Industry 4.0 Experts Knowledge – Education - Process Eli Sarel 052-6011457 www.smart-sense.co.il eli@smart-sense.co.il Industry 4.0 is not the target – it is the road
Cyber Physical Systems (CPS)
Cybersecurity
Data Knowledge
Workflow
H&V Integration
Wisdom (pull to push)
Analytics (Event Driven)
Predictive maintenance
New Business Models: (Capex->Opex) SAAS
CTi 4.0 Connectivity . Cyber . Analytics renewing your (old) machines C onnectivity T ransparency i ntelligence
Industry 4.0 toolkit Cti 4.0
Industry 4.0 - fundamentals IoT/IIoT 4.0 Driven Technologies Automation HW + IT/OT systems, ISA 95 OEE Connectivity Communications, Protocols, Integration Analytics Big Data, ML, Knowledge, DB, Ai, SaaS, PaaS industry 4.0
Advanced Data & Predictive Analytics - Control System
Real Time data
As: Temperature, Power consumption, Timestamp, Position, vibrations.. Etc.
Real Time Analytics
Insights, Wisdoms, Alerts
Interoperability & (H&V) Integration
OPC-UA (IEC 62541) / MQTT as a connectivity standard. Simple integration from machine to machine in the shopfloor (robot, press etc…) or systems in the top floor (IT: ERP, MES…),
Decentralization - The ability of the system to make decisions on their own (powered by the analytics)
Cybersecurity
As a mandatory and inherently part (IEC 62443)
OEE key performance indicator
Facilitating a better understanding of the overall performance
Improving the service, reducing the down time
❖ Self-Awareness with the use of sensors and the accumulated knowledge
❖ Providing remotely solutions
CTi4.0 toolkit
(Protocols converter, Integration)
devices assets PLC Communication Sensors/Actuators /WSN gateway
Bluetooth (TBD) Data
Cyber
(Application @customer site) Analytics MES (TBD) In/out dashboard/HMI Android/IOS (TBD) Alerts History Analytics Insights Interface Cloud Realtime streaming On-premise streaming switch Intrusion Detection/ prevention Powered by Client/server SCADA (TBD) Industry 4.0 Connected toolkit 6 layers architecture CTi 4.0 Predictive Maintenance SSOT OPCUA OPC-UA
Shopfloor
Protocols
Functionality & Business
CTi 4.0 -Scenarios
#1: Stand Alone
#2: Cloud (SaaS)
#3: shop floor to top floor
#4: multi sites
#5: predictive analytics
Cyber switch
Analytics
CTi 4.0
PLC gateway
Modbus/profinet
OPC-UA/MQTT
TCP/IP
Scenario #1: Stand Alone
protocols adapter
OPC-UA/MQTT, SQL, JSON, CSV, IOS, Android
client/server
LEGACY SYSTEMS
ERP, CRM, PLM, MES
HMI
Dashboard
On-prmeis system (DATA Near Real-time)
Raw Data Flow, Analytics Wisdoms
Alerts History
OPC-UA/MQTT
CTi 4.0
(Realtime)
protocols adapter
OPC-UA/MQTT, SQL, JSON, CSV, IOS, Android
Analytics Cyber switch client/server
Scenario #2 : Cloud (SaaS)
LEGACY SYSTEMS
HMI
Raw Data Flow, Analytics Wisdoms Alerts History
Dashboard
ERP, CRM, PLM, MES SaaS
PLC gateway Modbus/profinet
TCP/IP
Plant available:
Common
Less common
***
**
*
shopfloor
MES ERP
CTi 4.0
Rarely
SCADA
site
top
Data streaming / Analytics / Alerts / PdM Scenario #3: shop floor to
floor
OPC-UA / MQTT
Plant available:
Common
Less common
Rarely
*
Cti 4.0
***
**
#4: multi sites OPC-UA / MQTT OPC-UA / MQTT OPC-UA / MQTT ….. Cti 4.0 Cti 4.0
Central Control Dashboard / Analytics / Bench marketing
Scenario
OPC-UA
Raw data / Dashboard / Analytics
Plant available: *** Common ** Less common
Data streaming
site
*
ERP
Cti
Rarely shopfloor SCADA MES
4.0
Scenario #5: predictive analytics
/ MQTT
DASHBOARD
(from the inherently PLC)
DASHBOARD
(from the Added sensor)
Plant available:
Common
Less common
***
**
*
Rarely Analytics results (from the Added sensor)
Industry 4.0 the holistic way Think Big Act Locally Start Yesterday Thank you Eli Sarel 052-6011457 www.smart-sense.co.il eli@smart-sense.co.il
