EQUIPMENT FOR PRE-TENSIONING WIRE ROPE REINFORCEMENT AND REINFORCEMENT RODS TENSIONING JACKS FOR MONO STRAND (WIRE ROPE REINFORCMENT), NOMINAL PRESSURE 70 MPa, HYDRAULIC STROKE RETURN «EVOLUTION» SERIES Tensioning jack is designed as a jack with hollow rod, hydraulic return with front position of 3-segment wedge for strand capture when tensioning, so strand detwisting is impossible at the loading moment (there is no necessity in the special device to prevent jack’s body turning, and there is no need to use strand longer then the tensioning jack). The jack is equipped by safety valve. Tensioning jack is equipped by 2 hoses 500 mm length each, half quick coupler in order to connect with pumping unit by high pressure hose of required length. Tensioning operation is made in accordance with instruction using remote control panel of special pumping unit НЭЭ-1,0(2,0)И5(10) Ф(Т)1-И-DNE. Model
Nom. pressure, MPa
ДП-НК1118Г150/1E*
Nom. tension force, t
Strand diameter, mm
Stroke, mm
Working volume, l
Dimensions, mm, LхWхH
Weight, kgf
18
6; 9,2; 11,5
150
0,38
700х95х143
19,9
0,55
707х100х125
22,5
200
0,73
807х132х186
26,7
300
1,36
1007х125х186
31
ДП-НК15(12)25Г150/1E ДП-НК15(12)25Г200/1Е
25
ДП-НК15(12)25Г300/1Е ДП-НК15(12)25Г500/1Е
15,2; 15,7; (12,5)
70
ДП-НК15(12)30Г200/1Е ДП-НК15(12)30Г300/1Е ДП-НК15(12)30Г500/1Е
500 200
30
300
Upon request
500
*Upon request, can be done with stroke 200, 300, 400, 500, 600 mm Note: for application with rope of 12,5 mm diameter please order 3 elements wedges «Paul» 34 type with 12,5 marking; for rope of 15,2-15,7 mm diameter - with marking 15,2. Note: in the operation process of tensioning jacks it is required to make everyday cleaning of wedge clamps and lubricating by special composition on the basis of molybdenum disulfide, Lubricant 350 type.
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TENSIONING JACKS FOR MULTI STRAND (WIRE ROPE REINFORCMENT) «EVOLUTION» Series Designed for tensioning multi-strand, designed as hydraulic jack with a jack with hollow plunger with hydraulic return Nominal pressure 70 MPa. While order please specify diameter of pre-tensioned strand 12,5; 15,2; 15,7 mm. «Evolution» series jacks advantages: safety valve$ front capture of strands gives a possibility to use short tensioned strands and to save cost of strands, besides it makes strand detwisting impossible at the loading moment (there is no necessity in the special device to prevent jack’s body turning); automatic anchor press-fitting by means of special hydraulic circuit application; space-saving dimensions, maintenance convenience (strand fitting, wedges cleaning). There is a cross bar with possibility of jack turning around longitudinal axis for jack mounting and transportation. Basic kit of multi strand tensioning jack has appropriate power module and replaceable units for tensioning required quantity of strands (according to technical features table). Make separate order on replaceable units. For multi strand tensioning jacks use special pumping units with DNE index Power module model
Nominal tension force, t
Strand diameter, mm / number of strands, pcs
Stroke, mm
Working volume/ filling volume, l
Dimensions, mm, LхWхH
Weight, kgf
Replaceable units
Recommended power pack
ДП-НК15(12)120Г250/4Е
120
12,5-15,7/4
250
2,9/2,2
991x296x352
201
СУ-4/4, СУ-3/4, СУ2/4, СУ-1/4
НЭЭ(Р)3,0ЖН20Т1-В-DNЕ
ДП-НК15(12)210Г250/7Е
210
12,5-15,7/7
250
-
-
-
СУ-7/7, СУ-6/7, СУ5/7, СУ-4/7
НЭЭ(Р)3,0ЖН20Т1-В-DNE
ДП-НК15(12)300Г250/12Е
300
12,515,7/12
250
10,5/3,8
1051x465x645
513
СУ-12/12, СУ-11/12, СУ-10/12, СУ-9/12, СУ-7/12, СУ-4/12
НЭЭ(Р)5,0ЖН4ОТ1-В-DNЕ
ДП-НК15(12)360Г250/15Е
360
12,515,7/15
250
-
-
-
СУ-15/15, СУ-14/15, СУ-13/15, СУ-12/15
НЭЭ(Р)5,0ЖН40Т1-В-DNЕ
СУ-19/19, СУ-18/19, СУ-17/19, СУ-16/19, НЭЭ(Р)ДП-НК15(12)480Г250/19Е 480 250 16/5,8 1075x554x634 764 СУ-15/19, СУ-14/19, 5,0ЖН40Т1-В-DNЕ СУ-13/19, СУ-12/19 If you order replaceable unit, you should enclose customer sketch (front view) of stationary anchor plate, anchor unit, that fixes prestressed strands on reinforced concrete construction. Note: for application with rope of 12,5 mm diameter please order 3 pc wedges «Paul» 34 type with 12,5 marking; or rope of 15,2-15,7 mm diameter.-with marking 15,2. 12,515,7/19
