Service Repair Manual
Models
Caterpillar Cat 232 SKID STEER LOADER
216 226 232 242 Skid Steer Loader CAB00001-UP (MACHINE) POWERED BY 302...
1/5
Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 232 SKID STEER LOADER CAB Configuration: 216 226 232 242 Skid Steer Loader CAB00001-UP (MACHINE) POWERED BY 3024C, 3034 Engine
Disassembly and Assembly 216, 226, 232 and 242 Skid Steer Loaders Machine Systems Media Number -RENR4838-02
Publication Date -01/11/2009
Date Updated -04/11/2009
i01780412
Control Valve (Work Tool) - Remove SMCS - 5051-011
Removal Procedure Table 1 Required Tools Tool
A
Part Number
Part Description
Qty
6V-9507
Face Seal Plug (9/16 - 18 THD)
4
6V-9828
Cap As (9/16 - 18 THD)
4
6V-9508
Face Seal Plug (11/16 - 16 THD)
2
6V-9829
Cap As (11/16 - 16 THD)
2
6V-9511
Face Seal Plug (1 3/16 - 12 THD)
1
6V-9832
Cap As (1 3/16 - 12 THD)
1
9U-7084
Cap (1 5/16)
1
Start By: A. Release the pressure in the hydraulic system. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release". Note: SERVICE DATA: TOOLING (A) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/18
216 226 232 242 Skid Steer Loader CAB00001-UP (MACHINE) POWERED BY 302...
Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.
Personal injury or death can result without releasing all of the hydraulic pressure. Release all the pressure from the hydraulic system before any lines are disconnected.
NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates.
NOTICE Keep all parts clean from contaminants. Contamination of the hydraulic system with foreign material will reduce the service life of the hydraulic system components. To prevent contaminants from entering the hydraulic system, always plug or cap the lines, fittings, or hoses as they are disconnected. Cover
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/18
2/5
216 226 232 242 Skid Steer Loader CAB00001-UP (MACHINE) POWERED BY 302...
3/5
any disassembled components and clean them properly before assembly. Clean the hydraulic system properly after any major component exchange or especially after a component failure, to remove any contamination.
Note: Cleanliness is an important factor. Before you begin the disassembly procedure, the exterior of the components should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism. Precision components can be damaged by contaminants or by dirt. Perform disassembly procedures on a clean work surface. Keep components covered and protected at all times. Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system. 1. Drain the hydraulic tank. Refer to Operation and Maintenance Manual, SEBU7468, "Hydraulic System Oil - Change".
Illustration 1
g00902296
2. Disconnect seven hose assemblies (1). Disconnect six tube assemblies (2) .
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/18
216 226 232 242 Skid Steer Loader CAB00001-UP (MACHINE) POWERED BY 302...
Illustration 2
g00902298
3. Disconnect two harness assemblies (3). Loosen clamp (4). Disconnect hose (5) .
Illustration 3
g00910523
4. Remove bolts (6) .
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/18
4/5
216 226 232 242 Skid Steer Loader CAB00001-UP (MACHINE) POWERED BY 302...
Illustration 4
5/5
g00902301
5. Remove bolts (8). Remove bracket (7). Use two people to remove control valve (9). The weight of control valve (9) is approximately 34 kg (74 lb). Copyright 1993 - 2019 Caterpillar Inc.
Fri Oct 18 08:31:03 UTC+0800 2019
All Rights Reserved. Private Network For SIS Licensees.
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/18
216 226 232 242 Skid Steer Loader CAB00001-UP (MACHINE) POWERED BY 302...
1/10
Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 232 SKID STEER LOADER CAB Configuration: 216 226 232 242 Skid Steer Loader CAB00001-UP (MACHINE) POWERED BY 3024C, 3034 Engine
Disassembly and Assembly 216, 226, 232 and 242 Skid Steer Loaders Machine Systems Media Number -RENR4838-02
Publication Date -01/11/2009
Date Updated -04/11/2009
i01764046
Control Valve (Work Tool) - Disassemble SMCS - 5051-015
Disassembly Procedure Start By: A. Remove the Control Valve. Refer to Disassembly and Assembly, "Control Valve (Worktool) - Remove".
Illustration 1
g00902554
1. Remove solenoids (1). Remove fittings (2). Remove fittings (3) .
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/18
216 226 232 242 Skid Steer Loader CAB00001-UP (MACHINE) POWERED BY 302...
Illustration 2
g00902740
2. Remove O-ring seal (4). Remove O-ring seal (5). Remove O-ring seal (6) .
Illustration 3
g00902556
Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.
3. Remove the plug and O-ring seal (7) .
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/18
2/10
216 226 232 242 Skid Steer Loader CAB00001-UP (MACHINE) POWERED BY 302...
Illustration 4
g00902725
4. Remove spring (9). Remove check valve (8) . 5. Repeat Steps 3 through 4 for the remaining plugs.
Illustration 5
g00902568
Note: Observe the orientation of the fittings and the accumulator. 6. Remove fitting (10). Remove fitting (11). Remove adapter (12). Remove fitting (13) .
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/18
3/10
216 226 232 242 Skid Steer Loader CAB00001-UP (MACHINE) POWERED BY 302...
Illustration 6
g00902570
Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.
7. Remove the plug and O-ring seal (14) .
Illustration 7
g00902622
8. Remove spring (15) . 9. Repeat Steps 7 through 8 for the remaining plug.
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/18
4/10
216 226 232 242 Skid Steer Loader CAB00001-UP (MACHINE) POWERED BY 302...
