt Paving
The Thermal Mapper for asphalt paving is designed to monitor temperature segregation and easily provide accurate compliance reporting, all with real-time kinematic (RTK) positioning accuracy. • Provides a visualization to operators in real time of whether the mix falls within a pre-defined temperature range • Quickly tells operators if mix is stable or if moderate or severe temperature variation is occurring • Creates data reporting files to download for applications such as DOT compliance via an interactive
Pavelink module
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ALmix Insignia Control System
The ALmix Insignia Control System (ICS) is where powerful tools meet a simple user-experience. ICS features the very latest in asphalt plant automation technology within the framework of an easy-to-navigate, point-and-click design. A comprehensive main screen is paired with a series of informationinfused, operator-focused screens available at the click of a mouse. The optional ALmix mobile application allows management real-time remote viewing of plant data and information.
• Automatic plant start-up and shutdown with sequence interlock • Multi-point capability for all calibrations • Burner ignition sequence and fault display • Automatic burner control with start-up and firing percentage • VFD exhauster control with speed percentage and drum negative pressure status • Automatic baghouse cleaning control with baghouse differential pressure status • Automatic batcher and silo selection control • Interlocks, warnings, settable limits and logs for added safety
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Trimble Roadworks 3D Paving Control for Asphalt Pavers
Trimble Roadworks is an automatic 3D screed control system that can significantly improve paving productivity and rideability by directly referencing the design rather than a surface or stringline to minimize asphalt usage, reduce waste and overruns and finish projects on time and under budget. • Android-based application runs on the 10-in. touch-screen Trimble TD520 Display and colorful graphics, natural interactions and gestures, and self-discovery features make the software intuitive and easy to learn • Using a Trimble SNM941 Connected Site Gateway, Trimble Roadworks allows the transfer of 3D designs from the office to the machine via the cloud so that the operator is always using the latest design. Productivity data collected from the machine is automatically synced back to the office
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Stansteel T-Trac System
Correctly adjusted trunnions reduce maintenance cost and plant downtime with the T-Trac Trunnion Alignment Tool by Stanstee and Hotmix Parts & Service can help accomplish this task. • The T-Trac allows you to square the trunnions and tires within 100/1000th of an inch in precision • In order to use the T-Trac correctly, lockout procedures need to be observed while working in contact with the equipment • The T-Trac consists of a magnetic base with dial indicators attached on each end facing the tire. Calibrate the dial indicators to the base with the included calibration blocks and the T-Trac is ready for use. Place the T-Trac on the side of the trunnion with both dial indicators on the side of the tire. Each of the four trunnions must be adjusted to the neutral position, meaning there is no longer uphill- or downhillthrust. Adjust the trunnions to achieve a neutral (zero) delta between the two indicators, meaning that the trunnion is perfectly parallel with the tire. The same method is performed for all four trunnions • Once all four trunnions are in a neutral thrust, the T-Trac can be used to skew each trunnion for the correct skew and thrust • The trunnion adjustment methods of using a laser can take up to four to five hours to properly adjust your systems
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Etnyre New Era Live Bottom Belt Trailer
The re-designed Etnyre Live Bottom now has all the features that you asked for in a belt trailer and includes the proven Etnyre standard features as well as many improvements.
• Aluminum huck bolted bogie to reduce weight, fatigue and corrosion • New polymer belt flashing that is easy to adjust and replace • Hardox interior bin walls to resist wear and extend the life of your trailer (optional stainless-steel bin walls are available) • Etnyre exclusive eight-chain drive system with a one-piece asphalt rated belt high-temp belt
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Dynapac CC1300VI and CC1400VI Asphalt Rollers
The double drum and combi versions of CC1300VI & CC1400VI were designed to meet the commercial and highway paving industry’s tough conditions. By keeping the operator in mind, it results in a robust, comfortable and modern machine producing the best compaction result. • 37 kW/50 hp T4f Kubota engine with ECO mode • Features high frequency compaction with the possibility to choose between dual frequencies (3,240/2,940 vpm’s) depending on different conditions and applications. • Dual amplitude (0.02”/0.007”) function is also available as an option for even more flexibility to compact different layer thickness • Optional dual amplitudes and dual edge pressers • Optional asphalt temperature meter to ensure compaction is done at the right temperature interval • Available in a combi-version with four static rubber wheels at the rear
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Weiler E1650A Remixing Transfer Vehicle
The Weiler E1650A Remixing Transfer Vehicle builds upon the success of previous Weiler MTVs with innovative new features engineered to maximize productivity while providing low operating costs. • E1650A has a larger, 18 tons of onboard storage, enhanced elevator motors and triple-pitch remix augers to provide 600 tons per hour discharge capacity for nonstop, non-contact paving with reduced particulate and thermal segregation • Front-mounted control station layout features increased visibility with a 10-in. color, touch screen display with integrated camera along with proportional conveyor swing joystick control. The crab and coordinated rear steer with auto-center is standard for a 17-ft. inside turning radius • Storage hopper management system, paver hopper management system with distance to paver control and auto-center options allow the operator to focus on truck exchanges while maintaining proper material feed to the paver • Full-width, hydraulic drop-down floors along with four clam-shell doors for ground level access to the storage hopper and remix augers provide access for cleanout and machine inspection
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BOMAG ION Dust Shield
The ION Dust Shield was specially developed for cold milling machines to transfer dust away from the operator and eliminate fine particles (PM 2.5, PM 10) by up to 80%. • In addition to visible dust, a considerable amount of particulate matter is also produced when removing an asphalt surface and the ION Dust Shield binds the fine particulate matter by electrically charging the particles • The particles clump permanently to harmless coarse dust and can be easily removed which leads to a reduction in particulate matter of over 80% - as confirmed by the
IGF Institute for Hazardous Substances Research at the Ruhr University
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Engineered Innovation.
From innovative designs to Caterpillar dealer service and support, Weiler is paving the way to success for contractors across North America. Weiler’s material transfer vehicles, commercial pavers, road wideners, windrow elevators, static split-drum compactors, soil stabilizers, rock drills, tack distributors and front mount screeds are engineered with innovative features to increase productivity while reducing operating costs. Weiler equipment is sold and serviced exclusively at Caterpillar dealers throughout North America.
