Issuu on Google+

1-800-gympart • www.gympart.com Worldwide 310-410-4200

national gym supply

2012 catalog


Your guide to the 3

NEW 2012

34

55

36



new! 54 58

new!

Nautilus SC916

Life Fitness Stairclimber 95S

59 84



56

113

new!

60

Nautilus SM916



119

new!

Star Trac E-Series

124 129 139 Strength Equipment

114

106

152 Selectorized Equipment



159 Free Weights 170 Resistance and Stability

192 Gym Signs and Posters 195 Resource Center

Precor 932i, 936i

new!

Cybex ArcTrainer 750A

178 Group Exercise 186 Facility Accessories

new!

new!

125

FreeMotion Epic Series

148

new!

LeMond RevMaster Pro

206 Order Forms

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


National Gym Supply catalog... Cardio Equipment Parts n Life Fitness...................................... 3 Lifestride 95T Elevation Series.....................4 Lifestride 95T-Series...................................6 Lifestride 91T-Series...................................9 Lifestride Next Gen 9100, 9500, 9700....... 11 Lifestride Classic 9500.................Online only Lifestride Classic 9100.............................. 14 Life Fitness Cross-Trainer X-Series............. 18 Life Fitness Cross-Trainer Rear-Drive.......... 20 Lifecycle 95Ci, 95Ce, 93Ci, 90Ci, 85Ci....... 24 Lifecycle 9500 HRT Belt-Driven.................. 26 Lifecycle 9500, 9500 HR........................... 28 Lifecycle 95Ri, 95Re Recumbent................ 30 Lifecycle 9500R, 9500RHR........................ 32 NEW! Life Fitness Stairclimber 95S......... 34

n StairMaster.................................... 36 StairMaster StepMill 7000.................... 37 StairMaster 4400/4600 ....................... 40 StairMaster 4000 PT ............................ 44 Club Track 2100 LE............................... 52 Club Track 510/612............................. 53

n Nautilus......................................... 54 NEW! Nautilus SC916......................... 55 NEW! Nautilus SM916........................ 56 Nautilus T916 Treadmill........................ 57

n Tectrix Climbmax.......................... 58 n Star Trac........................................ 59 NEW! Star Trac E-Series...................... 60 Star Trac Pro, Elite AC Drive.................. 62 Star Trac Pro, Elite DC Drive.................. 64 Star Trac 4500..................................... 66 Star Trac 3900, 4000........................... 68 Star Trac 2000, 3000.............. Online only Star Trac Pro 6300 Upright................... 72 Star Trac Pro 6400 Recumbent.............. 73 Star Trac NXT Spinners ........................ 74 Star Trac 6800 Pro & 6900 Elite ........... 76 Star Trac “Johnny G” Spinners ............. 78 Star Trac V-2 Bike................................. 80 Star Trac V-Bike.................................... 82

n Precor............................................ 84 Precor AMT C100i................................. 85 Precor EFX 556i v1-3............................ 87 Precor EFX 546i v1-3............................ 88 Precor EFX 556 v1-2............................. 90 Precor EFX 546 v3................................ 92 Precor EFX 546, 556 Self-Powered........ 93 Precor EFX 546 v1-2............................. 94 Precor 966i.......................................... 98 Precor 966 v1-2................................. 100 Precor 956i........................................ 102 Precor 954, 956 v1-4.......................... 104 Precor 962i, 964i.................... Online only NEW! Precor 932i, 936i.................... 106 Precor 842i-846i Upright.................... 109

Precor 842i-846i Recumbent.............. 110 Precor 846 Upright............................. 111 Precor 846 Recumbent....................... 112 Precor 764, 764i..................... Online only

n Cybex.......................................... 113 NEW! Cybex ArcTrainer 750A............ 114 Cybex ArcTrainer 630A....................... 115 Cybex ArcTrainer 610A....................... 117 Cybex ArcTrainer 600A....................... 118 Trotter 685, 900T.................... Online only

Trainer Tools n Resistance & Stability................. 170 Resistance Training............................ 171 Agility Products.................................. 173 Medicine Balls................................... 174 Oxygenfit........................................... 175 Stability Balls..................................... 176 Rubber Resistance............................. 177

Lemond Revmaster Classic................. 127

n Schwinn....................................... 129

n Facility Accessories..................... 186

Concept 2 Model E Rower................... 120 Concept 2 Model D Rower................... 121 Concept 2 Model C Rower................... 122 Concept 2 Model B Rower................... 123

n LeMond....................................... 124 NEW! Lemond Revmaster Pro............ 125

Schwinn Evolution Pro, SR.................. 130 Schwinn Pro & IC Elite (pre-2004)....... 132 Schwinn Pro & IC Elite (post-2004)..... 134 Schwinn Tools and Lubricants............ 135 Schwinn Airdyne 4............................. 136 Schwinn Airdyne Evolution................. 138

Strength Equipment Parts n Strength Equipment..................... 139 Life Fitness 9000 Series..................... 140 Life Fitness Cable Motion.................... 142 Life Fitness Hammer Strength Selectorized................................... 143 Life Fitness Multi Jungle...................... 144 Life Fitness Pro 2 SE........................... 145 Life Fitness Pro 2 Standard................. 146 Life Fitness Signature Series............... 147 NEW! FreeMotion GFZI Series............ 148 FreeMotion GFZM Series..................... 149 BodyMaster....................................... 150 Magnum Fitness................................. 151

n Selectorized Equipment............... 152 Cables, Fittings and Tools................... 153 Cable-Making and Pulleys.................. 154 Handles and Attachments................... 155 Weight Pins and Tethers..................... 157 Add-On Plates, Stickers and Grips...... 158

n Free Weights................................ 159 Powerlifting....................................... 160 Kettlebells......................................... 160 Ivanko Olympic Plates........................ 161 Bars, Collars and Microloading........... 162 GP Industries Dumbbells.................... 163 Ivanko Fixed Dumbbells...................... 164 Gloves and Wraps.............................. 166 Aerobic Dumbbells............................. 167 Weight Benches................................. 169

8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

36 54

n Group Exercise............................. 178 Pilates and Workout Bars................... 178 Yoga.................................................. 179 Balance Training................................ 180 Bosu Ball........................................... 181 Boxing Gloves.................................... 182 WaveMaster Heavy Bags..................... 183 Balazs and Everlast Bags.................... 184 Group Cycling......................... Online only Exercise Mats..................................... 185 Aquatics................................. Online only

n Concept 2.................................... 119

3

Heartrate Training.............................. 186 Scales and Dri-Dek Flooring................ 187 Cleaners and Disinfectants................. 188 Cleaning Products.............................. 190 Equipment Mats................................. 191

58 59 84 113 119 124

n Gym Signs & Posters................... 192 Workout Posters................................. 192 Fitness Charts.................................... 193 Gym Rules Signs................................ 194

Resource Center n Resource Center........................... 195 Technical Manuals.............................. 196 DIY Repair Help.................................. 197 Useful Tools....................................... 198 Gym-Friendly Lubricants & Cleaners.... 199 Treadmill Belt Directory...................... 200 Treadmill Deck Directory..................... 202 Treadmill Lubricant Options................ 203 Repair and Exchange for Electronics and Motors.................... 204

n Order Forms................................. 206 User Friendly Policies..... Inside Back Cover

129 139 152 159 170 178 186

new!

Resource Center

192

Everything you need to get the job done and save!

195

n Technical Manuals n DIY Repair Help n Tools and Lubricants n Treadmill Belts, Decks, Wax Kits n Repair and Exchange Program

206


Easy ordering, technical help and more at...

national gym supply

www.gympart.com! 2012 catalog

1-800-gympart • www.gympart.com Worldwide 310-410-4200

NEW! ngs app! returns center. Order the wrong part? Need to return it? Return it fast using our new online return center at www.gympart.com!

Browse the catalog online!

Buy what you need right off the page at www.gympart.com!

ngs app! Make my cable. MORE BRANDS, MORE MODELS, MORE PARTS! We carry parts for the most popular equipment brands and models. Whether you need to replace the belt on your Lifestride 91T, install new grips on a Precor 546 or upgrade the pedals on your Star Trac NXT, we’ve got it all at www.gympart.com!

Find the right part EVEN fastER! Search by model, serial number and OEM! Not sure what part number you need? Use our expanded cross-reference search feature. Enter the OEM number, model, serial number or description and get quick results.

TECHNICAL INFORMATION ON TAP. Troubleshooters, schematics, and manuals available 24/7! Hundreds of pages of valuable resources at the click of a mouse, gathered from original manufacturers alongside helpful tips, repair and replacement guides prepared by technicians in the field.

2

real-time parts availability. Day-definite delivery. No more guessing about back orders. At checkout, you’ll know when to expect delivery. If an item is back-ordered, www.gympart.com lists the estimated date the part will be available for shipping.

Specify and order your custom cables online! Choose black or clear cable in two weights, any length up to 50 feet long, then choose from 18 cable ends in any combination. It’s never been easier or faster to get cables just how you want them.

REDUCE SHIPPING COSTS! One-stop shopping saves money! Purchase gym parts and trainer tools at www.gympart.com, and consolidate your order to save on shipping.

back order ALERTS. We keep you up-to-date! If a part is on backorder, we'll send an email alert if the due date changes.

ngs app! REPAIR MY STUFF.

track YOUR ORDER! Create your account to view your order history! Review a year or more of your National Gym Supply purchases and invoices — knowledge you can use to help reduce costs. You can track your order, review open and shipped orders, and set up email shipment notification — all at one easy online location.

Now it’s even easier to get your broken monitors, motors and electronics repaired fast! Obtain your Repair Authorization Number (RA#) online. Then get email alerts at every step of the way: find out when we receive your part(s), when the repair is completed, if no repair is needed, or if we cannot repair your item.

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


Life Fitness Treadmills

Life Fitness Lifestride 95T Elevation Series................4 Lifestride 95T Series...............................6 Lifestride 91T Series...............................9 Lifestride Next Gen................................11 Lifestride Classic 9500............ Online only Lifestride Classic 9100..........................14

8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

3


Lifestride 95T Elevation Series lcd console options

activity zone assembly

15" LCD Screen d LST1064, New e LST1064RE, Repair

life fitness

Serial #s: TWT108899 and up

led console

b LST1065, New c LST1065RE, Repair

1# LST1053 heartrate sensor kit

stop switch W/ tether

1% LST961

1$ LST960

7" LCD Screen f LST1063, New g LST1063RE, Repair

upright covers  anti-slip pads  belt options

1( TM027DX, Durabelt-X® 2) LST968, OEM Belt

top motor cover 

1! LST957, Right 1@ LST958, Left

1& LST964

j LST955, Right 1) LST956, Left

end caps 

h LST952, Right I LST953, Left

leveling foot 

bottom motor cover 

1* LST122

1^ LST962

Lifestride 95T Elevation Series Console Options

b c d e f g

Belt, Deck and Rollers

LST1065

LED Console

$ 699.00

LST1065RE

LED Console, Repair

LST1064

LCD Console, 15 inch, New

LST1064RE

LCD Console, 15 inch, Repair

234.00

LST1063

LCD Console, 7 inch, New

837.92

LST1063RE

LCD Console, 7 inch, Repair

234.00

234.00 1,396.50

Frame Parts

h i j 1) 1! 1@ 1# 1$ 1% 1^ 1& 1* 4 

1( 2) 2! 2@ 2# 2$ 2%

TM027DX Durabelt-X® (Pre-Waxed) $ 276.00 LST968 OEM Running Belt

565.77

LST1000

Front Roller

215.30

TM053.6

Superwear® Deck

LST126

Deck Screw (4 required)

87.79 2.95

LST137 Tinnerman Clip (4 required) LST1001 Rear Roller Domestic

1.29 190.43

LST952 Right Rear End Cap Kit with Grommets

35.69

LST966 Rear Roller Tension Bolt (2 required)

2.14

LST953

36.76

LST824

1.29

LST955 Anti-Slip Pad, Right

33.88

LST134 Pulley for Drive Roller

LST956 Anti-Slip Pad, Left

33.88

Deck Springs, Stride Sensor and Roller Guards

LST957

Upright Cover, Right

17.16

LST958

Upright Cover, Left

16.36

Left Rear End Cap Kit with Grommets

LST960

Stop Switch and Tether Assembly

26.33

2^ 2& 2* 2(

LST961

Heart Rate Sensor Kit with Hardware

60.17

Lift Motor

LST962

Bottom Motor Cover

30.15

3) 3!

LST1053 Activity Zone Assembly

101.53

LST964 Top Motor Cover

68.92

LST122

21.74

Leveling Foot

Flat Washer (2 required)

39.36

LST858

Stride Sensor Assembly

LST139

Deck Spring (4 required per side)

64.21 3.39

LST135

Spring Mounting Screw

1.95

LST967 Roller Guard Kit w/ Hardware

53.03

LST1050

Lift Motor 115V

167.55

LST1050RE

Lift Motor, Repair

125.00

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


Superwear® Deck

belts Pre-Waxed Durabelt-X® 1( TM027DX

rollers

2@ TM053.6 Front 2! LST1000

Rear 2% LST1001

2# LST126

tinnerman Clip

stride sensor assembly

2$ LST137

2^ LST858

Deck Spring

2& LST139

Spring Mounting Screw

Roller Guard Kit

2( LST967

2* LST135

Lift Motor 115V

Motor controller

drive motor

3) LST1050, New 3! LST1050RE, Repair

3@ LST1060, New 3# LST1060RE, Repair

4) LST909 4! LST909RE, Repair

home switch

drive pulley

3& LST852

4@ LST158

line cord

3$ LST947

power Receptacle

on/off switch

3% LST802

3^ LST885

line filters

Drive Belt

20-Amp 3* LST907 10-Amp 3( LST906

4# LST130

life fitness

Deck Screw

Idler Assembly

4$ LST1051

Lifestride 95T Elevation Series Motor Controller

3@ 3#

LST1060

DSP Motor Controller with Cable 100-120V

LST1060RE Motor Controller, Repair

$ 718.59 198.00

On/Off Switch, Home Switch and Line Filter

3$ 3% 3^ 3&

LST947

LST903 MOV Filter Cable Assembly

12.57

3* 3(

LST907

Line filter, 20A

31.16

LST906

Line filter, 10A

58.47

Line Cord Domestic Low Voltage

LST802 Power Receptacle LST885 On/Off Switch LST852

Home Switch

32.09 3.07 4.53 14.51

Drive Motor Assembly

4) 4! 4@

LST909

Drive Motor

350.41

LST909RE

Drive Motor, Repair

169.00

LST158

Drive Pulley

22.93

Idler Assembly and Drive Belt

4# 4$

LST130 Poly-V Drive Belt

22.68

LST1051

60.17

Idler Assembly with Hardware

Get more mileage from your treadmill with...

Durabelt® See page 200-201.

8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

 5


Lifestride 95t Series overlay

Bezel Assembly

5$ LST874

Cup holders 

4@ LST825, Left 4# LST826, Right

Life Fitness

5@ LST844, 95Ti keypad

Lens cover assembly

heart rate parts 

5# LST873

4) LXR365, Electrode Kit 4! LST146, HR Cable

5) LST842, Screw 5! LST843, Cover

Handrail Tube cap 

3* LST899

anti-scuff pad

2( LST838

upright Tube cap 

Front end cap 

3& LST865 2& LST834, Screw

2% LST830

front cover

4$ LST835

Rear end cap

2^ LST831 End Cap Screw 2& LST834 Grommet 2* LST886

Motor Shroud

4% LST836 Grommet 4^ LST209

Lifestride 95T Series Electronics

b c

Motors (continued)

LST801 Power Cord, 110V, T-Series LST802 Receptacle, T-Series

$  26.17 3.07

Motor Control Board Options

d

LST882 MCB, "All-In-One Board" Upgrade (TTE, TTJ, ATT, ATV, WTE, TWF, TTO)

e f g h i j 1) 1! 1@ 1# 1$ 1%

LST180

683.03

MCB, New (TTI only) 798.00

LST180RE MCB, Repair (TTI only) 198.00 LST180E MCB, Exchange (TTI only) LST853

240.00

MCB, New, for LED Displays (TCT, TSS, TWM, TSF) 347.48

LST853RE MCB, Repair, for LED Displays (TCT, TSS, TWM, TSF) 198.00 LST853E MCB, Exchange, for LED Displays (TCT, TSS, TWM, TSF) 240.00 LST854

MCB, New, for LCD Displays (TCE, TSE, TSM) 715.47

LST854RE MCB, Repair, for LCD Displays (TCE, TSE, TSM) 198.00 LST805RE MCB, Repair (TTE, TTJ, ATT, ATV, WTE, TWF, TTO)

198.00

LST805E MCB, Exchange (TTE, TTJ, ATT, ATV, WTE, TWF, TTO)

240.00

LST187

Capacitor Board

LST187RE Capacitor Board, Repair

71.00 65.00

Motors

1^ 1& 6

LST811

Drive Motor, T-Series

347.63

LST811R

Drive Motor, T-Series, Refurbished

250.00

1*

LST811RE

Drive Motor, Repair, T-Series

$ 169.00

Drive Parts

1( 2) 2! 2@ 2# 2$

LST161

Idler, Lever Assembly

61.41

LST166

Speed Sensor Assembly

38.25

LST130

Drive Belt

LST132

Front Roller w/ Pulley

22.68 255.90

LST133 Rear Roller

216.86

LST193 Adjustment Screw

5.50

Frame Parts

2% 2^ 2& 2* 2( 3) 3! 3@ 3# 3$ 3%

LST830

Front End Cap

7.61

LST831 Rear End Cap

6.98

LST834

1.29

Screw for End Cap, Tube Cap or Hood

LST886 Grommet for End Cap

1.29

LST838 Anti-Scuff Pad

71.65

LST817 Roller Guard Upgrade Kit

41.62

LST815 Right Roller Guard, 93T, 95Ti

28.41

LST816

Left Roller Guard, 93T, 95Ti

29.76

LST861

Handrail Boot, Left Outside

5.41

LST862

Handrail Boot, Left Inside

5.21

LST863

Handrail Boot, Right Inside

5.21

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


power Receptacle

power cord

b LST801, 110V

lever assembly idler

c LST802

speed sensor

drive motor

2) LST166

1^ LST811, New 1& LST811R, Refurbished 1* LST811RE, Repair

1( LST161

Drive Belt 2! LST130

rollers Front Roller w/ Pulley 2@ LST132 Rear Roller 2# LST133 Adjusting Bolt 2$ LST193

Roller Guard Upgrade Kit

roller Guards

durable metal

3! LST815, Right 3@ LST816, Left

3) LST817

3@ 3!

motor controller options Serial Numbers: TTe, TTJ, ATT, ATV, WTE, TWF, TTO

capacitor board

1$

handrail boots Left 3# LST861, Outside 3$ LST862, Inside Right 3% LST863, Inside 3^ LST864, Outside Screw 3( LST867

3$

3#

3^

3%

all-in-one MCB upgrade

Serial Numbers: TCT, TSS, TWM, TSF for LED Displays

1@ LST805RE, Repair 1# LST805E, Exchange

Life Fitness

For serial numbers HTO, TTj, tti, TTN, att, TTO, ttc, ttd, atv, Ats, tte, atw. (Not for TCT, TTB, TAA, TTE.)

h LST853, New i LST853RE, Repair j LST853E, Exchange

d LST882 Replaces LST805, no longer available.

1$ LST187, New 1% LST187RE, Repair Display PCB (LED)

4& LST840, New 4* LST840RE, Repair 4( LST840E, Exchange

Serial Numbers: TTi only

Serial Numbers: TCE, TSE, TSM for LCD Displays

e LST180, New f LST180RE, Repair g LST180E, Exchange

1) LST854, New 1! LST854RE, Repair

Lifestride 95T Series Frame Parts (continued)

3^ 3& 3* 3( 4) 4! 4@ 4# 4$ 4% 4^

LST864

Handrail Boot, Right Outside

LST865

Upright Tube Cap

$ 5.67 11.89

LST899

Handrail Tube Cap

2.76

LST867

Handrail Boot Screw

LXR365

Heart Rate Electrode Kit

43.84

LST146

Heart Rate Cable

22.05

LST825 Cup Holder, Left

62.88 62.88

LST835

70.01

LST836 Motor Shroud Assembly LST209 Grommet for Motor Shroud

Wax Nozzle

5^ LST001.1

Wax Kit 5% LST001.3

Wax Pump 5& LST809

90.77 1.29 Wax Kits

Console Components

4& 4* 4( 5) 5! 5@ 5# 5$

For Ti-series

3.03

LST826 Cup Holder, Right Front Cover, Motor Shroud

Wax Kit

LST840

Display PCB 95Ti, New

512.63

LST840RE

Display PCB, Repair

129.00

LST840E

Display PCB, Repair, Exchange

145.00

LST842

Lens Cover Screw

LST843

Lens Cover Assembly

LST844

Bezel Assembly

1.29 58.12

LST001.3 Wax Kit

$ 60.00

LST001.1 Wax Nozzle

11.00

LST809 Wax Pump

218.07

Technical Manual

MANLST95Ti Technical Manual, Lifestride 95T

24.95

170.03

LST873 Keypad

31.69

LST874 Overlay

53.89

8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

5% 5^ 5&

more parts for this model on the next page

g

7


Lifestride 95t Series ELEVATION MOTOR

Monitor Repairs

life fitness

Repair LCD monitors for a fraction of the cost of replacing it! lcd touch assembly

1) LST162, New 1! LST162RE, Repair

b LST1063RE, 7" Repair c LST1064RE, 15" Repair

g LST896 tether assembly

j LST846 headphone jack assembly

stop switch

d LST847

h LST897 single board computers

interface board

Limit Switch

f LST895

e LST893

1@ LST852

inverter board

i LST839

ANTI-STATIC CORD

Belts

1#

Durabelt® w/ Logo 1$ TM025/logo Durabelt® w/ Stripes 1% TM025/stripes Pre-Waxed Durabelt-X® 1^ TM025DX

LST111

Superwear deck®

1& TM053.5

Lifestride 95T Series s

more parts for this model on the previous page

Monitor and Components

b c d e f g h i j

LST1063RE

LCD Console, 7 inch, Repair

LST1064RE

LCD Console, 15 inch, Repair

LST847

Stop Switch

LST893

Interface Board

LST895

Single Board Computer

1,631.58

LST896

LCD Touch Assembly

1,360.00

LST897

Headphone Jack Assembly

LST839

Inverter Board

LST846 Tether Assembly

234.00 34.37 358.03

9.80 110.21 11.11

Elevation Motor

1) 1! 1@ 1#

LST162

Elevation Motor, New

306.39

LST162RE

Elevation Motor, Repair

125.00

LST852

Limit Switch for Elevation

LST111 Anti-Static Cord

14.51 2.95

Belts and Decks

1$ TM025/logo 1% 1^ 1& 8

Durabelt® w/ Logo, 95Ti, 93T

230.00

TM025/stripes Durabelt® w/ Stripes, 95Ti, 93T

230.00

TM025DX Pre-Waxed Belt w/ Logo, 95Ti, 93T

270.00

TM053.5

121.00

Superwear® Deck, Waxed

How to Enter Diagnostic Mode for the Lifestride 97Ti, 97Te, 95Ti, 95Te and 93T

$ 234.00

1. Diagnostics is entered by three methods:

• Hold down the PAUSE Key until the SERVICE MENU appears, and press the STOP Button;

• Hold down the PAUSE Key until the SERVICE MENU appears, and press CLEAR Key twice; or,

• Hold down the PAUSE Key when power is applied.

2. The unit will take approximately 3 to 4 seconds to enter diagnostics. 3. On entry to this state, the message SERVICE MENU will appear, followed by USE ARROW KEY TO SCROLL THROUGH LIST. 4. Using any of the arrow keys will allow you to scroll through the four main categories: SYSTEM TEST, INFORMATION, MAINTENANCE, CONFIGURATION

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


Lifestride 91t Series

91T serial #s ATX; 91Ti serial #s TTB; 91TW serial #s ATZ, TWD and WTF

faceplate

stop key w/ tether

B LST848

1) LST948

drive motor kit

1! LST877

Life Fitness

Heartrate electrode kit

C LST148, Red d LXR365, Gray

Motor Brush kit

motor cover 

Handrail end cap 

1@ LST930

J LST925

F LST920 See page 10 for belts and decks!

frame end cap 

E LST829

drive belt

1# LST933

rollers

1$ LST827, Front 1% LST937, Rear 1^ LST193, Adjusting Bolt 1$

rear roller cover guards leveler 

H LST821, Right I LST822, Left

G LST921

1%

Lifestride 91T Series Faceplate

b

LST848

Faceplate, English (91TW ATZ) $  221.94

Test the health of your treadmill with this

Heart Rate Kit

c LST148

Heart Rate Electrode Kit, Red (91Ti TTB)

39.09

d

Heart Rate Electrode Kit, Gray

43.84

LXR365

MCT040, $46.00

Frame Parts

e f g h i j 1)

Amp Meter

LST829

End Cap for Frame (91Ti TTB)

LST920

End Cap for Handlebar (91Ti TTB)

LST921 Leveler (91Ti TTB) LST821 Rear Roller Cover Guards, Right LST822 Rear Roller Cover Guards, Left

7.61 1.29 29.76 3.23 3.23

LST925 Motor Cover (91Ti TTB)

93.45

LST948

30.87

Stop Key/ Tether Assembly (91Ti TTB)

Drive System

1! 1@ 1# 1$ 1% 1^

LST877

Drive Motor Assembly (91Ti TTB)

664.11

LST930 Motor Brush Kit (91Ti TTB)

48.92

LST933

Drive Belt (91Ti TTB)

20.69

LST827

Front Roller (91Ti TTB)

284.42

LST937 Rear Roller (91Ti TTB)

263.78

LST193 Rear Roller Adjusting Bolt (91TW WTF)

more parts for this model on the next page

5.50

See page 201 for instructions.

g

8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

9


Life Fitness

Lifestride 91t Series

91T serial #s ATX; 91Ti serial #s TTB; 91TW serial #s ATZ, TWD and WTF

Lift motor

console PCB

dc controller

b LST902, New c LST902RE, Repair

d LST901, New e LST901RE, Repair

f LST804, New g LST804RE, Repair

home switch

1$ LST852 power controller cable

line filters

stop switch assembly 

10-Amp i LST906

on/off switch

Line cord

1! LST885

1@ LST913

Optical speed sensor w/ bracket

1) LST230

h LST905

1# LST881 20-Amp j LST907

wax lubricant system Nozzle Elbow

Wax Spray Nozzle 1* LST819

1% LST915

120V Wax Pump 1^ LST917

Screw for Deck

Wax Bag 1& LST807

2^ LST126 Superwear® Deck

2@ TM064 belt Options Pre-Waxed Durabelt-X® 1( TM026DX Durabelt® 2) TM026 OEM Belt (not shown) 2! LST800

1(

2)

Deck Spring

Spring Clip

2# LST139

2$ LST137

Anti-Static Tinsel

2%

LST111

Lifestride 91T Series s

Wax Kits

more parts for this model on the previous page

Lift Motor

b c

LST902

Lift Motor

LST902RE

Lift Motor, Repair

$ 209.97 115.00

Electronics

d e f g h i j 1) 1! 1@ 1# 1$

1% 1^ 1& 1*

LST915

62.00

LST819 Wax Spray Nozzle (91Ti TTB)

10.27

Belts and Decks

LST901RE Console PCB, Repair (91Ti TTB)

209.00

LST804

DC Controller 120 Volts, New

681.87

LST804RE

DC Controller 120 Volts, Repair

198.00

1( 2) 2! 2@ 2# 2$ 2% 2^

LST905 Power Controller Cable 120V (91TW ATZ)

15.26

LST906

Line Filter 10-Amp (91TW ATZ)

58.47

LST907

Line Filter 20-Amp (91TW ATZ)

31.16

LST230

Stop Switch Assembly (91Ti TTB)

48.12

LST885 On/Off Switch (91Ti TTB)

4.53

TM026DX Durabelt-X® 90T, 91Ti (pre-waxed)

223.00

LST800 OEM Belt (91Ti TTB)

408.28

TM064

Superwear® Deck (91Ti TTB)

LST139

Deck Spring (91TW ATZ)

3.39

LST137

Spring Clip (91Ti TTB)

1.29 2.95

LST126

Screw for Deck

2.95

MANLST91T Technical Manual, Lifestride 91T

24.95

LST881 Optical Speed Sensor w/ Bracket (91Ti TTB)

40.64

LST852

14.51

Home Switch (91Ti TTB)

90.00

LST111 Anti-Static Tinsel (91Ti TTB)

Technical Manual

Line Cord Domestic 120/60 (91Ti TTB)

260.00

TM026 Durabelt® 90T, 91Ti

28.49

LST913

211.24

LST807 Wax Bag (91Ti TTB)

661.00

LST901 Console PCB, New (91Ti TTB)

Nozzle Elbow (91TW ATZ) $  5.42

LST917 Wax Pump, 120V (91TW ATZ)

Next Gen technical manuals available at www.gympart.com! 10

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


Lifestride Next Gen 9100, 9500, 9700 Lens cover assembly

Stop SWITCH KIT

g LST843 f LST842, Screw

1^ LST110 Water Bottle Holder

handle bar End Caps

2( LST104

2@ LST114, Each

End Caps

superwear Deck

Hr electrode kit 1$

e TM053.5

HR Electrode Bar Assembly 1# LST147

1( LST115, Right Rear/Left Front 2) LST120, Left Rear/Right Front 2! LST125, Screw 3) LST855, Grommet

MOTOR cover

2# LST117, Cover 2$ LST219, Clip 2% LST138, Screw 3) LST855, Grommet ANTI-STATIC CORD

Leveling Fo0t

j

2& LST122 belts For 9100, 9500

For 9700

Durabelt® b TM025/logo Premium Belt c TM025P

Durabelt® d TM030/logo

LST148

2* LST123

RPM Sensors

cables

1) LST159 (serial #s > HTN) 1! LST166 (serial #s < HTN)

“Y” Cable for Lifepulse i LST146

1)

mcb to cpu 1@ LST167

1!

front cover

TRANSPORT WHEEL

LST111

Life Fitness

See page 13 for faceplate & overlays!

2^ LST118 Stop Key with tether

1% LST105

Negative Zero Switch h LST144

Disk 1& LST102 Stop Key Decal 1* LST103

1&

1*

Lifestride Next Gen 9100, 9500, 9700 Belts and Decks

b c d e

Frame Parts and Covers

LST159 RPM Sensor (serial #s > HTN)

23.83

1( 2) 2! 2@ 2# 2$ 2% 2^ 2& 2* 2( 3)

LST166 RPM Sensor (serial #s < HTN)

38.25

Rollers (not shown)

TM025/logo

Durabelt®, Next Gen 9100, 9500 w/ Logo

$ 230.00

TM025P Premium Belt, Next Gen 9100, 9500

165.00

TM030/logo

Durabelt®, Next Gen 9700, w/ Logo

290.00

TM053.5

Superwear® Deck, Next Gen 9100, 9500, 9700

121.00

Console Components

f g

LST842

Lens Cover Screw

LST843

Lens Cover Assembly

1.29 58.12

Cables and Sensors

h i j 1) 1! 1@ 1# 1$ 1% 1^ 1& 1*

LST144 Cable, Negative Zero Switch LST146 Cable, “Y” for Lifepulse LST111 Anti-Static Cord

LST167 MCB to CPU Cable

5.66 22.05 2.95

LST115

End Cap, Right Rear, Left Front

$ 15.19

LST120

End Cap, Left Rear, Right Front

14.17

LST125

Screw for End Cap

LST114

Handle Bar End Cap, Each

1.29

LST117 Motor Cover LST219

Hood Clip

LST138

Hood Screw

2.06 1.29

LST118

Front Cover

133.99

LST122

Leveling Foot

21.74

LST123 Transport Wheel

3.11

LST104 Water Bottle Holder

36.65

LST855 Grommet for Motor Cover, End Caps

22.93

LST132

362.31

LST133 Rear Roller

HR Electrode Kit

39.09

LST193 Adjustment Screw, Rear Roller, NexGen/T-series

LST105

Stop Key w/ Tether

16.73

LST198 Roller Guard Kit, 9100/9500 (not shown)

LST110

Stop Switch Kit

48.79

LST102

Disk

1.29

LST103

Decal for Stop Key

5.21

LST147

HR Electrode Bar Assembly

LST148

8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

2.14 240.06

Front Roller w/ Pulley

1.29 255.90 216.86

LST199 Roller Guard Kit, 9700 (not shown)

5.50 113.41 92.98

more parts for this model on the next page

g

11


life fitness

Lifestride Next Gen 9100, 9500, 9700 ELEVATION MOTOR

DRIVE MOTOR

motor controller

For Next Gen 9500

(Serial numbers hto use lst811)

b LST162, New c LST162RE, Repair d LSTE38, HSP Motor Sleeve e LSTE48, New Motor Sleeve

g LST160, New h LST160R, Reconditioned i LST160RE, Repair

1@ LST189RE, Repair (2-cap) 1# LST189E, Exchange (2-cap) 1$ LST180RE, Repair (4-cap) 1% LST180E, Exchange (4-cap) capacitor board

1^ LST187RE, Repair

Limit Switch

f

Drive Belt

LST852

j LST130

power entry module 220V 1* LST169

110V 1( LST170 2) LST170RE, Repair

DISPLAY ELECTRONICS

Wax lift board

1) LST185RE, Repair 1! LST185E, Exchange

1& LST173RE, Repair

On/Off Switch 2! LST885 AC Receptacle 2@ LSTE18

Wax Pump

2% LST150, New 2( LSTE80, Pump Hose

Wax Pump Cable

Wax Lift Board cable

Deck Spring parts

2# LST151

2$ LST143

Spring Clip 3) LST137

Deck Bolt 3# LST126

Deck Spring 3! LST139 8-Pack 3@ LST139.5

Bolt 3$ LST135

Wax Kit

2* LST001.3 Wax Nozzle

Washer 3% LST136

2& LST001.1

Lifestride Next Gen 9100, 9500, 9700 s

Electronics (continued)

more parts for this model on the previous page

LSTE38 Motor Sleeve, HSP Motor

40.50

1( 2) 2! 2@

LSTE48 Motor Sleeve, New Motor

40.50

14.51

Wax Kits and Deck Spring Parts

Motors

b c d e f g h i j

LST162

Elevation Motor, 9500, New

LST162RE

Elevation Motor, Repair

LST852

Limit Switch

LST160

Drive Motor, New

$ 306.39 125.00

423.12

LST160R

Drive Motor, Reconditioned

250.00

LST160RE

Drive Motor, Repair

169.00

LST130

Drive Belt, Next Gen 9100, 9500

22.68

Electronics

1) LST185RE Waxlift Board, Repair â&#x20AC;&#x201A; 75.00 1! 1@ 1# 1$ 1% 1^ 1& 1* 12

LST185E Waxlift Board, Exchange (Eprom V. 1.8 only)

115.00

LST189RE Motor Controller, Repair (2-capacitor)

198.00

LST189E Motor Controller, 110V, Exchange (2-capacitor)

240.00

LST180RE Motor Controller, Repair (4-capacitor)

198.00

LST180E Motor Controller, 110V, Exchange (4-capacitor) LST187RE Capacitor Board, Repair LST173RE

Display Electronics, Repair

LST169 Power Entry Module, 220V, New

240.00 65.00

2# 2$ 2% 2& 2* 2( 3) 3! 3@ 3# 3$ 3%

LST170 Power Entry Module, 110V, New

LST140 Power Cord, 110V (not shown)

LST170RE Power Entry Module, 110V, Repair LST885 On/Off Switch

$ 292.54 90.00 4.53

LSTE18 AC Receptacle

6.00 29.95

LST151 Wax Pump Cable

27.31

LST143 Wax Lift Board Cable

23.62

LST150 Wax Pump, Next Gen 9100, 9500, 9700

195.05

LST001.1 Wax Nozzle

11.00

LST001.3 Replacement Wax Kit

60.00

LSTE80 Pump Hose (by the foot)

5.80

LST137

Spring Clip

1.29

LST139

Deck Spring

LST139.5

Deck Spring, 8-Pack

LST126

Deck Bolt

2.95

LST135

Spring Mounting Bolt

1.95

3.39 24.56

LST136 Washer for Spring Mount

129.00

Technical Manual

314.14

MANLSTNexGen Technical Manual, Lifestride Next Gen 91/95/97

National Gym Supply

1.29 24.95

1-800-496-7278 + Fax: 310-410-4220


How to access the 1 Lifestride Next Gen Diagnostics Menu

While pressing and holding pause, press clear twice. Continue to hold pause until the display reads “SERVICE MENU.”

