Service Repair Manual
Models
259D COMPACT TRACK LOADER
259D Compact Track Loader FTL00001-UP (MACHINE) POWERED BY C3.3B Eng...
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Shutdown SIS Previous Screen Product: COMPACT TRACK LOADER Model: 259D COMPACT TRACK LOADER FTL Configuration: 259D Compact Track Loader FTL00001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly 259D, 279D, 289D, 299D and 299D XHP Compact Track Loaders, 257D, 277D, 287D, 297D and 297D XHP Multi Terrain Loaders and 236D, 242D, 246D, 262D, 272D and 272D XHP Skid Steer Loaders Power Train Media Number -UENR3730-09
Publication Date -01/05/2015
Date Updated -13/08/2018
i06027012
System Pressure - Release SMCS - 4350-553-PX; 5050-553-PX
Release Procedure
Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.
1. Start the engine and allow the engine to run for at least 15 seconds in order to recharge the accumulator. 2. Stop the engine. Keep the armrests in the LOWERED position. Turn the engine start switch to the ON position. Push the parking brake switch. 3. Move the hydraulic operated controls through all of the positions. 4. Turn the engine start switch to the OFF position. 5. Disconnect the battery cable or turn the battery disconnect switch to the OFF position.
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Shutdown SIS Previous Screen Product: COMPACT TRACK LOADER Model: 259D COMPACT TRACK LOADER FTL Configuration: 259D Compact Track Loader FTL00001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly 259D, 279D, 289D, 299D and 299D XHP Compact Track Loaders, 257D, 277D, 287D, 297D and 297D XHP Multi Terrain Loaders and 236D, 242D, 246D, 262D, 272D and 272D XHP Skid Steer Loaders Power Train Media Number -UENR3730-09
Publication Date -01/05/2015
Date Updated -13/08/2018
i07202363
Piston Pump (Hydrostatic) - Remove and Install SMCS - 5070-010-H7
Removal Procedure Table 1 Required Tools Tool
Part Number
Part Description
Qty
A
386-6031
Lever Puller Hoist
2
304-8950
Tube As
304-8951
Trolley
1
305-0041
Base As
1
8S-7631
Tube
1
8S-7615
Pin
1
8S-7640
Stand
1
B
C
D
439-3940
Link Bracket
2
E
387-9124
Wrench Adapter
1
Start By: a. Remove the piston pump.
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259D Compact Track Loader FTL00001-UP (MACHINE) POWERED BY C3.3B Eng...
Illustration 1
g02824547
1. Disconnect hose assemblies (1), hose assemblies (2), and hose assembly (3).
Illustration 2
g02824616
2. Disconnect hose assemblies (4) and hose assemblies (5).
Illustration 3
g02824759
3. Disconnect harness assemblies (6). Repeat this step for the opposite side.
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259D Compact Track Loader FTL00001-UP (MACHINE) POWERED BY C3.3B Eng...
Illustration 4
g02835658
Typical Example
4. Position Tooling (B) onto Tooling (C).
Illustration 5
g02837581
Illustration 6
g02835587
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259D Compact Track Loader FTL00001-UP (MACHINE) POWERED BY C3.3B Eng...
Illustration 7
g02824997
5. Use Tooling (A), Tooling (D), and a suitable lifting device to support the opposite end of Tooling (B). 6. Attach an additional Tooling (A) and a suitable lifting device onto Tooling (B) and piston pump (7). The weight of piston pump (7) is approximately 73 kg (160 lb). Apply a slight lifting tension. 7. Use suitable blocking to support piston pump (7).
Illustration 8
g02835676
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259D Compact Track Loader FTL00001-UP (MACHINE) POWERED BY C3.3B Eng...
Illustration 9
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g02825003
8. Use Tooling (E) to remove bolts (8). Remove piston pump (7).
Installation Procedure 1. Install piston pump (7) in the reverse order of removal. Copyright 1993 - 2019 Caterpillar Inc.
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259D Compact Track Loader FTL00001-UP (MACHINE) POWERED BY C3.3B Eng...
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Shutdown SIS Previous Screen Product: COMPACT TRACK LOADER Model: 259D COMPACT TRACK LOADER FTL Configuration: 259D Compact Track Loader FTL00001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly 259D, 279D, 289D, 299D and 299D XHP Compact Track Loaders, 257D, 277D, 287D, 297D and 297D XHP Multi Terrain Loaders and 236D, 242D, 246D, 262D, 272D and 272D XHP Skid Steer Loaders Power Train Media Number -UENR3730-09
Publication Date -01/05/2015
Date Updated -13/08/2018
i06659865
Piston Pump (Hydrostatic) - Disassemble SMCS - 5070-015-H7
Disassembly Procedure Table 1 Required Tools Tool
Part Number
Part Description
Qty
A
1P-0510
Driver Gp
1
B
9S-9152
Puller Attachment As.
1
0S-1527
Bolt
1
2J-3506
Full Nut
1
8T-4122
Hard Washer
2
1P-1859
Retaining Ring Pliers
1
C
D Start By:
a. Remove the pump. Refer to Disassembly and Assembly, "Piston Pump (Hydrostatic) Remove".
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259D Compact Track Loader FTL00001-UP (MACHINE) POWERED BY C3.3B Eng...
