Fluke Thermal Imaging
Corporate Presentation
http://www.fluke.com/fluke/inen/Products/Thermal-Cameras.htm
Company Confidential 1
Thermal imaging • Is the science of seeing heat patterns using special electronic cameras Rather than seeing light, these remarkable instruments create pictures of heat. They measure infrared (IR) energy and convert the data to images corresponding to the temperature.
Corporate Presentation
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Company Confidential 2
An Infrared System IR
Collected IR Energy
Windows and Optics
IR Sensor S
453¡C
T
Object
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Environment
http://www.fluke.com/fluke/inen/Products/Thermal-Cameras.htm
SP1 470¡C EMS ¯.85
Electronics Detector
Electronic Display or Other Output
Company Confidential 3
How do we get the picture? Each of the pixels, contain an accurate temperature value. The Imager, through the use of a complex set of algorithms, assign specific colors that correspond exactly with the temperature value found at the specific X Y coordinate.
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128 Elements
When an image is captured using the Therrmal Imager , all of the background data is also saved along with the picture allowing in-depth analysis using software.
Company Confidential 96 Elements
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Thermal imaging – is non-contact – applies to most types of equipment and conditions – is obtained without disturbing production – quickly identifies specific locations – allows for detection of problems before failure – can scan large areas quickly to identify areas of concern
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Are Fluke Thermal Imagers easy to use? Yes. If you take pictures with a “point and shoot� digital camera, you can easily use a Fluke Thermal Imager. Fluke Thermal Imagers can be set either automatic or manual modes, similar to adjustments you might make on a digital camera.
Simply: 1. Point 2. Focus 3. Capture As long as you have focused the Imager correctly you basically cannot make any mistakes as you can change everything Corporate Presentation afterwards with the software Company Confidential
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Let’s put the Fluke Thermal Imagers to work Just a few of the applications • Electrical • Mechanical / Electromechanical • HVAC
FACT Corporate Presentation
Fluke Thermal Imaging
http://www.fluke.com/fluke/inen/Products/Thermal-Cameras.htm
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Electrical Commonly inspected components • • • • • • • • • • • •
(3 phase) Power distribution Fuse boxes Cables & connections Relays/Switches Insulators Capacitors Substations Circuit breakers Controllers Transformers Motors Battery banks
Corporate Presentation
Typical reasons for temperature hotspots or deviations • Unbalanced loads • Harmonics (3rd harmonic current in Neutral) • Overloaded systems/excessive current • Loose or corroded connections increased resistance in the circuit (typically one side of components heats up) • Insulation failure • Component failure • Wiring mistakes • Underspecified components (like fuses) would heat up on both side of the fuse
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Company Confidential 8
Identify a phase unbalance
Note the increase in temperature on this phase
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Identify high resistance connections
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Company Confidential 10
Utility Substations 109.3°C 100 80
• Switches of all types • Transformers • Bushings
60 40 20 8.3°C
90.9°C 90 80 70 60 50 40 35.9°C
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Company Confidential 11
Tools for measuring loads & harmonics
• Fluke 330, 350 series Clamp Meters • Fluke-345 PQ Clamp Meter – – – – – –
2000A DC 1400A AC Harmonics Power Energy Data Logging
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Mechanical / Electromechanical Commonly inspected components • • • • • •
Motors Pumps Heat exchangers Bearings Gearboxes Drive belts
Corporate Presentation
Typical reasons for temperature hotspots or deviations • Bad cooling- due to reduced airflow • PQ problems like unbalance, overload or 5th harmonic (voltage) will cause heat dissipation • Bad alignment • Insulation problems with motor windings • Bearing problems – lubrication, wear, etc. • Friction due to wear, misalignment or inadequate lubrication
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Company Confidential 13
Motors
For each 10ºC (18ºF) rise over maximum rated temperature, approximately ½ the life of a motor is lost due to insulation failure! Corporate Presentation
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Company Confidential 14
Motors and couplings • It may be difficult to see if the guard is left in place • Temperature varies depending on type • Compare with others or trend over time
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Belts and sheaves • Alignment of belts • Guards may restrict view • Re-inspect after corrective action
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HVAC / Process Commonly inspected components • • • • • • • • • • •
Refractory insulation Tanks and vessels Steam systems/traps Pipes and valves Heaters/Furnaces Manufacturing equipment Plastics Industry (Molding) Pulp & Paper (Rollers, handling equipment, etc) Metal Foundry Boilers and Reactors Research & Development
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Typical reasons for temperature hotspots or deviations • Damaged structures caused by worn pipes etc • Abnormal heat flow/heat gradients • Gas or steam leakage
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Tank levels
Locate fluid, solid, and “floater” levels
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Company Confidential 18
Refractory & cement kiln insulation Look for – Hot areas associated with refractory thinning or failure – Cold areas associated with internal product build-up
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Company Confidential 19
Steam traps – failures are costly
Working Trap Failed Trap
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Company Confidential 20
Electronics Applications
Electrical Circuit. An infrared view of the hot spots on an electrical circuit Corporate Presentation
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Company Confidential 21
Water Intrusion
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Company Confidential 22
Sofware features
Modify temperature range, color pallet, emissivity, background temperature and add markers
Produce professional customized reports in an easy way with the Report Wizard Corporate Presentation
http://www.fluke.com/fluke/inen/Products/Thermal-Cameras.htm
Show Thermal Images in all IR-Fusion速 modes and add annotation
Export Images to multiple Image formats and temperature data to Excel (csv) or Word (txt) Company Confidential 23