2

Press any up arrow ( ) and select “SYSTEM TEST, INFORMATION, MAINTENANCE and CONFIGURATION” on the display. �

3

Then press enter in the desired mode. The display will begin in scroll automatically through available options.

Information

Maintenance

Configuration

system comm test

statistics

replacing belt and deck

manager’s menu

main motor module

speed automatic

speed manual

speed control errors

software versions

replacing waxer bag

manufacturer’s menu

lift motor module

incline automatic

incline manual

incline error

main motor information

replacing console

clock configuration

waxer motor module

waxer automatic

waxer manual

waxer error

lift motor information

replacing motor controller

english metric units

belt/deck test

volt/temp test

wax motor information

replacing wax lift board

custom workout entry

lifepulse test

clock information

replacing stop switch

access restricted*

telemetry on/off

polar test

system errors

replacing overlay bezel

set day

smart stop on/off

smart test stop

maintenance information

replacing main motor

set date

maximum speed

display test

replacing lift motor

set time

pause timeout duration

real time clock test

replacing wax motor

*special password must be entered to proceed

watts display on/off

frame tag eprom test

console eprom test

lifecenter test

access restricted*

maximum program type

Next Gen Diagnostics Next Gen Diagnostic Procedures:

fitlinxx test

mets display on/off

How to Reset Stats when Replacing Belt and Deck:

How to Refill Wax Bag:

How to Fire Up Wax Pump:

1. Access Diagnostics Menu

1. Access Diagnostics Menu

1. Access Diagnostics Menu

2. Select maintenance and press enter.

2. Select SYSTEM TEST and press enter.

3. Using or , scroll to REFILL WAXER SYSTEM

3. Using or , scroll to WAXER MANUAL MODE.

4. Press enter.

4. Select QUICK START.

2. Select MAINTENANCE and press enter. 3. Using or , scroll to REPLACING BELT AND DECK and press ENTER. �

language =xxxx

pace display on/off calorie/hour display on/off distance display on/off wax reminder on/off

4. Display will read REPAIR LOGGED.

accel rate

5. Press #1–clear–exit.

decel rate

Faceplates & Overlays

Save!

3

3

How to Check Your 91/95/97T Belt and Deck for Excessive Friction

9700 Faceplate LST108, $198.54

1. Walk slowly on the treadmill and access the diagnostics menu.

(9700 Overlay not available.)

2. Select “System Test” mode, then “Belt/Deck” mode.

9500 Faceplate LST107, $212.63 9500 Overlay LSTE107, $94.20

9100 Faceplate LST106, $436.78 9100 Overlay LSTE106, $97.00

life fitness

System Test

3. The following message will scroll: “RELATIVE POWER METER,  RECOMMENDED SPEED ABOVE 3.5 MPH.” Increase your walking speed above 3.5 mph. 4. The initial information displayed will be: “PERCENT XXX WATT XXX.” (The XXX will indicate real values.) 5. If the number to the right of “WATT” is higher than 1000, then the belt and deck must be replaced.

Test the health of your treadmill with this Amp Meter MCT040, $46.00 See page 201 for instructions.

8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

parts resource book 2010 

13 02


Lifestride Classic 9100 How to Test if Your Waxer is Working

stop switch assembly

life fitness

3( LST9100.005

1. Press 7-3-7-3-enter to auto fire wax pump. 2. Speed up the machine to 4.0. 3. Press enter. Every time enter is pressed, the wax pump will fire. Stop the machine. When the belt has stopped, check if wax has been fired by placing your hand under the belt and feeling for moisture.

Heart Rate Grip

h LCE32

ANTISTATIC CORD

i LCE35, Grip Tape

b LST002

How to Clear Wax Count 1. Press 8-2-2-8-enter, then 1-2-clear-clear.

Wax Kits Wax Fill Kit

Wax Nozzle f LST001.1

e LST001 s

transport wheel

End Caps

1& LST9100.006, Left 1* LST9100.007, Right

1( LST9500.012

Wax Bladder

g LST007 Power cords

Deck Springs

Drive BeltS

Rollers

EMERSON CONTROLLER

110V j LST9500.003

Buy six and save!

2@ LST9100.008, Non-HR 2# LST9100.001, HR

2! LST9100.014 2) LST9100.013

1! LST005E, Exchange 1@ LST005RE, Repair 1# LST005R,

c LST015, Each d LST015.1, 6-Pack

Reconditioned

2!

220V 1) LST017

2)

Lifestride Classic 9100 Belts, Decks and Wax Kits

b c d

LST002 Anti-Static Cord

Electronics (continued) $  2.95 23.98

LST005RE Controller, Repair

Deck Spring, Each

LST015.1

Deck Spring, 6-Pack

129.48

TM020.5

Durabelt® Belt, 9100, Grey w/ Logo

205.00

TM020.4

Durabelt® Belt, 9100, Grey w/ Stripes

205.00

TM020.1 Premium Belt, 9100, Grey

187.00

Frame Parts

TM020 Premium Belt, 9100, Black

175.00

TM053

Superwear Deck®, 9100, 9500

132.46

LST9100.003

Deck Brush, 9100 (not shown)

32.78

1& 1* 1(

e f g

LST001 Wax Fill Kit

50.00

Rollers

LST001.1 Wax Nozzle

11.00

LST007 Wax Bladder, 9100

29.51

2) 2!

Electronics

14

1@ 1# 1$ 1% 1^

LST015

$ 149.00

LST005R Controller, Reconditioned

450.00

LSTE11

120.00

Display Board, Repair

LST9100.015RE CPU, Repair, 9100

85.00

LST9100.015 CPU, Reconditioned (specify type)

157.89

LST9100.006

End Cap, 9100, Left

10.88

LST9100.007

End Cap, 9100, Right

10.88

LST9500.012 Transport Wheel

4.34

LST9100.013 Rear Roller, Threaded, 9100

465.20

LST9100.014

457.47

Front Roller, Not Threaded, 9100

Drive Belts

h i

LCE32

Heart Rate Grip only, Stainless Steel

9.00

LCE35

Heart Rate Grip Tape

3.55

LST003

Heart Rate Hand Grip

207.80

j 1) 1!

LST9500.003 Power Cord, 110V

27.49

LST017 Power Cord, 220V

28.60

LST005E Controller, Exchange

195.00

2@ 2#

LST9100.008

Drive Belt, 9100, Non-HR

18.00

LST9100.001

Drive Belt, 9100HR

21.00

Power Entry Module

2$ 2% 2^

LST9100.009RE Power Entry Module, Repair LST9100.009 Power Entry Module, New PRX10714-101 On/Off Switch

National Gym Supply

90.00 330.56 27.60

1-800-496-7278 + Fax: 310-410-4220


Power Entry Modules

DRIVE MOTOR, 110V

lift MOTORS

Specify white or orange connector

3! LST012, New 3@ LST012R, Reconditioned 3# LST012RE, Repair

2& LST9100.012, New 2* LST9100.012R, Reconditioned 2( LST9100.012RE, Repair (specify type)

2$ LST9100.009RE, Repair 2% LST9100.009, New 2^ PRX10714-101, On/Off Switch

3) LSTE14

Overlays & Keypads

Display Board

For 9100/9500, 4-Button 3% LSTE03, Overlay

1$

classic 9100 Decals

LSTE11, Repair

Flexdeck Decal LST9100.031, $ 8.37

New Style: 9100, 9500 Classic

Arm Decals 2-1/2" x 27", Left LST9100.027, $ 19.25 For 9100/9500, 5-Button 3^ LSTE04, Overlay

For 9100/9500, 6-Button 3& LSTE05, Overlay

3* LSTE06, Keypad

life fitness

ELEVATION MOTOR SLEEVE

Old Style: 9100, 9500 Classic 2-1/2" x 27", Right LST9100.026, $ 19.23

2-1/2" x 21", Left LST9100.029, $ 18.89

3* LSTE06, Keypad

CPU

1% LST9100.015RE, Repair 1^ LST9100.015, Reconditioned

(specify type)

2-1/2" x 21", Right LST9100.028, $ 10.47

Base Decal 1" x 65" LST9100.030, $ 16.36

For 9100/9500, Grey 3$ LSTE02, Overlay

3* LSTE06, Keypad

(w/ orange connector) Non-Skid Strip 2-1/2" x 48" LST9100.020, $ 22.90 (w/ white connector)

Lifestride Classic 9100 Motors

2& 2* 2( 3) 3! 3@ 3#

LST9100.012

Lift Motor, New

$ 402.81

LST9100.0121 Lift Motor, 9100, Reconditioned

250.00

LST9100.012RE Motor Repair (specify type)

115.00

LSTE14

9" Elevation Motor Sleeve, Threaded

LST012

Drive Motor, New

587.57

62.00

LST012.5

Drive Motor, Reconditioned

250.00

LST012RE

Drive Motor, Repair

169.00

Overlays and Keypads

3$ 3% 3^ 3& 3*

LSTE02 Overlay, Grey, 9100, 9500

55.00

LSTE03 Overlay, 4-Button, 9100, 9500

60.00

LSTE04 Overlay, 5-Button, 9100, 9500

55.00

LSTE05 Overlay, 6-Button, HR 9100, 9500

55.00

LSTE06

20.00

Keypad, 5- or 6-Button, 9100, 9500

Stop Switch Assembly

3(

LST9100.005

LSTE08 Micro Switch only (not shown)

Stop Switch Assembly

4.80

Need Lifestride Classic 9500 parts?

24.95

Parts available online at www.gympart.com.

51.61

Technical Manual

MANLST91HR

9100 Technical Manual

8 www.gympart.comâ&#x20AC;&#x201A; ( 1-800-GYMPART (1-800-496-7278)

15


classic 9100, 9500 Diagnostics life fitness

How to Access the Classic 9100, 9500 Diagnostics 1

To find Software Version, press: 919–enter–random–fit test. Program lights come on. Display scrolls through to show control and logic.

2

To find Previous Wax Count, press: 919–enter–fit test. Program lights come on. Display scrolls through to wax counts.

3

Previous Wax Count must be entered manually. Diagnostic 919–enter. Unplug wax pump and fire pump until count is correct.

Classic TR9100/9500 Classic TR9100/9500 Classic TR9100/9500 Software v. 3.7 and earlier; Logic 2.2 and earlier

When replacing belt and deck, reset stats…

When replacing belt and deck, turn wax delay ON…

When replacing CPU, turn wax delay OFF…

When REFILLING Wax BAG…

To FIRE WAX PUMP…

Software v. 4.2 and later; Logic 2.2 and later

Software v. 5.0 and later; Logic 5.0 and later

DO NOT CLEAR STATS.

4

To Clear Wax Count, press 8-2-2-8-enter, then 1-2-clear-clear.

Classic TR9500HR Software v. 14.9 and earlier; Logic 13.0 and earlier

Software v. 15.0 and later; Logic 5.0 and later

DO NOT CLEAR STATS.

Press these buttons: 101–enter–hill– random–manual– fit test.

Press these buttons: 101–enter–hill– random–manual– fit test.

Program lights come on. Press these buttons: #1–clear–exit.

Program lights come on. Press these buttons: #1–clear–exit.

Press these buttons: 101–enter–hill– random–fit test.

Press these buttons: 101–enter–hill– random–fit test.

Program lights come on. Display will scroll to wax delay off.

Program lights come on. Display will scroll to wax delay off.

Press speed � or � to toggle to wax delay on or off.

Press speed � or � to toggle to wax delay on or off.

Press these buttons: 101–enter–hill– random–fit test.

Press these buttons: 101–enter–hill– random–fit test.

Program lights come on. Display will scroll to wax delay off.

Program lights come on. Display will scroll to wax delay off.

Press speed � or � to toggle to wax delay on or off.

Press speed � or � to toggle to wax delay on or off.

Press these buttons: 125–enter.

Press these buttons: 125–enter.

Press these buttons: 125–enter.

Press these buttons: 125–enter–fit test.

Press these buttons: 125–enter.

Display will read fill waxer full.

Display will read fill waxer full.

Display will read fill waxer full.

Display will read fill waxer full.

Display will read fill waxer full.

Press enter.

Press enter.

Press enter.

Press enter.

Press enter.

Press these buttons: 919–enter–fit test.

Press these buttons: 7373–enter

Press these buttons: 7373–enter

Press these buttons: 919–enter–fit test.

Press these buttons: 7373–enter.

Program lights come on. Press enter.

Press these buttons: 101–enter–hill– random–manual– fit test.

Classic TR9100HR/9500HR

Program lights come on. Press these buttons: #1–clear–exit. Press these buttons: 7359–enter– speed � or � to toggle to wax delay off.

Press these buttons: 101–enter–hill– random–fit test. Program lights come on. Display will scroll to wax delay off. Press speed � or � to toggle to wax delay on.

Press these buttons: 7359–enter– speed � or � to toggle to wax delay on.

Press these buttons: 101–enter–hill– random–fit test. Program lights come on. Display will scroll to wax delay off. Press speed � or � to toggle to wax delay off.

Press these buttons: 8228–enter– #1 new belt/deck– #2 new CPU– #3 belt/deck/CPU If #2 or #3 are used, enter previous number of wax counts.

Press these buttons: 8228–enter– #1 new belt/deck– #2 new CPU – #3 belt/deck/CPU If #2 or #3 are used, enter previous number of wax counts.

Program lights come on. Press enter.

Find more diagnostics and repair help at www.gympart.com! 16

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


Life Fitness CROSS-TRAINERS

Life Fitness Life Fitness X-Series..............................18 Life Fitness Cross-Trainer Rear-Drive.....20

8 www.gympart.comâ&#x20AC;&#x201A; ( 1-800-GYMPART (1-800-496-7278)

17


Life Fitness

Life fitness cross-trainer x-series 95Xi, 93Xi, 90X 95Xi faceplate

inside deadshaft covers

2( LXR305

e LXR303, Right f LXR304, Left

heart rate parts

3) LXR365, Electrode Kit 3! LXR423, HR Cable outside deadshaft covers

rocker arm kit

j LXR320, L Rear, R Front 1) LXR321, R Rear, L Front 1! LC9500.001, Screw

3# LXR390, Pair (Hardware included) Support Cap g LXR308

Grommet h LST855

Battery

outside rocker replacement cover kit

bullhorn covers

b LXR300, Right d LXR302, Left c LXR301, Screw

1^ LXR323

5% LC001.5

CRANK COVER

inside lever joint cover

2$ LXR366, Right or Left 2% LXR400, Screw

1& LXR319

Rear Shroud Assembly 1( LXR310

leveler

3@ LXR341

outside link covers

stabilizer cap 2^ LXR330

2@ LXR315, Right 2# LXR316, Left

inside link covers

Shroud Panel

2) LXR313, Right 2! LXR314, Left

2& LXR317, Panel 2* LXR318, Screw

Front Frame cap

1* LXR309

pedals

3$ LXR331, Left 3% LXR332, Right 3^ LXR333, Screw 3& LXR334, Washer

Life Fitness Cross-Trainer X-Series 95Xi, 93Xi, 90X Covers and Hoods

b c d e f g h i j 1) 1! 1@ 1# 1$ 1% 1^ 1& 1* 1( 18

Covers and Hoods (continued)

LST855 Grommet for Support Cap

1.29

LXR306

Deadshaft Cover, Inside Front (2 required)

6.24

LXR320

Deadshaft Cover, Left Rear, Right Front

3.07

2) 2! 2@ 2# 2$ 2% 2^ 2& 2*

LXR321

Deadshaft Cover, Right Rear, Left Front

3.64

Console Parts

LC9500.001

Screw for Deadshaft Covers

1.29

2(

6.27

Frame Components

LXR300

Bullhorn Cover, Right

LXR301

Screw for Cover

1.29

LXR302

Bullhorn Cover, Left

4.01

LXR303

Deadshaft Cover, Right Inside

7.51

LXR304

Deadshaft Cover, Left Inside

4.86

LXR308

Support Cap

LXR326 Rocker Covers, Outside, Right

$  4.20

15.57

LXR327 Rocker Covers, Inside, Right

22.96

LXR328 Rocker Covers, Outside, Left

5.99

LXR329 Rocker Covers, Inside, Left

22.96

LXR323 Outside Rocker Cover Replacement Kit

19.10

LXR319

Inside Lever Joint Cover

LXR309

Front Frame Cap

LXR310 Rear Shroud Assembly

3.09 13.07 135.51

3) 3! 3@ 3# 3$ 3% 3^

LXR313

Link Cover, Inside Right

LXR314

Link Cover, Inside Left

$  31.07 35.40

LXR315

Link Cover, Outside Right w/ Decal

53.80

LXR316

Link Cover, Outside Left w/ Decal

53.80

LXR366 Crank Cover, Right or Left

29.51

LXR400

Screw for Crank Cover

LXR330

Stabilizer Cap, Left or Right

LXR317

Shroud Panel

LXR318

Screw for Shroud Panel

LXR305

1.78 2.41 38.11 1.29

Faceplate, 95Xi, 95Xw

221.49

LXR365

Electrode Kit, Grey

43.84

LXR423

Heart Rate Cable

21.11

LXR341 Leveler

4.63

LXR390 Rocker Arm Kit, w/Hardware

388.23

LXR331 Pedal, Left

38.37

LXR332 Pedal, Right

37.14

LXR333 Pedal Mounting Screw

National Gym Supply

1.29 1-800-496-7278 Fax: 310-410-4220


How to Enter Diagnostic Mode on the X-Series Hold down the number 5 key on (95Xi and 97Xi) or the up arrow key on (90X and 93X) units, then press clear key twice. Each press of the up arrow key will show the following:

pedal/rocker shaft kit

3* LXR338

i LXR306, Inside Front

rocker covers Right 1@ LXR326, Outside 1# LXR327, Inside

(2 required)

CSAFE VERSION

ex: Csafe ver – X.XX.XX ex: XXXX—XXXX—0000

BOOT LOADER VERSION

ex: BOOT VER - - X

Press enter for entry into the OPTIONAL SETTINGS. Press and hold cool down, and then press enter for entry into TEST/SERVICE MENU.

roller shaft hardware Roller and Bearing 4! LXR345 Link Crank Shaft Collar 4@ LXR346 Roller/Shaft Washer 4# LXR347

1$

1%

left crank arm w/ plate and bearings

4% LXR344 Brass Washer 4& LXR348

4!

4@

4#

control link assembly upgrade

CROSSOVER shaft bearing kit

3( LXR335 (serial # AXB-10,000 and up) 4) LXR336, Nut

5) LXR356

alternator belt

reed switch

mando alternator

5! LXR359

5@ 5#

4* LXR350

1#

Left 1$ LXR328, Outside 1% LXR329, Inside

ex: CODE VER – X.XX

PART NUMBER

1@

Also available: Drive Pulley only 4^ LXR222

alternator pulley

right crank arm

4( LXR352

4$ LXR343

Life Fitness

CODE VERSION

front deadshaft covers

power control board

LCA10, New LCE01.4, Exchange

5^ LXR358, New 5& LXR358RE, Repair

Brush Assembly 5$ SM023.1

Display Cable 5* LXR133

Life Fitness Cross-Trainer X-Series 95Xi, 93Xi, 90X Frame Components (continued)

3& 3* 3( 4) 4! 4@ 4#

LXR334 Washer for Pedal Mounting LXR338 Pedal/Rocker Shaft Kit LXR335 Control Link Assembly (AXB-10,000 and up)

Drive System Components (continued) $  1.29 60.63 142.15

5) 5!

LXR356 Crossover Shaft/Bearing Kit LXR359 Reed Switch

LXR346 Crank Shaft Collar Link

5.95

LXR347 Washer for Roller/Shaft

1.29

Electrical

Nut for Control Link

LXR345 Roller w/ Bearing

1.29 27.31

Drive System Components

4$ 4% 4^ 4& 4* 4(

LXR343 Crank Arm, Right

160.24

LXR344 Crank Arm, Left w/ Plate and Bearings

265.21

LXR222

Drive Pulley

LXR348

Brass Washer

55.78 1.29

LXR350 Alternator Belt

20.60

LXR352 Pulley, Poly V to Alternator

30.60

LXR354

21.74

Belt, Poly V (10 Ridges)

13.71

Alternators

5@ 5# 5$

LXR336

$  94.65

5% 5^ 5& 5*

LCA10 Alternator, Mando, New

149.20

LCE01.4 Alternator, Exchange

90.00

SM023.1 Alternator Brush

30.80

LC001.5

Battery, 6V

LXR358 Power Control Board, New

21.16 158.33

LXR358RE Power Control Board, Repair

85.00

LXR133

Display Cable

26.34

95X Technical Manual

24.95

Technical Manual

MANLXR95Xi

Find diagnostics and repair help at www.gympart.com! 8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

19


Life fitness cross-trainer rear-drive 8500, 9100, 9500 Life Fitness

upper arms

console cap 1( LXR204

2$ LXR154, Left 2% LXR153, Right

alternator belt

bull horn grip

2& MCG003

2* LXR220 center arm covers Cross-trainer workout Poster

drive belt

rocker arm

for 9100 for 9500 1^ LXR185, Front c LXR187, Front 1& LXR186, Rear d LXR188, Rear

4# LXR161 (serial #s CTJ, CTH) 4$ LXR157 (serial #s CTF) Bushing 4% LXR162

2( LXR221

GP610, $12.95, Paper GP610L, $21.95, Laminated

push cap for pedal

intermediate pulley assembly

3& LXRAB162

pedal arms

2@ LXR158, Left 2# LXR159, Right

3$ LXR225

transport wheel

leveler

2! lxr140

2) LXR202

end cap

pedal

3^ LXR160

b LXR203

Life Fitness Cross-Trainer Rear-Drive 8500, 9100, 9500 Hoods and Covers

b c d e f g h i j 1) 1! 1@ 1# 1$ 1% 1^ 1& 1* 1( 20

Frame Parts

LXR192 Pedal Arm Cover, Right, Inside

33.96

LXR193 Pedal Arm Cover, Right, Outside

93.09

LXR194 Pedal Arm Cover, Left, Inside

33.06

2) 2! 2@ 2# 2$ 2% 2^ 2&

LXR195 Pedal Arm Cover, Left, Outside

95.93

LXR203

End Cap

$ 6.26

LXR187 Center Arm Cover, Front, 9500

10.45

LXR188 Center Arm Cover, Rear, 9500

4.11

LXR190

Boot Cover, Front

20.25

LXR191

Boot Cover, Rear

17.46

LXR202 Leveler

MCG003

Bull Horn Grip

LXR105

Non-HR Grip (not shown) 15.79

242.10

LXR159 Pedal Arm, Right

243.83

LXR154

Upper Arm, Left

315.00

LXR153

Upper Arm, Right

315.00

LXR150 Roller Kit

93.87

Drive Mechanism Parts

LXR197 Rear Cover, Left

95.49

2* 2( 3) 3! 3@ 3# 3$ 3% 3^ 3&

1.29

LXR199 Clevis Cover Assembly

10.88

LXR200

Front Cover, Right

36.66

LXR201

Front Cover, Left

36.66

LXR185 Center Cover, Front, 9100

15.24

LXR186 Center Cover, Rear, 9100

15.75

LXR369

Screw for Covers

LXR204 Console Cap

1.29 2.62

3.23

LXR158 Pedal Arm, Left

LXR196 Rear Cover, Right LST855 Grommet

$ 26.03

LXR140 Transport Wheel

41.51 1.75

LXR220 Alternator Belt

16.59

LXR221 Main Drive Belt

28.32

LXR222

Drive Pulley only

LXR223

Drive Pulley Assembly

55.78 170.63

LXR224 Crank Arm Assembly

89.16

LXR218 Crank Shaft 0nly

88.31

LXR225

86.33

Intermediate Pulley Assembly

LXR226 Pillow Block Bearing

28.35

LXR160 Pedal

26.00

LXRAB162 Push Cap for Pedal

National Gym Supply

1.29 1-800-496-7278 + Fax: 310-410-4220


Pedal arm covers

boot covers

Right, Inside g LXR192 Right, Outside h LXR193 Left, Inside i LXR194 Left, Outside j LXR195

e LXR190, Front f LXR191, Rear 1* LXR369, Screw

clevis cover assembly

1# LXR199

Rear covers

1) LXR196, Right 1! LXR197, Left

1*

Screw 1* LXR369 Grommet 1@ LST855

1@

roller kit

front covers

1% LXR201, Left

Clevis Shaft Bolt

2^ LXR150

1$ LXR200, Right

Clevis Bolt Nut

Bushing

3* LXR213

4* LXR212

4& LXR211

O-Ring

Beveled Washer

3( LXR214

tie rod kit

rocker seal

Clevis Shaft

4! LXR228

4@ LXR209

4^ LXR210

4) LXR215

Life Fitness

(Right side shown.)

Protects pivot arms from sweat and dirt.

Drive pulley assembly

crank arm assembly

Crank Shaft

3@ LXR224

3# LXR218

3! LXR223 Pulley only 3) LXR222 Pillow Block Bearing

3% LXR226

Life Fitness Cross-Trainer Rear-Drive 8500, 9100, 9500 Rocker Arm Parts

3* 3( 4) 4! 4@ 4# 4$ 4% 4^ 4& 4*

LXR213

Bushing, Oilite Pedal Arm, Front

LXR214 O-Ring LXR215

$ 2.75

Beveled Washer

1.29

LXR228 Tie Rod Kit

70.91

LXR209 Rocker Seal

1. Press down and hold the DOWN ARROW key. While doing this, press the CLEAR (CT9100) or CLEAR/PAUSE (CT9500) key twice within 2.5 seconds. The console will go blank momentarily, but do not release the DOWN ARROW key. As soon as the MESSAGE CENTER displays the word DIAGNOSTICS, release the DOWN ARROW key.

1.79

LXR161 Rocker Arm, Left or Right (CTJ, CTH)

192.61

LXR157 Rocker Arm, Left or Right (CTF)

317.41

LXR162

How to Enter Diagnostic Mode on the Life Fitness Cross-Trainer Rear-Drive 9500:

1.29

Bushing for Rocker Arm (2 required per arm)

LXR210 Clevis Shaft only

6.28 9.95

LXR211

Bolt for Clevis Shaft

2.03

LXR212

Nut for Clevis Bolt

1.29

2. Press the ENTER key to scroll through diagnostic states 1-17.

1.29

3. Press the UP and DOWN ARROW keys to activate a selection within a diagnostic state. 4. Press the CLEAR key to scroll back to a previous diagnostic state.

Crank Arm Hardware (not shown)

LST204

Locking Nut

LXR241 Crank Shaft Bolt

2.25

LC174

Set Screw for Square Key

1.29

LXR240

Square Key

1.77

LXR346

Link for Crank Shaft Collar

5.95

LXR116

Set Screw

1.29 more parts for this model on the next page

8 www.gympart.comâ&#x20AC;&#x201A; ( 1-800-GYMPART (1-800-496-7278)

5. Press the CLEAR key as required to exit out of the diagnostic program. 6. For diagnostic states that have a subdirectory, press the DISPLAY LOCK key to enter. g

21


Life Fitness

life fitness cross-trainer rear-drive 8500, 9100, 9500 9500 overlay & keypad

display electronics

overlays and keypads

f LXRE03, Overlay i LCE22, Keypad

j LXR124RE, Repair

For two-piece console (Serial # CTH only)

b LXR126, Upper Overlay c LXR127, Lower Overlay d LXR128, Upper Keypad e LXR129, Lower Keypad

g LXRE05, Overlay w/Display Lock

9100 overlay & keypad

b

d

c

e

h LXRE01, Overlay i LCE22, Keypad

heartrate electrode kit

Acb One-Piece Console 1) LXR132, New 1! LXR132RE, Repair

mando alternator

1^ 1&

1% LX016

LCA10, New LCE01.4, Exchange

Two-Piece Console 1@ LXR135, New 1# LXR135RE, Repair

Battery

Brush Assembly 1* SM023.1

1$ LC001.5

Life Fitness Cross-Trainer Rear-Drive 8500, 9100, 9500 s

Electronics

more parts for this model on the previous page

LXRE03 Overlay, Black, 9500   29.00

1) 1! 1@ 1# 1$ 1%

LXRE05 Overlay, w/Display Lock, 9500   31.00

Alternator Options

LXRE01 Overlay, Black, 9100

29.00

LCE22

18.00

1^ 1& 1*

Overlays and Keypads

b c d e f g h i

LXR126

Upper Overlay (two-piece console)

$ 27.95

LXR127

Lower Overlay (two-piece console)

24.00

LXR128

Upper Keypad (two-piece console)

20.00

LXR129

Lower Keypad (two-piece console)

20.00

Keypad, 9500 LC/ LX Front/Rear Drive

Display Electronics

LXR132 ACB, New (one-piece console)

$ 164.00

LXR132RE ACB, Repair (one-piece console) 65.00 LXR135 ACB, New (two-piece console)

167.50

LXR135RE ACB, Repair (two-piece console)

85.00

LC001.5

Battery, 6 Volt

21.16

LX016

HR Electrode Kit

92.90

LCA10 Alternator, Mando, New

149.20

LCE01.4 Alternator, Mando, Exchange

90.00

SM023.1

30.80

j

LXR124RE

Display Electronics, Repair   75.00

Technical Manual

LXR230

Faceplate, 9500 (two-piece console)

304.28

LXR232

Faceplate, 9100 (two-piece console)

419.57

LXR181

Faceplate, CT 9500, New Style

208.75

Brush Assembly

MANLXR9100 Manual Cross Trainer 85, 91, 95 Rear Drive

24.95

Technical support available 24/7 at www.gympart.com! 22

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


Life Fitness bikes & steppers Life Fitness Lifecycle 95Ci, 95Ce, 93Ci, 90Ci, 85Ci...24 Lifecycle 9500, 9100 HRT Belt-Driven....26 Lifecycle 9500, 9500 HR........................28 Lifecycle 95Ri, 95Re Recumbent............30 Lifecycle9500R, 9500RHR................... 32 Life Fitness Stairclimber 95S, 95Se.......34

8 www.gympart.comâ&#x20AC;&#x201A; ( 1-800-GYMPART (1-800-496-7278)

23


Life Fitness

LIFECYCLE LIFECYCLE 95Ci, 95Ce, 93Ci, 95Ci,90Ci, 95Ce,85Ci 93Ci, 90Ci, 85Ci

Serial #s starting with – 90C: CCH, CCI, LCA; 93C: CCL, CCM, LCB; 95C: CBJ, CCP, CCR, CEM, CEZ, CXL, CZE, LCI, LCX; 95CE: CCQ, CEO, LCE

seat

hr sensors

j LC176, Black 1) LC175, Gray

4# LCR204, Red 4$ LCR205, Grey

display electronics For 95C 4! LC194RE, Repair

seat latch assembly

For 95Ce 4@ LC315RE, Repair

Complete Assembly b LC160

(Screw holes detail)

crank arm

f LC168

d LC164

2# LC108, Right 2$ LC109, Left 2% LC110, Screw, Crank Arm 2^ LC129, Crank Arm Hub 2& LC104, Screw, Hub

seat post covers

h LC172

1& LC171, Left 1* LC173, Right 1( LC206, Screw c LC162

g LC170

2&

e LC166 i LC174 2%

pair pedals w/ straps

1! LC111, Gray 1@ LC141, Black

side cover

2! LC245, Right 2@ LC246, Left

battery

5! LC001.5 Also available: Aftermarket Pedals w/ Straps 1% LC013, Pair

pedal straps

Leveler

1^

end cap

2)

LXR202

1# 1$

LCR111

LC125, Gray, Pair LC147, Black, Pair

Lifecycle 95Ci, 95Ce, 93Ci, 90Ci, 85Ci Seat Latch Parts

b c d e f g h i j 1)

Covers (continued)

LC160

Seat Latch Assembly

LC162

Latch Spring

1.29

LC164

Latch Bracket

4.16

LC166

Latch Rack

7.60

LC168 E-Ring

$ 90.52

1.29 37.84

24 

Seat Post Cover, Right

LC206

Screw for Seat Post Cover

LCR111

End Cap

LC245

Side Cover, Right

64.39

LC246

Side Cover, Left

63.00

LC172

Nyliner Bearing (2 required)

1.29

LC174

Set Screw (2 required)

1.29

LC176

Seat, Black

57.15

LC175

Seat, Gray

56.19

LC111 Pedal Kit with Straps, Gray

15.95

Crank Bearing Assembly

LC141 Pedal Kit with Straps, Black

18.16

2* 2( 3) 3! 3@ 3# 3$

LC125 Pedal Strap, Gray, Pair LC147 Pedal Strap, Black, Pair

6.00 5.00

LC013 Aftermarket Pedals with Straps, Pair

15.25

LXR202

Leveler, Each

26.03

Seat Post Cover, Left

14.67

LC171

$ 14.67 1.29 3.33

Crank Arm Parts

Link Shaft

Covers

1&

LC173

LC170

Frame Parts

1! 1@ 1# 1$ 1% 1^

1* 1( 2) 2! 2@ 2# 2$ 2% 2^ 2&

LC108 Crank Arm, Right

49.20

LC109 Crank Arm, Left

51.59

LC110

Screw for Crank Arm (3 required)

LC129 Crank Arm Hub LC104

1.29 12.43

Screw for Crank Arm Hub

1.29

LC132

Bowed Retaining Ring (2 required)

1.29

LC134

Small Retaining Ring (2 required)

1.29

LC140

Large Thrust Washer (2 required)

2.76

SM030 Thrust Bearing (2 required)

2.40

LC138

Small Thrust Washer (2 required)

4.16

LC137

Needle Bearing (2 required)

LC127 Crank Shaft Bolt

National Gym Supply

11.00 1.29

1-800-496-7278 + Fax: 310-410-4220


95C overlay keypad

4%

Upper Overlay 4% LC196 Lower Overlay 4^ LXR127 Upper Keypad 4& LC198 Lower Keypad 4* LXR129

95C two-piece faceplate

4&

95C faceplate Serial #s CCP, ccr, cem, lci, ccs, ccw, lri

Serial #s CBJ, CEF

3( LC195

4) LC186

4^

4* acb

4( LC118, New 5) LC118RE, Repair

3^ LC128, Crank Shaft only 2*

2(

3)

3!

