smart sense - your industry 4.0 experts

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Industry 4.0 Experts Knowledge – Education - Process Eli Sarel 052-6011457 www.smart-sense.co.il eli@smart-sense.co.il Industry 4.0 is not the target – it is the road

Cyber Physical Systems (CPS)

Cybersecurity

Data Knowledge

Workflow

H&V Integration

Wisdom (pull to push)

Analytics (Event Driven)

Predictive maintenance

New Business Models: (Capex->Opex) SAAS

CTi 4.0 Connectivity . Cyber . Analytics renewing your (old) machines C onnectivity T ransparency i ntelligence
Industry 4.0 toolkit Cti 4.0
Industry 4.0 - fundamentals IoT/IIoT 4.0 Driven Technologies Automation HW + IT/OT systems, ISA 95 OEE Connectivity Communications, Protocols, Integration Analytics Big Data, ML, Knowledge, DB, Ai, SaaS, PaaS industry 4.0

Advanced Data & Predictive Analytics - Control System

Real Time data

As: Temperature, Power consumption, Timestamp, Position, vibrations.. Etc.

Real Time Analytics

Insights, Wisdoms, Alerts

Interoperability & (H&V) Integration

OPC-UA (IEC 62541) / MQTT as a connectivity standard. Simple integration from machine to machine in the shopfloor (robot, press etc…) or systems in the top floor (IT: ERP, MES…),

Decentralization - The ability of the system to make decisions on their own (powered by the analytics)

Cybersecurity

As a mandatory and inherently part (IEC 62443)

OEE key performance indicator

Facilitating a better understanding of the overall performance

Improving the service, reducing the down time

❖ Self-Awareness with the use of sensors and the accumulated knowledge

❖ Providing remotely solutions

CTi4.0 toolkit

(Protocols converter, Integration)

devices assets PLC Communication Sensors/Actuators /WSN gateway
Bluetooth (TBD) Data
Cyber
(Application @customer site) Analytics MES (TBD) In/out dashboard/HMI Android/IOS (TBD) Alerts History Analytics Insights Interface Cloud Realtime streaming On-premise streaming switch Intrusion Detection/ prevention Powered by Client/server SCADA (TBD) Industry 4.0 Connected toolkit 6 layers architecture CTi 4.0 Predictive Maintenance SSOT OPCUA OPC-UA
Shopfloor
Protocols
Functionality & Business

CTi 4.0 -Scenarios

#1: Stand Alone

#2: Cloud (SaaS)

#3: shop floor to top floor

#4: multi sites

#5: predictive analytics

Cyber switch

Analytics

CTi 4.0

PLC gateway

Modbus/profinet

OPC-UA/MQTT

TCP/IP

Scenario #1: Stand Alone

protocols adapter

OPC-UA/MQTT, SQL, JSON, CSV, IOS, Android

client/server

LEGACY SYSTEMS

ERP, CRM, PLM, MES

HMI

Dashboard

On-prmeis system (DATA Near Real-time)

Raw Data Flow, Analytics Wisdoms

Alerts History

OPC-UA/MQTT

CTi 4.0

(Realtime)

protocols adapter

OPC-UA/MQTT, SQL, JSON, CSV, IOS, Android

Analytics Cyber switch client/server

Scenario #2 : Cloud (SaaS)

LEGACY SYSTEMS

HMI

Raw Data Flow, Analytics Wisdoms Alerts History

Dashboard

ERP, CRM, PLM, MES SaaS
PLC gateway Modbus/profinet
TCP/IP

Plant available:

Common

Less common

***
**
*
shopfloor
MES ERP
CTi 4.0
Rarely
SCADA
site
top
Data streaming / Analytics / Alerts / PdM Scenario #3: shop floor to
floor
OPC-UA / MQTT

Plant available:

Common

Less common

Rarely

*
Cti 4.0
***
**
#4: multi sites OPC-UA / MQTT OPC-UA / MQTT OPC-UA / MQTT ….. Cti 4.0 Cti 4.0
Central Control Dashboard / Analytics / Bench marketing
Scenario

OPC-UA

Raw data / Dashboard / Analytics

Plant available: *** Common ** Less common

Data streaming

site

*
ERP
Cti
Rarely shopfloor SCADA MES
4.0
Scenario #5: predictive analytics
/ MQTT

DASHBOARD

(from the inherently PLC)

DASHBOARD

(from the Added sensor)

Plant available:

Common

Less common

***
**
*
Rarely Analytics results (from the Added sensor)
Industry 4.0 the holistic way Think Big Act Locally Start Yesterday Thank you Eli Sarel 052-6011457 www.smart-sense.co.il eli@smart-sense.co.il
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