Complete Line of Thermal Imagers
Ti32/R32 Ti29/R29
Price
Ti27/R27
Ti25/TiR1 Ti125/TiR125 Ti10/R Ti9
Ti110/TiR110
Ti100
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Company Confidential 24
Fluke Ti25 thermal imagers
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The new Fluke Ti IR-Fusion速 Technology
Max IR (traditional thermal imaging)
PIP Max IR Corporate Presentation
Mid IR
PIP Mid IR
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Min IR
PIP Min IR Company Confidential 27
Fluke Ti – Complete Package
•One complete package includes: • SmartView™ analysis and reporting software (with free upgrades) • Rugged hard case and portable soft case • Adjustable hand strap • 2 GB SD memory card • SD memory card reader • Internal rechargeable battery • AC charger/power supply
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Company Confidential 28
New from Fluke: The easiest-touse thermal imagers have arrived • new models – Ti125, Ti110 for industrial and commercial use – Ti100 for general use
• Six new innovations – – – – – –
IR-OptiflexTM focus system IR-Fusion® technology Rugged one-hand operation Multi-mode video recording IR-PhotoNotesTM annotation system Electronic compass
Company Confidential 29
Focusing made easy
IR-OptiflexTM focus system –Combines focus-free ease-of-use with the flexibility of manual focus –IR-OptiflexTM focus-free system keeps your camera in focus from 1.2M (4 ft) and beyond –Switch to manual focus for close-up images Benefit: –Inspect faster than with manual-only models –More reliable and consistent than autofocus models. Plus, you have From 1.2 m (4 ft) the option to and beyond, manually focus you’re in clear for closer views focus Company Confidential 30
Imaging made easy •
Capturing an image in portrait or landscape is easy
• Light weight and well balanced • Wide field of view; with no optional lens • Image rotation in SmartView ® for analysis and reporting purposes. Benefit: Find, diagnose, and report problems faster and easier
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Imaging made easy IR-PhotoNotesTM annotation system –Add up to three digital photos per infrared image
Benefit: Find, diagnose, and report problems faster and easier
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Imaging made easy Electronic Compass –Eight-point cardinal compass readings
Benefit: More easily capture critical information for analysis, reporting, and communicating potential problems. Company Confidential 33
Troubleshooting made easy Multi-mode video recording –Record video in visible light and infrared with full IR-Fusion –Standard MPEG-encoded AVI format (Ti110/TiR110/Ti125/TiR125) –Fully-radiometric IS3 format (Ti125/TiR125) Streaming video output –Stream live, focus-free video to a PC using SmartView® software (or to a display via PC). (Ti125/TiR125) Benefit: Ti125 and TiR125 models help you pinpoint elusive issues with frame-byframe infrared video analysis and streaming video output – without constant refocusing or confusing depth-of-field issues. Standard video recording also facilitates better training programs and the creation of compelling sales and marketing videos. Company Confidential 34
Professional Software made easy Easy to see increased value with new features
– Video playback and analysis - radiometric and nonradiometric – Convert radiometric video frames into .is2 images for analysis & reporting – Live video – project display, pause and store live video screens – Rotate images – Directly download images and manage SD card memory – Update your thermal imager directly in SmartView Easy to use
– Intuitive user interface – Easy to create professional reports Easy to manage
– License allows for installation on unlimited computers – SmartView notifies you when free updates are available Company Confidential 35
Fluke Ti32 and TiR32 Delivering Top Performance • Award-winning Ti25/TiR1 Design • 320X240 FPA (60HZ) • ≤50mK Thermal Sensitivity (NETD) • Expanded Temp Measurement – Ti32: -20ºC - +600ºC – TiR32: -20ºC - +150ºC
• Field-installable optional lenses • Field replaceable LiON Batteries • New Features: – High Temperature or Dew Point alarms – Transmission correction – Enhanced Level/Span adjustment – Thumbnail memory review – New display viewing options – Ultra-Contrast™ Palette options – .IS2, .BMP, and….. .JPG file formats Corporate Presentation
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Company Confidential 36
Ultra-Contrast™ Palette
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Company Confidential 37
P3 Series: Superior image quality Do all Detectors Are same if having Same resolution? Or Just By having more resolution camera Is better?
VOx Bolometer Corporate Presentation
Amorphous Silicon
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Resistive Company Confidential 38
Fluke Ti – Complete Package
•One complete package includes: • SmartView™ analysis and reporting software (with free upgrades) • Rugged hard case and portable soft case • Adjustable hand strap • 2 GB SD memory card • SD memory card reader • Internal rechargeable battery • AC charger/power supply
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Company Confidential 39
You drop it ! • From 2 meter / 6.5 feet high
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Why Buy Other Thermal Imagers………….
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Company Confidential 41
And if it survives……… • You have a new Fluke Thermal Imager !
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Company Confidential 42
Global Marketing Initiatives Fluke Education Portal Program
Supporting educators with real-world teaching materials and the latest tools and techniques
FlukePlus Membership Portal • •
Corporate Presentation
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A worldwide community for all test tools users 2-way communication between Fluke and members. Able to gain access to content & offers that improve their overall Fluke experience
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Seminars & Webinars • Thermal Imaging * Learn how to troubleshoot faster and avoid downtime using the latest thermal imaging technology * What is thermal imaging and where can it be used? * Are thermal imagers easy to use? * How to choose the right thermal imager for your applications? * How software can help you in your imaging analysis
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Keeping your world up and running.速 Corporate Presentation
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Company Confidential 45
• Company Name : Fluke Corporation - India • Website: http://www.fluke.com/fluke/inen/home/default.htm • Address: Division of DHR Holding India Pvt. Ltd. 10th Floor, Sigma Hiranandani Business Park, Powai Mumbai, Maharashtra 400076 • Contact Number: 1 800 209 9110
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Company Confidential 46