3@

3#

3$

3%

2* LC132 (2 required) 3) LC140 (2 required) 3@ LC138 (2 required) 3$ LC127 2( LC134 (2 required) 3! SM030 (2 required) 3# LC137 (2 required) 3% LC126 3& LC130, Complete Assembly mando alternator

5@ LCA10, New 5# LCE01.4, Exchange Brushes 5$ SM023.1

Alternator Belt

intermediate shaft bearing assembly

crank pulley hub assembly

Complete Assembly 5% LC150

6! LC105

DRIVE Belt

bearing tool kit

6# LC183

3* LC131

6@ LC180 5^ LC151

5* LC154

5& LC152

5( LC155

Life Fitness

crank bearing assembly

6) LC156

Lifecycle 95Ci, 95Ce, 93Ci, 90Ci, 85Ci Crank Bearing Assembly (continued)

3% 3^ 3& 3*

Electronics (continued)

LC126 Washer

$ 1.29

5!

LC128 Crank Shaft only

27.60

Alternator Options

46.17

5@ 5# 5$

LC130 Crank Shaft/Bearing Assembly LC131

Bearing Tool Kit

327.75

Console Components

3( 4) 4! 4@ 4# 4$

LCA10 Alternator, Mando, New

90.00 30.80

Brush Assembly

LC186

Faceplate, 95Ci

132.94

LC194RE

Display Electronics, 95C, Repair

75.00

LC315RE

Display Electronics, 95Ce, Repair

75.00

LCR204

HR Sensor, Red

4.53

LCR205

HR Sensor, Grey

4.58

LC196

Upper Overlay, 95 only

29.00

5% 5^ 5& 5* 5( 6) 6!

LXR127

Lower Overlay, 95 only

24.00

Belts

LC198

Upper Keypad

17.95

LXR129

Lower Keypad

20.00

6@ 6#

LC118RE ACB, Repair

8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

149.20

SM023.1

Intermediate Shaft/Bearing Assembly

LC118 ACB, New

$  21.16

LCE01.4 Alternator, Mando, Exchange

386.32

Electronics

4( 5)

Battery, 6V

LC195 Two-Piece Faceplate, 9500

Overlays and Keypads

4% 4^ 4& 4*

LC001.5

LC150

Intermediate Shaft/Bearing Assembly

LC151

Intermediate Bearing

LC152 Retaining Ring LC154

Delrin Washers

LC155

Spacer, Recumbent only

73.21 6.83 1.29 1.29 18.31

LC156 Clutch Assembly

51.27

LC105 Crank Hub Pulley Assembly

45.84

LC180 Alternator Belt

10.35

LC183

Drive Belt

15.50

Lifecycle 95ci Manual

24.95

Technical Manual 191.00

MANLC95ci

75.00

  25


Life Fitness

lifecycle 9500, 9100 hrt belt-driven

Serial #s: 202686-212727, CBB19000-199207

Springless Seat

hr sensor kit

i LC9500.011

2( LC190

freewheel assembly

CYCLING workout Poster

2! LC9500.025

GP601, $12.95, Paper GP601L, $21.95, Laminated

pedal straps Our pedals and straps meet OEM specifications. Fits both upright and recumbent models.

g LC018, Standard

seat pIn assembly

Crank/Pulley

j LC9500.050

Pulley w/ Crank Arm 1@ LC9500.022 Crank Arm only 1) LC008 Pulley only 1! LC9500.021

h LC019, Long

End Cap

b LC9500.003 battery

2& LC001.5 Level Adjustment Pad

wheel assembly

rear stabilizer bar

d LC9500.010

e LC9500.013

c LC9500.009

Lifecycle 9500, 9100 HRT Belt-Driven Frame Parts

b c d e

LC9500.003

Drive System End Cap

LC9500.009 Rear Stabilizer Bar LC9500.010

Level Adjustment Pad

$ 6.26 326.32 19.65

LC9500.013 Wheel Assembly

5.46

LC9500.001

Shroud Screw

1.29

LC9500.002

Shroud Clip

1.29

f g h i

LC012 Pedals w/ Straps, 1/2" Shaft

15.82

LC9500.011

Springless Seat, 9500

LC9500.017

Springless Seat w/ Post

j

LC9500.050

Seat Pin Assembly

Pedals and Seats LC018 Pedal Straps, Standard

5.00

LC019 Pedal Straps, Long

6.00 57.03 274.41 Discontinued

1) 1! 1@ 1# 1$ 1% 1^ 1& 1* 1( 2) 2! 2@ 2#

LC008 Crank Arm only

$  9.00

LC9500.021 Pulley only, for Crank Arm

78.37

LC9500.022 Pulley/Crank Arm, Belt-Driven

96.18

LC9500.023

36.00

Drive Belt, Cogged, 9500

LC010 Alternator Belt, 9100, 9500 LC9500.005

Bearing Kit, 9500, Upright, Belt-Driven

8.80 48.27

MCT036 Wrench for Crank/Nut/Pedal

17.60

MCT036.1 Crank Nut Wrench, 32mm, 36mm

26.00

LC9500.030

Bearing Clamp, Left

5.41

LC9500.032

Bearing Clamp, Right

5.41

LC9500.035 Bolt LC9500.025

Freewheel Assembly

LC023

Lock Nut

1.29 16.47 2.85

LC024 Tab Washer

1.50

Replace the seat and overlay to make your 9500HRT like new! 26 

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


pedals

f LC012, 1/2" Shaft Our pedals meet OEM specifications. Includes standard straps.

belt-driven Bearing kit

bearing Tools

1% LC9500.005

1^ MCT036

Also available:

2@ LC023, Lock Nut 2# LC024, Tab Washer

2# 1& MCT036.1

9500 HRT CONSOLE

Bearing Clamps

3) LCA15RE, Repair

1* LC9500.030, Left 1( LC9500.032, Right 2) LC9500.035, Bolt

Mando Alternator 3! L CA10, New

3@ LCE01.4, Exchange

1*

1( 2)

9500 hrt overlay & Keypad

acb

2$ LCE21, Overlay

2*

2% LCE22, Keypad

Mando Brush Assembly

LCA09RE, 6V, Repair

Life Fitness

2@

3# SM023.1

9100 overlay & Keypad

2^ LCE24, Overlay

2% LCE22, Keypad

Cogged Drive Belt

Alternator Belt

1# LC9500.023

1$ LC010

commutator stone When replacing motor brushes, always resurface the commutator.

3$ MCT035.1

Lifecycle 9500, 9100 HRT Belt-Driven Console Components and Electronics

2$ 2% 2^

LCE22

LC031

Faceplate, 9500HRT (not shown)

153.27

2& 2* 2( 3)

LC001.5

Battery 6V (Buy 3 or more, 16.95)

21.16

LCE21 Overlay, 9500, New Style Keypad, 9100/9500

LCE24 Overlay, 9100

$ 32.00 18.00 32.00

LCA09RE ACB, 6V, 9100, 9500, Repair

54.00

LC190

92.45

HR Sensor Kit

LCA15RE Console, 9500, Repair

75.00

Alternator

3! 3@ 3# 3$

LCA10 Alternator, Mando, New

149.20

LCE01.4 Alternator, Mando, Exchange

90.00

SM023.1

30.80

Brush Assembly, Mando

MCT035.1 Commutator Stone

4.10

Technical Manual

MANLC9500HRT Technical Manual, Lifecycle 9500HRT

20.00

How to Access Diagnostic Mode in Lifecycle 9500 HRT and 9500 HR Start pedaling the bike at least 45 rpm and press the “5” key and the start key simultaneously. The enter key will guide you forward through the tests. The clear/pause key will guide you back. Diagnostic State:

#1 LED and Keypad Test #2 Individual LED Test

#8 English/Metric Units Configuration

#3 Version #, RPM, HR and Load Tests

#9 Upright/Recumbent Selection

#4 Lifepulse and Network Status Tests

#10 Watts Enable/Disable

#5 Loopback tests for CVA Communications

#12 Power Supply Selection (For use with external power supply only.)

#6 Program Duration #7 Telemetry Enable/Disable using s or t arrows. (For use with heart rate chest strap.)

8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

#11 Mets Enable/Disable

#13 Total hours (Optional stats.) #14 Numeric Keys Enable/Disable (Use to disable the keypad on the LC9100 models.)

  27


Lifecycle LIFECYCLE 9500, 9500 93Ci, hr 90Ci, 85Ci 95Ci, 95Ce, CONSOLEs

rear clamshell

For 9500 HR

2$ LCE07, Repair

Life Fitness

g LC025.1, Black battery

3& LC001, 8v 3* LC001.5, 6v

gel seat

b LC030 sprocket

For 9500

3# LC007

Seat Pin Assembly

freewheel gear

e LC9500.050

8V, 9-Pin

3^ LC020 crank arm 6V, 16-Pin

3$ LC008 overlay & keypad rear stabilizer bar c LC9500.009

For 9500 HR

2% LCE17, Overlay 2^ LCE20, Keypad, 15 Pins

End Cap

pedals

chain

belt

For 9500

d LC9500.003

1$ LC012, Pair

3@ LC006

3% LC010

2& LCE16, Overlay 2* LCE18, Keypad, 8V, 13 Pins

Bearing Kit

Bearing Tools

Bearing Clamps

Kit, Chain-Driven 1& LC9500.004 Kit, Belt-Driven 1* LC9500.005

1( MCT036

2! LC9500.030, Left 2@ LC9500.032, Right 2# LC9500.035, Bolt

2) MCT036.1

2( LCE19, Keypad, 6V, 17 Pins

2*

2(

Lifecycle 9500, 9500 93Ci, HR 95Ci, 95Ce, 90Ci, 85Ci Frame Parts

b c d e g h i j 1) 1! 1@ 1#

Bearing Kits & Tools

LC025.3

Battery Cover, Grey, Clamshell   5.21

LC025.2

Battery Cover, Black, Clamshell   5.21

1& 1* 1( 2) 2! 2@ 2#

LC9500.001

Shroud Screw

1.29

Console, Overlay & Keypad

LC9500.002

Shroud Clip

1.29

LC9500.012

Seat Post Cap, 9500HR

7.32

2$ 2% 2^ 2& 2* 2(

LC030 Gel Seat with Springs LC9500.009 Rear Stabilizer Bar LC9500.003

End Cap, Rear, 9500

LC9500.050

Seat Pin Assembly

$  25.00 326.32 6.26 Discontinued

LC025.1 Rear Clamshell, Black   31.69

LC9500.013 Wheel Assembly, Each

5.46

LC9500.014

9.42

Leg Cover, Each

Pedals & Pedal Straps

1$

LC012 Pedals, 1/2" Shaft, Pair w/ Straps

15.82

LC9500.004

Bearing Set, 9500, Chain-Driven

LC9500.005

Bearing Set, 9500, Upright, Belt-Driven

$  41.15 48.27

MCT036 Wrench for Crank/Nut/Pedal

17.60

MCT036.1 Crank Nut Wrench, 32mm, 36mm

26.00

LC9500.030

Bearing Clamp, Left

5.41

LC9500.032

Bearing Clamp, Right

5.41

LC9500.035 Bolt

1.29

LCE07 Console, Repair (specify)

75.00

LCE17 Overlay, 9500 HR

29.00

LCE20

Keypad, 9500 HR, 15 Pins

18.00

LCE16 Overlay, 9500, 8V or 6V

29.00

LCE18

Keypad, 9500, 8V, 13 Pins

18.00

LCE19

Keypad, 9500, 6V, 17 Pins

18.00

Decals

1% 1^

28 

LC080

Decal Kit, 9500

17.00

LC080.1

Decal Kit, 9500HR

17.00

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


Battery Cover

shroud parts

acb options

9500, 9500HR DECALS

h LC025.3, Gray i LC025.2, Black

Shroud Screw j LC9500.001

9500 8V

1%

LC080, for 9500

1^

LC080.1, 9500, Heart Rate

4! LCE09.1, Repair

Shroud Clip 1) LC9500.002

Life Fitness

9500 6V

Heart Rate Grip

4@ LCE09.2, Repair

3( LCE32

hr Grip Tape

4) LCE35

Seat Post Cap

Wheel Assembly

black cap Prestolite Alternator

Bosch Alternator

1! LC9500.012

1@ LC9500.013

4$ SME01.4, Exchange

Brush Assembly 4% SM078 Brushes Only 4^ SM023

4# SME01.3, Exchange

Brush Assembly 4& SM013 Brushes Only 4* pbc01

Leg Cover

Hex Sleeve

1# LC9500.014

3) LCAB02, Left 3! LCAB03, Right

commutator stone When replacing brushes, always resurface the commutator.

4(

MCT035.1

Lifecycle 9500, 95Ci, 95Ce, 9500 93Ci, HR 90Ci, 85Ci Drive System

Alternator Control Boards

3) 3!

LCAB02

Hex Sleeve, for Crank Bearing, Left

LCAB03

Hex Sleeve, for Crank Bearing, Right

LC002

Bearing, Crank, 5000, 9000, 9500

3@ 3# 3$ 3% 3^

LC006 Chain, w/ Master Link LC007 Sprocket

$  9.00 9.00 14.11 6.00 21.83

LC008 Crank Arm

9.00

LC010 Belt

8.80

LC020

Freewheel Gear

11.16

Electronics

3& 3*

LC001

LC001.5

Battery, 6V Buy 3 or more

21.16 16.95

3( 4)

LCE32

Heart Rate Grip

9.00

LCE35

HR Grip Tape

3.55

Battery, 8V   33.00

4! 4@

LCE09.1 ACB, 8V, 9500, Repair

$ 74.00

LCE09.2 ACB, 6V, 9500, Repair

54.00

Alternators

4# 4$ 4% 4^ 4& 4* 4(

SME01.3

Bosch Alternator, Exchange

90.00

SME01.4 Prestolite Alternator, Exchange

90.00

SM078

Bosch Brush Assembly

21.00

SM023

Bosch Brushes only

SM013 Prestolite Brush Assembly

2.60 10.50

PBC01 Prestolite Brushes only

1.29

MCT035.1 Commutator Stone

4.10

Technical Manual

MANLC95HRT Techincal Manual, Lifecycle 9500HR

24.95

Find diagnostics and repair help at www.gympart.com! 8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

  29


lifecycle 95ri, 95Re RECUMBENT

Serial #s starting with – 95R: CCS, CCW, LRI; 95RE: CCT, CCY, LRE

display electronics

faceplate Serial #s LCI, CCP, CCR, CEM, COP, CLS, LRI, CCW, CCS

Life Fitness

4& LC194RE, Repair

4% LC186

seat back

b LCR101

cycling workout Poster

seat bottom

GP603, $12.95, Paper GP603L, $21.95, Laminated

c LCR103

seat End Cap

f LCR117

seat latch hardware Latch Bracket d LCR105 Seat Lock e LCR107

pedal straps

Rear Stabilizer

1$ LC111, Gray, Pair 1% LC141, Black, Pair

g LCR102 end cap

leveler

i

h LXR202

LCR111

1^

pedals with straps

LC125, Pair

battery

Also available: Aftermarket Pedals w/ Straps 1& LC013, Pair

4^ LC001.5

Lifecycle 95Ri, 95Re Recumbent Seat Assembly and Frame Parts

b c d e f g h i

Overlays & Keypads

LCR101

Seat Back

LCR103

Seat Bottom

LCR105

Latch Bracket

LCR107

Seat Locking Assembly

95.91

1* 1( 2) 2!

LCR117

End Cap

31.26

Crank Bearing Assembly

$ 76.58 105.52 3.23

30 

Upper Keypad

LXR129

Lower Keypad

20.00

LC196

Upper Overlay

29.00

LXR127

Lower Overlay

24.00

LC111 Pedal Kit with Straps, Gray

15.95

2@ 2# 2$ 2% 2^ 2& 2* 2( 3) 3!

LC141 Pedal Kit with Straps, Black

18.16

Alternator Options

LCR102 Rear Stabilizer Bar LXR202 Leveler LCR111

End Cap

125.87 26.03 3.33

Crank Arms and Pedals

j 1) 1! 1@ 1# 1$ 1% 1^ 1&

LC198

LC108 Crank Arm, Right

49.20

LC109 Crank Arm, Left

51.59

LC110

Screw for Crank Arm (3 required)

LC129

Hub for Crank Arm

LC104

Screw for Hub

LC125 Pedal Straps, Gray, Pair LC013 After-market Pedals with Straps, Pair

1.29 12.43 1.29

6.00 15.25

3@ 3# 3$

$  17.95

LC128 Crank Shaft

27.60

LC132

Bowed Retaining Ring (2 required)

1.29

LC134

Small Retaining Ring (2 required)

1.29

LC140

Large Thrust Washer (2 required)

2.76

SM030 Thrust Bearing (2 required)

2.40

LC138

Small Thrust Washer (2 required)

4.16

LC137

Needle Bearing (2 required)

LC130 Crank Shaft and Bearing Assembly

11.00 46.17

LC126 Washer

1.29

LC127 Crank Shaft Bolt

1.29

LCA10 Alternator, Mando, New

149.20

LCE01.4 Alternator, Exchange

90.00

SM023.1 Alternator Brush Assembly, Mando

30.80

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


overlay & keypad

crank arm assembly

Serial # CEF

2) LC196, Upper Overlay 1* LC198, Upper Keypad 2! LXR127, Lower Overlay 1( LXR129, Lower Keypad

2)

1*

2!

1(

j LC108, Right 1) LC109, Left 1! LC110, Screw

Crank Hub Screw 1# LC104

crank bearing assembly

2@ LC128, Crank Shaft only

4! LC105 2#

2$

2%

2^

2&

2*

3!

3)

2# LC132 (2 required) 2% LC140 (2 required) 2& LC138 (2 required) 3! LC127 2$ LC134 (2 required) 2^ SM030 (2 required) 2* LC137 (2 required) 3) LC126 2( LC130, Complete Assembly two-piece faceplate

intermediate shaft bearing assembly

mando alternator

Serial # CEF

Complete Assembly 4@ LC150

3@ LCA10, New 3# LCE01.4, Exchange

4* LC195

Intermediate Pulley Only 3& LC153

Brush Assembly 3$ SM023.1

acb Serial # CCS, CCW

4# LXR358, New 4$ LXR358RE, Repair

Life Fitness

crank pulley hub assembly

Crank Arm Hub 1@ LC129

3% LC151

3^ LC152

3( LC155

Alternator Belt

Intermediate Belt

4( LC010

5) LC183

3* LC154

4) LC156

Lifecycle 95Ri, 95Re Recumbent Intermediate Shaft/Bearing Assembly

3% 3^ 3& 3* 3( 4) 4! 4@

LC151

Intermediate Bearing

LC152 Retaining Ring LC153

Intermediate Pulley, Recumbent only

LC154

Delrin Washers

LC155

Spacer, Recumbent only

LC156 Clutch Assembly

$ 6.83 1.29 41.46 1.29 18.31 51.27

LC105 Crank Hub Pulley Assembly

45.84

LC150

73.21

Intermediate Shaft/Bearing Assembly

Electronics

4# 4$ 4% 4^ 4& 4*

LXR358 ACB, New LXR358RE ACB, Repair LC186

158.33 85.00

Faceplate, 95C

132.94

LC001.5 Battery

21.16

LC194RE

Display Electronics, Repair

LC195 Two-Piece Faceplate

75.00 386.32

LC010 Alternator Belt LC183

1. Hold down the number 5 key (9500) or the UP ARROW key on (non-9500 units), then the press the CLEAR key twice. 2. Press the up ARROW key. The display menu will show: Code Version (CODE VER–X.XX) CSAFE VERSION (Csafe ver–X.XX.XX) PART NUMBER (XXXX–XXXXX–0000) BOOT LOADER VERSION (BOOT VER–X) 3. Press ENTER for entry into the OPTIONAL SETTINGS. 4. Press and hold COOL DOWN, and then press ENTER for entry into the TEST/SERVICE MENU. On entry to this state, all of the LEDs will turn on. Pressing the keys will result in a beep sound for all but the START, ENTER and CLEAR keys, a character repeated across the message center will be displayed. 5. Press the ENTER key to advance to the next diagnostic state.

Belts

4( 5)

How to Enter Diagnostics and Test Mode for 95Ri and 95Re

Intermediate Belt

8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

8.80 15.50

6. Press the CLEAR key to the previous diagnostic state, or repeated pressing to exit diagnostics.

  31


Lifecycle 9500R, 9500RHR console

Seat RAIL Rebuild Kit

Life Fitness

Stop seats from wiggling and rattling!

2) LCE07, Repair seat back

h LCR008

pedals Our pedals meet OEM specifications. Includes standard straps.

seat bottom

1) L CR021,

1& LC012, 1/2" Shaft

i LCR009

Complete Kit

j L CR010, Bracket Only

(Not for newer generation recumbents.)

seat knob

g LCR007

Flange Bearing 1# LCR106

(For newer models.)

crank arm

1^ LC008

seat hardware

1! LCR001,

sprocket

Seat Stop

1% LC007

1@ LCR002, Screw

chain

1$ LC006 freewheel gear

rear stabilizer bar e LC9500.009

1( LC020

wheel assembly with bushing

f LC9500.013 End Cap

alternator belt

b LC9500.003

1* LCR011

Lifecycle 9500R, 9500RHR Frame Parts

b c d e f

Drive System

LC9500.003

End Cap, Leg

LCR003

Extrusion Cap

6.26

MCG001

Handle Grip, Each

1.75

LC9500.009 Rear Stabilizer Bar LC9500.013 Wheel Assembly w/Bushing

$  6.26

326.32 5.46

Seat Parts

g h i j 1) 1! 1@ 1#

32

1$ 1% 1^ 1& 1* 1(

LC006 Chain w/ Master Link, 9500 LC007 Sprocket

$  6.00 21.83

LC008 Crank Arm

9.00

LC012 Pedals and Pedal Straps, Pair

15.82

LCR011 Alternator Belt

13.80

LC020

Freewheel Gear

11.16

LCE07 Console, Repair

75.00

LCE16 Overlay, 9500, 8V, 6V

29.00

LCE17 Overlay, 9500HR

29.00

LCE17.5 Overlay, 9500, Recumbent

29.00

LCE18

Keypad, 9500, 8V, 13 Pins

18.00

LCE19

Keypad, 9500, 6V, 17 Pins

18.00

LCE20

Keypad, 9500HR, Recumbent, 9100, 15 Pins

18.00

LCR007

Seat Adjustment Knob

10.88

Overlay & Keypads

LCR008

Seat Back

75.00

LCR009

Seat Bottom

74.90

LCR010

Bracket, Plunger

19.95

LCR021

Seat Rail Rebuild Kit

38.00

LCR001

Seat Stop

47.02

LCR002

Seat Stop Screw

1.29

LCR106

Flange Bearing

8.71

2) 2! 2@ 2# 2$ 2% 2^ 2& 2*

LCE21 Overlay, Gray Face, HRT

32.00

LCE22 Keypad

18.00

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


Extrusion Cap

handle Grips

shroud parts

c LCR003

d MCG001

Shroud Screw 3$ LC9500.001

Heart Rate Grip 3! L CE33

hr Grip Tape

3@ LCE35

Flat Flex Cable

3#

LCR005

Shroud Clip 3% LC9500.002

battery

acb

Kit, Chain-Driven 3^ LC9500.004 Kit, Belt-Driven 3& LC9500.005

2( LC001.5

3) LC199RE, Repair

Life Fitness

Bearing Kit

overlays & keypads For 9500HR 2& LCE21, Overlay 2* LCE22, Keypad

For 9500HR

2@ LCE17, Overlay 2^ LCE20, Keypad, 15 Pins

2&

2*

For 9500 Recumbent

2^

For 9500 Upright or Recumbent

2# LCE17.5, Overlay 2^ LCE20, Keypad, 15 Pins 2#

2@

2^

2! LCE16, Overlay 2$ LCE18, Keypad, 8V, 13 Pins 2% LCE19, Keypad, 6V, 17 Pins 2!

2$

2%

Lifecycle 9500R, 9500RHR Electronics

2( 3) 3! 3@ 3#

LC001.5

Battery, 6V

LC199RE ACB, 6V, 9500, Repair LCE33

Heart Rate Grip, 9500 Recumbent

LCE35

Heart Rate Grip Tape

LCR005

Flat Flex Cable, HR only

$  21.16 85.00 Discontinued 3.55 32.07

Shroud Clip & Screw

3$ 3%

LC9500.001

Shroud Screw, 8-18 x 3/4"

1.29

LC9500.002

Shroud Clip

1.29

Bearing Kits

3^ 3&

LC9500.004

Bearing Kit, Chain Driven

41.15

LCR012

Bearing Kit, Belt Driven

48.83

Equipment Mats Bike & Climber Mat

Technical Manuals

MANLC95RHR Technical Manual, Lifecycle 9500RHR

24.95

3' x 4', SA005, $38.06

MANLC95ROPS Operations Manual, Lifecycle 9500R

6.95

Treadmill mat 3' x 6' (2-Piece), SA006, $81.27

X-LONG mat 3' x 7' (2-Piece), SA007, $86.79

See page 191 for great deals on Economy mats. 8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

parts resource book 2011 

33


LIFE FITNESS STAIRCLIMBER 95S, 95Se (95Se shown)

95S serial #s ACF100000, SCI100000; 95Se serial #s ACG100000.

faceplate assembly

Life Fitness

h LS122

K image T

left shroud cover

1@ LS102 (ACF, SCI) 1# LS162 (ACG)

Battery Door i LC185

mono column shroud

Console Case Assembly j LC220

1$ LS161

upper display pcb right shroud cover

center shroud

2& LS120 (ACF, SCI)

1) LS101 (ACF, SCI) 1! LS163 (ACG)

1% LS164

Transport wheel

lower display pcb

3# LS139

2* LC193 (ACF, SCI) right or left pedal

leveler

1^ LS165

3$ LXR202

Life Fitness Stairclimber 95S, 95Se Alternator Options

b

Covers and Hoods (continued)

LCA10 Alternator

$ 149.20

Belts

c d e f

LS142 Main Drive Belt

22.45

LS143 Alternator Belt

22.90

1& 1* 1(

LS119

Belt Terminal

8.71

LXR133 Cable Assembly, Display to Lower Board

26.34

g

LC191 Reed Switch Assembly

34.94

Consoles and Console Parts LS122

Faceplate Assembly (serial #s ACF, SCI)

142.00

LC185

Battery Door, Silver (serial #s ACF, SCI)

2.24

LC220 Console Case Assembly (serial #s ACF, SCI)

16.37

Covers and Hoods

34â&#x20AC;&#x201A;

LS101

Shroud Cover, Right (serial #s ACF, SCI)

LS163

Shroud Cover, Right (serial #s ACG)

223.80

LS102

Shroud Cover, Left w/ Cable (serial #s ACF, SCI)

162.43

LS162

Shroud Cover, Left (serial #s ACG)

223.80

LS161 Mono-Column Shroud

93.78

43.41

$ 10.28

LS165 Pedal Only, Right or Left

Drive System

Belt Only, LifeStep

1) 1! 1@ 1# 1$

LS164 Center Shroud

61.47

LS109

Cables and Sensors

h i j

1% 1^

LS103 Track Roller with Bushing LS104 Mono Roller with Bearings (SC95) LS105 Main Drive Pulley/Shaft (SC95, 95S ACF)

LS111

2) 2! 2@ 2# 2$ 2% 2^

LS112 Track Roller LS113

Shaft for Mono Roller

26.34 33.27 49.99 135.64 9.80 13.71

Sleeve Roller for Center Track Roller

7.61

LS135 Mono Roller and Shaft (LS95Si)

61.00

LS145 Crossover Pulley Assembly (95Si)

86.53

LS156 Pulley for Return Spring

6.71

LC149 Magnet for Intermediate Pulley

1.29

MC025 Pulley for Flat Belt 3" with 1/2" bore

9.24

Electronics

2& 2* 2( 3)

LS120

Display PCB, Upper (serial #s ACF, SCI)

LC193

Display PCB, Lower (serial #s ACF, SCI)

291.34 66.96

LS131 Power Control Board (serial #s ACF, SCI)

148.43

LC199 Power Control Board (serial # ACG)

174.40

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


belts

Flat Belt Pulley

Belt c LS109

2^ MC025

alternator

rollers

b LCA10

Track Roller w/ Bushing 1& LS103

Mono Roller w/ Bearings 1* LS104

reed switch Alternator Belt

Belt Terminal f LS119

e LS143

Sleeve Roller for Center Track Roller 2! LS113

g LC191

Mono Roller and Shaft 2@ LS135

Main Drive pulley/shaft

crossover pulley assembly

1( LS105

pulley for return spring

intermediate pulley magnet

2$ LS156

2% LC149

Life Fitness

Track Roller 2) LS112

Main Drive Belt d LS142

2# LS145

power control boards

2( LS131 (ACF, SCI)

heartrate receiver kit

Power Supply

3) LC199 (ACG)

3% LC188 (ACF, SCI)

3! LXR399 Isolator

3@ LCS154

Life Fitness Stairclimber 95S, 95Se Electronics (continued)

3! 3@

Hardware (continued)

LXR399 Power Supply (serial # ACG) LS154 Isolator (serial #s ACF, SCI)

$ 128.49

LS126 Clamp Bracket for Belt Terminal

1.29

LS138

LC168 E-Ring

1.29

9.12

LST204

1.29

26.03

LST855 Plastic Grommet for Frame

1.29

LXR110 E-Ring

1.29

LXR118 Grommet

1.29

Frame Parts

3# 3$

LS139 Transport Wheel w/ Bearings, Black LXR202

Leveler w/ Nut

Hardware (shown online)

LS107 Thrust Bearing for Monorail

1.29

LC208

Screw for Display Electronics

1.29

Heart Rate

LS115

Lock Nut for Mono Roller Hex Bolt

1.29

3%

LS117

Hex Bolt for Mono Roller

1.29

LS129 Roller Sleeve for Track Roller

1.29

LS133 Retainer for Belt Bottom

4.47

LS134 Retainer for Belt Top

4.47

LS155

Bolt for Belt Idler Pulley

1.29

LXR348

Brass Washer

1.29

LS110 Washer for Mono Roller Shaft

1.29

LS118

Spacer Plate for Clamp Bracket

2.14

LS124

Lock Nut for Belt Terminal

1.29

LS125 Washer for Belt Terminal

8 www.gympart.comâ&#x20AC;&#x201A; ( 1-800-GYMPART (1-800-496-7278)

LC188

Nut for Belt/Spring Assembly Locking Nut, 3/8 -16

Heartrate Receiver Kit (serial #s ACF, SCI)

$ 3.23 1.29

53.63

How to Enter Diagnostic Mode on the 95S For instant repair help, scan the code with your smartphone code reader!