Illustration 1
g01325524
1. Remove bolts (1) and valve (2).
Illustration 2
g01325526
2. Remove nut (3), the O-ring seal, coil (4), bolts (5), and cartridge (6).
Illustration 3
g01377500
3. Remove screen (6A).
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259D Compact Track Loader FTL00001-UP (MACHINE) POWERED BY C3.3B Eng...
Illustration 4
g01325527
4. Remove gasket (7) and control arm (8).
Illustration 5
g01325534
5. Remove bolts (9) and valve (10). 6. Repeat Steps 2 through Steps 4 for valve (10).
Illustration 6
g01325536
7. Remove nut (13), coil (12), and cartridge (14). 8. Remove valve (11).
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259D Compact Track Loader FTL00001-UP (MACHINE) POWERED BY C3.3B Eng...
Illustration 7
g01377504
Illustration 8
g01377507
9. Remove plugs (14A), O-ring seal (14E), O-ring seal (14C), backup ring (14D) and crossover relief valves (14B), from the head.
Illustration 9
g01325538
10. Remove O-ring seal (15), backup rings (16), and O-ring seals (17).
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259D Compact Track Loader FTL00001-UP (MACHINE) POWERED BY C3.3B Eng...
Illustration 10
g01325540
11. Remove O-ring seal (18), backup ring (19), and O-ring seal (20).
Illustration 11
g01325541
12. Remove bolts (21) and housing (22).
Illustration 12
g01325542
13. Remove bolts (25), retainer (24), and set screw (23). 14. Repeat Step 13 for the opposite side.
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259D Compact Track Loader FTL00001-UP (MACHINE) POWERED BY C3.3B Eng...
Illustration 13
g01325544
15. Remove O-ring seal (26).
Illustration 14
g01325546
16. Remove piston assembly (27) and swashplate (28).
Illustration 15
g01325548
17. Remove seals (29) and block (30).
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259D Compact Track Loader FTL00001-UP (MACHINE) POWERED BY C3.3B Eng...
Illustration 16
g01325550
18. Remove bearings (31) from swashplate (28).
Illustration 17
g01325554
19. Remove shaft (32).
Illustration 18
g01325562
20. Use Tooling (A), Tooling (B), and a suitable press to remove bearing (33) from the shaft.
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259D Compact Track Loader FTL00001-UP (MACHINE) POWERED BY C3.3B Eng...
Illustration 19
g01325564
21. Remove barrel assembly (34).
Illustration 20
g06063242
22. Remove port plate (36) and gasket (35). 23. Remove coupling (37).
Illustration 21
g06063248
24. Remove head (38). 25. Repeat Step 22 for head (38).
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259D Compact Track Loader FTL00001-UP (MACHINE) POWERED BY C3.3B Eng...
26. Remove bearings (39).
Illustration 22
g06063253
27. Remove barrel assembly (40). 28. Repeat Step 13 through Step 19.
Illustration 23
g06063261
29. Remove retaining ring (47). 30. Remove plate (46).
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31. Remove O-ring seal (45). 32. Remove seal (44) and shaft assembly (41). 33. Use Tooling (D) to remove retaining ring (43). 34. Use Tooling (B) and a suitable press to remove bearing (42). Copyright 1993 - 2019 Caterpillar Inc.
Tue Nov 5 21:45:17 UTC+0800 2019
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259D Compact Track Loader FTL00001-UP (MACHINE) POWERED BY C3.3B Eng...
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Shutdown SIS Previous Screen Product: COMPACT TRACK LOADER Model: 259D COMPACT TRACK LOADER FTL Configuration: 259D Compact Track Loader FTL00001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly 259D, 279D, 289D, 299D and 299D XHP Compact Track Loaders, 257D, 277D, 287D, 297D and 297D XHP Multi Terrain Loaders and 236D, 242D, 246D, 262D, 272D and 272D XHP Skid Steer Loaders Power Train Media Number -UENR3730-09
Publication Date -01/05/2015
Date Updated -13/08/2018
i06660138
Piston Pump (Hydrostatic) - Assemble SMCS - 5070-016-H7
Assembly Procedure Table 1 Required Tools Tool
Part Number
Part Description
Qty
D
1P-1859
Retaining Ring Pliers
1
E
9S-3263
Thread Lock Compound
1
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259D Compact Track Loader FTL00001-UP (MACHINE) POWERED BY C3.3B Eng...
Illustration 1
g06063261
1. Raise the temperature of bearing (42). 2. Install bearing (42). 3. Use Tooling (D) to install retaining ring (43). 4. Install shaft assembly (40) and seal (44). 5. Install O-ring seal (45). 6. Install plate (46). 7. Install retaining ring (47).
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259D Compact Track Loader FTL00001-UP (MACHINE) POWERED BY C3.3B Eng...
Illustration 2
g01326183
8. Raise the temperature of bearing (33). 9. Install bearing (33) onto shaft (32).
Illustration 3
g01325554
10. Install shaft (32).
Illustration 4
g01325550
11. Install bearings (31) onto swashplate (28).
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259D Compact Track Loader FTL00001-UP (MACHINE) POWERED BY C3.3B Eng...
Illustration 5
g01325548
12. Install seals (29) and block (30).
Illustration 6
g01325546
13. Install piston assembly (27) and swashplate (28).
Illustration 7
g01325544
14. Install O-ring seal (26).
Illustration 8
g01325542
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