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STRAND FORCING MACHINES STRAND FORCING MACHINE ППК3300/ГП-К The strand forcing machine ППК3300/ГП-К is designed for forcing stands of 12,5; 15,2; 15,7 mm diameter in prestressing systems: into sheaths of up to 150m length (bonded strand) and for laying unbounded coated strands (for laying polyethylene covered strand). S tandard kit: 1. Strand forcing machine ППК3300/ГП 2. Gasoline power pack 2НБР2040ПКК3300 or electric power pack 2НЭЭ2040ПКК3300 3. Set of high pressure hoses 4. Uncoiler The machine ППК3300/ГП includes two driven rollers, connected with each other by belt, one of them - the leading roller - is driven by hydraulic motor. While supplying hydraulic oil to cylinders and to hydraulic motor the strand is pressed to the driven rollers by the pressing rollers. The driven rollers provides linear movement of strand – forcing. Guiding rollers and pipes (at the input to the box and output from the box) provide exact positioning of the strand. Pressing force of cylinders can be adjusted. Speed of forcing is adjusted by flow rate throttle . Strand reverse (for covered strand) is switched by positioning the valve handle into “Reverse”. Maximum working pressure for pressing hydraulic cylinders system – 2 MPa, for hydraulic motor system – 21 MPa. Technical features of strand forcing machine Design of the uncoiler provides its safety Pushing force, N (kgs) 3300(323) and stable position. Forcing speed, m/sec up to 7.5 Hydraulic motor capacity, kWt
Technical features of uncoiler Model
БД-3000
Weight, kgf
180
Maximum strand capacity (according to uncoiler diameter), mm
1000
Weight with uncoiler, kgf
3500
Dimensions, HxBxL, mm
2110x2070x1750
15.5
Maximum working pressure of hydraulic motor, MPa
21
Maximum working pressure of hydraulic cylinders for pressing rollers, MPa
2
Rotation speed of motor shaft, revo Maximum oil output of hydraulic motor, l/min Dimensions, HxBxL, mm Weight, kg
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810 65 390x500x923 105
STRAND FORCING MACHINE ППК3300 The strand forcing machine ППК3300 is designed for forcing strand of up to 250m length into sheath in concrete-bonding pre-tensioning system. The machine control is done by means of control panel on the machine, it lets adjust length of strand, maximum speed and maximum force of pushing. The machine includes body, gear motor, crank mechanism, movable and immovable carriages with strand guiding device and wedges with 3-wedge parts, receiving roller, digital counter-timer with sensor control. The machine can be applied for strand of 12,5 mm or 15,2/15,7 mm diameter, equipped by the appropriate wedge. Before strand pushing the end of the strand should be equipped with special tip for preventing damage of sheath. For comfort an uncoiler can be supplied. Model
Pushing force, N(kgf) / pushing length per one turn of gear,mm
Forcing speed, m/sec
Length counting tolerance, mm/m
Capacity of the electrodrive, kWt/gear shaft rotation speed, turns/min
Weight, kgf
Dimensions, HxBxL, mm
ППК3300
3300(330)/500
1
400/100
1.5/120
184
1350x888x590
TENSIONING JACKS FOR REINFORCMENT RODS Special hydraulic jacks can be used for tensioning reinforcement rods (plain, periodic profile, screw (threaded) profile); wire reinforcement single or multiple. Hollow plunger jack includes reinforcement grips with changeable nuts. Jack adjusting is done by remote control of a special power pump. According to the application jacks can be divided into 3 groups: a) for tensioning single wire reinforcement up to 8 mm diameter; for tensioning plain reinforcement rods or rods of periodic profile of up to 18 mm diameter, which are fixed by special anchor; b) for tensioning multiple wire reinforcement, simultaneous tensioning 3-40 wires, fixed by wedge anchor c) for tensioning reinforcement rods of screw profile of 18-75 mm diameter. There are two plungers in the jacks: for tensioning rods and for crimping rods in anchors after tensioning.
Tensioning jack with changeable nuts is designed for tensioning rods of screw profile. Tensioning nut, anchor nut and joining sleeve are supplied upon request.
Tensioning jack with 3-parts wedge.
Model
Rod Ø, mm
Tensioning force, tf
Stroke, mm
Size of anchor nut, mm
ДП-НС40110Г50-100
Up to 40, screw profile
110
50
Up to 100
ДП-НС(10-14)15П50
10-14, screw profile
15
50
-
ДП-НС(16-18)30Г50
16-18, periodic profile
30
50
-
Upon request, tensioning jacks with required capacity and stroke can be manufactured
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