1.29

â&#x20AC;&#x201A; 35


stairmaster

StepMill 7000 PT...................................37 StairMaster 4400, 4600 CL/PT..............40 StairMaster 4000 PT.............................44 ClubTrack 2100 LE.................................52 ClubTrack 510, 612...............................53

stairmaster steppers & treadmills 36

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


stepmill console options

StepMill 7000 PT

Blue C40 Console

Panel Rivet & removal tool

reading rack

d SM4405 e SM4406

h SM4418

i SM44A24, New j SM44A24RE, Repair 1) SM44E30, Exchange

Gray C40 Console

c SML060

top panel

1! SM44E14

stairmaster

Console Mounting Knob

Blue C40 Overlay

1@ SM44A23, New 1# SM44A23RE, Repair

Gray C40 Overlay

4400 Pt/CL, 7000 Console

4400 Pt/CL, 7000 Overlay

1% SM44A14, New 1^ SM44A14RE, Repair 1& SM44A14E, Exchange

1* SM44E11, Non HR 1( SM44E10, w/ HR

1$ SML068

f SML004

(not shown)

side cover decal

g SML080 Original StepMill Overlay/Keypad Original StepMill Console

2) SME14, Repair

2! SME11, Overlay 2@ SME09, Keypad (two required)

leg leveler

b SML003

StepMill 7000 PT Frame Parts

b c d e f g h

SML003

Blue C-40 Console Options Leg Leveler

$ 3.61

SML060 Console Mounting Knob

3.50

SM4405 Panel Rivet

0.50

SM4406 Panel Rivet Removal Tool

1.99

i j 1) 1!

SM44A24 Console, C-40, Blue SM44A24RE Console, C-40, Blue, Repair SM44E30 Console, C-40, Blue, Exchange SM44E14 Overlay/Keypad, C-40

SML004 Top Panel

92.15

Gray C-40 Console Options

SML080

17.48

1@ 1# 1$

Side Cover Decal

SM4418 Reading Rack

19.99

SM44A23 Console, C-40, Gray, New

$ 1,020.82 90.00 169.00 59.00 697.00

SM44A23RE Console, C-40, Gray, Repair

90.00

SML068 Overlay/Keypad C-40, Gray

88.24

4400/7000 Console Options

Console Codes for StairMaster C40 Consoles For instant repair help, scan the code with your smartphone code reader!

8 www.gympart.comâ&#x20AC;&#x201A; ( 1-800-GYMPART (1-800-496-7278)

1% 1^ 1& 1* 1(

SM44A14 Console, 4400PT/CL, 7000, New

600.00

SM44A14RE Console, 4400PT/CL, 7000, Repair

600.00

SM44A14E Console, 4400PT/CL, 7000, Exchange

600.00

SM44E11 Overlay/Keypad, 4400 Non-HR, 7000

44.00

SM44E10 Overlay/Keypad, 4400 HR, 7000

44.00

Original StepMill Console Options

2) 2! 2@

SME14 Console, StepMill, Repair

55.00

SME11 Overlay, StepMill

24.95

SME09

Keypad, StepMill (two required) 12.00

37


StepMill 7000 PT power harness jack assembly

display cables

step assembly

Upper j SML062

e SML063

Plate for Chain Assembly 3% SML049

Chain Assembly 3$ SML050

stairmaster

One-Piece i SML067 Lower 1) SML070 Pillow Block Bearing 1( SML045

prestolite alternator

power board

h SML065

b SMA07, New c SME01.2, Exchange Lower Sprocket 1^ SML027

Load resistors

f SME40, 100 watts

power supply

Brush Assembly

Large Pulley

Alternator Pulley

110V, 3 Conductor

d SM011

1& SML040

1* SM036.1

1! SM071.3 g SML019, 240 watts

StepMill 7000 PT s

StepMill 7000PT Power Board Wiring Diagram for Prestolite White Label

more parts for this model on the next page

more parts for this model on the previous page

Alternators and Belts g

b c d

SMA07 Alternator, Prestolite White Label

SM001.1 Alternator Belt

$ 135.00

SME01.2 Alternator, Presolite White Label, Exchange

90.00

SM011

10.50

Brush Assembly for Prestolite Alternator

8.39

Electronic Parts W-6 Ground (black)

W-5 Positive Output (white)

Relay/Resistor Assembly 56 Relay Assembly Black

W-2

W-5 W-4 W-3 W-2 W-1

Alternator W-4 Tach

White

W-3 Field (brown)

W-1

e f g h i j 1) 1!

SML063

Jack Assembly for Power Harness

22.16

SME40

Load Resistor, 100 watts

53.90

SML019

Load Resistor, 240 watts

24.99

SML065 Power Board, StepMill

54.12

SML067

Display Cable, One-Piece, C-40

71.20

SML062

Display Cable, Upper, C5

20.50

SML070

Display Cable, Lower, C5

31.24

SM071.3 Power Supply, 110V, 3-Conductor

55.00

Load Resistor

Main Cable Assembly

38

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


step tread assembly

Rivet 2* SML006

Step Assembly 2% SML033

Step Tread 2& SML035

stairmaster

Nut 3! SML041 Wave Washer 2( SML036 Washer 3@ SML042

Push Nut 3) SML037

Snap Ring Style Step Shaft 2@ SML032 Snap Ring 2# SML032.5

Bearing for Step Shaft 2^ SML034

Step Shaft Hardware Kit 2$ SML029

drive chain assembly

12-Tooth Sprocket 1$ SML030

Bracket 2! SML075

Idler Sprocket 1@ SML020

Transmission 2) SML022 Upper Sprocket 1% SML028

Drive Chain 3# SML015

Idler Spring 1# SML025

StepMill 7000 PT Drive Mechanism

1@ 1# 1$ 1% 1^ 1& 1* 1( 2) 2!

Step Parts

SML020

Idler Sprocket

$ 28.56

SML025

Spring for Idler Arm

1.99

SML030

Sprocket, 12-Tooth

33.51

SML028

Upper Sprocket

245.00

SML027

Lower Sprocket

139.00

SML040

Large Pulley for transmission

24.99

SM036.1 Alternator Pulley

18.00

SML045 Pillow Block Bearing

23.10

SML022 Transmission

165.00

SML075 Bracket

6.99

2@ 2# 2$ 2% 2^ 2& 2* 2( 3) 3! 3@

SML032

Step Shaft, Snap Ring (current)

SML032.5

Snap Ring

SML029

Step Shaft Hardware Kit

SML033

Step Assembly

SML034

Bearing for Step Shaft

SML035

Step Tread

SML006

Step Tread Rivet (3 required)

SML036 Wave Washer for Step Tread

$ 15.99 1.29 25.52 307.99 4.50 17.50 1.29 1.29

SML037 Push Nut for Step Tread

1.29

SML041 Nut

1.29

SML042 Washer

1.29

Chains

Troubleshooting the StepMill 7000 PT Drive Train

3# 3$ 3%

SML015

SMAB13

Drive Chain

12.10

SML050 Chain Assembly

45.60

SML049 Plate for Chain Assembly

23.32

Bulk Chain, per Foot #40

3.10

For instant repair help, scan the code with your smartphone code reader!

8 www.gympart.comâ&#x20AC;&#x201A; ( 1-800-GYMPART (1-800-496-7278)

39


StairMaster 4400, 4600 CL, PT return spring

4# SM4422

2$ SM4402, CL 2% SM003, PT

b SM055

stairmaster

speed sensor

drive chain

HR Sensor Kit

1^ SM4413

speed sensor disk

spring pulley

Pulley, Poly V

2@ SM4426

4$ SM4423

c SM4408

pedal pad pair

step chain

f SMA25

1& SM008

Poly V Belt

2) SM4407 easily Fits over pedals!

Hub Assembly

2# SM039.1

(See assembly schematic on page 46.)

Eccentric Hub Assembly

2& SM4424, Complete Assembly 2* SM4428, Bearing 2( SM4427, Hub Only 2* Rivet Removal Tool pedals

1%

pedal arm shaft

d SMA10, Right e SMA11, Left

SM4406

2(

Panel Rivet 1$ SM4405

1# SM4430

StairMaster 4400, 4600 CL, PT Pedal Arm Assembly

Chain Options and Drive Assemblies

b c

SM055 Return Spring

SMA010.1 Pedal Retrofit Kit, Right

42.12

SMA010.2 Pedal Retrofit Kit, Left

42.12

d e f g h i j 1) 1! 1@ 1#

SMA10 Pedal, Right

26.00

SMA11 Pedal, Left

26.00

SMA25 Pedal Pads, Pair

71.15

SM4408

Spring Pulley

$ 10.15 1.99

SM4410 Thrust Washer â&#x20AC;&#x201A; 2.58 SM058

Flat Washer

SMAB09

Snap Ring

1.29 0.35

SMA02 Pedal Arm, Left, New

65.00

SMA01 Pedal Arm, Right, New

65.00

SM053.1 Master Link SM050.1 Plastic Bushing, Grey SM4430 Pedal Arm Shaft

4.50 2.32 24.99

Frame Parts

1$ 1% 1^ 40

SM4405 Panel Rivet, 4400 SM4406 Rivet Removal Tool SM4413

HR Sensor Kit

0.50 1.99

1& 1* 1( 2) 2! 2@ 2# 2$ 2% 2^ 2& 2* 2( 3) 3! 3@ 3# 3$

SM008

Step Chain

SM008.1

Strong Link Assembly, Pair, w/ Bearing

$ 4.99 22.00

SM008.2

Strong Link Assembly, Pair, w/ Bushing

25.00

SM4407 Poly V Belt, Pulley to Alternator SM4425 Pulley, HTD

9.80 29.15

SM4426 Pulley, Poly V

36.56

SM039.1

Hub Assembly (See schematic page 46)

SM4402

Drive Chain w/ Master Link (4200, 4400CL, 4600PT)

4.25

SM003

Drive Chain (PT only)

3.95

SM4403 Timing Belt, 4400 HTD

136.00

19.99

SM4424

Eccentric Hub Assembly, w/ Pulley

SM4428

Eccentric Hub Bearing

SM4427

Eccentric Hub only, Cast Aluminum

128.32 2.99

SM4431 Roll Pin, 1st Reduction Shaft SM4432

1st Reduction Shaft

SM4433

Key, 1st Reduction Shaft

17.48 2.32 20.04 1.29

SM4434 Thrust Washer

3.48

SM4435

8.09

Needle Bearing

67.00

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


Battery

shaft bits

4) SM4404

g SM4410, Thrust Washer h SM058, Flat Washer i SMAB09, Snap Ring 1! SM053.1, Master Link 1@ SM050.1, Plastic Bushing

g

1! h

1@

i

Pedal Arms

Battery Charger

j SMA02, Left 1) SMA01, Right b SM055, Return Spring c SM4408, Spring Pulley

for Cl series (specify connecter) Twist Connector

(See pedal assembly schematic on page 46.)

4@ SM4412, Pin Connector

power supplies

LEVEL ARM 

Strong Link Assembly

4% SM4401, Level Arm 4^ SMAB07, Snap Ring 4& SM44AB81, Washer

NGS Strong Link Chain lasts four times longer than the factory’s chain and bearing!

4%

for pt series

4&

4^

1* SM008.1, w/ 1/4" Bearing 1( SM008.2, w/ Gray Bushing

4%

110V, 3 Conductor 3% SM071.3

Original style level arm is no longer available. must Purchase

Pedal Arm Retrofit Kit

stairmaster

4! SM4411,

(Shown on page 45.)

Right, SMA010.1 / Left, SMA010.2

jack assembly cable

HTD Pulley, Shaft and hardware

HTD Timing Belt

2^ SM4403

HTD Pulley 2! SM4425

3-prong

3& SM012.5

Roll Pin 3) SM4431

Shaft 3! SM4432

Key 3@ SM4433

load resistor

Thrust Washer 3# SM4434

3* SM4421 3( SM4421.5

Needle Bearing 3$ SM4435

3*

3(

StairMaster 4400, 4600 CL, PT Electronics Parts

3% 3& 3* 3( 4) 4! 4@

SM071.3 Power Supply, 110V, 3 Conductor, New

$  55.00

SM012.5

Jack Assembly, 3-Prong

SM4421

Load Resistor, CL only, 2.5 Ohms

25.60

9.18

SM4421.5

Load Resistor, PT only, 0.5 Ohms

32.00

SM4404

Battery, 4400CL

15.00

SM4411

Battery Charger, w/ Twist Connector

33.99

SM4412

Battery Charger, w/ Pin Connector

44.84

SM4422

Speed Sensor, 4400CL

17.48

SM4423

Speed Sensor Disk

22.00 17.00

Electronics

4# 4$

Equipment Mats Bike & Climber Mat

Level Arm Assemblies

4% 4^ 4&

SM4401

Level Arm, New Style Pedal

SMAB07

Snap Ring, New Style

SM44AB81 Washer, New Style

1.29

SM4490

1.29

3' x 4', SA005, $38.06

Treadmill mat

0.35

Hardware only, New Style Pedal

3' x 6' (2-Piece), SA006, $81.27

X-LONG mat 3' x 7' (2-Piece), SA007, $86.79

Technical Manual

MANSM44PT/CL Technical Manual, StairMaster 4400 PT/CL

more parts for this model on the next page

8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

See page 191 for great deals on Economy mats.

35.00

g

41


StairMaster 4400, 4600 CL, PT 4600 pt/cl console

g SM44E01, Repair

1^ SM44E13

4400 pt/cl CONSOLe options

stairmaster

4600 pt/cl overlay/ keypad

b SM44A14, New c SM44A14RE, Repair Specify Style for Exchange

d e f

SM44E04, Exchange, A SM44E05, Exchange, B SM44E06, Exchange, C

PT Style B

CL Style A

CL Style C

4400 pt/cl overlay/keypad for Heart Rate

for Non-Heart Rate

1% SM44E10

1$ SM44E11

console mounting knob

h SML060

c40 console

c40 overlay/keypad

i SM44A20, New j SM44A20RE, Repair 1) SM44E40, Exchange, HR 1! SM44E30, Exchange, Non-HR

1& SM44E14, Blue

Power Board

c40 gray console

c40 gray overlay/keypad

1( SM4420, New 2) SM4420RE, Repair 2! SM4420E, Exchange

1@ SM44A23, New 1# SM44A23RE, Repair

1* SML068, Gray

StairMaster 4400, 4600 CL, PT s

more parts for this model on the previous page

4400 Console Options

b c d e f

SM44A14 Console, 4400PT/CL, New SM44A14RE Console, 4400 PT/CL, Repair

$ 600.00 90.00

SM44E04 Console, 4400PT/CL, Exchange, Style A

109.00

SM44E05 Console, 4400PT/CL, Exchange, Style B

109.00

Use this test to verify the alternator field routines of the console. You will need to briefly exercise on the machine for this test.

SM44E06 Console, 4400PT/CL, Exchange, Style C

109.00

1. Press LEVEL UP, 6, 3, to start the test.

4600 Console Options

g h

SM44E01 Console, 4600 PT/CL, Repair SML060 Console Mounting Knob

90.00 3.50

Blue C-40 Console Options

i j 1) 1!

How to Test the Alternator and C-40 Console

SM44A20 Console, C-40, Blue, New SM44A20RE Console, C-40, Blue, Repair

1,020.82 90.00

SM44E40 Console, Exchange, HR

169.00

SM44E30 Console, Exchange, Non-HR

169.00

2. F or “Field on” press LEVEL UP. Step on the machine for approximately 10 to 15 seconds. If full resistance is achieved, your console has correct current flow. If no resistance is achieved, either the console or the alternator is bad. Replace the console if the alternator is good. 3. F or “Field off” press LEVEL DOWN. Step on the machine for approximately 10 to 15 seconds. You should not get resistance with the field turned off. Press CLEAR to end the test.

Gray C-40 Console Options

1@ 1#

42

SM44A23 Console, C-40, Gray SM44A23RE Console, C-40, Gray, Repair

697.00 90.00

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


White Label Prestolite Alternator Wiring Diagram

Yellow Label Prestolite Alternator Wiring Diagram

BLACK (RESISTOR GROUND) BLACK (RESISTOR TO B+)

BLACK (RESISTOR GROUND) BLACK (RESISTOR TO B+)

BLACK (MAIN CABLE GROUND)

GROUND FIELD

FIELD TACH

B+

BLACK (POWER CONNECTOR GROUND)

BROWN (MAIN CABLE TO FIELD) BLUE (MAIN CABLE TO TACH)

WHITE (MAIN CABLE TO POWER CONNECTOR)

TACH

BLACK (POWER CONNECTOR GROUND)

BROWN (MAIN CABLE TO FIELD) BLUE (MAIN CABLE TO TACH)

WHITE (MAIN CABLE TO POWER CONNECTOR)

MAIN CABLE

white label prestolite alternator

yellow label prestolite alternator

for StairMaster 4400

for StairMaster 4400

2# SME01.2, Exchange 2$ SMA07, Purchase

2@ SME01.1, Exchange

stairmaster

GROUND

BLACK (MAIN CABLE GROUND)

MAIN CABLE

See Hardware page 48.

StairMaster 4400, 4600 CL, PT Overlays and Keypads

1$ 1% 1^ 1& 1*

SM44E11 Overlay/Keypad, 4400 Non-HR, 7000

StairMaster 4400/4600 Spare Parts Kits

$ 44.00

SM44E10 Overlay/Keypad, 4400 HR, 7000

44.00

SM44E13 Overlay/Keypad, 4600

44.00

SM44E14 Overlay/Keypad C40, Blue

59.00

SML068 Overlay/Keypad C40, Gray

88.24

For a list of each kit's contents, see page 51.

Power Board Exchange, Repair, or Purchase

1( 2) 2!

SM4420 Power Board, New

159.28

SM4420RE Power Board, Repair

59.00

SM4420E Power Board, Exchange

69.00

Alternator Exchange, Repair, or Purchase

2@ 2# 2$

SME01.1 Alternator, Prestolite, Yellow Label, Exchange

90.00

SME01.2 Alternator, Prestolite, White Label, Exchange

90.00

SMA07 Alternator, Prestolite, White Label, Purchase

135.00

Technical Manual

MANSM44PT/CL Technical Manual, StairMaster 4400PT/CL

8 www.gympart.comâ&#x20AC;&#x201A; ( 1-800-GYMPART (1-800-496-7278)

35.00

Elite

Intermediate

BASIC

SM4446, $131.21

SM4445, $70.25

SM4444, $14.45

43


StairMaster 4000 PT Add a Reading Rack!

stairmaster

SA021, $14.74

Hand Grips

Load Resistor

For 4000 PT (Shrink to fit)

e SME40

stairclimber workout Poster GP604, $12.95, Paper GP604L, $21.95, Laminated

1@ SM021

Drive Chain

2@ SM003 Master Link 2# SM004

pedal pads pair

Transmission

Easily fits over pedals!

c SM014

1) SMA25 Sprocket d SM017

non-skid pads

1! SM020, Pair

Pulley

b SM007

StairMaster 4000 PT Drive Mechanism

b c d e f

Frame Parts $ 8.95

SM014 Transmission

165.00

SM017 Transmission Sprocket

12.50

Order 3 or more pairs

33.95

SME40

53.90

1# 1% 1^ 1& 1* 1( 2) 2!

42.15

Load Resistor, 0.5 Ohms

SM055 Spring

10.15

Pedals and Bushings—Upgrade Kit Required

g h i j 1)

1! 1@

SM007 Pulley, for Spring

SMA010.1 Pedal Arm Retrofit Kit, Right

42.12

SMA010.2 Pedal Arm Refrofit Kit, Left

42.12

SM051.1

Brass Bushing, Pedal, Old Style

SM4401.1 Pedal Bushing, Plastic, New Style SMA25 Pedal Pads, Pair

7.25 3.48 71.15

SM020

Non-Skid Pads, Pair

SM021

Hand Grips, 4000 PT, 29", Pair

SM005

$ 2.00

Side Panel, Right w/ Holes

36.00

SM005.2 Right Panel w/ 1/4-Turn Fastener

44.15

SM005.3 Right Panel w/ Snap Fastener

44.15

SM006

Side Panel, Left w/ Holes

42.15

SM006.1

Side Cover Replacement Kit

86.12

SM006.2

Left Panel w/ 1/4-Turn Fastener

44.15

SM006.3

Left Panel w/ Snap Fastener

44.15

SM010

Stud Assembly, Each (three required)

7.80

Find diagnostics and repair help at www.gympart.com! 44

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


Spring

f

Strong Link Assembly

clean ride

SM055

chain/spring connector

Self-Cleaning Chain Lube, 8 oz. Outlasts conventional chain lube. Chain stays clean and repels sweat, dust and dirt.

3@

LA027, $11.74

SM068

NGS Strong Link Chain lasts four times longer than the factory’s chain and bearing!

2% SM008.1, w/ Bearing 2^ SM008.2, w/ Bushing

Side Cover Replacement Kit

Pedal Arm retrofit kit

Includes:

1*

SM006.1

StairMaster now carries pedals which require upgraded level arms.

g h

Step Chain

2$

SMA010.1, Right SMA010.2, Left

2!

1&

SM006

1#

SM005

Choose a Fastener System:

Pedal Bushings

Quarter-Turn Fastener 1% SM005.2, Right Panel 1( SM006.2, Left Panel

The original style of pedal is discontinued, but the replacement bushings are still available.

i j

SM010

SM008

SM051.1, Old Style SM4401.1, New Style

i

j

stairmaster

1 Reinforced right side cover 1 Reinforced left side cover 3 Stainless steel stud assemblies

Master Link 3! SM056

Snap Fastener 1^ SM005.3, Right Panel 2) SM006.3, Left Panel

LEVEL ARM 

MASTER LINKS and Bearings New Style Master Link 2( SM053.1

Old Style Master Link 2* SM053

For New Style Pedals 3$ SM4401 Hardware Only 3% SM4490

Pedal Arm Bearing 3# SM050

Plastic Gray Bushing 2& SM050.1

Stainless Steel Sleeve 3) SM054

Original style level arm is no longer available. Purchase Pedal Arm Retrofit Kit: SMA010.1, Right; SMA010.2, Left

StairMaster 4000 PT Chains, Master Links and Bearings Drive Chain with Master Link 2@ SM003 2# SM004 Master Link for Drive Chains Step Chain 2$ SM008 Strong Link Assembly, Pair, w/ Bearing 2% SM008.1 Strong Link Assembly, Pair, w/ Bushing 2^ SM008.2 2& SM050.1 Gray Bushing, Plastic, New Style 2* SM053 Master Link, Double Pitch, Old Style 2( SM053.1 Master Link, New Style Sleeve, Stainless Steel, Old Style 3) SM054 3! SM056 Master Link, Single Pitch 3@ SM068 Chain/Spring Connector Bearing, 1/4", Pedal Arm, Old Style 3# SM050

$  3.95

How to Remove and Replace the Step Chain

1.29 4.99 22.00

1. Remove the bottom cover.

25.00 2.32

2. Remove the step chain retainers.

1.29

3. Support the pedal arm. Unhook the pedal arm return spring from the spring hanger. Lift the step chain up and off the clutch sprocket and lower the pedal arm to the floor.

4.50 1.95 1.29

4. Remove the double-pitch master link (PN 21298SV) and bearing sleeve assembly from the step chain connection point on the pedal arm.

1.60 2.50

Level Arm

3$ 3%

SM4401

Level Arm w/ Hardware, New Style Pedal

SM4490

Hardware only, New Style Pedal

5. Remove the master link from the spring-chain connection.

17.00

6. Reverse the procedures to reinstall the step chain. Lubricate the step chain before reinstalling the covers.

1.29

Technical Manual

MANSM4000 Technical Manual, StairMaster 4400PT

20.00

more parts for this model on the next page

8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

g

45


StairMaster 4000 PT PEDAL ARM SCHEMATIC

i

Level Arm Bushing 1! SM059

g

stairmaster

Pedal Arm Bushing d SM052

h pedal shaft

1$

f

e Flat Washer 1) SM058

SM060

b

Washer and Snap Ring Kit 1@ SM4490

f Snap Ring 1% SMAB09

1# Bumper

b

SM016

Wave Washer j SM057

DRIVE HUB ASSEMBLY

i

1^

1^

2@

SM039.1

2!

2) 1(

1&

2)

2)

1*

2)

StairMaster 4000 PT s

more parts for this model on the previous page

Pedal Arm Components (continued)

$  26.00 d SMA11 Pedal, Left Bearing, 1/4", Pedal Arm (2 required) $  2.50 71.15 b SM050 e SMA25 Pedal Pads, Pair Bearing, Plastic, New Style 2.32 14.63 b SM050.1 f SM060 Pedal Shaft Bushing, Pedal Arm 2.80 28.00 d SM052 g SM081 Pedal Arm Shaft, Welded 1.29 69.98 e SM053 Master Link, Double-pitch h SM079 Removable Shaft Drive Hub Assembly Components Sleeve, Bearing Insert 1.95 f SM054 Spring, Pedal Return 10.15 2.40 g SM055 1^ SM030 Thrust Bearing, Each (four required)   1.29 Drive Sprocket, Left 29.00 h SM056 Master Link, Single-pitch 1& SM031 1.60 Drive Sprocket, Right 29.00 i SM068 Chain Spring Connector 1* SM032 1.29 Snap Ring, Drive Shaft 1.29 j SM057 Wave Washer 1( SM033 Flat Washer, 5/8", Pedal Shaft 1.29 1.29 1) SM058 2) SM034 Thrust Washer, Each (eight required) Bushing, Level Arm 2.12 Drive Shaft w/ Sprocket 31.95 1! SM059 2! SM035 1.29 39.00 1@ SM4490 Washer and Snap Ring Kit 2@ SM039 Hub 65.00 Drive Hub Assembly 136.00 1# SMA01 Right Pedal Arm, New i SM039.1 Left Pedal Arm, New 65.00 1# SMA02 17.00 1$ SM4401 Level Arm w/ Sleeve, Snap Ring, Cap Snap Ring, Pedal Shaft 0.35 1% SMAB09 3.16 b SM016 Bumper 26.00 c SMA10 Pedal, Right Pedal Arm Components

46

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


TRANSMISSION ASSEMBLY options

Snap Ring Kit

2# SM015

1! 1#

QUIET KIT

SM014.1, Complete Cogged Assembly SM014, Transmission only Cogged Pulley 1( SM038

Transmission Sprocket 1$ SM017

Make your StairMaster run smoother and more quietly! (Parts also available individually.)

2! SM040, Quiet Kit (Prestolite) 2@ SM041, Quiet Kit (Bosch) Kits include one of the following: Alternator Pulley for Poly V 1^ SM036.1, Prestolite 1* SM037.1, Bosch

Timing Belt

j SM001, Cogged 1@

1)

SM014.2, Complete Poly V Assembly

1* 1^ Poly V Transmission Pulley 2) SM038.1

Also available:

1) SM001.1, Poly V pedals & pedal pads Right c SMA10 Left d SMA11

cogged pulleys

stairmaster

Poly V Timing Belt 1) SM001.1

Pedal Arm Shafts

For Prestolite Alternators

For Bosch Alternators

1% SM036

1& SM037

Make your old StairMaster perform like new with our replacement pedal arm shaft!

f SM060 g SM081 (Mounts to the frame, requires welding)

Pedal Pads Pair e SMA25

h SM079

Easily fits over pedals!

StairMaster 4000 PT Transmission Assembly Components

j SM001 Timing Belt, Cogged 1) SM001.1 Timing Belt, Poly V 1! SM014.1 Transmission Assembly, Cogged Pulley 1@ SM014.2 Transmission Assembly, Poly V Pulley 1# SM014 Transmission only 1$ SM017 Transmission Sprocket 1% SM036 Pulley, Prestolite, Cogged 1^ SM036.1 Pulley, Prestolite, Poly V 1& SM037 Pulley, Bosch, Cogged 1* SM037.1 Pulley, Bosch, Poly V 1( SM038 Pulley, Transmission, Cogged 2) SM038.1 Pulley, Transmission, Poly V Quiet Kit, Prestolite 2! SM040 Quiet Kit, Bosch 2@ SM041

$â&#x20AC;&#x201A; 6.35 8.39 211.50 211.50 165.00 12.50

Towels in all sizes!

17.95 18.00 17.95

See page 189.

30.00 27.00 27.00 47.00 47.00

Snap Rings

2#

SM015

Snap Ring Kit

3.75

Technical Manual MANSM4000 Technical Manual, StairMaster 4400PT

20.00

more parts for this model on the next page

8 www.gympart.comâ&#x20AC;&#x201A; ( 1-800-GYMPART (1-800-496-7278)

g

47


StairMaster 4000 PT Power supplies 110V, 2 Conductor b SM071.1

110V, 3 Conductor c SM071.3

jack assembly cables

2& SM022

2-Prong Mounts on right side cover

h

stairmaster

Diode Assembly

SM012

3-Prong j SM012.5

POWER SUPPLy

ac cord

bosch alternator hardware

d

e

Key 2^ SM074

SMA13RE, Repair

CL14007

Lock Washer 2% SM073 Nut

2$

dc cable

grey Alternator/console cable

8-Foot Power Supply to Jack Assembly f SM002

i

SM066

SM072

2^

2%

2$

prestolite alternator hardware Key PBC120-7

Spacer PBC120-152

2#

2@

Lock Washer 2! PBC120-137

Nut

Also available: 20-Foot DC Cable g SM002.1

2#

2!

2)

PBC120-136

2@

2)

StairMaster 4000 PT s

Alternators (continued)

more parts for this model on the previous page

SM071.1 Power Supply, 110V, 2 Conductor, New

$â&#x20AC;&#x201A; 58.26

SM071.3 Power Supply, 110V, 3 Conductor, New

55.00

1& 1* 1(

SMA13RE Power Supply, Original or New Style, Repair

30.00

Alternator Hardware

Power Supplies: Purchase, Repair, Exchange

b c d

Cables

e f g h i j

CL14007 AC Cord, Power Supply

12.16

SM002 Cable, DC, 8', Power Supply, Jack Assembly

22.14

SM002.1 Cable, DC, 20' (not shown)

32.95

SM012

Jack Assembly (mounts on right side cover)

SM066 Grey Cable (alternator, console) SM012.5

Jack Assembly, 3-Prong

6.95 15.95 9.18

Alternators

1) 1! 1@ 1# 1$ 1% 1^ 48

2) 2! 2@ 2# 2$ 2% 2^

PBC01

Brush only, Fits SM011, SM013

SM023

Brush only, Bosch

SM078

Brush Assembly, Bosch

$ 1.29 2.60 21.00

PBC120-136

Nut, Prestolite

1.60

PBC120-137

Lock Washer, Prestolite

1.29

PBC120-152

Spacer, Prestolite

1.29

PBC120-7

Key, Prestolite

1.29

SM072

Nut, Bosch

1.80

SM073

Lock Washer, Bosch

1.29

SM074

Key, Bosch

1.60

Diode w/ Connector

1.29

Diode Assembly

SMA07 Alternator, Prestolite, White Label, New

135.00

SME01.4 Alternator, Black Cap, Exchange

90.00

SME01.1 Alternator, Yellow Label, Exchange

90.00

SME01.2 Alternator, White Label, Exchange

90.00

SME01.3 Alternator, Bosch, Exchange

90.00

SM011

Brush Assembly, Prestolite, White or Yellow Label

10.50

SM013

Brush Assembly, Black Cap

10.50

2&

SM022

more parts for this model on the next page

National Gym Supply

g

1-800-496-7278 + Fax: 310-410-4220


4000 PT Alternator Troubleshooting If you suspect your StairMaster has a faulty alternator, perform the following tests to pinpoint the problem. (When ordering an alternator, be sure to identify its make and model number.) 1. Test continuity of grey cable. Disconnect the grey cable from the back of the console. Using a paper clip formed into a “U” shape, insert the ends of the paper clip in the pin sockets # 2 and # 4. Then start stepping. You should experience full pedal resistance. If there is no pedal resistance, either the grey cable or the alternator is bad.

Commutator stone

MCT035.1, $4.10

When replacing alternator brushes, don’t forget to resurface the commutator.

Motorola or Prestolite with Black cap

1!

4. Check all wiring harnesses for wear. Bad electrical connections can cause alternator malfunction. With a continuity tester, check the continuity of all grey cable wires. 5. Check the alternator. Disconnect the black wire from the right side of the load resistor. (It is the same wire that connects to the “positive output” terminal of the alternator.) Remove the brown wire from the “field terminal.” Hold the black wire you have disconnected to the spade connector of the field terminal. Start stepping. Resistance in the alternator should increase steadily. If the resistance does not increase, the alternator is bad.

Brush Assembly 1^ SM013

SME01.4, Exchange

stairmaster

2. Check alternator brushes.* The brushes should be seated squarely on the commutator and should be worn evenly. Check for cracks and excessive wear. The brushes should be at least 3/8" long.

3. Check the commutator.* Look for excessive wear on the copper commutator. If it is excessively grooved, the alternator should be replaced.

Brush only 1& PBC01

Black Cap Wiring Diagram

Bosch

1$

Brush Assembly 1( SM078

SME01.3, Exchange

Brush only 1* SM023

Bosch Wiring Diagram

Prestolite Yellow Label 1@ SME01.1, Exchange

Brush Assembly 1% SM011

White Label 1) SMA07, New 1# SME01.2, Exchange

Prestolite White Label Wiring Diagram

8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

Prestolite Yellow Label Wiring Diagram

49


StairMaster 4000 PT Consoles

Program Your StairMaster 4000 PT Console

stairmaster

ENTER number

New Style Console, 4000 PT

b d

Press Action

40

ENTER Turns on teletype sound for scrolling messages only.

41

ENTER Turns off teletype sound for scrolling messages only.

105 ENTER Clears the entire memory (scrolling messages and custom workouts).

Original Style Console, 4000 PT

109

ENTER Displays Summary for partial workouts. (Rev 1.2, 1.3 and 2.1 only) 1010

ENTER Changes a workout length (Except for Rev.2.1).

1650

ENTER Programs a custom workout.

c e

2121 ENTER Turns off EKG Symbol and turns on scrolling message; display is blank if no scrolling message has been programmed. 2123 3121

ENTER

ENTER Runs a custom workout.

SME03, Exchange SME13, Repair

CONSOLE MOUNTING screw

i

ENTER Turns off scrolling message, turns on EKG symbol.

4101

SME04, Exchange SME14, Repair

SM080 (two required)

Displays current odds for jackpot option.

Overlays and Keypads

7607

ENTER Programs a scrolling message.

7703

ENTER

8089

ENTER Programs odds for jackpot option.

9750

ENTER Changes console to Rev. E (Rev. 2.1 only).

9751 9760

ENTER Changes console to Rev. D (Rev. 2.1 only). ENTER Changes console to English system (Rev. 2.1 only).

