Technical
Time to overhaul? Technical
A healthy engine is vital when it comes to safe and reliable aviating. And a good overhaul by a reputable organisation has the added bonus of adding value to the aircraft. Jerry Parr advises us on how to research thoroughly and spend wisely…
T
he idea of having to have an engine overhauled can bring owners out in a nervous sweat. An avionics upgrade or a respray costs are more readily accepted because they give something tangible, but an engine overhaul is often regarded as one of those necessary evils – especially if the aircraft is essential to a business. That said, engine performance decay is a slow process. Decreased performance tends not to be noticed until a newly overhauled unit is installed, then one realises what full power should really mean. In addition, an overhauled engine directly affects the value of the aircraft as a whole. Let’s start with what is meant by ‘engine life’. The engine manufacturer recommends how long an engine can be operated before it is due for overhaul, i.e. its ‘life’.
Time Before Overhaul (TBO) is the term given to this ‘manufacturer-given life’ for an engine and is normally quoted in both engine hours and calendar time. I should mention that not all engines are created equal when it comes to TBO. The majority of Lycoming engines are lifted at 2,000 hours or 12 years, whichever occurs first. Lycoming engines that live a hard life, such as in aerobatic machines or crop-dusters, are often restricted to 1,400 hours, whereas the Cessna 152/Piper PA-38 O-235 has a recommended TBO of 2,400 hours. Continental Motors’ recommended engine hours vary as well, depending on the model. And the later Rotax 912 has a TBO of 2,000 hours or 15 years.
Life beyond TBO
On UK-registered non-EASA certified aircraft,
November 2021 | FLYER | 39