Illustration 8
g00902652
Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.
10. Remove the cap and O-ring seal (16) .
Illustration 9
g00902653
11. Remove relief valves (17) .
Illustration 10
g00903934
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/18
5/10
216 226 232 242 Skid Steer Loader CAB00001-UP (MACHINE) POWERED BY 302...
Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.
12. Remove the plug and O-ring seal (14) .
Illustration 11
g00902889
13. Remove spring (18). Remove the screen and washer (19) .
Illustration 12
g00902977
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/18
6/10
216 226 232 242 Skid Steer Loader CAB00001-UP (MACHINE) POWERED BY 302...
Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.
14. Remove spool (20). Remove the plug, the O-ring seal, and spring (21) .
Illustration 13
g00902978
15. Remove spool (22) .
Illustration 14
g00902979
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/18
7/10
216 226 232 242 Skid Steer Loader CAB00001-UP (MACHINE) POWERED BY 302...
Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.
16. Remove the cap and O-ring seal (23) .
Illustration 15
g00902980
17. Remove spring (24) .
Illustration 16
g00902985
18. Remove fitting (25). Remove relief valve (26). Remove spool (27) .
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/18
8/10
216 226 232 242 Skid Steer Loader CAB00001-UP (MACHINE) POWERED BY 302...
Illustration 17
g00902884
Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.
19. Apply heat to bolt (31). Remove bolt (31). Remove washer (30). Remove spring (29). Remove washer (28) .
Illustration 18
g00902987
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/18
9/10
216 226 232 242 Skid Steer Loader CAB00001-UP (MACHINE) POWERED BY 3...
10/10
Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.
20. Remove the cap and O-ring seal (32) .
Illustration 19
g00902988
21. Remove spring (33). Remove check valve (34) . Copyright 1993 - 2019 Caterpillar Inc.
Fri Oct 18 08:32:02 UTC+0800 2019
All Rights Reserved. Private Network For SIS Licensees.
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/18
216 226 232 242 Skid Steer Loader CAB00001-UP (MACHINE) POWERED BY 302...
1/10
Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 232 SKID STEER LOADER CAB Configuration: 216 226 232 242 Skid Steer Loader CAB00001-UP (MACHINE) POWERED BY 3024C, 3034 Engine
Disassembly and Assembly 216, 226, 232 and 242 Skid Steer Loaders Machine Systems Media Number -RENR4838-02
Publication Date -01/11/2009
Date Updated -04/11/2009
i01768119
Control Valve (Work Tool) - Assemble SMCS - 5051-016
Assembly Procedure Table 1 Required Tool Tool
Part Number
Part Name
Qty
A
155-0695
Thread Lock Compound
1
Illustration 1
g00902988
1. Install check valve (34). Install spring (33) .
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/18
216 226 232 242 Skid Steer Loader CAB00001-UP (MACHINE) POWERED BY 302...
Illustration 2
g00902987
Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment.
2. Install the cap and O-ring seal (32). Torque the cap to 25 ± 3 N·m (18 ± 2 lb ft).
Illustration 3
g00902884
Improper assembly of parts that are spring loaded can cause bodily injury.
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/18
2/10
216 226 232 242 Skid Steer Loader CAB00001-UP (MACHINE) POWERED BY 302...
3/10
To prevent possible injury, follow the established assembly procedure and wear protective equipment.
3. Install washer (28). Install spring (29). Install washer (30). Apply Tooling (A) to the threads of bolt (31). Install bolt (31). Torque bolt (31) to 10 ± 1 N·m (89 ± 9 lb in).
Illustration 4
g00902985
4. Install spool (27). Install relief valve (26). Torque the relief valve to 10 ± 1 N·m (7 ± 1 lb ft). Install fitting (25) .
Illustration 5
g00902980
5. Install spring (24) .
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/18
Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING
NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
216 226 232 242 Skid Steer Loader CAB00001-UP (MACHINE) POWERED BY 302...
Illustration 6
g00902979
Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment.
6. Install the cap and O-ring seal (23). Torque the cap to 122 ± 12 N·m (90 ± 9 lb ft).
Illustration 7
g00902978
7. Install spool (22) .
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/18
4/10
216 226 232 242 Skid Steer Loader CAB00001-UP (MACHINE) POWERED BY 302...
Illustration 8
5/10
g00902977
Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment.
8. Install the plug, the O-ring seal, and spring (21). Torque the plug to 65 ± 7 N·m (48 ± 5 lb ft). Install spool (20) .
Illustration 9
g00902889
9. Install the screen and washer (19). Install spring (18) .
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/18
216 226 232 242 Skid Steer Loader CAB00001-UP (MACHINE) POWERED BY 302...
Illustration 10
g00903934
Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment.
10. Install the plug and O-ring seal (14). Torque the plug to 65 ± 7 N·m (48 ± 5 lb ft).
Illustration 11
g00902653
11. Install relief valves (17). Torque relief valves to 45 ± 5 N·m (33 ± 4 lb ft).
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/18
6/10
216 226 232 242 Skid Steer Loader CAB00001-UP (MACHINE) POWERED BY 302...
Illustration 12
g00902652
Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment.
12. Install the cap and O-ring seal (16). Torque the cap to 122 ± 12 N·m (90 ± 9 lb ft).
Illustration 13
g00902622
13. Install spring (15) .
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/18
7/10