9761

ENTER Changes console to Metric system (Rev. 2.1 Only).

97405

ENTER

Locks in a workout length (Rev. 2.1 only).

New Style Overlay, 4000 PT

speed up, 15

ENTER

Display Test.

107

ENTER 1 Alternator Circuit Test # 1.

f SME10, Overlay h SME09, Keypad (two required)

107

ENTER 2 Alternator Circuit Test # 2.

Displays number of hours and floors.

107

ENTER 3 Keypad Test.

107

ENTER 4 Revision Level Test.

Original Style Overlay, 4000 PT

g h

SME08, Overlay SME09, Keypad (two required)

StairMaster 4000 PT s

more parts for this model on the previous page

Console Electronics

b c d e f g h i

SME04 Console, New Style, Exchange SME03 Console, Original Style, Exchange

$ 109.00 109.00

SME14 Console Electronics, New Style, Repair

55.00

SME13 Console Electronics, Original Style, Repair

55.00

SME10 Overlay, New Style

24.00

SME08 Overlay, Original Style

19.00

SME09 Keypad (two required)

12.00

SM080 Console Mounting Screw (two required)

2.80

Technical Manual

MANSM4000 Technical Manual, StairMaster 4400PT

20.00

Electronics Repairs Available! See pages 204 for details on our Repair and Exchange Service. 50

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


save with Stairmaster spare parts kits! StairMaster 4000 PT Kits (Elite Kit SM026 shown)

(Elite Kit SM4446 shown)

Basic Spare Parts Kit SM4444

$14.45

includes–

Basic Spare Parts Kit

SM024

$5.33

stairmaster

StairMaster 4400/4600 Kits

includes–

Part #

Qty/Description

SM004

1 Master Link, Drive Chain

SM053.1 SM056

Price/Each

Part #

Qty/Description

$1.29

SM004

1 Master Link for Drive Chain

Price/Each

2 Master Link, Step Chain, Double Pitch w/ Bushing

4.50

SM053

2 Master Link, Double Pitch, Step Chain

1.29

2 Master Link, Step Chain, Single Pitch

1.29

SM056

2 Master Link, Single Pitch

1.29

$ 1.29

SM015

1 Assorted Snap Rings

3.75

SM015

1 Assorted Snap Rings

3.75

SM4410

2 Thrust Washer for Pedal, Plastic

2.58

SM057

2 Wave Washer for Pedal

1.29

21.78

SM058

2 Flat Washer

1.29

Total, if purchased individually

15.36

Total, if purchased individually

Save $7.33!

Intermediate Spare Parts Kit SM4445 $70.25 includes Basic Kit, plus– Part #

Qty/Description

SM4402

1 Drive Chain with Master Link

SM4407

1 Belt, Poly V

SM4403 SM055

Price/Each

Save $10.03!

Intermediate Spare Parts Kit SM025

$51.16

includes Basic Kit, plus–

$4.25

Part #

Qty/Description

9.80

SM008

2 Step Chain

Price/Each

1 Timing Belt, HTD

19.99

SM003

1 Drive Chain with Master Link

3.95

2 Return Springs

10.15

SM001

1 Timing Belt

6.35

$ 4.99

SM050.1

2 Plastic Bushing (connects Pedal Arm to Step Chain)

2.32

SM055

2 Return Spring

SM008

2 Step Chain

4.99

SM053.1

2 Master Link, Double Pitch (New Style)

4.50

Total, if purchased individually

90.74

SM050.1

2 Bearing for Pedal Arm (New Style)

2.32

Save $20.49!

Elite Spare Parts Kit SM4446

$131.21

includes Basic and intermediate Kits, plus– Part #

Qty/Description

SM031

1 Sprocket Assembly, Left

SM032

1 Sprocket Assembly, Right

SM068 SM4408

Price/Each

10.15

Total, if purchased individually

69.58

Save $18.42!

Elite Spare Parts Kit SM026

$126.75

includes Basic and intermediate Kits, plus–

$29.00

Part #

Qty/Description

29.00

SM032

1 Sprocket Assembly, Right

2 Chain Spring Connector

1.60

SM031

1 Sprocket Assembly, Left

2 Pulley for Spring

1.99

SM4490

2 Level Arm Hardware Assembly (Spacer, Cap, C-Clip)

1.29

SM068

2 Chain/Spring Connector

1.60 2.50

Total, if purchased individually

155.92

Save $24.71!

Price/Each $ 29.00 29.00

SM050

4 Bearing for Pedal Arm

SM054

2 Sleeve for Bearing

1.95

SM007

2 Pulley for Spring

8.95

Total, if purchased individually

165.16

Save $38.41!

8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

51


stairmaster ClubTrack 2100 LE VSd board

overlay & keypads

1! SMT253, New

Display Assembly b SMT201

stairmaster

Keypads c SMT204, Left d SMT205, Middle e SMT206, Right f SMT207, Heart Rate Bar

pcba

1# SMT045

end caps

g SMT222, Left h SMT223, Right

transport wheel

i SMT225

hood

j SMT220

magnet Key

rollers

1@ SMT025

1% SMT001, Rear Roller 1^ SMT002, Drive Roller

power connector lock

power cord

1$ SMT252

1) SMT255 1^

1%

StairMaster ClubTrack 2100 LE Display Electronics

Electronics

b c d e f

SMT201

Display Lens, Assembly w/ 3 Keypads

SMT204

$  273.16

SMT024 Circuit Breaker 10 Amp, 220V

Keypad, Left

42.48

SMT250 Cable Lower C50

28.36

SMT205

Keypad, Middle

16.10

SMT251 Cable Upper C50

19.00

SMT206

Keypad, Right

31.86

SMT255 Power Connector Lock

SMT207

Keypad, Heart Rate Bar

14.86

SMT208

Heart Rate Contact

21.06

g h i j

SMT222

End Cap, Left, Gray

37.50

1) 1! 1@ 1# 1$

SMT223

End Cap, Right, Gray

50.00

Drive System/Elevation

SMT227

Frame Parts

SMT225 Transport Wheel SMT220 Hood Leveling Pad

4.01 100.00 18.05

Belts & Decks

SMT253

6.78

VSD Board Domestic

426.90

SMT025 Magnetic Key

3.80

SMT045 PCBA, 110V SMT252

$ 92.00

84.99

110v Power Cord

45.69

1% 1^

SMT001 Rear Roller

569.73

SMT002

Drive Roller

408.22

SMT260

Leeson Drive Motor

434.67

SMT260RE

Drive Motor, Repair

169.00

Drive Belt, Poly V

TM006 Running Belt, Economy, Gray

145.00

ST005

TM006.4

Durabelt® Gray w/ Logo

195.00

SMT016 Grade Actuator, 110V (shown page 53)

394.87

17.16

TM071

Superwear Deck®

165.00

SMT016RE Grade Actuator, Repair (shown page 53)

115.00

SME84 Actuator Gear (shown page 53)

64.00

Technical Manual

52

MANSMT2100 Technical Manual, StairMaster 2100

National Gym Supply

20.00

1-800-496-7278 + Fax: 310-410-4220


Equipment StairMaster model ClubTrack no. 510/612 drive motor

Technical manual, see page 196.

Display parts

1* SMT009, New 1( SMT009RE, Repair

1@ SMT012, Main PCB 1# SMT036, LCD PCB 1$ SMT011, C-40 Main PCB

1%SM44E22, C-40 LCD PCB 1^ SMT033, Blue Housing 1& SMT034, Gray Housing

stairmaster

1^

1& handrail grip

h SMT040, Foam I SMT039 Grip W/HR grade actuator

end cap

2) SMT016, 110V, New 2! SMT016RE, Repair

e SMT030, Left f SMT031, Right

durabelt® For 510 2# TM005.4 For 612 2$ TM006.4

deck foot

Actuator Gear 2@ SME84

g SMT035

fuse board

fuses

cup holder

rollers

j SMT045

1) SMT021, 2 Amp 1! SMT022, 1.6 Amp

b SMT026, Black

2^ SMT002, Drive Roller

2% SMT001, Rear Roller

Equipment Model No. 510/612 StairMaster ClubTrack Frame Parts

Electrical/Electronics (continued)

b

SMT026 Cup Holder, Black 510/612

$ 4.15

SMT029

Hood, Black, 510/612

200.79

e f g h i

SMT030

End Cap, Siderail Left, Black, 510/612

21.38

1% 1^ 1&

SMT031

End Cap, Siderail Right, Black, 510/612

48.80

Drive System, Belts & Decks

SMT035

Foot for Deck, 510/612

3.03

SMT040

Handrail Grip, 510/612

17.70

SMT039

Handrail Grip, with HR, 510/612

350.00

Electrical/Electronics

SM44E22 C-40 LCD PCB

$ 177.32

SMT033

Display Housing, Blue

305.01

SMT034

Display Housing, Gray

252.86

1* 1(

SMT009

Drive Motor, 510/612

388.22

SMT009RE

Drive Motor, Repair, 510/612

169.00

ST005

Drive Belt, Poly V, all models

2) 2! 2@

SMT016 Grade Actuator, 110V, 510/612

394.87

SMT016RE Grade Actuator, Repair

115.00

TM005 Running Belt, Economy, Gray, 510 only

161.48 195.00

17.16

j

SMT045

Fuse Board, New

SME60

VSD Board, Repair, 510/612

180.00

SMT019 Power Cord, 110v, 510/612

36.00

1) 1!

SMT021

Fuse 2 Amp Slo-Blow 250v, 510/612

3.00

2#

TM005.4

SMT022

Fuse 1.6 Amp, 510/612

3.41

TM006 Running Belt, Economy, Gray, 612 only

145.00

SMT023

Fuse, Slow-Blow, 400ma, 510/612

10.98

2$

TM006.4

Durabelt®, Gray w/ Logo, 612 only

195.00

SMT024 Circuit Breaker, 510/612

92.00

TM070

Superwear Deck®, 510 only

165.00

SMT025 Magnet Key, 510/612

3.80

TM071

Superwear Deck®, 612 only

165.00

1@ 1# 1$

SMT012 Main PCB

565.00

SMT001 Rear Roller, all models

569.73

SMT036

200.13

2% 2^

SMT002

408.22

LCD PCB

SMT011 C-40 Main PCB

8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

84.99

SME84 Actuator Gear Durabelt®, Gray w/ Logo, 510 only

Drive Roller, all models

64.00

175.00

53


nautilus nautilus

steppers & treadmills

Nautilus SC916.....................................55 Nautilus SM916....................................56 Nautilus T916........................................57

54

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


nautilus SC916 1) SMC1030, New 1! SMC1030RE, Repair

1# SML082

b SMA07

speed disk

speed sensor

c SM4423

d SM4422

drive chain

Step Chain

alternator

console

overlay/ keypad

console lens

1@ SMC1050

g

Drive Chain Master Link f SM004

Step Chain/Spring Master Link h SM056

nautilus

pedal assembly

e SM4402

SM008

Left 2! SMC1022 Right 2@ SMC1023

return spring

Connector

1( SM055

j

SM068

Master Link

i

battery

battery charger

1& SM4404

1^ SM4412

heartrate board

1$ SM4495

SM053.1

control board

sprocket

Bumper

1% SMC1032

1* SM017

2)

SM016

Nautilus SC916 Alternator Options

b c

Consoles, Heartrate and Electronics (continued)

SMA07 Alternator SM4423

$ 135.00

SM4422

Battery, 6V, 1.4 Amp

$ 15.00

Drive System Sprocket for Transmission

12.50

17.48

1* 1(

SM017

Speed Sensor

SM055

Spring for Pedal Return, Each

10.15

Drive Hub Assembly SC916

Chains and Hardware

SMC1002

4.25

SM4408 Pulley for Spring, 3-1/4, Black

1.99

SM004 Master Link for Drive Chain

1.29

SMC1005

Belt for 1st Reduction

7.99

SM008

4.99

Frame Parts 3.16

e f g h i j

SM4402

Drive Chain with Master Link, CL only Step Chain Nickel Plate, Each

SM056 Master Link, Step Chain/Spring

1.29

2)

SM016

Bumper for Pedal Arm

SM053.1 Master Link for Pedal Arm/Step Chain

4.50

SM033

Snap Ring, Drive Shaft

SM068 Connector, Chain/Spring

1.60

SMC1001

Leveling Arm Kit

SML008

1.29

Pedals and Pedal Arms

Nut, Nylon Insert Hex

253.99

1.29 43.41 140.01

683.00

2! 2@

SMC1022 Pedal, Left

SMC1030 Console, New

SMC1023 Pedal, Right

140.01

SMC1030RE Console, Repair

120.00

SM058 Washer for Pedal Shaft 5/8 Flat

1.29

33.99

SM44AB81 Washer, SS, for Level Arm

1.29

65.99

SMAB08

Snap Ring for Pedal Arm Base

1.29

191.43

SMAB09

Snap Ring for Pedal Shaft

0.35

129.99

SM4410 Thrust Washer for Pedal Arm Shaft

Consoles, Heartrate and Electronics

1) 1! 1@ 1# 1$ 1% 1^

SM4404

22.00

Cables and Sensors

d

1&

Speed Disk

SMC1050

Lens, C51 Console

SML082 Overlay Keypad, C51 SM4495

HR Board

SMC1032 Control Board, New SM4412

Battery Charger, 1 Pin, 9V, 1.5 Amp

8 www.gympart.comâ&#x20AC;&#x201A; ( 1-800-GYMPART (1-800-496-7278)

2.58

44.84

55


Nautilus SM916 overlay/ keypad

g SML082

console repair

alternator exhange

h SML100RE

b SME01.2

quiet kit

d SM040

Poly V Belt only c SM001.1

chain assembly

nautilus

Drive Chain w/ master link

f

SML050

e SML015

Chain Assembly Plate

1@ SML049 Plastic Step Tread Rivet

power board

i SML065

Step Tread Rivet

1%

SML006

1^ SML024

Rivets & Removal Tool

step tread

Step Shaft

Step Shaft Hardware Kit

1* SML032

1& SML029

1# SM4406

1) SML035 leg leveler

j SML003

Push Nut 1! SML037

1$

SM4405

Nautilus SM916 Alternator Options and Belts

b c d

SME01.2 Alternator, PWL, Exchange SM001.1 Alternator Belt, Poly V SM040

Electronics $ 90.00 8.39

Quiet Kit Prestolite

47.00

Drive Chain Assembly w/ Master Link

12.10

Chains

e f

SML015

SML050 Chain Assembly w/o Master Link

45.60

Consoles, Console Parts and Cables

g h

SML082 Overlay/Keypad

SML067

65.99

SML019

i

SML065 Power Board

Load Resistor, 0.5 OHM, 240 Watt

j 1) 1! 1@

Leg Leveler

3.61

SML035

Step Tread

17.50

SML037 Push Nut for Step Tread (10 Required/Step) SML049 Plate for Chain Assembly

SML027

Lower Sprocket Assembly, 2 sprockets (shown page 38) 139.00

SML040

Large Pulley for Transmission (shown page 38)

24.99

Pedals and Pedal Arms

28.56

1*

7.87

SML020

Idler Sprocket Drive Chain (shown page 39)

SML028

Upper Sprocket Assembly, 3 sprockets (shown page 39) 245.00

SML030

Sprocket for Transmission, 12 tooth (shown page 39)

1.29 23.32

Hardware and Tools

SM4448 Pulley for Alternator

71.20

54.12

SML003

Display Cable Assembly, One-Piece

262.00

$ 24.99

Frame Parts

1# 1$ 1% 1^ 1&

SML100RE Repair, Console

Drive System

56   

SM4406 Tool for Panel Rivets

1.99

SM4405 Panel Rivet

0.50

SML006 Rivet, Step Tread (3 Req/Step)

1.29

SML024

Step Tread Rivet (Plastic)

2.32

SML029

Hardware Kit for Step Shaft

SML032

Step Shaft (Snap Ring Style)

25.52 15.99

33.51

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


Nautilus T916 heart rate contact

Keypad

2@ NT087, Left 2# NT088, Right

b NT118

display pcb

c NT108 d NT108RE, Repair

handle bar end cap

2% NT097 1% NT044, Lower Right 1^ NT045, Lower Left 1& NT046, Top 1* NT106, Front

running belt

1# NT033

2& NT078

nautilus

motor cover assembly

on/off switch

vsd assembly

e NT032 f NT032RE, Repair

end caps

2) NT083, Left 2! NT084, Right

drive motor

leveling foot

transport wheel

1$ NT052

1( NT059 lift motor

drive belt

g SMT260 h SMT260RE, Repair

2^ NT077

Ergo housing w/ decal kit

220V j NT026 1) NT026RE, Repair 115V 1! NT025 1@ NT025RE, Repair

i ST005

deck cushions

2$ NT090

Nautilus T916 Equipment Model No. Display Electronics

b c d

Frame Parts (continued)

NT118

Keypad

NT108

Display PCB

NT108RE

Display PCB, Repair

$ 53.29 176.45 76.00

NT109

LCD PCB Assembly

526.68

NT109RE

LCD PCB Assembly, Repair

210.00

Motors/Lower Electronics

e f g h i j 1) 1! 1@ 1#

NT045 Motor Cover, Lower Left

NT048 Magnetic Switch Assembly (not shown)

69.65

NT106 Motor Cover, Front

73.50

NT059 Transport Wheel End Cap Kit, Left

45.50

NT084

End Cap Kit, Right

45.50

NT087

Heart Rate Contact Kit, Left

48.90

NT088

Heart Rate Contact Kit, Right

48.90

NT090

Ergo Housing w/ Decal Kit

NT097

End Cap, for Handle Bar

618.24

NT032RE

VSD Board, Repair

180.00

SMT260

Drive Motor

434.67

SMT260RE

Drive Motor, Repair

169.00

ST005

Drive Belt

NT026

Lift Motor, 220V

227.85

Belts and Decks

NT026RE

Lift Motor, 220V, Repair

120.00

Lift Motor, 115V

277.55

2^ 2&

NT077

NT025 NT025RE

Lift Motor, 115V, Repair

120.00

NT074

2.95

NT075 Deck

NT033 On/Off Switch, 110v NT052

2.68

NT083

VSD Assembly

17.16

$ 24.37

NT046 Motor Cover, Top

NT032

Deck Cushions

NT078 Running Belt Hardware for Run Deck

121.63 1.39 3.57 52.38 434.90 7.98 148.62

Technical Manual

Frame Parts

1$ 1%

1^ 1& 1* 1( 2) 2! 2@ 2# 2$ 2%

Leveling Pad

NT044 Motor Cover, Lower Right

8 www.gympart.comâ&#x20AC;&#x201A; ( 1-800-GYMPART (1-800-496-7278)

1.28

MANT916 T916 Manual

25.00

28.28

57


Equipment modelClimbmax no. OVERLAY assemblies

Serial # 00000, 00000, 00000, 00000

replacement bearing kit CL71115, $47.28 Bearings also sold separately at www.gympart.com.

handrail Grip

Pedal Assembly

b CL54019 (each)

Drive Chain 39.5" 1@ CL45027

C

g CL51967

F

(SN CM1000, CM2000, 706856 and up; Series 5, 701000 through 706855, CM3000, 420000 and up; Personal Climber 315499-319899)

I

J

41.5" 1# CL61013 (SN CM150, 150000-166189, CM4.5 166190-176195, CM2, 400000-404640)

E f CL51911

D

tension belt

CABLES

climbmax

e CL45028

Crank Arm Assembly

2)

Drive 1) CL51045 j CL45031

4@

2*

4.0"

1* 2$ 2^

power cord

Pedalâ&#x20AC;&#x2C6;Return 1! CL45007 i CL45030

c CL14007 pedal return spring

J

Transmission Assembly

3#

1( 2$

3&

2$ 1(

3^

3*

1(

3*

4@

3*

3* 3&

h CL40027

3@

Slack Switch

Parallel Arm Assembly

d CL33001

3*

J

Equipment Model No. ClimbMax Frame Parts

Transmission Assembly (continued)

b

CL54019

Handrail Grip, Each

CL41006

Cover Screw, Self-tapping

c

CL14007

Power Cord, 8'

$ 10.50 1.29 12.16

Belt Tension Parts

d e

58

1.29 1.29

Pedal Return Spring

10.50

CL45030

Cable, Pedal Return, New Style

10.19

CL45031

Drive Cable, 2 Ball Shanks

16.00

Crank Arm Assembly

CL51045

Drive Cable, U-Bracket

22.16

CL45007

Cable, Pedal Return

12.00

CL45027

Drive Chain, PC, including Master Link

18.00

CL61013

Drive Chain w/ Master Link (CL150)

18.00

1* 1( 2) 2$ 2^ 2*

13.20

Tension Belt

21.10

Overlay, PC (serial #s 315499-319899)

96.00

CL51967 Overlay (serial #s 4.5 166190-176195)

96.00

Transmission Assembly

3^

CL61091

$ 18.00

SM033

CL40027

Slack Switch

CL45028 CL51911

Bearing for Pillow Block

SM034 Washer

C D E F I J 3@ 3#

CL33001

Drive System

h i j 1) 1! 1@ 1#

CL44014

Snap Ring, Drive Shaft

Pedal & Parallel Arm Assembly

Overlay Assemblies

f g

3& 3* 4@

Clutch Shaft and Sprocket Assembly

96.00

CL44024

Pedal Bearing, Large

7.53

CL44025

Pedal Bearing, Small

2.96

CL44026

Pedal/Level Arm Bearing

3.12

CL54003

Pedal Bumper, 1-1/2"

4.00

CL40005

Wave Washer

1.29

CL43201

Retaining Ring

1.29

CL40005

Wave Washer, 3/4"

1.29

CL51462

Parallel Arm Shaft

27.04

CL54002

Bumper for Pedal, 4"

4.50

CL44058

Bearing, Pedal Arm Base

7.80

CL44026

Bearing, Pedal/Level Arm

3.12

CL40031

Washer, Thrust, 1", 4.0 Up

CL53016

Clevis Screw, Pedal Arm

10.50

CL51045

Cable, Drive, U Bracket

22.16

National Gym Supply

4.25

1-800-496-7278 + Fax: 310-410-4220


star trac

treadmills

star trac Star Trac E-Series..................................60 Star Trac Pro, Elite AC Drive...................62 Star Trac Pro, Elite DC Drive...................64 Star Trac 4500.......................................66 Star Trac 3900, 4000.............................68 Star Trac 2000, 3000............... Online only

8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

59 


Star Trac E-Series

E-TR (G1) - 900X E-TR - 902X E-TRe - 903X

(E-TR/G1 900X shown) stop switch

console assembly superwear速 deck

Lower Quickstart Keypad 1$ STP050-2030 (900X, 902X) Faceplate Keypad (900X) 1% STP715-3647-KT Main Console Assembly (900X) 1^ STP715-3649 Faceplate Kit (902X) 1& STP715-3733-KT

1@ STP715-3565 (900X)

g TM060

durabelt速 x-treme Pre-Waxed f TM011DX

motor hood (900X)

star trac

2! STP715-3468 Screw (900X) 4) STP110-3107 Clip (900X) 4! STP140-3149

heart rate grip kit display pcb

4# STP800-3904

(900X, 902X only)

1* STP715-3845 Repair 1( STP715-3845RE Exchange 2) STP715-3845E

ROLLERS Wheel

Head Roller (900X) 2% STP715-3715

(900X, 902X)

3^ ST130-1694 adjustable foot

3& STP140-3200

Tail Roller (900X) 2^ STP715-3717

End Caps (900X)

2@ STP020-6241-01, Left 2# STP020-6241-02, Right

Rear Roller (902X, 903X) 2$ STP715-3695

Star Trac E-Series Belts and Decks

b c d e f g

Consoles and Console Parts (continued)

ST004

Drive Belt (902X, 903X)

$ 15.26

STP130-1695

Drive Belt (900X)

25.00

ST010-3156

Deck Rubber (Two Required)

35.75

ST140-0715

Deck Foam, 1/4", Per Foot (902X, 903X)

1.65

TM011DX

Durabelt X-Treme w/ Logo, Pre-waxed

275.00

TM060

Superwear Deck, Waxed

171.00

Cables and Sensors

h i j 1) 1! 1@ 1#

60

STP715-3845

Display PCB (900X, 902X)

STP715-3845RE

Display PCB, Repair (900X, 902X)

126.00

STP715-3845E

Display PCB, Exchange (900X, 902X)

155.00

2! 2@ 2#

STP715-3468 Motor Cover, Dark Gray (900X) End Cap, Left (900X)

15.00

STP020-6241-02

End Cap, Right (900X)

15.00

STP560-0069 RPM Sensor (900X, 902X)

65.00

STP715-3411 Cable, Display (900X)

65.00

STP715-3412 Cable, Power to MCB

20.00

2$ 2% 2^

Stop Switch Bypass (EU) (900X, 902X)

STP715-3565

Stop Switch (900X)

STP715-3574 RPM Disk (900X, 902X)

5.00 65.00 25.00

STP050-2030

Lower Quickstart Keypad (900X, 902X)

STP715-3647-KT

Faceplate Keypad (900X)

STP715-3649 Main Console Assembly (900X) STP715-3733-KT

Faceplate Kit (902X)

65.00 256.36 1,024.71 210.00

170.00

STP020-6241-01

Drive System

STP715-3482

$ 475.20

Covers, Hoods and End Caps

40.00

STP800-3954 Power Cord (900X)

Consoles and Console Parts

1$ 1% 1^ 1&

1* 1( 2)

STP715-3695 Rear Roller (902X, 903X)

260.00

STP715-3715

295.00

Head Roller (900X)

STP715-3717 Tail Roller (900X)

278.00

Electronics

2& 2* 2(

STP715-3881 MCB, 110V

720.00

STP715-3881RE MCB, 110V, Repair

227.00

STP715-3617E MCB, 110V, Exchange

245.00

Elevation Parts

3) 3! 3@

STP260-0941

Lift Motor, 110V (902X, 903X)

ST260-0235

Lift Motor (900X)

365.00

ST260-0235RE

Lift Motor, Repair (900X)

124.00

National Gym Supply

155.00

1-800-496-7278 + Fax: 310-410-4220


mcb, 110V

lift motor options

elevation parts

2& STP715-3881, New 2* STP715-3881RE, Repair 2( STP715-3617E, Exchange

3) STP260-0941 (902X, 903X)

Elevation Can 3# ST708-0151 (900X)

Elevation Axle Screw 3$ ST715-0110 (900X)

3! STP260-0235 (900X) 3@ STP260-0235RE, Repair (900X)

drive motor, 220v

Sleeve for Elevation Axle 3% STP020-6266 (900X)

(900X, 902X only)

4$ STP260-0934, New 4% STP260-0934RE, Repair axle push cap

4@ ST110-1415

deck foam

b ST004 (902X, 903X)

e ST140-0715

c STP130-1695 (900X)

finger guard (900X)

(902X, 903X)

Left 3* STP020-7254-01 Right 3( STP020-7254-02

deck rubber

d ST010-3156 Power Cord

rpm sensor

Display Cable

i STP560-0069

j STP715-3411

Power to MCB cable

stop switch bypass

rpm disk

h STP800-3954 (900X)

(900X, 902X)

(900X)

1) STP715-3412

1! STP715-3482

(900X, 902X)

star trac

drive belt options

1# STP715-3574

(900X, 902X)

Star Trac E-Series Elevation Parts (continued)

3# 3$ 3%

ST708-0151

Elevation Can (900X)

ST715-0110

Elevation Screw (900X)

$ 57.00 75.00

STP020-6266

Sleeve for Elevation Axle (900X)

10.00

Frame Parts

3^ 3& 3* 3(

ST130-1694 Wheel, 4" x 1.5" x 1/2" Bore (900X, 902X)

15.00

ST140-3200 Adjustable Foot

15.00

STP020-7254-01

Finger Guard Bracket, Left (900X)

15.00

STP020-7254-02

Finger Guard Bracket, Right (900X)

15.00

Star Trac E-Series Diagnostic Help: Calibration and Setup: Touchscreen Calibration For instant repair help, scan the code with your smartphone code reader!

Hardware

4) 4! 4@

STP110-3107

Screw for Motor Hood (900X)

1.29

STP140-3149 Tinnerman Clip for Motor Shroud (900X)

2.00

ST110-1415 Push Cap for Axle (900X, 902X)

2.00

Heart Rate

4#

STP800-3904

HR Grip Assembly, Per Side (900X)

25.00

How to Enter Diagnostic Mode

Motors and Motor Parts

4$ 4%

STP260-0934

Drive Motor, AC ,220V, 5hp, New (900X, 902X)

STP260-0934RE

Drive Motor, AC ,220V, 5hp, Repair (900X, 902X) 169.00

STP715-3574 RPM Disk (900X, 902X)

8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

725.00

For instant repair help, scan the code with your smartphone code reader!

25.00

61 


star trac pro/elite ac drive

7600 Pro Serial #: AP; 7700 Elite Serial #: AE

Brushless Fan

fan grid

overlay & keypad

2* STP260-0928-01, Left 2( STP260-0928-02, Right

h STP020-6273

7600 serial # ap

Save!

3! STP715-3586

treadmill workout poster

heart rate grip kit Hood kit

e STP715-3468 Hood Clip & Screw f STP140-3149 g STP110-3107

star trac

GP602, $ $12.95, Paper GP602L, $21.95, Laminated

i STP800-3904 stop switch

d STP715-3565

finger guard End Caps

1) STP020-7254-01, Left 1! STP020-7254-02, Right

b STP020-6241-01, Left c STP020-6241-02, Right

transport wheel

j ST130-1694

Fan control board For 7700, 110V or 220V w/ White Connector 2) STP715-3549 2! STP715-3549RE, Repair

Upgrade Kit For 7600, 220V 2$ STP800-3872 2% STP800-3872RE, Repair

Upgrade Kit For 7600, 110V 2@ STP800-3871 2# STP800-3871RE, Repair

Star Trac Pro/Elite AC Drive Frame Parts

b c d e f g h i j 1) 1!

Drive Motor

STP020-6241-01

End Cap, Left

1(

STP130-1695

Drive Belt, Poly-V

$ 25.00

STP020-6241-02

End Cap, Right

15.00

STP260-0934

Drive Motor, 220V, 5hp

725.00

STP715-3565

Stop Switch, with Cable

65.00

STP260-0934RE Repair, Drive Motor, 220V, 5hp

170.00

STP560-0069 RPM Sensor

65.00

2.00

STP715-3574 RPM Disk

25.00

1.29

Fan System

STP715-3468 Hood STP140-3149

Hood Clip

STP110-3107 Screw

$ 15.00

TM011DX Pre-waxed Durabelt速 X-Treme, Pro

275.00

2) 2! 2@ 2# 2$ 2% 2^

STP715-3715

295.00

STP715-3544

Fan Board Jumper Cable, 110V

11.00

STP715-3717 Tail Roller

278.00

STP715-3522

Fan Wiring Assembly

30.00

TM060

Superwear速 Deck, Pro

171.00

STP260-0928-01

Brushless Fan, Left

50.00

ST010-3156

Deck Rubber (2 required)

35.75

2& 2* 2(

STP260-0928-02

Brushless Fan, Right

50.00

STP020-6273

Fan Grid

10.00

STP800-3904

Heart Rate Grip Kit (per side)

25.00

ST130-1694 Transport Wheel

15.00

STP020-7254-01

Finger Guard, Left

15.00

STP020-7254-02

Finger Guard, Right

15.00

Decks, Belts & Lubricants

1@ 1# 1$ 1% 1^ 1& 1* 62

169.00

Head Roller

TM004 Wax Blast, 3 oz.

6.00

TM004.5 Wax Blast, 6 oz.

8.00

STP715-3549

Fan Control Board, 110-220V (White connector, 7700) 190.00

STP715-3549RE

Fan Control Board, 110-220V, Repair (7700)

STP800-3871

Fan Control Board, 110V (7600)

STP800-3871RE

Fan Control Board, 110V, Repair (7600)

STP800-3872

Fan Control Board, 220V (7600)

246.30

STP800-3872RE

Fan Control Board, 220V, Repair (7600)

116.00

STP715-3545

Fan Board Key

National Gym Supply

80.00 180.00 75.00

25.00

1-800-496-7278 + Fax: 310-410-4220


display pcb

drive belt

7600 3# STP715-3604 3$ STP715-3604RE

1( STP130-1695

7700 (not shown) 3% STP715-3603 3^ STP715-3603RE

superwear® deck

deck rubber

1^ ST010-3156

1% TM060 durabelt x-treme®

faceplate assemblies

mcb

7600 serial # AP, ac drive only

110V 3& STP715-3881 3* STP715-3881RE 3( STP715-3617E

3) STP715-3590

Pre-Waxed 1@ TM011DX

Wax Blast

220V (not shown) 4) STP715-3880 4! STP715-3880RE

3@ STP715-3589

on/off switches

Fan Wiring Assembly

110V 4@ ST470-0190

2& STP715-3522

MCB to EMI

4$ STP715-3412

MCB Fan Board Key

star trac

7700 serial # AE, ac drive only

1& TM004, 3 oz. 1* TM004.5, 6 oz.

2^ STP715-3545

220V 4# ST470-0180

ROLLERS

elevation can

Head Roller 1# STP715-3715

elevation motor 110V 4% ST260-0235

4& ST708-0151

220V 4^ ST260-0929

Tail Roller 1$ STP715-3717

Star Trac Pro/Elite AC Drive Display Electronics

3) 3! 3@ 3# 3$ 3% 3^

Elevation Assembly Elevation Motor, 110V

$ 365.00

126.80

4% 4^

ST260-0235

STP715-3586 Overlay/Keypad, 7600

ST260-0929

Elevation Motor, 220V

410.00

STP715-3589

Faceplate, 7700

250.00

ST110-1415 Axle Push Cap

STP715-3604

Display PCB, 7600

725.00

STP020-6266

Elevation Axle Sleeve

10.00

STP715-3604RE

Display PCB, 7600, Repair

126.50

ST715-3430

Elevation Axle, 1/2" Diameter

15.00

STP715-3603

Display PCB, 7700

815.00

ST009

Elevation Belt

39.60

STP715-3603RE

Display PCB, 7700, Repair

126.00

ST012

Elevation Motor Pulley

30.00 45.00

STP715-3590

Faceplate, 7600

$ 250.00

Lower Electronics

2.00

STP800-0225

Idler Pulley

3& 3* 3( 4) 4! 4@ 4#

STP715-3881 MCB, 110v

720.00

ST020-6268

Elevation Spacer

STP715-3881RE MCB, 110v, Repair

227.00

4&

ST708-0151

Elevation Can

57.00

STP715-3617E MCB, 110v, Exchange

245.00

ST715-0110

Elevation Screw (Shown p.67)

75.00

STP715-3880 MCB, 220v

720.00

STP715-3880RE MCB, 220v, Repair

214.00

STP712-3002 Power Cord, 220V

60.00

4$

STP715-3412 MCB to EMI Cable

20.00

ST470-0190 On/Off Switch, 110V, 18amp

32.89

ST470-0180 On/Off Switch, 200V, 18amp

53.90

STP800-3954 Power Cord, 110V

40.00

8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

5.00

Troubleshooting Your Star Trac 7600 and 7700 For instant repair help, scan the code with your smartphone code reader!

63 


star trac pro/elite Dc drive

5500 Pro Serial #s PS, 5600 Pro Serial #s PT, 6500 Pro Serial #s PI, 6600 Elite Serial #s PW, 7500 Pro Serial #s AS

fan grid

heart rate grip kit

j STP020-6273

h STP800-3904 more heart Rate products See page 186!

stop switch For Pro

4$ STP715-3565 end caps Left b STP020-6241-01 Right c STP020-6241-02

deck rubber

star trac

1% ST010-3156 hood

d STP715-3468, Gray e STP715-3534, Blue Hood Clip & Screw f STP140-3149 g STP110-3107

Transport Wheel

i ST130-1694

ROLLERS

drive belt

motor brush

drive motors

Head Roller 2) STP715-3715

1$ STP130-1695

For Magnetek 110V

Magnetek, 110V, 2.5hp 1& ST014.1, New 1* ST014.1R, Refurbished 1( ST014.1RE, Repair

1^ ST010

Tail Roller 2! STP715-3717

Star Trac Pro/Elite DC Drive Frame Assembly

Decks and Belts (continued)

b STP020-6241-01 End Cap, Black, Left c STP020-6241-02 End Cap Black, Right Hood, Gray d STP715-3468 Hood, Blue (not shown) e STP715-3534 Hood Clip f STP140-3149 g STP110-3107 Screw Heart Rate Grip Kit (per side) h STP800-3904 i ST130-1694 Transport Wheel

1%

ST010-3156

15.00

TM011 Premium Belt (up to 7 hours use/day)

145.00

170.00

TM011.2/stripes

Durabelt® with Stripes

230.00

187.45

TM011.2/logo

Durabelt® with Logo

230.00

2.00

TM011DX

Durabelt-X®, Pre-Waxed

275.00

1.29

Wax Blast

$  15.00

25.00

TM004 Wax Blast, 3 oz.

6.00

15.00

TM004.5 Wax Blast, 6 oz.

8.00

Drive Motors

Fan System

j 1)

STP020-6273

Fan Grid

STP715-3549

Fan Control Board, 110-220V

(White connector, 7500 only)

1!

Fan Control Board, 110-220V, Repair

STP715-3549RE

(White connector, 7500 only)

1@ 1#

STP800-3871

Fan Control Board, 110V (5500, 6500 only)

STP800-3871RE

Fan Control Board, 110V, Repair (5500, 6500 only)

10.00 190.00 80.00 180.00 75.00

Decks and Belts

64

Deck Rubber (2 required) $  35.75

1$

STP130-1695

Drive Belt, Pro

TM060

Superwear® Deck, Waxed

1^ 1& 1*

ST010 Motor Brush Magnetek, 110V ST014.1

Drive Motor, 2.5hp, 110V Magnetek, New

11.73 612.00

ST014.1R Drive Motor, 2.5hp, 110V Magnetek Refurbished, Pro

250.00

1(

169.00

ST014.1RE Magnetek Drive Motor, Repair

Rollers

2) 2!

STP715-3715

Head Roller

STP715-3717 Tail Roller, Pro

295.00 278.00

25.00 171.00

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


overlay w/ keypad

faceplates

Inexpensive alternative to a new complete faceplate! For serial # Pt, pi, pw

for serial # PT, pi, pw

For serial # PS

For serial # AS

2^

2& STP050-1809

2* STP715-3591

big saving

2% STP050-1828

( Faceplates do not include circuit board.)

STP050-1808

s!

(Buttons do not illuminate.)

Display Cable

4# STP715-3411

display electronics

Fan control board

2@ STP715-3521

For 7500 110V or 220V w/ White Connector 1) STP715-3549 1! STP715-3549RE

Repair 2# STP715-3521RE Refurbished 2$ STP715-3521R

For 5500, 6500, 110V 1@ STP800-3871 1# STP800-3871RE (shown)

elevation motor

2( STP715-3609 3) STP715-3609RE, Repair

110V 3# ST260-0235 3$ ST260-0235RE, Repair

220V 3% ST260-0929 (not shown)

on/off switches

elevation can

3^ ST708-0151

2-Pole, 110V 3! ST470-0190 4-Pole, 220V 3@ ST470-0180

Elevation Belt

3& ST009 Power Cord

Power to MCB

4% STP800-3954, 100V 4^ STP712-3002, 220V

3* STP715-3412

MCB to Filter Network

RPM Sensor

4) STP715-3414

3( STP715-3426

(not shown)

n-cap power cable

Fan Wiring Assembly

4@ STP715-3465

4! STP715-3522

star trac

mcb

Star Trac Pro/Elite DC Drive Display Electronics

2@ 2# 2$

Elevation System

STP715-3521

Display Electronics

$ 950.00

STP715-3521RE

Display Electronics, Repair

126.00

STP715-3521R

Display Electronics, Refurbished

495.00

Overlay/Keypad

2%

STP050-1828 Overlay/Keypad (serial # PT, PI, PW)

126.24

Display Panels

2^ 2& 2*

ST260-0235

Elevation Motor, 110V

ST260-0235RE

Elevation Motor, 110V, Repair

$ 365.00 124.00

ST260-0929

Elevation Motor, 220V

410.00

ST708-0151

Elevation Can

57.00

ST009

Elevation Belt

39.60

Cables & Sensors

STP050-1808

Display Panel (serial # PT, PI, PW)

535.00

STP050-1809

Display Panel (serial # PS)

275.00

STP715-3591

Display Panel (serial # AS)

295.00

Lower Electronics

2( 3) 3! 3@

3# 3$ 3% 3^ 3&

STP715-3609 MCB, Pro, 110V, DC, New

495.00

STP715-3609RE MCB, DC, Repair

120.00

ST470-0190 On/Off Breaker, 2-Pole, 110V

32.89

ST470-0180 On/Off Breaker, 4-Pole, 220V

53.90

8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

3* 3( 4) 4! 4@ 4# 4$ 4% 4^

STP715-3412 Cable, Power to MCB   20.00 STP715-3426 Cable, MCB to Filter Network

20.00

STP715-3414 RPM Cherry Sensor, Pro

65.00

STP715-3522

Fan Wiring Assembly

30.00

STP715-3465 Power Cable, N-Cap

15.00

STP715-3411

Display Cable

65.00

STP715-3565

Stop Switch, Pro

65.00

STP800-3954 Power Cord, 110V

40.00

STP712-3002 Power Cord, 220V

60.00

65 


star trac 4500 treadmill workout poster

hr grip assembly

Overlay and Keypads

GP602, $12.95, Paper GP602L, $21.95, Laminated

1# ST800-3878

Center Overlay C st050-1723

Left Keypad b ST050-1722

Right Keypad d ST050-1724

star trac

hood options

3@ ST020-4497, Black 3# ST020-4500, Grey

hr board

1@ ST140-2497

Display PCB

MCB

Upper i ST715-3279 j ST715-3279RE, Repair

e S T715-3571, New f ST715-3571E, Exchange g ST715-3571RE, Repair

On/Off Switches

Power Cord

h ST800-3245

1$ S T470-0180, 220V 1% S T470-0190, 110V

Lower 1) ST715-3280

Star Trac 4500 Keypads

b c d

ST050-1722

Keypad, 4500, Left

ST050-1723

Keypad, 4500, Center

$ 14.00 38.75

ST050-1724

Keypad, 4500, Right

9.50

Tripping the ON/OFF switch breaker.

Electronics

e f g h i j 1) 1!

How to Diagnose a Faulty Drive Motor

ST715-3571 MCB, 110V, New

435.00

1. Disconnect the drive motor belt.

ST715-3571E MCB, 110V, Exchange

140.00

ST715-3571RE MCB, 110V, Repair

120.00

2. Run the drive motor for ten minutes at a high speed (6MPH/10KPH). If the ON/OFF switch trips, verify if the MCB LED I-LIMIT lights up (110v), this would indicate Drive Motor pulling higher amps than desired.

ST800-3245 Power Cord, 110V ST715-3279

Display PCB, Upper

ST715-3279RE Display PCB, Upper, Repair ST715-3280

Display PCB, Lower

ST800-3259RE Filter Network, 110V, Repair

40.00 595.00 126.00 45.00 64.00

Drive Motor making noise. 1. Disconnect the drive motor belt and isolate the noise:

• Knocking: describes bearing failure or motor magnet.

• Grinding: describes bearings, motor brush wear.

• Squeaking: indicates motor brushes installed incorrectly, flywheel loose, motor bearings.

• Howling: usually describes motor increasing to higher speeds.

Heartrate

1@ 1#

66   

ST140-2497

HR Board

ST800-3878

HR Grip Assembly (2 required)

201.81 39.00

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


filter network

ROLLERS

110V 1! ST800-3259RE, Repair

Head Roller, 110V 1* ST001.1

Star Trac 4500 Display Test Display Test Mode allows you to test the LEDs, 15-segment displays, and the watchdog timer of the Display Control Panel. It also allows EPROM version to be displayed.

Tail Roller 1( ST002

drive motor, 2.5hp

Drive Belt

motor brush

110V 240V 2! ST014.1, New 2# ST014.7, New 2@ ST014.1R, Reconditioned 2@ ST014.1R, Reconditioned

1^ 1&

2)

ST005, 110V ST130-1632, 240V

ST010, 110v or 240v

To enter Display Test Mode: 1. Press and hold the 0, 1, and START keys together (or the 0 and 2 keys). While holding the 0 and START keys down, release the 1 (or 2) key. 2. The display will beep and display MANAGER (or MAINTENANCE) momentarily, then UNITS will be displayed. 3. Press and release the 5 key. Observe all the LEDs light up. 4. Pressing any key once will display the EPROM version.

Motor Fan 2$ ST140-3111

Alternative mode to enter Motor Test Mode:

RPM Cherry Sensor

Elevation Screw

2^ ST260-0235, New 2& ST260-0235RE, Repair

2% ST800-3260

2*

ST715-0110

1. Turn the power switch on while pressing the 5 key simultaneously on the display. Observe all the LEDs light up. Once the treadmill is in Display Test Mode, you may use the following keys: INCLINE KEYS: Lights % grade LEDs one at a time, also segments of 15-segment screen one at a time.

deck rubber

PROGRAM SELECT KEY: Lights the six LEDs bordering the 15-segment display.

3%

HEART KEY: Displays HEART HEART on the 15-segment display.

ST010-3156

END CAPS

hood options

Black 2( ST020-4452, Left 3) S T020-4453, Right

3# ST020-4497, Black 3$ ST020-4500, Grey

START KEY: Displays START START on the 15-segment display.

star trac

Elevation Motor

0 – 9 KEYS: Lights corresponding LEDs in the Number/Program Select Keys, (except for key 9), alongside the Pre-Designed Program profiles. STOP KEY: Displays WD TEST on the 15-segment display. Activates the watchdog timer, resetting the processor and returning the program back to Start Mode.

Gray 3! S T020-4480, Left 3@ S T020-4481, Right For models with serial numbers greater than 40400

Star Trac 4500 Switches

Elevation Motor

1$ 1%

ST470-0180 On/Off Switch, 220V, 4 Pole, 2000–4000

$ 53.90

ST470-0190 On/Off Switch, 110V, 2 Pole, 2000–4000

32.89

ST800-3881

Stop Switch, 4500 (serial #’s greater than D04591)

55.00

2^ 2& 2*

ST715-3296

Stop Switch, 4500 (serial #’s less than D04590)

60.00

End Caps

ST005

Drive Belt, 110V

17.16

ST130-1632

Drive Belt, 240V

17.16

ST001.1

Drive Roller, 110V

ST002 Tail Roller ST010

2! 2@ 2# 2$ 2%

ST715-0110 ST020-4452

End Cap, Left, Black (serial #’s greater than 404000)

15.00

ST020-4453

End Cap, Right, Black (serial #’s greater than 404000)

15.00

ST020-4480

End Cap, Left, Grey (serial #’s greater than 404000)

12.00

ST020-4481

End Cap, Right, Grey (serial #’s greater than 404000)

12.00

Hood Options

Brush, 110V, 240V (all black motors)   11.73 3# ST020-4497 ST020-4500

ST014.1 Motor, 2.5hp, 110V, Black, New

612.00

Belts and Decks

ST014.1R Motor, 2.5hp, 110V or 240V, Black, Reconditioned

250.00

3%

ST014.7 Motor, 2.5hp, 240V, Black, New ST140-3111

Fan for Motor

ST800-3260 RPM Cherry Sensor

Discontinued 8.33 65.00

124.00 75.00

198.00

3$

$ 365.00

Elevation Screw

265.00

Drive Motors and Sensors

Elevation Motor, New

ST260-0235RE Elevation Motor, Repair

2( 3) 3! 3@

Drive System

1^ 1& 1* 1( 2)

ST260-0235

Hood, 4000–4500, Black

195.00

Hood, 4000–4500, Grey

220.00

ST010-3156

Deck Rubber

TM058

Superwear® Deck

35.75 130.00

TM011.2/logo Durabelt® with Logo

230.00

TM011.2/stripes Durabelt® with Stripes

230.00

Technical Manual

8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

MANST4500 Technical Manual, Star Trac TR4500

24.88

MANST4500Own Owner’s Manual, Star Trac TR4500

20.00

67 


star trac 3900/4000 instruction labels

4000 Faceplate

for 4000 only

b ST800-3151

d ST050-3303, Right c ST050-3305, Left

hood options

ANTISTATIC CORD

1& ST020-4497, Black 1* ST020-4500, Grey

star trac

1%

ST800-0410

END CAPS For models with serial numbers less than 40400 j S T800-0004, Left 1) S T800-0003, Right

rear foot

1^ ST140-3200 ROLLERS

3900 keypad

Head Roller, 110V g ST001.1

e

For 4000 models Black 1! ST020-4452, Left 1@ S T020-4453, Right

ST050-1705

Head Roller, 220V f ST001 Tail Roller h ST002

Drive Belt

i

Grey 1# S T020-4480, Left 1$ S T020-4481, Right

ST005, 110V

Star Trac 3900/4000 Overlay & Keypads

When To Replace Your Running Belt and Deck If you observe the following symptoms, your running belt needs to be replaced: 1.  ON/OFF switch tripping to the “OFF” position after treadmill is used for short period of time.

b c d e

ST800-3151

Faceplate, 4000

ST050-3305

Instruction Label, 4000, Left

$  195.00 18.39

ST050-3303

Instruction Label, 4000, Right

45.00

ST050-1705

Keypad, 3500/3900

150.00

Rollers & Drive Belt Options ST001

Head Roller, 220V, 2000–4500

214.50

ST001.1

Head Roller, 110V, 2000–4500

198.00

3. Edges of running belt are frayed.

f g h i

ST005

Drive Belt, 110V, All models

17.16

4. Running belt seam is coming apart.

ST130-1629

Drive Belt, 220V (serial # less than 40399)

20.24

5. Running belt beginning to fold in the middle.

ST130-1632

Drive Belt, 220V (serial # more than 40400)

17.16

ST800-0004

End Cap, 2000–4000, Left

42.90

ST800-0003

End Cap, 2000–4000, Right

42.90

ST020-4452

End Cap, 4000, Black, Left

15.00

ST020-4453

End Cap, 4000, Black, Right

15.00

ST020-4480

End Cap, 4000, Grey, Left

12.00

ST020-4481

End Cap, 4000, Grey, Right

12.00

2. Running belt continues to slip after tightening. (Provided the drive belt has been checked for proper tension)

ST002 Tail Roller, 2000–4500

265.00

Frame Parts

How to Re-Wax Your Deck For instant repair help, scan the code with your smartphone code reader!

68

j 1) 1! 1@ 1# 1$ 1%

ST800-0410 Anti-Static Cord

National Gym Supply

7.66 1-800-496-7278 + Fax: 310-410-4220


STAR TRAC BELTS Durabelt w/ Logo 2@ TM011.2/logo

Premium Belt 2! TM011

Durabelt w/ Safety Stripe 2# TM011.2/stripes

POWDERED DECK WAX

Star Trac 4000/4010/4020 Error Codes

2^ ST800-3146, 1/2 lb.

If display reads...

Possible causes are...

NO STO

• Disconnected remote stop switch.  Shorted remote stop switch. • • Stuck or sticking stop switch. • Faulty display board.

(no stop key on power up)

KEY DN

deck bumpers

(key down on power up)

Deck Strips, Wear Deck 2& ST140-0710

Decks For 3000, 4000

NO RPM

Deck Bumper 2* TMAB10

(serial # < 403999)

1( TM052 3900, 4000

Deck Rubber, Softmill 2$ ST010-3156

commutator stone

DECK LUBE

When replacing motor brushes, resurface the commutator.

2% TM002, 1 lb. Jar

3* MCT035

Increases belt life up to 2000 miles!

• Disconnected or faulty RPM/Hall effect sensor. • Misaligned RPM sensor. • Flywheel abrading the RPM sensor cable. • Dirty RPM sensor and disc (Optical sensor). • RPM feedback loss (Optical sensor). • Faulty MCB.

SP CNG (abrupt speed change)

EL STL, RNG, or LOST

drive motors & Brushes

2( ST013RE, Repair 3) ST013, Reconditioned

(elevation stall or out of range)

3! ST014.7, 240V, New 3@ ST014.1RE, Repair 3# ST014.1R, Reconditioned 3$ ST014.1, 110V, New

EL NOZ (elevation can’t find 0%)

Fits all blue motors only

3^

3&

Fits black and gray motors

3%

star trac

2) TM058

(serial # > 404000)

• Wrong key used when trying to access Test Mode. • Faceplate keys damaged. • Faceplate keys shorted.

• Disconnected or faulty RPM sensor. •  Misaligned RPM sensor. • Flywheel abrading the RPM sensor cable. • Dirty RPM sensor and disc (Optical sensor). •  Faulty MCB. •  IR Comp adjustment. •  Blown elevation fuses. •  Faulty elevation motor. •  Faulty MCB. •  Faulty display cable. •  Elevation count not within range. •  Mechanical binding. •  Elevation count not within range.    Faulty elevation motor. • •  Faulty MCB. •  Faulty display cable. •  Blown elevation fuses. •  Mechanical binding.

Star Trac 3900/4000 Frame Parts (continued)

1^ 1& 1*

Drive Motors ST013RE

Drive Motor, 110V, 2.5hp, Blue, Repair

ST013

Drive Motor, 110V, 2.5hp, Blue, Reconditioned

ST014.7

Drive Motor, 240V, 2.5hp, Black, New

ST014.1RE

Drive Motor, 240V, 2.5hp, Black, Repair

ST014.1R

Drive Motor, 110V, 2.5hp, Black, Reconditioned

250.00

ST014.1

Drive Motor, 110V, 2.5hp, Black, New

612.00

ST010

Brush, 110V Motor, Black

ST015.1

Brush, 220V, Motor, Slant Edge

15.90

ST015.2

Brush, 220V, Motor, Flat Edge

14.30

1( 2) 2! 2@ 2#

TM052

Superwear® Deck, 3000, 4000 (wear deck only)

138.00

TM058

Superwear® Deck, 4000 (need serial #)

130.00

TM011.2/stripes Durabelt®, 1800–4500, w/ Stripes

230.00

TM011.25

220.00

2( 3) 3! 3@ 3# 3$ 3% 3^ 3& 3*

TM011.5 Running Belt, 1000, 1500

135.00

Technical Manual

TM011.6 Running Belt, 1200, 1600

178.00

MANST3900 Owner’s Manual, Startrac TR3900

24.88

2$ 2% 2^ 2& 2*

ST010-3156

Deck Rubber, Softmill (Per Side)

35.75

MANST234 Technical Manual, 2000-4000

20.00

TM002

Deck Lube, 1 lb. Jar (good for 8 applications)

68.00

ST140-3200 Adjustable Foot

$ 15.00

ST020-4497

Hood, 3900–4500, Black

195.00

ST020-4500

Hood, 3900–4500, Grey

220.00

Decks, Belts & Wax

TM011 Running Belt, Premium, 1800–4500

145.00

TM011.2/logo

230.00

Durabelt®, 1800–4500, w/ Logo Durabelt®, 1800–4500

ST800-3146 Powdered Deck Wax, 1/2 lb.

5.50

ST140-0710 Wear Deck Deck Strip, Per Foot

7.00

TMAB10

1.40

Deck Bumper

MCT035 Commutator Stone

$  189.00 275.00 Discontinued 169.00

11.73

4.86

more parts for this model on the next page

8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

g

69 


Star Trac 3900/4000 Elevation Motor

Elevation Screw

b ST260-0235, New c ST260-0235RE, Repair

g

Belt Pulley

h

ST012

ST715-0110

Elevation Can

Optical Speed Disk

d

f

ST708-0151

ST020-0441

Elevation Belt

e

star trac

Flywheel w/ Sensor sprocket

1)

Stop Switch

1!

ST003

ST800-3243

ST009

On/Off Switches

RPM Cherry Sensor

Metal Speed Disk

Power Cord, 110v

1@ S T470-0180, 220V 1# S T470-0190, 110V

i ST800-3260

j ST800-0405

2) ST800-3245

display pcb

motor control boards

4000 Display PCB

3900 Display PCB

1$ S T715-0060, New 1% ST715-0060RE, Repair 1^ ST715-0060E, Exchange

1& S T705-1635, New 1* ST705-1635RE, Repair 1( ST705-1635E, Exchange

2! ST715-3571E, Exchange 2@ ST715-3571RE, Repair 2# ST715-3571, New

Star Trac 3900/4000 s

Display Electronics

more parts for this model on the previous page

ST708-0151

Elevation Can, Efson

57.00

ST009

Elevation Belt

39.60

ST020-0441

Speed Disk, Optical, Plastic

40.00

1$ 1% 1^ 1& 1* 1(

ST715-0110

Elevation Screw

75.00

Lower Electronics

ST012

Elevation Belt Pulley

30.00

Elevation Motor

b c d e f g h

ST260-0235

Elevation Motor, New

ST260-0235RE Elevation Motor, Repair

$  365.00 124.00

ST715-0060

126.00

Display PCB, 4000, Exchange

140.00

ST705-1635

Display PCB, 3900, New

835.00

ST705-1635E

Display PCB, 3900, Exchange

140.00

ST705-1635RE Display PCB, 3900, Repair

i j 1)

ST800-3260 RPM Cherry Sensor

65.00

ST800-0405 Metal Speed Disk

60.00

ST800-3243

Flywheel w/ Sensor Sprocket

80.67

Technical Manual

ST800-3881

Stop Switch, 4000 (serial #s greater than D04591)

55.00

1! 1@ 1#

ST003

Stop Switch, 4000 (serial #s less than D04591)

55.00

ST470-0180 On/Off Switch, 220V

53.90

ST470-0190 On/Off Switch, 110V

32.89

$ 400.18

ST715-0060E

2) 2! 2@ 2#

Switches and Sensors

Display PCB, 4000, New

ST715-0060RE Display PCB, 4000, Repair (specify)

126.00

ST800-3245 Power Cord, 110v

40.00

ST715-3571E MCB, 110V, Exchange

140.00

ST715-3571RE MCB, 110V, Repair

120.00

ST715-3571 MCB, 110V, New

435.00

MANST3900 Owner’s Manual, Startrac TR3900

24.88

Star Trac 2000, 3000 parts available at www.gympart.com! 70

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


Star Trac BIKES

star trac Star Trac Pro Bike 6300 Upright............72 Star Trac Pro Bike 6400 Recumbent.......73 Star Trac Spinner NXT............................74 Star Trac Spinner Pro, Elite...................... 76 Star Trac Johnny G. Pro, Elite.................78 Star Trac V-2 Bike..................................80 Star Trac V-Bike.....................................82

8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

71 


star trac Pro bike 6300 upright

Serial numbers begin with PB. Parts also available for the S-series Upright, (serial numbers begin with UBSN).

display electronics

handlebar end cap

elbow pad

h STB020-6420-01, Left i STB020-6420-02, Right

c STB718-1108 d STB718-1108RE,

g STB140-3253

Repair

heart rate kit (Left or Right)

pcb

2! STB800-3904 seat

2@ STB718-1129

f STB020-6416

2# STB718-1099

Lower Control Board

seat post

seat post sleeve

star trac

Heartrate Contact

bottom display housing

2% STB718-1100

j STB721-1176 1) STB721-1045RE, Repair

2$ STB020-6451 shroud kit

faceplate

1% STB800-4016

seat stop pin assembly

e STB050-1876-KT

brake assembly

1! STB800-4037 1@ STB800-4037RE,

1& STB718-5051

Repair

pedal set with straps

front foot

1$ STB718-5085

1( STB718-1090

crank assembly w/ pulley

b STB800-4004

rear foot

adjustable foot

1* STB718-1091

2) STB140-3247

battery

belt

1# LC001.5

1^ PRX10217-139

Star Trac Pro Bike 6300 Upright Drive Assembly

b

Frame & Shroud Assembly

STB800-4004 Crank Assembly, w/ Pulley

$ 115.00

Display & Handrail Assembly

c d e f g h i

72

STB718-5085 Pedal Set with Straps, Left & Right

$ 75.00

STB800-4016

Shroud Kit (Left-Right)

180.00

STB718-1108

Display Electronics

555.00

STB110-3167

Shroud Screw

STB718-1108RE

Display Electronics, Repair

137.00

PRX10217-139

Belt, Poly V

STB718-5051

Seat Stop Pin Assembly

STB718-1091

Foot Assembly, Rear, Complete

105.00

STB718-1090

Foot Assembly, Front, Complete

125.00

STB140-3247

Foot, Adjustable/Level

STB020-6420-01 Pad, Elbow Support, Left

10.00

1^ 1& 1* 1( 2)

STB020-6420-02 Pad, Elbow Support, Right

10.00

Heartrate Assembly

STB050-1876-KT Faceplate STB020-6416

Display Housing, Bottom

STB140-3253

Handlebar End Cap, 1" x 1"

155.00 20.00 3.00

1.29 22.60 20.00

10.00

2! 2@

STP800-3904

138.00

STB718-1118

455.00

Seat Assembly

188.00

2# 2$ 2%

STB718-1099 Seat

75.00

STB020-6451

Sleeve, Seat Post

15.00

STB718-1100

Seat Post

95.00

STB020-6440 Rack, Seat Post

Electrical Assembly

j 1) 1! 1@ 1#

1$ 1%

STB721-1176

Lower Control Board Assembly

290.70

STB721-1045RE

Lower Control Board Assembly, Repair

STB800-4037

Brake Assembly Kit

STB800-4037RE

Brake Assembly Kit, Repair

LC001.5

Battery, 6v

21.16

HR Grip Kit (per side)

25.00

STB718-1129 PCB, HR Contact

230.00

HR Extension Cable Assembly

National Gym Supply

10.00

15.00

1-800-496-7278 Fax: 310-410-4220


star trac Pro bike 6400 recumbent seat wheel w/ bearing

Spring Latch

seat back

f STB140-3254

d STB800-4013

e STB800-3913

Serial numbers begin with PR. Parts also available for the S-series Recumbent, (serial numbers begin with SRB).

handlebar end cap

elbow support pads

1^ STB140-3253

Left 1& STB020-6420-01 Right 1* STB020-6420-02

arm rest set

b STB720-0082 Lower Control Board

1&

h STB721-1176 i STB721-1045RE, Repair

1@ STB800-4005

c STB720-0075

front shroud

crank pulley

1# STB800-4007

g STB800-4004

rear shroud

1$ STB800-4008 brake assembly

front foot assembly

rear foot assembly

j STB800-4037 1) STB800-4037RE,

2# STB718-1090

2@ STB718-1091

Repair

battery

drive belt

heart rate grip kit

pedal set with straps

1! LC001.5

1% STB130-1699

2) STP800-3904

1( STB718-5085

star trac

idler assembly

seat bottom

1*

adjustable foot

2! STB140-3247

Star Trac Pro Bike 6400 Recumbent Seat & Track Assembly

b c d e f

Frame Assembly

STB720-0082 Arm Rest Set

$ 67.20

STB720-0075

Seat Bottom

106.02

STB800-4013

Seat Backrest

155.00

STB800-3913

Seat Track Wheel with Bearing

STB140-3254

Spring Latch

15.00 5.00

Drive Assembly

g

STB800-4004 Crank Assembly with Pulley

115.00

Electrical Assembly

h i j 1) 1! 1@

1# 1$ 1% 1^ 1& 1* 1(

STB800-4007

Shroud Kit, Front

$ 165.00

STB800-4008

Shroud Kit, Rear

195.00

STB130-1699

Drive Belt

STB140-3253

Handlebar End Cap, 1" x 1"

STB020-6420-01

Elbow Support Pad, Left

STB020-6420-02

Elbow Support Pad, Right

STB718-5085 Pedal Set with Straps, Left and Right

3.00 10.00 10.00 75.00

Heart Rate Assembly

STB721-1176

Lower Control Board

290.70

2)

STP800-3904

Heart Rate Grip Kit, One Side

STB721-1045RE

Lower Control Board, Repair

138.00

STB718-1129

Pcb, Heart Rate Contact (shown page 72)

STB800-4037

Brake Assembly Kit

455.00

STB718-1118

HR Extension Cable Assembly

STB800-4037RE

Brake Assembly Kit, Repair

188.00

Leg Assembly

LC001.5

Battery, 6V

21.16

STB800-4005

Idler Assembly

40.00

8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

24.00

2! 2@ 2#

STB140-3247 Adjustable Foot

25.00 230.00 10.00 10.00

STB718-1091 Complete Rear Foot Assembly

105.00

STB718-1090 Complete Front Foot Assembly

125.00

73 


star trac spinner nxt seat

handlebar post

b SG727-0022

Brake knob assembly

handlebar assembly

Complete Assembly 2% SG740-7223

e SG727-0025

f SG740-6861

pop pin

star trac

2! SG727-0010 slider knob

seat slider assembly

d SG740-7216

c SG740-7529

Brake Nut

2^ SG740-7189 outer chain cover kit

Brake Block

1# SG740-6908

2$ SG020-6618

pedal set with spd clip

1% SP012

Brake Pad

2& SG800-3721

rear foot assembly

1* SG727-0003

flywheel assembly w/ axle

front foot assembly

2* SG740-6870

1& SG727-0002

wheel

2# SV740-8006-KT

Star Trac Spinner NXT Seat Assembly

b c d

Frame Assembly

SG727-0022

Seat

$ 35.00

SG740-7529

Seat Slider Assembly w/o Seat

70.00

SG740-7216

Slider Knob

25.58

Handlebar Assembly

e f g

SG727-0025

Handlebar Assembly, Finished

SG740-6861

Handlebar Post, Finished

SG800-3951

Screw Kit for Handlebar

170.00 31.00 5.00

Drive Assembly

h i j 1) 1! 1@ 1# 1$ 1% 1^ 74

SG110-3272

Screw, Handlebar Sleeve

$ 1.29

1& 1* 1( 2) 2! 2@ 2#

SG727-0002

Front Foot Assembly w/ Rubber Feet

145.00

SG727-0003 Rear Foot Assembly w/ Rubber Feet

95.00

SG727-0008

Sleeve for Handlebar Post

10.00

SG740-6916

Sleeve for Seat Post

10.00

SG727-0010 Pop Pin

30.00

SG740-7023 Adjustable Foot

12.99

SV740-8006-KT Wheel, New Style

55.09

Brake Assembly

SG110-3326

Bolt, Hex, Chain Tension Adjust

1.29

SG110-3328

Screw, Chain Tension Mount

1.29

2$

SG020-6618

Brake Block

SG110-3331

Screw, Inner Chain Shroud

1.29

SG140-3287

Brake Block Guide

SG110-3332

Screw, Outer Chain Shroud

1.29

SG140-3288

Brake Block Nut

10.00

SG740-7223

Brake Knob Assembly

35.23

SG740-7189

Brake Nut, Acorn Cap

SG800-3721

Brake Pad w/ Alum

SG740-7019

Brake Mounting Spring

SG740-6908 Outer Chain Cover Kit

40.00

2% 2^ 2&

SG800-4026 Crank Set

85.00

SP012 Pedal Set, SPD Clip

52.00

SG130-1716 Chain, 110 Links SP91750

Bolt, Bottom Bracket, Spinners

SP57880 Pedal Straps, Pair (not shown) SG800-4030

Bottom Bracket Kit

15.00 1.29

5.00 5.83

1.29 15.00 3.13

4.00 64.13

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


Hex bolt

screw

screw

screw

for chain tension adjust

for chain tension mount

for inner chain shroud

for outer chain shroud

flywheel axle washer

h SG110-3326

i SG110-3328

j SG110-3331

1) SG110-3332

3# SG120-3285

bottom bracket kit

drive chain

1! SG130-1716

1^ SG800-4030

great price!

flywheel axle nut

3$ SG740-7191

crank set

1$ SG800-4026

Bolt 1@ SP91750

3) SG740-7119

Sprocket Locknut

Flywheel Bearing

2( SG740-7114

3! SG800-3734

handlebar post sleeve

Seat post sleeve

Cotterless Crank Puller

1( SG727-0008

2) SG740-6916

3% MCT031

Sprocket

adjustable foot

Handlebar Screw Kit

2@ SG740-7023

g SG800-3951

3@ SG740-7013

star trac

flywheel axle

Star Trac Spinner NXT Flywheel Assembly

2* 2( 3) 3!

SG740-6870

Flywheel Assembly w/ Axle

SG740-7114

Sprocket Locknut, Flywheel, 6"

SG800-3735 Axle Spacer, Right

SG800-3736 Axle Spacer, Left

10.00

3@ 3# 3$ 3%

SG740-7013 Sprocket

11.70

$  360.00

SG740-7119 Axle, Flywheel SG800-3734

Bearing, Flywheel, Lt

SG120-3285 Washer, Flywheel Axle SG740-7191

Nut, Flywheel Axle

MCT031 Crank Puller

1.60 10.00 7.10 5.00

1.29 2.00 14.40

Technical Manual

MANSTNXT7000 Technical Manual, Star Trac NXT 7000 Spinner

20.00

How To Replace the Brake Pads On Your Star Trac NXT Removal 1. Remove tension from the brake pad by turning the push brake system knob counterclockwise, until completely loose. 2. Using a multi-purpose wrench, remove the two bolts supporting the brake pad onto the frame.

Installation 1. Carefully re-install the two bolts through the brake pad bracket onto the frame. Tighten by using the multi-purpose wrench.

Brake Pad

Lubricants and cleaners available on page 199! 8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

2& SG800-3721

75 


star trac spinner

Pro 6800 serial numbers begin with PSD or PSI. Elite 6900 serial numbers begin with ESD or ESI.

(pro 6800 shown) seat

2& SG727-0060

slider & knob kit

handlebar assembly

brass brake nut

2( SG740-6917

3$ SG727-0043

b SG800-3747

compression spring

c SG800-3848

seat post assembly

3# SG740-6851 pop pin

1( SP92872 seat slide knob

crank set

e SG800-3721

1! SG800-4029

bottom bracket Bolt

flywheel axle nut

water bottle holder

3@ SG740-6873

star trac

Brake Pad

2$ SA025

pedal straps

fender

i SP57880

g SG800-3725 flywheel assembly

1& SG740-6870

pedal set

1$ SG740-7191

1# SP91750

h SP95129.1 wheel

2@ SV740-8006-KT tension bolt

jam nut

2^ SG110-3325

2% SG110-3326 rear foot assembly

outer chain cover kit

adjustable foot

front foot assembly

2# SG727-0034

1^ SG800-4032

2! SG740-7023

2) SG727-0033

Star Trac Spinner 6800 Pro, 6900 Elite Brake Assembly Pro and Elite

Drive Assembly Pro and Elite (continued)

Brake Knob Assembly, Pro only $  22.60 1$ SG740-7191

SG727-0054

SV800-3748 Plastic Sleeve

1.29

b c d e

SG800-3747

6.50

SG800-3721

Brake Pad w/ Alum

SG740-7019

Brake Mounting Spring

f

SG120-3286 Washer, for Spring Plate

SG740-7023

g

SG800-3725 Fender

Brake Nut, Brass

SG800-3848 Compression Spring

3.00

SG740-7189

1.29

Brake Nut, Acorn Cap

Brake Block Retainer

15.00 3.13 2.00 12.99 10.00

Drive Assembly Pro and Elite

h i j 1) 1! 1@ 1# 76

SP95129.1 Pedal Set, non-SPD, Pro only SP57880 Pedal Straps

23.00 4.00

SP012

Durapedal® Pro, Pair

52.00

SP010

Durapedal® Extreme, Pair

63.00

SG800-4029 Crank Set

55.00

SG800-4030

Bottom Bracket Kit

64.13

SP91750

Bottom Bracket Bolt

1.29

1% 1^ 1& 1*

Nut, Flywheel Axle

$  2.00

SG130-1741 Chain

29.92

SG800-4032 Outer Chain Cover Kit

50.00

SG740-6870

Flywheel w/ Axle Assembly, Pro only

360.00

SG740-6869

Flywheel w/ Clutch Assembly, Elite only

695.45

Frame Assembly Pro and Elite

1( 2) 2! 2@

SP92872 Pop Pin SG727-0033

14.37

Front Foot Assembly w/ Wheel

80.00

SG740-7023 Adjustable Foot

12.99

SV740-8006-KT Wheel, New Style

55.09

SV800-3730 Wheel Bolts

2#

SG727-0034 Rear Foot Assembly, w/ Rubber

3.00

SG800-3924

2$ 2% 2^

SA025 Waterbottle Holder, Alum, Black

4.50

SG110-3326 Tension Bolt

1.29

SG110-3325

1.29

Handlebar Sleeve

Jam Nut

National Gym Supply

46.79 5.00

1-800-496-7278 + Fax: 310-410-4220


star trac spinner

Pro 6800 serial numbers begin with PSD or PSI. Elite 6900 serial numbers begin with ESD or ESI.

(elite 6900 shown) acorn cap Brake Nut

washer

f SG120-3286

seat

2* SG727-0022

d SG740-7189

slider & knob kit

handlebar assembly

3) SG800-4039

3% SG727-0038

Bottom bracket kit

pop pin

1@ SG800-4030

1( SP92872 seat post assembly

Cotterless Crank Puller

3# SG740-6851 fender

pedal straps

g SG800-3725

i SP57880

seat slide sleeve

flywheel assembly

3! SG800-3750

1* SG740-6869

pedal set

h SP95129.1

wheel

2@ SV740-8006-KT

star trac

3^ MCT031

drive chain

1% SG130-1741 rear foot assembly

outer chain cover kit

adjustable foot

front foot assembly

2# SG727-0034

1^ SG800-4032

2! SG740-7023

2) SG727-0033

Star Trac Spinner 6800 Pro, 6900 Elite Seat Assembly

2& 2* 2( 3) 3! 3@ 3#

SG727-0060

Seat, Velo, Pro only

SG727-0022

Seat, Velo, Elite only

$ 20.00 35.00

SG740-6917

Slider & Knob Kit, Pro only

49.72

SG800-4039

Slider & Knob Kit, Elite only

125.00

SG800-3750

Seat Slide Sleeve

3.00

• Heavy-duty toe clip/Spd combo

SG740-6873

Seat Slide Knob Assembly

3.00

• .75" diameter pedal spline

SG740-6851

Seat Post Assembly, w/ Tension Knob

52.62

SG727-0043

Handlebar Assy, Finished, w/ Grips, Pro only

103.31

SG727-0038

Handlebar Assy w/ Water Bottle Holder, Elite only

167.75

Tools

3^

MCT031 Crank Puller

toe cl spd ca ip/ ge combo !

• Extreme pedal spline made of stainless steel

MANSTPRO Owner’s Manual, Pro

8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

durapedal® pro

j

SP012, Pair

14.40

durapedal® extreme

20.00

1) SP010, Pair

Technical Manuals

• Large area, high-impact, knurled plastic pedal platform

• Pro pedal spline made of carbon steel

Handlebar Assembly

3$ 3%

Durapedal®

77 


Star trac johnny g. elite 5900, pro1$ 5800 2)

Elite serial numbers begin with ED Pro serial numbers begin with PD

h

1!

j

1)

1^

3) 2^ 2$ 3!

i

elite 5900

1%

3%

elite 1@ flywheel assembly

1*

5!

2!

1&

2@

c

2( 1(

star trac

CYCLING workout Poster GP601, $12.95, Paper GP601L, $21.95, Laminated

f

3#

3@ 3# 2( 2# 3$ 2&

1#

b

d 5@

e

0(

0@

3^

3% g

2% 3%

3)

3*

pro 1@ flywheel assembly

3$ 1)

pro 5800

3(

0$

4! 3( 3&

0#

3!

3@

3&

2*

3^

0*

2( 2* 2&

Elite Flywheel Parts

1^ SG800-3732 Complete Flywheel, Elite

1&

30.00

1%

7.10

Bearing, Left

SG800-3735 Right Axle Spacer

5.00

78

4) 4! 4@ 4#

SG800-3737

Flywheel Axle

SG740-7191

Flywheel Axle Nut

SG740-7114

Pro and Elite Frame & Drive Assembly

SG800-3737

Flywheel Axle

10.00

SG800-3738

Spring, Brake Pad

b c d e f g h i j 1) 1! 1@ 1# 1$

SG800-3739 Gasket, Flywheel

1.29

SG800-3741 C Ring, Hub, Flywheel

2.00 1.29

SG800-3743 Chain Ring w/ Bearing

65.00

SG800-3744 Clutch Axle

30.00

SG800-3745

Bearing Locking Nut

1.32

SG740-7191

Flywheel Axle Nut

2.00

SG800-3711 Complete Flywheel, Pro SG800-3734

Bearing, Left (2 required)

259.60 7.10

SG800-3712 Right Axle Spacer

5.00

SG800-3713

7.48

Left Axle Spacer

2.00 11.70

Lock Nut

10.00 5.50

$â&#x20AC;&#x201A; 10.00

SG740-7013 Sprocket

Left Axle Spacer

SG800-3742 C Ring, Bearing, Flywheel

4)

2^ 2% 0!

SG800-3736

Pro Flywheel Parts

3^ 3& 3* 3(

4!

4@ 3*

Pro Flywheel Parts (continued)

$ 370.00

SG800-3733 Right Bearing for Flywheel SG800-3734

0^

1! 0&

1$ G. Pro 5800, Elite Star Trac Johnny 0% 5900 1# 2@ 2# 2$ 2% 2^ 2& 2* 2( 3) 3! 3@ 3# 3$ 3%

4)

3& 4#

1.60

SG800-3721

Brake Pad Assembly

15.00

SG800-3722

Brake Knob and Bolt Assembly

20.00

SG800-3747

Brass Brake Nut

SG800-3719

Front Leg Assembly, Spin Bike

6.50

SV740-8006-KT Wheel, Spin Bike

55.09

SG740-7023 Adjustable Foot

12.99

SG800-3937

Handlebar Post Assembly

SG800-3717

Seat Post Assembly

105.00 45.00

SG800-3718 Adjustable Slide for Seat SG800-3750

40.70

Sleeve for Seat Slide

40.00 3.00

SG727-0060 Seat

20.00

SP92872 Pop-pin Assembly, T-handle

14.37

SG800-3720 Rear Leg Assembly, Back, Johnny G

26.40

SG800-3723 Chain Guard, Outside

35.00

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


FRAME and Drive ASSEMBLY For both Johnny G Pro and Elite

1$ 1$ 1^ 1^ 5! 5!

1! 1!

h hj j

2) 2) 1(

1* 1*

3%

1@ 1@

1% 1% 1& 1&1@

i i

2! 2! 1@

c c

1) 1)

5)

1* 5)

1( 1(

b b

1# 1#

Adjustable foot assembly

f f

e e

star trac

5# 5$ 5% d d 5@ 5@

2 3% pedal straps

b SP57880

g g Star Trac Johnny G. Pro 5800, Elite 5900 Pro and Elite Frame & Drive Assembly (continued)

1% 1^ 1& 1* 1( b 2) 2! 5) 5! 5@ 5# 5$ 5%

SG800-3724 Chain Guard, Inside SG800-3753

Bolt, Chain Guard

SG800-3755

Bottom Bracket, 68 x 113 mm w/ Bolts

SP91750

Bolt for Bottom Bracket

$  16.06 1.29 29.84 1.29

SG800-3756 Cranks Set (Spin Bike)

42.00

SP95129.1 Pedals Set, w/ Toe Clips & Straps

23.00

SP57880 Pedal Straps, Pair SG800-3841 Chain

4.00 15.00

Inspect the frame and main assembly components for rust or corrosion. Tilt the cycle or place in an upside down position to locate areas where rust and corrosion may develop. Use a small, wire brush to remove rust build-up in small crevasses, such as leveling feet, pop pin handles and other bolt assemblies.

SG800-3751

Sleeve, Plastic

3.00

• Leveling feet

SA025

16oz. Water Bottle Holder

4.50

• Pop pin handles

SV800-3320

Bolt for Chain Guard, Short

1.29

SG740-7189 Acorn Nut

1.29

SG800-3749 Bushing

2.00

SV800-3748 Sleeve

1.29

SG800-3848 Compression Spring

3.00

Technical Manual

How to Maintain Your Spin Bike

MANJGPMH Technical Manual, Star Trac Johnny G. Spinner

8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

10.00

Inspect all wear items for adjustments or possible part replacement. Give particular attention to the following: • Inspect brake pad for wear. Excessive wear, such as glazing or leather separation, indicates replacement is required. • Inspect seat pad for wear. Rips, tears, or excessive movement indicates replacement is required. • Inspect pedals for play. Excessive movement of pedals indicates replacement is required.

79 


star trac v-2 bike seat

Serial # s starting with V2

ip/ toe cl ge spd cao! comb

brake guard shroud

b SG727-0060

durapedal® pro

b

2^ SV800-3690

SP012, pair

durapedal® extreme water bottle holder

brake knob & bolt assembly

c SP010, pair

2% SA025

For V2 Spinner

SCHWINN TRIPLE-LINK PeDALS

d

g

SP95150

pedal set

g SG740-6898

star trac

h i j 1) 1! 1@

wheel

2* SV740-8006-KT PEDALS WITH TOE-CLIPS & STRAPS 

e

back leg assembly

SP95129.1

front leg

2& SV800-3701

3$ SV800-3698

wheel bolt

PeDAL strapS, pair

3@ SV800-3730

f

SP57880

adjustable foot

3# SG740-7023

Star Trac V-2 Bike Pedal Options

b c d e f g

SP012

Durapedal® Pro, Pair

SP010

Durapedal® Extreme, Pair

63.00

SP95150

Schwinn Triple Link Pedals, Pair

79.99

SP95129.1 Pedals w/ Toe Clips and Straps SP57880 Pedal Straps, Pair SG740-6898

Pedal Set, SPD Clip, OEM

$  52.00

23.00 4.00 130.00

Brake Knob & Bolt Assembly

g h i j 1) 1! 1@

SV800-3691

Brake Knob and Bolt

SV800-3709

Index Block Spring

SV800-3710

Index Block

SV800-3708

Index Housing

5.00

SV800-3748 Plastic Sleeve

1.29

SG800-3747

6.50

Brake Nut, Brass

SV800-3282 Acorn Cap, Brake Nut

18.00 1.29 10.00

Discontinued

Drive Assembly

80 

SV800-3426

Crank Set, Steel

35.00

SV800-3280

Bottom Bracket for Steel Crank Set

28.76

SV727-0097

Crank Set (Serial #s greater than 060300111)

45.00

SV727-0098

Bottom Bracket for Crank Set

60.00

SP91750

Bolt for Bottom Bracket

How to Maintain Your V-Bike To prevent the build-up of rust and other forms of corrosion, wipe down the cycle at the end of each day (or preferably at the end of each class). Raise all posts to the highest setting to expose moisture. Using an absorbent cloth, focus on all areas where perspiration can settle. Give particular attention to the following areas: • Handlebar • Seat/adjustable slide for the seat • Flywheel • Back leg assembly • Chain guard • Brake knob and bolt assembly • Pop-pins • Leveling feet NOTE: Never use abrasive cleaning liquids or petroleum-based solvents when wiping down the cycle.

1.29

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


frame assembly

flywheel assembly

1(

2!

G

4$

2)

2@ 2#

4&

h i j 1) 1! 4# 1@

b

3*

4^ 4%

4$

c fe

c

chain & cover assembly

4!

1#

2%

3(

star trac

2^ d f e

d

1&

d

3% 3%

1$ 3^3&

3$

4@

4)

2*3! 3@

3# 2& 3#

Star Trac V-2 Bike Frame Assembly

b c d e f 1# 1$ 1& 1( 2) 2! 2@ 2# 2% 2^ 2& 2* 3! 3@

Frame Assembly (continued)

SG727-0060

Seat

SV800-3317

Sleeve for Handlebar or Seat Post

$ 20.00 3.00

SV800-3289 Tension Handle

20.00

SV800-3328 Tension Handle Holder

15.00

SV800-3329 Pressing Block, Brass

2.40

SG800-3721

Brake Pad w/ Aluminum

15.00

3# 3$ 3% 3^ 3& 3*

SG740-7023 Adjustable Foot SV800-3698

Back Leg Assembly

SV800-3730

Leg Attach Bolt

SV800-3307 Chain Tension Bolt SV800-3308 Chain Tension Lock Nut SV800-3286-KT Seat Kit

SG740-7019 Mounting Brake Spring

3.13

Chain & Cover Assembly

SV800-3320

1.29

3( 4) 4! 4@

Short Bolt

SV800-3299 Handlebar

125.00

SV800-3359 Grip Assembly

15.00

Handlebar Post

85.00

Flywheel Assembly

SV800-3439

Seat Post

70.00

4# 4$ 4% 4^ 4&

15.00

SV800-3701

Front Leg, No Wheels

30.00

SV740-8006-KT Wheel, New Style SV800-3704

55.09

Sleeve, Axle

5.00

SV800-3730 Wheel Bolts

3.00

8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

1.29 70.00

25.00

SV800-3697 Chain Guard, Mt. Bracket

SV800-3438

Shroud, Brake Guard

1.29

10.00

1.29

SV800-3690

3.00

SV800-3692 Chain Guard, Outside

Handlebar Cap

4.50

50.00

SV800-3696 Chain Guard, Inside

SV140-3189

SA025 Water Bottle Holder

$  12.99

SV800-3840 Chain, 100 Links SV800-3699 Flywheel SV800-3292 Axle Bolt SV800-3694 Axle Spacer, Left SV800-3707

Flywheel Bearing

SG740-7013 Sprocket

9.90 22.15 255.00 1.29 5.00 12.42 11.70

81 


Star Trac v-bike seat

sleeve

handlebar

c SG727-0060

2! SV800-3317

f SV800-3299

ip/ toe cl ge spd cao! comb

durapedal® pro

1%

seat post

handlebar post

1) SV800-3439

durapedal® extreme

j SV800-3438 tension handle

1^ SP010, pair

brake knob & bolt

d SV800-3289

e SV800-3691

SCHWINN TRIPLE-LINK PeDALS

back leg assembly

star trac

SP012, pair

1#

SP95150

1@ SV800-3311

adjustable foot

transport wheel & hardware kit 

i SV800-3290

g SV800-3429, Wheel h SV800-3430, Hardware Kit

PEDALS WITH TOE-CLIPS & STRAPS 

1$

SP95129.1

front leg assembly w/ wheels

1! SV800-3422

Star Trac V-Bike Frame Assembly

82 

b c d e

SP74563

Bottom Bracket Tool

Frame Assembly (continued)

1@

$ 14.78

SV800-3311

Back Leg Assembly

$ 35.00

SG727-0060 Seat

20.00

SV800-3281 Bolt

1.29

SV800-3289 Tension Handle

20.00

SV800-3307 Chain Tension Bolt

1.29

SV800-3691

Brake Knob and Bolt

18.00

SV800-3308 Chain Tension Lock Nut

1.29

SG800-3747

Brass Brake Nut

6.50

Pedal Options

1.29

1.29

1# 1$ 1% 1^

SG740-7189 Acorn Cap Brake Nut

f

SV800-3299 Handlebar

125.00

SV800-3359 Grip Assembly

15.00

SV140-3189

g h i j 1)

SV800-3429 Transport Wheel

4.00

Drive Assembly (shown on p. 83)

SV800-3430 Transport Wheel Hardware Kit

1.95

SV800-3290 Adjustable Foot

3.00

d e f g 1$ 1% 1^ 1&

Handlebar Cap

SV800-3438

Handlebar Post

85.00

SV800-3439

Seat Post

70.00

SV800-3306

Seat Attachment Cylinder

15.00

SV800-3328 Tension Handle Holder

15.00

SV800-3329 Pressing Block, Brass

2.40

SV800-3730

Leg Attach Bolt

1!

SV800-3422

Front Leg Assembly w/ Wheels

3.00 45.00

SP95150

Schwinn Triple Link Pedals, Pair

79.99

SP95129.1 Pedals w/ Toe Clips and Straps

23.00

SP012

Durapedal® Pro, Pair

52.00

SP010

Durapedal® Extreme, Pair

63.00

SP57880 Pedal Strap Set

4.00

SV800-3426 Crank Set, Steel

35.00

SV800-3280

Bottom Bracket

28.76

SP91750

Bolt for Bottom Bracket

1.29

SV800-3840 Chain, 100 Links

22.15

SV800-3310 Chain Guard, Mounting Bracket

10.00

SV800-3424 Chain Shroud Inside

10.00

SV800-3425 Chain Shroud Outside

20.00

SV800-3313

Long Bolt for Chain Guard

National Gym Supply

1.29

1-800-496-7278 + Fax: 310-410-4220


drive and flyweel Assembly bottom bracket tool SP74563 b 2!

1( 1#

1(

j

h

i 1(

j

h

the bottom bracket.

2!

1( 1#

Use the bottom bracket 2@ tool when removing

2#

2@2!

2$

2) 2!

2!

2$

brake pad

2#

SG800-3721

2^ 2$ 2#

sleeve

2!

SV800-3317

2@

2^

1$ i

1@

e

1!

1$

1) 1* 1@ 1% 1!

e

BlasT!1%

Equipment Polish f

g

Protects all metal surfaces from sweat, grime, scuffs. LA031 - 18 oz. Spray, $6.50 LA031.1 - Case of 12, $54.00

pedal strap set

d

f g 1) 1* e

1^

star trac

2) 2!

1& d

SP57880

1^

e

1& d

Star Trac V-Bike Drive Assembly (continued)

1* 1( 2) 2! 2@ 2# 2$ 2^

SV800-3320

Short Bolt for Chain Guard

SV140-3189

Handlebar End Cap

SV800-3439

Seat Post

SV800-3317

Sleeve for Seat Post and Handlebar

$ 1.29 1.29 70.00 3.00

SV800-3289 Tension Handle

20.00

SV800-3359 Grip Assembly

15.00

SG800-3721

Brake Pad w/ Alum

15.00

SV800-3293

Brake Guard Shroud

Keep it clean! Wipes and Dispensers

See page 188.

Discontinued

Flywheel Assembly

h i j 1) 1! 1@ 1#

SV800-3301

Bearing Assembly, Left

SV800-3304

Bearing Assembly w/ Sprocket, Right

SV800-3314 Flywheel

30.00 55.00 233.00

SV800-3292 Axle Bolt

1.29

SV800-3291 Axle

10.00

SV800-3303 Axle Spacer, Right

4.85

SV800-3300 Axle Spacer, Left

2.64

8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

83 


Precor

precor

ELLIPTICALS

AMT C100i.............................................85 EFX 556i................................................87 EFX 546i................................................88 EFX 556 v. 1, 2.......................................90 EFX 546 v. 3...........................................92 EFX 546/556 Self-Powered....................93 EFX 546 v. 1, 2.......................................94

84   

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


Precor AMT C100i

Serial # A927, AA94, AACY

Upper Display PCA

moving arms

d-pad

1! PRM49183-101, Left 1@ PRM49183-102, Right

1^ PRB48734-112

1# PRX48434-403 (NGS must program)

handlebar cover

arm covers

d PRM39903-101

j PRM39924-101, Top 1) PRM39925-102, Bottom

led stride dial pca w/ software left or right front arm assembly

rear link assembly

1$ PRM49410-101

c PRM57046-101

b PRM49163-103 display C pca w/ software

stair arm end cap

e PRM39931-102

precor

foot pedal

1% PRM48947-103

h PRM39917-101, Inner i PRM39917-102, Outer boxed foot platform

2! PRM49710-101 frame end cap

2) PRM39919-101

fixed foot

2@ PRM31074-104

stair arm weldment

lower pca w/ software

1& PRM49702-101 1* PRM49702-101RE, Repair

front foot

f PRM49167-103, Left g PRM49167-104, Right

1( PRM49195-101

Precor AMT C100i Arm and Pedal Assembly

Electronics

b c d e

PRM49163-103 Rear Link Assembly

$ 228.55

PRM57046-101

Front Arm Assembly, Right or Left

1,049.50

PRM39903-101

Handlebar Cover

10.56

PRM39931-102

Foot Pedal Assembly

74.24

PRXtftn025-075 Cover Screw

f g h i

PRM49167-103 Weldment, Stair Arm, Left

215.56

1# 1$ 1% 1^ 1& 1*

PRM49167-104 Weldment, Stair Arm, Right

215.56

PRMppmn019-100 Screw, Flat Head, Phillips

j 1) 1! 1@

PRM39924-101 Arm Cover, Top with Overmold

34.00

PRM39925-102 Arm Cover, Bottom

12.54

PRM49183-101 Moving Handlebar Assembly, Left

87.78

PRM49183-102 Moving Handlebar Assembly, Right

87.78

2@

PRM31074-104

PRM49911-101 Transport Wheel

1.29

PRX48434-403 PCA, Upper Display (NGS must program) $ 322.30 PRM49410-101 PCA w/ Software, Led Stride Dial

100.44

PRM48734-112

D-Pad, 3 Button

235.98

PRM49702-101

Lower PCA w/ Software

359.38

PRM49702-101RE

Lower PCA w/ Software, Repair

PRM49465-101

Display Panel Assembly with Labels

PRM39917-101

Stair Arm End Cap, Inner Front

6.92

Frame Parts and Covers Assembly

PRM39917-102

Stair Arm End Cap, Outer Front

6.60

1( 2)

PRM49195-101

Front Foot

PRM39919-101

Frame End Cap

PRM39944-101

Frame Joint Assembly, Top

2!

PRM49710-101

Boxed Foot Platform Assembly

PRX39916-102 Adjustable Foot

1.29

244.00

PRM48947-103 PCA w/ Software, Display C

Fixed Foot

86.00 297.66 8.58 6.82 49.00 137.06 8.00 12.00 22.32

more parts for this model on the next page

8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

g

85 


Precor AMT C100i

Serial # A927, AA94, AACY

water bottle kit

heart rate sensors

side covers

heart rate handle bar end cap

g PRM57053-101

Left h PRM39905-103

f PRX42730-101

Right i PRM39905-104

b PRX10115-113, O-ring d PRX42713-102, Top c PRX42714-102, Bottom e PRXTCNN016-075, Each Screw front cover

back cover

j PRM39907-102

1) PRM39901-101

cover assembly

frame joint cover

Lower Left 1! PRM39941-101

Left 1# PRM39904-102

Lower Right 1@ PRM39942-101

Right 1$ PRM39904-101

precor

1! drive belt

input crank assembly

1@

idler pulley assembly

1^ PRM10217-143

battery

1* PRB12258-040

1& PRM49117-101

1% PRM49150-102

generator assembly

flanged idler pulley

eddy brake assembly

1( PRM48370-103

2) PRM46825-101

2! PRM49399-101

htd belt for horizontal brake

2@ PRM49116-101

Precor AMT C100i s

Drive System

more parts for this model on the previous page

Heart Rate Assembly

b c d e f g

PRX10115-113 O-Ring, Round, 1.25"D x .139

$ 1.29

PRX42714-102

Heartrate Sensor, Bottom

29.92

PRX42713-102

Heartrate Sensor, Top

29.92

PRXTCNN016-075

Screw for Heart Rate Sensor

PRX42730-101

Heartrate Handle Bar End Cap

PRM57053-101 Water Bottle Holder Kit

1.29 3.86 31.80

Covers

h i j 1) 1! 1@ 1# 1$

PRM39905-103

Side Cover, Left

108.90

PRM39905-104

Side Cover, Right

108.90

PRM39907-102

Front Cover

67.32

PRM39901-101

Back Cover

89.54

PRM39941-101 Cover Assembly, Lower Left

51.14

PRM39942-101 Cover Assembly, Lower Right

46.64

PRM39904-102

Frame Joint Cover, Left

20.58

PRM39904-101

Frame Joint Cover, Right

20.58

1% 1^ 1& 1* 1( 2) 2! 2@

PRM49150-102

Input Crank Assembly

PRM10217-143

Drive Belt, Poly V, 61"

$ 350.00 56.12

PRM49117-101

Idler Pulley Assembly

39.28

PRB12258-040

Battery,12V, 4AH

44.30

PRM48370-103 Generator, Assembly PRB46825-101

Flanged Idler Pulley

PRM49399-101

Eddy Brake Assembly

PRM49116-101

HTD Belt for Horizontal Brake

382.80 32.45 519.10 89.66

How to Access Diagnostics on the Precor AMT For instant repair help, scan the code with your smartphone code reader!

86

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


Precor EFX 556i Version 1-3

Version 1 serial #s XA, XF, Z1. Version 2 serial #s AXFJ, AYXJ. Version 3 serial #s A949, AYYE, AXGE.

(V2 shown) faceplate

heart rate sensors, v3

Version 1, 2

b PRX42713-102, Top c PRX42714-102, Bottom d PRXTCNN016-075, Screw e PRX10115-113, O-ring

1( PRX47338-111 handlebar grip

Display PCB With Software Version 1, 2

Version 3 (not shown)

1% P5T45435-406 1^ P5T45435-406RE

1& PRX48434-403 1* PRX48434-403RE

Rear Panel Covers

Version 2, 3

Version 1

2% PRX39845-201, Front 2^ PRX39846-201, Back 2& PRX39844-102, Cap

Step-Up Assembly

2) PRX44479-102, Front 2! PRX44480-103, Top

Version 1-3

Version 1 (not shown)

1@ PRX45974-101

2$ PRX38580-103

side Covers Version 1

2@ PRX44527-109, Right 2# PRX44527-110, Left ramp

2* PRX43791-105

precor

Drive Input Shaft Assembly Version 2, 3

i PRX39825-101

pedal foot

Version 1

f PRX37314-108, V1 g PRX57055-104, V2, 3

j PRX45976-101 (not shown)

Crank Arm Assembly

Tensioner Bracket

Battery, 12V

Version 1

Version 1-3

Generator, 6 Phase

1) PRX43457-101

Version 1-3

1$ PRX12258-070

Version 2, 3

h PRX37385-101

1# PRX50595-101

version 2, 3

1! PRX39833-102

Precor EFX 556i, v1-3 Heartrate

b c d e

Electrical (continued)

PRX42713-102

Heart Rate Sensor, Top (Version 3)

PRX42714-102

Heart Rate Sensor, Bottom (Version 3)

PRXTCNN016-075 Screw

$ 29.92 29.92 1.29

PRX10115-113 O-Ring, Round, 1.25"D X .139 (Version 3) 1.29

Drive System

PRX10217-138

Drive Belt, Poly V, Short (Version 3)

42.80

PRX10217-139

Drive Belt, Poly V, Long (Version 3)

f g h i j 1) 1! 1@ 1#

PRX37314-108

Foot Pedal (Version 1)

PRX57055-104

Foot Pedal (Version 2, 3)

PRX37385-101

Bracket, Tensioner (Version 1-3)

PRX39825-101

Drive Input Shaft Assembly (Version 2, 3)

168.86

PRX45976-101

Drive Input Shaft Assembly (Version 1)

548.10

PRX43457-101 Crank Arm Assembly (Version 1) PRX39833-102 Crank Arm Assembly (Version 2, 3) PRX45974-101

Step-Up Assembly (Version 1-3)

PRX50595-101 Generator, 6 Phase (Version 2, 3)

22.60 118.96 49.20 3.14

56.00 73.80

Display PCA (Version 3, not shown) Display PCA, Repair (Version 3, not shown)

PRX47338-111 Faceplate (Version 1, 2)

$ 322.30 110.00 238.14

Frame Parts and Covers

2) 2! 2@ 2# 2$ 2% 2^ 2&

PRX44479-102

Front Rear Panel Cover (Version 1)

98.24

PRX44480-103 Top Rear Panel Cover (Version 1)

130.88

PRX44527-109 Cover, Right (Version 1)

184.60

PRX44527-110 Cover Left (Version 1)

186.78

PRX38580-103 Grip, Handlebar (Version 1 only)

23.30

PRX39845-201 Grip, Handlebar, Front (Version 2, 3)

48.08

PRX39846-201 Grip, Handlebar, Back (Version 2, 3)

39.82

PRX39844-102 Grip, Handlebar Cap (Version 2, 3)

5.62

Ramp Parts

2*

PRX43791-105 Ramp (Version 1)

332.40

Lower Electronics

322.56

PRX49443-101

Lower Electronics (Version 3)

329.88

PRX47071-103

Lower Electronics (Version 1, 2)

399.00

PRX12258-070

Battery, 12V (Version 1-3)

50.28

P5T45435-406

Display PCB (Version 1-2)

333.42

P5T45435-406RE

Display PCB, Repair (Version 1-2)

129.00

8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

PRX48434-403 PRX48434-403RE

100.76

Electrical

1$ 1% 1^

1& 1* 1(

Technical Manual

MANPRX556i Technical Manual for Precor 556i

20.00

87 


Precor EFX 546i Version 1-3

Version 1 serial #s X8, XG, Z2. Version 2 serial #s AA32, AAAJ. Version 3 serial #s AJME, AMTE, ATRE.

(V2 shown)

front lift cover

drive belt

heart rate sensors

version 2, 3 only

Version 1-3

b PRX10115-113, O-ring c PRX42713-102, Top d PRX42714-102, Bottom e PRXTCNN016-075, Screw

2^ PRX39737-101

f PRX10217-138 g PRX10217-139 Tensioner Bracket Version 1-3

crown lift cover

Top cover

version 2, 3 only

version 2, 3 only

2% PRX39738-101

2# PRX39868-101

h PRX37385-101 Transport wheel Version 1

2) PRX45979-101

side Covers

Front cover

version 2, 3

2@ PRX39731-102, Right 2! PRX39731-101, Left

version 2, 3 only

cover assembly version 1

precor

2$ PRX39864-102

Top Panel 1( PRX44480-103 Front Panel 1* PRX44479-102

Rear lift cover

end cap

version 2, 3 only

pedal

2& PRX39736-101

1% PRX57055-103

v3 only

version 2, 3 only

2* PRX39786-101

Left Side Cover 1^ PRX44527-110

Right Side Cover 1& PRX44527-109

Precor EFX 546i v1-3 Heartrate

b c d e

Version 1 Covers for (Serial #s X8, XG, Z2)

PRX10115-113 O-Ring, Round, 1.25"D X .139 (Version 1-3) $ 1.29 PRX42713-102

Heart Rate Sensor, Top (Version 1-3)

29.92

PRX42714-102

Heart Rate Sensor, Bottom (Version 1-3)

29.92

PRXTCNN016-075 Screw (Version 1-3)

1.29

Drive System

f g h i j 1) 1! 1@ 1# 1$ 1%

88

1^ 1& 1* 1( 2)

PRX44527-110

Side Cover, Left (Version 1)

PRX44527-109

Side Cover, Right (Version 1)

PRX44479-102

Front Panel Assembly (Version 1) â&#x20AC;&#x201A; 98.24

PRX44480-103 Top Panel Assembly, Rear Cover (Version 1) PRX45979-101 Transport Wheel (Version 1)

PRX10217-138

Drive Belt, Poly V (Version 1-3)

42.80

Version 2, 3 Covers (Serial #s AA32, AAAJ, AJME, AMTE, ATRE)

PRX10217-139

Drive Belt, Poly V (Version 1-3)

22.60

2! 2@ 2# 2$ 2% 2^ 2& 2*

PRX37385-101 Tensioner Bracket (Version 1-3)

3.14

PRX39825-101

Drive Input Shaft Assembly (Version 2, 3)

168.86

PRX45976-101

Drive Input Shaft Assembly (Version 1)

548.10

PRX39833-102 Crank Arm Assembly (Version 2, 3) PRX43457-101 Crank Arm Assembly (Version 1)

73.80 56.00

PRX45974-101

Step-Up Assembly (Version 1-2)

100.76

PRX50590-102

Stairarm Assembly (Version 2, 3)

143.00

PRX50570-101

Stairarm Assembly (Version 1)

PRX57055-103 Pedal (Version 3)

$ 186.78 184.60 130.88 12.32

PRX39731-101

Side Cover, Left (Version 2, 3)

192.30

PRX39731-102

Side Cover, Right (Version 2, 3)

191.82

PRX39868-101 Top Cover (Version 2, 3) PRX39864-102

Front Cover (Version 2, 3)

PRX39738-101 Crown Lift Cover (Version 2, 3)

129.34 57.80 154.40

PRX39737-101

Lift Cover, Front (Version 2, 3)

53.00

PRX39736-101

Lift Cover, Rear (Version 2, 3)

74.35

PRX39786-101

End Cap (Version 2, 3)

11.10

97.79

Technical Manual

50.50

MANPRX546i Technical Manual for Precor 546i

National Gym Supply

20.00

1-800-496-7278 + Fax: 310-410-4220


Drive Input Shaft Assembly

Drive Input Assembly

Crank Arm Assembly

Version 2, 3

Version 1

1! PRX43457-101

i PRX39825-101

j PRX45976-101

Version 1

version 2, 3

1) PRX39833-102 step up Assembly

Stairarm Assembly

lift actuator

Version 1-2

Version 2, 3

Version 2, 3

1@ PRX45974-101

1#

3# PRX45146-203 3! PRX39797-102 3@ PRX39797-102RE, Repair (Serial codes X8, XG, Z2) 3$ PRX45146-203RE,

PRX50590-102

Version 1

Repair Version 1

1$ ramp assembly

PRX50570-101

Version 1

pivot block shaft

2( PRX43791-104

Version 2, 3

3& PRX12258-070, V2, 3 3* PRX45969-101, V1 (not shown)

fuse, 6.3a, 250v Version 1-3

3^ PRX11075-110

Version 2, 3

3) PRX39776-102 (not shown) upper pca

lower pca

Version 3

Version 1, 2 (not shown)

Version 1, 2

Version 3 (not shown)

Version 2, 3

3( P5T45435-406 4) P5T45435-406RE, Repair

4! PRX47070-103 4@ PRX47070-103RE, Repair

4% PRX49444-101 4^ PRX49444-101RE, Repair

4& PRX50595-101

4# PRX49267-110 4$ PRX49267-110RE, Repair

generator

precor

3% PRX43798-103

battery

Version 1

4* PRX50592-102 (not shown)

Precor EFX 546i v1-3 Elevation System

2( 3) 3! 3@ 3# 3$ 3%

Electrical

PRX43791-104 Ramp Assembly (Version 1)

$ 387.94

PRX39776-102 Ramp Assembly (Version 2, 3)

506.64

PRX39797-102

Lift Actuator (Version 2, 3)

180.50

PRX39797-102RE

Lift Actuator, Repair (Version 2, 3)

115.00

PRX45146-203

Lift Actuator (Version 1)

362.50

PRX45146-203RE

Lift Actuator, Repair (Version 1)

115.00

PRX43798-103 Pivot Block Shaft (Version 2, 3)

7.38

How to Access Diagnostics on the Precor EFX 546i

3^ 3& 3* 3( 4) 4! 4@ 4# 4$ 4% 4^ 4& 4*

PRX11075-110

Slow Fuse, 6.30a, 250vac (Version 1-3)

PRX12258-070

Battery, 12v (Version 2, 3)

$ 3.30 50.28

PRX45969-101

Battery, 12v (Version 1)

90.71

P5T45435-406

Upper PCA Assembly (Version 1, 2)

P5T45435-406RE

Upper PCA Assembly, Repair (Version 1, 2)

129.00

PRX47070-103

Lower PCA Assembly (Version 1, 2)

335.28

333.42

PRX47070-103RE

Lower PCA Assembly, Repair (Version 1, 2)

106.00

PRX49267-110

Upper PCA Assembly (Version 3)

292.94

PRX49267-110RE

Upper PCA Assembly, Repair (Version 3)

120.00

PRX49444-101

Lower PCA Assembly (Version 3)

349.02

PRX49444-101RE

Lower PCA Assembly, Repair, (Version 3)

136.00

PRX50595-101 Generator Kit (Version 2, 3) 322.56 PRX50592-102 Generator Kit (Version 1)

345.60

For instant repair help, scan the code with your smartphone code reader!

8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

89 


Precor EFX 556 Version 1-2

Version 1 Serial #s 6Q, 70, 8Y, AN. Version 2 Serial #s DA, EW.

(V1 shown)

left upper handle bar

faceplate

j PRX43699-501

1$ PRX43158-101 Top Panel version 2 only

heart rate sensor

c PRX44480-102

right upper handle bar

Top 1) PRX42713-102 Bottom 1! PRX42714-102 O-Ring 1@ PRX10115-113 Screw 1# PRXCTNN016-075

Left Side Cover version 2 only

d PRX44527-105

1% PRX43158-102

precor

Front panel version 2 only

adjustable foot

b PRX44479-101

h PRX44916-102, V1

also available:

Rear cover

complete rear cover assembly

version 2 only

right side Cover

f PRX43707-102

version 2 only

frame foot

for version 1 only

i PRX38305-101

g PRX50559-103

e PRX44527-106

Precor EFX 556 Version 1 & 2 Frame and Covers

b c d e f g h i

PRX44479-101

Front Panel Assembly (Version 2) $â&#x20AC;&#x201A; 126.70

PRX44480-102 Top Panel Assembly, Rear Cover (Version 2) PRX44527-105

Side Cover, Left (Version 2)

PRX44527-106

Side Cover, Right (Version 2)

100.18 84.80 84.82

PRX43707-102 Rear Cover (Version 2)

178.22

PRX50559-103 Complete Rear Cover Assembly (Version 1)

886.24

PRX44916-102 Adjustable Foot, Rear (Version 1) PRX38305-101

Frame Foot

8.10 15.50

Display, Heart Rate, and Handlebars

90

Equipment Mats

PRX43080-507

Display PCB w/ Eprom (Version 1, 2)

475.08

j 1) 1! 1@ 1# 1$ 1%

PRX43699-501

Faceplate 556 (Version 1, 2)

537.24

Bike & Climber Mat

PRX42713-102

HR Sensor, Top (Version 1, 2)

29.92

3' x 4', SA005, $38.06

PRX42714-102

HR Sensor, Bottom (Version 1, 2)

29.92

Treadmill mat

1.29

3' x 6' (2-Piece), SA006, $81.27

PRX10115-113 O-Ring for HR Sensor (Version 1, 2)

1.29

X-LONG mat

PRX43158-101

Upper Handlebar, Left (Version 1, 2)

77.10

3' x 7' (2-Piece), SA007, $86.79

PRX43158-102

Upper Handlebar, Right (Version 1, 2)

77.10

See page 191 for great deals on Economy mats.

PRXTCNN016-075 Screw (Version 1, 2)

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


e

drive assembly Parts Version 1, 2

1!

idler pulley

Drive Belt

Version 2

version 1

2% PRX38320-103

2* T6RBD10983

secondary link Assembly

Lower Electronics Fuse

Version 1

version 1, 2

2^ PRX43191-101

1* P5T11075-105

(two required)

c f 1)

d j

h i

g

Parts to refurbish a version 1 or 2 Drive Assembly

For Version 2, sp

2( STE46 3! PRX7000 3) PRX6020

2& PRX44512-101 2(

3!

3) lower electronics board

Ramp version 1 Ramp 2@ PRX43105-201 Ramp Cover (two required) 2$ PRX6010

version 1, 2

machined Ramp

power entry module

RPM Sensor

version 2, sp

version 1, 2

version 1

version 2

2# PRX43791-103

1( PRX12167-101

2) PRX37301-103

2! PRX44652-047

precor

1^ PRX43165-501, New 1& PRX43165-501RE, Repair

Precor EFX 556 Version 1 & 2 Electronics

Drive System

1^ 1& 1* 1( 2) 2!

PRX43165-501

Lower Electronics Board, New (Version 1, 2)

PRX43165-501RE

Lower Electronics Board, Repair (Version 1, 2)

PRX50584-101 Pivot Block, One-Piece (Version 2)

68.41

2% 2^ 2& 2* c d e e f g h i j 1) 1!

PRX39314-101

2$

PRX6010

49.50

Parts to Refurbish Your Version 1 or 2 Drive Assembly

$ 1,246.00

P5T11075-105 Fuse (Version 1, 2) PRX12167-101 Power Entry Module (Version 1, 2) PRX37301-103 RPM Sensor (Version 1) PRX44652-047 RPM Sensor (Version 2) Electromagnetic Brake (Version 1, 2)

86.00 3.08 46.20 108.02 80.40 398.10

Ramp, Wheels & Arms

PRX43702-502 Wheel Cover for New Style (Version 1, 2)

25.00

PRX50578-102 Wheel Assembly, New (two required) (Version 1, 2)

64.00

PRX50571-103

PRX37314-108 Pedal for Stair Arm (Version 1, 2)

118.96

2@ 2#

PRX43105-201 Ramp (Version 1)

289.28

PRX43791-103 Ramp, Machined (Version 2)

332.40

Stair Arm (Version 1, 2)

Stainless Steel Ramp Cover

133.10

2( 3) 3! 8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

PRX38320-103

Idler Pulley (Version 2)

PRX43191-101

Secondary Link Assembly (Version 1)

412.26

PRX44512-101

Secondary Link Assembly (Version 2)

50.06

T6RBD10983

Drive Belt, 556 (2 required) (Version 1)

15.40

PRX10217-130

Drive Belt, Poly V (Version 2)

35.00

PRX10217-129

Drive Belt, Poly V, Dayco (Version 2)

PRX50581-101

Input Drive Assembly, Nickel (Version 2)

PRX50569-102

Input Drive Assembly, Copper (Version 1)

PRX43457-101 Crank Arm (Version 1, 2) SP91750

Bolt for Crank Arm (Version 1, 2)

$ 30.80

35.00 903.88 1,134.92 56.00 1.29

PRX37385-101 Tensioner Bracket (Version 1, 2)

3.14

PRX37855-102

1.29

Locking Tab for Tensioner Bracket (Version 1, 2)

PRX10002-112 Tensioner Bolt (Version 1, 2)

1.60

PRX10010-128 Washer for Crank Arm (Version 1, 2)

1.29

PRX11286-101 Magnet for Crank Arm (Version 1, 2)

15.50

STE46

Step Up Pulley Bearings

23.14

PRX6020 Replacement Shaft

48.16

PRX7000 Pillow Block Bearing

62.48

91 


Precor EFX 546 Version 3

Version 3 Serial #s DC, EX, 6T

wheel upgrade kit

heart rate sensors

Faceplate

j PRX42713-102, Top 1) PRX42714-102, Bottom 1! PRX10115-113, O-Ring 1@ PRXTCNN016-075, Screw

h PRX43700-501

1$ PRX50588-102, Kit 1% PRX50578-102, Wheel 1^ PRX43702-502, Wheel Cover 1& PRXTCNN031-050, Screw

Version 2, 3, SP

drive input assembly

Top Panel

c PRX44480-102

Right Side Cover

Version 3

2) PRX50581-101 Left Side Cover

e PRX44527-106

Pillow Block Bearing, Pair 2@ PRX7000

d PRX44527-107

stair arm

step up pulley bearings

1* PRX50570-101

Step Up Pulley is no longer available, but we carry the replacement bearings.

precor

ramp

2* PRX43792-104

1( MRE10 (Not shown) Single-Piece Pivot Block Replacement

frame foot

Front Panel

adjustable foot

g PRX38305-101

b PRX44479-101

f PRX44916-102

Filter module

brake Magnet

lower pcb

Version 3

Version 1, 2, 3

Version 3

1# PRX12167-101

2& PRX39314-101

i PRX44691-522

Version 3, To be used with 546 Serial Codes DC, EX, GT, IK, IL, IU; 546i X8, XG, Z2

2! PRX50584-101

also available:

pivot block hardware

2^ 2% 2# 2% 2$

Precor EFX 546 Version 3 Frame and Covers

b c d e f g

PRX44479-101

Wheel Assembly Front Panel Assembly (Version 3) $  126.70 1$ PRX50588-102 Wheel Upgrade Kit, Pair

PRX44480-102 Top Panel Assembly, Rear Cover (Version 3)

100.18

PRX44527-107 Cover Assembly, Left (Version 3)

84.82

PRX44527-106 Cover Assembly, Right (Version 3)

84.82

PRX44916-102 Adjustable Foot, Rear (Version 3)

8.10

PRX38305-101

Frame Foot (Version 3)

15.50

Electronics and Electrical

92 

1% 1^ 1&

$ 135.00

PRX50578-102 Wheel, Large Bearing

64.00

PRX43702-502 Wheel Cover

25.00

PRXTCNN031-050

Screw for Wheel

1.29

Drive System

PRX43457-101 Crank Arm, Black Cast Iron

56.00

PRX10217-130

35.00

Drive Belt, Inner

h i

PRX43700-501 Faceplate (Version 2-3, SP)

646.14

PRX10217-129 Outer Belt

35.00

PRX44691-522

Lower Electronics (Version 3)

951.82

PRX50570-101

Stair Arm (Version 3, SP)

97.79

PRX44442-204

Lift Motor (Version 3)

215.38

MRE10

Step Up Pulley Bearings

PRX44442-204RE

Lift Motor, Repair

115.00

PRX50581-101

Drive Input Assembly (Version 3)

j 1) 1! 1@ 1#

PRX42713-102

Heart Rate Sensor, Top

29.92

PRX42714-102

Heart Rate Sensor, Bottom

29.92

PRX10115-113

Heart Rate Sensor, O-Ring

1.29

PRXTCNN016-075

Heart Rate Sensor, Screw

PRX12167-101

Filter Module (Version 3)

1* 1( 2) 2! 2@ 2# 2$ 2% 2^ 2& 2*

1.29 46.20

PRX50584-101 Pivot Block Kit with Hardware (Version 3, SP)

5.60 903.88 68.41

PRX7000 Pillow Block Bearing, Pair

62.48

PRX43798-102 Sleeve

58.00

PRXCATN038-200

Screw

PRXWEGN038-007 Washer PRXKGCN038-033

Lock Nut

PRX39314-101

Brake Magnet

PRX43792-104 Ramp (Version 3)

National Gym Supply

1.76 1.29 1.29 398.10 238.60 1-800-496-7278 + Fax: 310-410-4220


Precor EFX 546/556 Self-Powered

546SP Serial #s IK, IL, IU. 556SP Serial #s I2, I3, JE Note: This model shares many parts with the 546 version 3. For parts not listed, call with your serial number to check part availability.

lower pca

Faceplate

546sp

b PRX45066-111, New c PRX45066-111RE, Repair

546sp (shown)

556sp

556sp (not shown)

d PRX45064-111, New e PRX45064-111RE, Repair

g PRX43699-501

generator

h

PRX44739-103

f PRX43700-501

Crank Arm

Lower Electronics Fuse

1%

PRX43457-101

1# PRX11075-110 Elliptical workout Poster GP600, $12.95, Paper GP600L, $21.95, Laminated

drive input assembly

1^

PRX44947-101

battery charger

1@

Ramp assembly

batteries

Lift Motor

PRB58020-101

precor

Inner Drive Belt 1$ PRX10217-133

546 sp Ramp 1& PRX43791-104

546sp

i 1) PRX45146-203 1! PRX45146-203RE, Repair

PRX45969-101

Ramp Cover 1* PRX6005 556 sp

556sp

Ramp 1( PRX43791-103

j PRX12258-070

One-piece pivot lock assembly included

Precor EFX 546/556 Self-Powered Electronics

Drive System (continued)

Lower PCA w/ Software (546 SP) $  411.30 PRX44944-101 Step-Up Pulley b PRX45066-111 Frame Parts 86.00 c PRX45066-111RE Lower PCA w/ Software, Repair (546 SP) Lower PCA w/ Software (556 SP) 388.40 d PRX45064-111 1& PRX43791-104 Ramp Assembly (546 SP) 86.00 Stainless Steel Ramp Cover e PRX45064-111RE Lower PCA w/ Software, Repair (556 SP) 1* PRX6005 646.14 f PRX43700-501 Faceplate (546 SP) 1( PRX43791-103 Ramp Assembly (556 SP) PRX37314-108 Pedal (546 SP, 556 SP) 537.24 g PRX43699-501 Faceplate (556 SP) PRX50570-101 Stair Arm (546 SP) 229.35 h PRX44739-103 Generator PRX50571-103 Stair Arm (556 SP) 90.71 i PRX45969-101 Battery (546 SP) PRX50578-102 Wheel Assembly 50.28 j PRX12258-070 Battery (556 SP) PRX50588-102 Wheel Kit, Pair Lift Motor 362.50 1) PRX45146-203 362.50 1! PRX45146-203RE Lift Motor, Repair Battery Charger 130.00 1@ PRB58020-101 Fuse for Lower Electronics, 6.3 Amp 3.30 1# PRX11075-110

PRX45063-102

Display PCA w/ Software   476.84

Drive System

1$ 1% 1^

PRX10217-133

PRX10217-121 Outer Belt, 44"

Inner Drive Belt 34"

PRX43457-101 Crank Arm PRX44947-101

Drive Input Assembly

8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

42.80 56.00 609.60

$ 492.76 387.94 49.50 332.40 118.96 97.79 133.10 64.00 135.00

Test the Generator on the Precor EFX 546/556 SP

For instant repair help, scan the code with your smartphone code reader!

18.50

93 


Precor EFX 546 Version 1–2

Version 1 Serial #s: 4H, 5V, 5W. Version 2 Serial #s: 75, 9A, 9B, 9K, AP.

(V1 shown)

Ramp components

overlay & keypad

For version 1 and 2

Stainless steel ramp cover works great! Longlasting and easy to install!

Version 1

h PRXE15, Overlay i PRXE16, Keypad

Ramp Cover Replacement Sleeve c PRX6005 (two required) Ramp b PRX37960-102

power entry modules

Version 2

9( PRX11279-102

9( PRX12167-102

precor

Version 1

Stair Arm 9) PRX50570-101

Crank Arm, New Style (Cast Iron) 2) PRX43457-101

Note: Precor has replaced the aluminum crank arm with a stronger cast iron arm. Both should be replaced together.

Ramp Pivot Blocks For version 1 and 2

Elliptical workout Poster GP600, $12.95, Paper GP600L, $21.95, Laminated

switch version 1

9% PRX10714-101

d PRX38928-102, Left e PRX38928-103, Right Pivot Block Hardware f PRXCCNN025-063, Bolt g PRXWPNN028-006, Washer

Precor EFX 546 Version 1–2 Ramp Components

b c d e f g

PRX37960-102 Ramp

$  818.16

PRX6005 Ramp Cover Replacement Sleeve

49.50

PRX38928-102 Pivot Block, Left

48.08

PRX38928-103 Pivot Block, Right

48.08

PRXCCNN025-063

Bolt for Pivot Block

PRXWPNN028-006 Washer for Pivot Block

1.29 1.29

Electronics

9( 9( 9% h i

94 

The EFX diagnostic software cycles through the following tests: DISPLAY TEST, KEYBOARD TEST, HEART RATE, LIFE CALIBRATION, and BRAKE TEST. 1. Plug the power cord into the wall outlet, then turn on the EFX with the circuit breaker. 2. Press keys reset–5–1–7–6–5–7–6–1.

PRX11279-102 Power Entry Module (Version 1)

18.21

3. The message display test will be displayed and all LEDs will be illuminated.

PRX12167-101 Power Entry Module (Version 2)

46.20

4. Press enter key to continue.

PRX10714-101 Rocker Switch (Version 1)

27.60

5. The message keyboard test will be displayed.

PRXE15 Overlay, EFX 546 (Version 1)

35.00

PRXE16

15.00

6. The display will light two dots for each key on the display. When a key is pressed, the upper of the two lights will go out. Check each key position to ensure that all keys are functioning normally.

Keypad, EFX 546 (Version 1)

Drive Input Components

1) 1! d F G H

How to Access and Run Diagnostics on EFX 546 v. 2, 3

PRX50538-102

Step-up Pulley Assembly

MRE10

Bearing for Pulley Assembly

T6RBD10983

Belt, Poly V

580.14 5.60

7. Press and hold the enter key to continue to the next test. 8. The message heart rate test will be displayed.

PRX10002-112 Tension Screw

1.60

9. Three heart rate readings will then be displayed. They will be from left to right, unfiltered, filtered and polar readings. They will be designated U, F, and P, respectively.

PRX37855-102 Tab, Locking

1.29

10. Press the enter key to continue to the next test.

PRX37385-101

3.14

Bracket, Tensioner

15.40

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


wheel upgrade kit Version 1, 2

1@ PRX50588-102

1& STE46 1* PRX7000 1( PRX6020

Wheel 1# PRX50578-102 Wheel Cover 1$ PRX43702-502 Screw 1% PRXTCNN031-050

7* 1&

1(

1*

step-up pulley assembly

1) PRX50538-102

Wheel & Axle w/ small bearing

d 2)

Lower Bearing 1! MRE10

i PRX50578-101 (Cover no longer available.)

f

1*

g h

1(

c

Pedal arm Assembly and RAMP components

b

8@

complete rear cover assembly

9*

precor

9&

Drive Input Assembly

Parts to Refurbish a Version 1 Drive Assembly

8@ PX50559-103

9^

i 3! 3) 3@

8* 6*

9#

9%

9) 8%

Logo for Rear Side Cover 1^ PRX38215-103

9(

8^

8&

Precor EFX 546 Version 1–2 Drive Input Components (continued)

1* 1( 2) 7*

PRX10010-128 Washer SP91750

Bolt, Crank Arm

Pedal Arm, Ramp, and Cover Components (continued) $ 1.29 1.29

PRX43457-101 Crank Arm, Cast Iron (new style)

56.00

PRX11286-101 Magnet

15.50

Wheel Options

1@ 1# 1$ 1%

PRX50588-102 Wheel Upgrade Kit, Pair

135.00

PRX50578-102 Wheel (Large Bearing)

64.00

PRX43702-502 Wheel Cover

25.00

PRXTCNN031-050

Screw for Wheel

1.29

Pedal Arm, Ramp, and Cover Components

b c i 6* 8@ 1^ 8% 8^ 8&

PRX43549-502 Precor Emblem PRXTAKN025-125

Screw for Precor Emblem

PRX50578-101 Wheel and Axle, w/ Small Bearing PRXTFTN025-075

Screw for Cover

PRX50559-103 Rear Cover PRX38215-103

Logo for Rear Side Cover

PRX10133-129

Snap Ring, Crank to Stair Arm

73.04 1.42 50.00 1.29

$ 1.29

PRX50570-101 Assembly, Stair Arm/Rail Pivot, C546

97.79

PRX38305-101 Foot   15.50 PRX10249-110 Washer

1.29

PRX11464-105 Screw

6.10

Pedal Assembly

9* 3) 3! 3@

PRX37314-108 Pedal, Foot   118.96 PRX10008-102

Lock Nut

1.29

PRXCCNN031-200 Screw

1.64

PRXWPNN038-008 Washer

1.29

Parts to Refurbish Your Version 1 Drive Assembly

1& 1* 1(

STE46

Step Up Pulley Bearings

23.14

PRX6020 Replacement Shaft

48.16

PRX7000 Pillow Block Bearing

62.48

17.82 1.29 1.60

PRX44916-102

8.10

8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

PRXWNKN026-006 Washer for Cover

886.24

PRX10248-103 Washer, Wave Foot, Adjustable

8* 9) 9# 9^ 9&

more parts for this model on the next page

g

95 


Precor EFX 546 Version 1–2 display PCB

lower PCB

faceplates

Version 1

Version 1

Version 1

c b

h i

f

PRX43071-104RE, Repair PRX43071-104, New

PRX38952-103, New PRX38952-103RE, Repair

PRX38211-101

Version 2

Version 2

d PRX43586-521, New

1) PRX43589-502, New 1! PRX43589-502RE, Repair

g PRX43700-501

precor

Version 2

How to Prevent a Rattling Lift Motor

ELEVATION MOTOR

250 v Fuses

1$ 1%

1@ 1#

PRX45125-101, New PRX45125-101RE, Repair

PRX10427-111, 1/4 amp PRX10719-121, Slow-Blow

Insert two mylar washers – one on each side of the lift motor mount after removing the lift motor clevis pin. Mylar Washer

1^ PRX12115-101 1@ 1#

Precor EFX 546 Version 1–2 s

more parts for this model on the previous page

Electronics

b c d f g h i 1) 1!

PRX43071-104

Display PCB (Version 1)

PRX43071-104RE

Display PCB, Repair (Version 1)

PRX43586-521

Display PCB w/ Eprom (Version 2)

PRX37301-103 RPM Sensor

1@ 1#

PRX10427-111

Fuse, 1/4 Amp, 250V (Version 1)

2.50

PRX10719-121

Slow-Blow Fuse, 250V (Version 1)

2.10

PRX38211-101 Faceplate (Version 1)

$ 857.50 110.00 475.10 418.64

PRX43700-501 Faceplate (Version 2)

646.14

PRX38952-103

Lower PCB, New (Version 1)

762.54

PRX38952-103RE

Lower PCB, Repair (Version 1)

PRX43589-502

Lower PCB, New (Version 2)

PRX43589-502RE

Lower PCB, Repair (Version 2)

86.00 1,487.14 86.00 108.02

Motors

1$ 1% 1^

96

PRX45125-101

Elevation Motor, New

293.26

PRX45125-101RE

Elevation Motor, Repair

115.00

PRX12115-101 Mylar Washer

1.29

How to Access Diagnostic Programs for the EFX 546 v1–3 The EFX diagnostic software cycles through the following tests: LED Diagnostics, Power Bits, Lift Calibration Number, Heart Rate, and Keypad Test Procedure. 1. Plug the power cord into the wall outlet, then turn on the EFX with the circuit breaker. 2. Press keys RESET-5-1-7-6-5-7-6-1 in sequence. Version 1 only:

Version 2 and 3:

3. Watch the upper display as the LED test progresses. The test will illuminate every LED on the display in a specific sequence. Once you are familiar with the sequence, it’s easy to determine when an LED does not light.

3. The message DISPLAY TEST will be displayed. 4. Press the ENTER key to continue to the other tests: Keypad, Heartrate, Lift, and Brake Tests.

4. If you do not observe the LED illumination sequences described in Step 3, you may have a bad display.

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


precor Treadmills

precor 966i......................................................98 966 v1, 2.............................................100 956i....................................................102 954, 956 v1–4.....................................104 962i, 964i............................... Online only 932i, 936i...........................................106

8 www.gympart.com  ( 1-800-GYMPART (1-800-496-7278)

97 


Precor 966i

120 V serial #s AA67, AABX, AABF, AMRL, AXFX, X7, XD. 240 V serial #s AJLL, ATPX, AYXX, XJ, AJMC, AMTC.

(V2 shown)

heart rate sensors

faceplate x7, xd, ajll, atpx, ayxx, xj

3^ PRX42713-102, Top 3& PRX42714-102, Bottom 3* PRXTCNN016-075, Screw 3( PRX10115-113, O-Ring

1$ P6T39004-106

stop button

1! P5T44202-104 1@ P5T47408-102

OEM Deck aabf, amrl, axfx, x7, xd, ajll, atpx, ayxx, xj

oem Belt aa67, ajmc

Paper GP602, $12.95 Laminated GP602L, $21.95

d P5T59085-102

c P5T36355-135

precor

treadmill workout Poster

Deck Options

Stop Button shield

hood

aA67, AABX, AJMC, AMTC

1% P6T44224-103

e P5T59097-102 Superwear Deck aa67, AABX, AJMC, AMTC f TM063

end caps

1^ P5T59086-103, Left 1& P5T59086-104. Right

rear foot

gFX cushion

1* P6T44019-106

g P5T44236-101

Precor 966i Belts & Deck Components

b c d

TM034DX

$ 227.00

(AABF, AMRL, AXFX, X7, XD, AJLL, ATPX, AYXX, XJ)

256.16

P5T59097-102 Treadmill Deck, OEM (AA67, AABX, AJMC, AMTC)

295.44

TM063

186.00

Superwear Deck (AA67, AABX, AJMC, AMTC)

P5T44236-101 GFX Cushion (All versions)

68.16

P5T45435-406

• Keyboard Test

Display PCB, New

(AABF, AMRL, AXFX, x7, xd, ajll, atpx, ayxx, xj)

333.42

i j 1! 1@ 1# 1$

P5T45435-406RE

Display PCB, Repair

129.00

PRX48947-152

Display PCB, New (AA67, AABX, AJMC, AMTC)

102.61

P5T44202-104

Stop Button

P5T47408-102

Shield For Stop Button, Stone Gray

P5T12259-102 Micro Switch P6T39004-106

The treadmill’s diagnostic software consists of the following modes: • Display Test

Display Components

h

How to Access the Diagnostic Software for the Precor 966i

350.56

P5T59085-102 Treadmill Deck, OEM

e f g

Durabelt-X® Belt, Pre-waxed (All versions)

P5T36355-135 Running Belt, OEM (AA67, AJMC)

48.28 30.14 9.36

Faceplate, Stone Grey (X7, XD, AJLL, ATPX, AYXX, XJ) 137.56

• Heart Rate Test • Lift Test • Belt Speed Test • Belt Power Test • Circuit Breaker Test

Procedure 1. Plug the power cord into the wall outlet, then turn on the treadmill with the circuit breaker. 2. The keys on the display are hypothetically numbered 1 to 7 from left to right. The STOP is key is number 4 and is located directly below the QUICK START key. 3. With the PRECOR banner scrolling, press keys RESET-5-1-7-6-5-7-6-1 sequentially. The display test will be initiated. 4. Watch the electronic display as the display test progresses. This test illuminates all of the LED’s on the display. If all of the LED’s do not illuminate, replace the upper PCA per Procedure 5.2 of the Commercial Treadmill Service Manual. 5. Press the STOP or ENTER key to proceed to the keyboard test.

98

National Gym Supply

1-800-496-7278 + Fax: 310-410-4220


durabelt-X®

display pcb

display pcb, metrics

aLL VERSIONS

(AABF, AMRL, AXFX, x7, xd, ajll, atpx, ayxx, xj)

(aa67, aabx, ajmc, amtc)

b TM034DX

h P5T45435-406 i P5T45435-406RE, Repair

j PRX48947-152

drive motor

speed sensor w/ bracket

rollers

Motor only 2! P6T44217-101 Drive Motor w/ Flywheel 2# P5T48697-103 2$ P5T48697-103RE

2* PR6T59087-102

Drive Roller 2) P5T44214-104

Take-Up Roller 1( P5T44212-104

motor brush

Drive Belt

2@ PR6T20002-106

2% T6RBD10983

lower electronics

Circuit breakers

2( PR6T10435-101, 120V 3) PR6T10738-102, 240V

2^ P6T45914-104

2(

3)

circuit breaker Mount

3! P5T44275-102 power cord, 120V

fuses

micro switch

lift motor

3# P5T47429-144

2.00 Amp, 250 Vac 3$ P5T11075-105 1.00 Amp, 250 Vac 3% P5T11075-102

1# P5T12259-102

4! P6T59088-101, 120V

Inlet for Power Cord 3@ LST802

precor

Repair 2& P6T45914-104RE

(not shown)

4) P6T44257-108, 240V 4@ P6T59088-102, 240V w/ Adapter

Precor 966i Frame Components (x7, xd, ajll, atpx, ayxx, xj)

1% 1^ 1& 1*

Electrical and Electronics

P6T44224-103

Hood, Stone Gray

P5T59086-103

End Cap Left, Stone Grey

42.00

P5T59086-104

End Cap Right, Stone Grey

44.00

P6T44019-106 Rear Foot, C966

$ 116.50

57.98

Drive System

1( 2) 2! 2@ 2#

P5T44212-104 Take-Up Roller

300.52

P5T44214-104

Drive Roller

313.62

P6T44217-101

Drive Motor, New

PR6T20002-106

Brush, Motor (YP00560)

P5T48697-103

Drive Motor w/ Flywheel, 2hp

1,700.00 122.48

(aa67, aabx, ajmc, amtc)

429.88

2$ P5T48697-103RE 2% T6RBD10983 2^ P6T45914-104 2& P6T45914-104RE 2* PR6T59087-102

Drive Motor, Repair, 2hp